30" (76.2 CM) AND 36" (91.4 CM) GAS DOWNDRAFT COOKTOP INSTALLATION INSTRUCTIONS INSTRUCTIONS D'INSTALLATION DE LA TABLE DE CUISSON À GAZ À ASPIRATION PAR LE BAS DE 30" (76,2 CM) ET DE 36" (91,4 CM) Table of Contents/Table des matières COOKTOP SAFETY........................................................................1 INSTALLATION REQUIREMENTS ................................................3 Tools and Parts ............................................................................3 Location Requirements ................................................................3 Venting Requirements ..................................................................5 Venting Methods ..........................................................................6 Electrical Requirements ...............................................................7 Gas Supply Requirements ...........................................................8 INSTALLATION INSTRUCTIONS ..................................................9 Install Cooktop .............................................................................9 Rotate Blower - Optional..............................................................9 Make Gas Connection................................................................10 Electronic Ignition System..........................................................12 Complete Installation..................................................................12 COOKTOP SAFETY Your safety and the safety of others are very important. We have provided many important safety messages in this manual and on your appliance. Always read and obey all safety messages. This is the safety alert symbol. This symbol alerts you to potential hazards that can kill or hurt you and others. All safety messages will follow the safety alert symbol and either the word “DANGER” or “WARNING.” These words mean: DANGER WARNING You can be killed or seriously injured if you don't immediately follow instructions. You can be killed or seriously injured if you don't follow instructions. All safety messages will tell you what the potential hazard is, tell you how to reduce the chance of injury, and tell you what can happen if the instructions are not followed. IMPORTANT: Installer: Leave installation instructions with the homeowner. Homeowner: Keep installation instructions for future reference. WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or death. – Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. – WHAT TO DO IF YOU SMELL GAS: • Do not try to light any appliance. • Do not touch any electrical switch. • Do not use any phone in your building. • Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. • If you cannot reach your gas supplier, call the fire department. – Installation and service must be performed by a qualified installer, service agency or the gas supplier. WARNING: Gas leaks cannot always be detected by smell. Gas suppliers recommend that you use a gas detector approved by UL or CSA. For more information, contact your gas supplier. If a gas leak is detected, follow the “What to do if you smell gas” instructions. IMPORTANT: Do not install a ventilation system that blows air downward toward this gas cooking appliance. This type of ventilation system may cause ignition and combustion problems with this gas cooking appliance resulting in personal injury or unintended operation. In the State of Massachusetts, the following installation instructions apply: ■ ■ ■ 2 Installations and repairs must be performed by a qualified or licensed contractor, plumber, or gasfitter qualified or licensed by the State of Massachusetts. If using a ball valve, it shall be a T-handle type. A flexible gas connector, when used, must not exceed 3 feet. INSTALLATION REQUIREMENTS ■ All openings in the wall or floor where cooktop is to be installed must be sealed. ■ Cabinet opening dimensions that are shown must be used. Given dimensions are minimum clearances. ■ Grounded electrical supply is required. See “Electrical Requirements” section. Proper gas supply connection must be available. See “Gas Supply Requirements” section. ■ The cooktop is designed to hang from the countertop by its side or rear flanges. ■ The gas and electric supply should be located as shown in “Cabinet Dimensions” section so that they are accessible without requiring removal of the cooktop. ■ Provide cutout in right rear corner of cabinet enclosure as shown to provide clearance for gas inlet, power supply cord, and to allow the rating label to be visible. ■ If cabinet has drawers, drawers will need to be removed and drawer fronts installed on front of cabinet. Tools and Parts Gather the required tools and parts before starting installation. Read and follow the instructions provided with any tools listed here. Tools needed ■ Tape measure ■ Pliers ■ Flat-blade screwdriver ■ ¼" drill bit ■ Phillips head screwdriver ■ Jigsaw ■ Drill ■ Ratchet with ³⁄₈" socket ■ Level ■ ■ 6" (15.2 cm) socket extension Pipe-joint compound resistant to LP gas ■ Marker or pencil ■ Parts supplied ■ Vent grill ■ Burner caps ■ Pre-filter ■ Burner grates ■ LP conversion kit ■ Pressure regulator Parts needed ■ Metal ducting ■ ■ Jenn-Air wall cap Jenn-Air® 6" (15.2 cm) Round Surface Wall Cap Damper Order Part Number A406 Jenn-Air® 3¼" x 10" (8.3 x 25.4 cm) Surface Wall Cap Damper Order Part Number A403 To order, see the “Assistance or Service” section of the Use and Care Guide. Check local codes and consult gas supplier. Check existing gas supply and electrical supply. See “Electrical Requirements” and “Gas Supply Requirements” sections. It is recommended that all electrical connections be made by a licensed, qualified electrical installer. Location Requirements IMPORTANT: Observe all governing codes and ordinances. When installing cooktop, use minimum dimensions given. ■ It is the installer’s responsibility to comply with installation clearances specified on the model/serial rating plate. The model/serial rating plate is located on side of the downdraft plenum. ■ ■ To eliminate the risk of burns or fire by reaching over the heated surface units, cabinet storage space located above the surface units should be avoided. If cabinet storage is to be provided, the risk can be reduced by installing a range hood that projects horizontally a minimum of 5" (12.7 cm) beyond the bottom of the cabinets. The cooktop should be installed in a location away from strong draft areas, such as windows, doors and strong heating vents or fans. IMPORTANT: An undercounter built-in oven cannot be installed under this product. IMPORTANT: To avoid damage to your cabinets, check with your builder or cabinet supplier to make sure that the materials used will not discolor, delaminate or sustain other damage. This cooktop has been designed in accordance with the requirements of UL and CSA International and complies with the maximum allowable wood cabinet temperatures of 194°F (90°C). Mobile Home - Additional Installation Requirements The installation of this cooktop must conform to the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280 (formerly the Federal Standard for Mobile Home Construction and Safety, Title 24, HUD Part 280). When such standard is not applicable, use the Standard for Manufactured Home Installations, ANSI A225.1/NFPA 501A or local codes. ■ In Canada, the installation of this cooktop must conform with the current standards CAN/CSA-A240-latest edition, or with local codes. Product Dimensions 30" (76.2 cm) Cooktop A B C A. 21½" (54.6 cm) B. 19¹¹⁄₁₆" (50.0 cm) C. Model/serial rating plate location 3 A Cabinet Dimensions B A D C D E B C F G H I F. 1¹¹⁄₁₆" (4.3 cm) recommended minimum cabinet to motor clearance G. 12¹⁄₂" (31.8 cm) H. 14" (35.6 cm) I. 28¼" (71.4 cm) A. 30" (76.2 cm) B. 12¹⁵⁄₁₆" (32.9 cm) centerline of cooktop to centerline of gas manifold pipe C. 4" (10.2 cm) D. 6¹⁹⁄₃₂" (16.8 cm) E. 18⁷⁄₁₆" (46.8 cm) F L E N G H M K I K J M 36" (91.4 cm) Cooktop A A. 30" (76.2 cm) on 30" (76.2 cm) models 36" (91.4 cm) on 36" (91.4 cm) models B. Combustible area above countertop (shown by dashed box above) C. 30" (76.2 cm) minimum clearance between top of cooktop platform and bottom of uncovered wood or metal cabinet (24" [61.0 cm] minimum clearance if bottom of wood or metal cabinet is covered by not less than ¼" [0.6 cm] flame retardant millboard covered with not less than No. 28 MSG sheet steel, 0.015" [0.04 cm] stainless steel, or 0.024" [0.06 cm] aluminum or 0.020" [0.05 cm] copper) D. 13" (33.0 cm) recommended upper cabinet depth E. 2¹⁄₈" (5.4 cm) F. 19¹⁵⁄₁₆" (50.6 cm) G. 18" (45.7 cm) minimum clearance from upper cabinet to countertop within minimum horizontal clearances to cooktop H. Junction box or outlet; 12" (30.5 cm) minimum from bottom of countertop I. Junction box or outlet; 10" (25.4 cm) from right-hand side of cabinet J. 28⁵⁄₈" (72.7 cm) on 30" (76.2 cm) models 34¾" (88.3 cm) on 36" (91.4 cm) models K. 6" (15.2 cm) minimum distance to nearest left and right side combustible surface above cooktop L. 2" (5.1 cm) minimum clearance between back wall and countertop M. Gas line opening - Wall: anywhere 6" (15.2 cm) below underside of countertop. Cabinet floor: anywhere within 6" (15.2 cm) of rear wall is recommended. N. 25" (63.5 cm) depth of countertop B C A. 21½" (54.6 cm) B. 19¹¹⁄₁₆" (50.0 cm) C. Model/serial rating plate location A B D C E F A. 36" (91.4 cm) B. 15¾" (40.0 cm) centerline of cooktop to centerline of gas manifold pipe C. 4" (10.2 cm) D. 6¹⁹⁄₃₂" (16.8 cm) E. 18⁷⁄₁₆" (46.8 cm) 4 G I H NOTES: After making the countertop cutout, some installations may require notching down the base cabinet side walls to clear the cooktop base. To avoid this modification, use a base cabinet with sidewalls wider than the cutout. ■ A minimum side clearance of 6" (15.2 cm) is recommended between side of cooktop and side wall for maximum ventilation performance. ■ F. 10³⁄₈" (26.4 cm) recommended minimum cabinet to motor clearance G. 12¹⁄₂" (31.8 cm) H. 13" (33.0 cm) I. 34³⁄₈" (87.3 cm) A minimum clearance of 2" (5.1 cm) is recommended between the motor/blower and cabinet for proper cooling. A 6" (15.2 cm) clearance is recommended for servicing access. For Best Performance: ■ Use 26-gauge minimum galvanized or 25-gauge minimum aluminum metal vent. Poor quality pipe fittings can reduce airflow. Flexible metal vent is not recommended. A NOTE: Local codes may require a heavier gauge material. D C ■ Metal duct may be reduced to 30-gauge galvanized steel or 26-gauge aluminized steel if allowed by local codes. This reduction is based on information in the International Residential Codes Section M1601.1 (2006 edition). ■ Do not install 2 elbows together. ■ Use no more than three 90° elbows. ■ If an elbow is used, install it as far away as possible from the hood’s vent motor exhaust opening. ■ Make sure there is a minimum of 18" (45.7 cm) of straight vent between the elbows if more than one elbow is used. ■ Elbows too close together can cause excess turbulence that reduces airflow. ■ Do not use a 5" (12.7 cm) elbow in a 6" (15.2 cm) or 3¹⁄₄" x 10" (8.3 x 25.4 cm) system. ■ Do not reduce to a 5" (12.7 cm) system after using 6" (15.2 cm) or 3¹⁄₄" x 10" (8.3 x 25.4 cm) fittings. ■ Avoid forming handmade crimps. Handmade crimps may restrict airflow. ■ Use a Jenn-Air® vent cap for proper performance. If an alternate wall or roof cap is used, be certain the cap size is not reduced and that it has a backdraft damper. ■ Use vent clamps to seal all joints in the vent system. ■ Use caulking to seal exterior wall or roof opening around the cap. E F H I J G A. 28⁵⁄₈" (72.7 cm) maximum on 30" (76.2 cm) models 34¾" (88.3 cm) maximum on 36" (91.4 cm) models B. 19¹⁵⁄₁₆" (50.6 cm) maximum on both 30" (76.2 cm) and 36" (91.4 cm) models C. 8½" (21.6 cm) on 30" (76.2 cm) models 17½" (44.4 cm) on 36" (91.4 cm) models D. 5¾" (14.6 cm) on both 30" (76.2 cm) and 36" (91.4 cm) models E. 2¹⁄₈" (5.4 cm) minimum space to front edge of cooktop F. Floor exhaust option G. 6¹⁄₈" (15.6 cm) for 6" vent system H. 8½" (21.6 cm) on 30" (76.2 cm) models 17½" (44.4 cm) on 36" (91.4 cm) models I. 16" (40.6 cm) on both 30" (76.2 cm) and 36" (91.4 cm) models J. Wall exhaust option Venting Requirements IMPORTANT: This cooktop must be exhausted outdoors unless using the Jenn-Air® Duct Free Filter Accessory Kit. See “Venting Methods” section. ■ Do not terminate the vent system in an attic or other enclosed area. ■ ■ Vent system must terminate to the outside. ■ Use only a 6" (15.2 cm) round metal vent. Rigid metal vent is recommended. For best performance, do not use plastic or metal foil vent. ■ Before making cutouts, make sure there is proper clearance within the wall or floor for the exhaust vent. ■ Do not cut a joist or stud unless absolutely necessary. If a joist or stud must be cut, then a supporting frame must be constructed. ■ The size of the vent should be uniform. ■ The vent system must have a damper. If roof or wall cap has a damper, do not use damper supplied with the range hood. ■ Use vent clamps to seal all joints in the vent system. ■ Use caulking to seal exterior wall or roof opening around the cap. ■ Determine which venting method is best for your application. The length of vent system and number of elbows should be kept to a minimum to provide efficient performance. The maximum equivalent length of the vent system is 60 ft (18.3 m). For altitudes above 4,500 ft (1272 m), reduce recommended vent run by 20% for best performance. Cold Weather Installations An additional backdraft damper should be installed to minimize backward cold air flow and a thermal break installed to minimize conduction of outside temperatures as part of the vent system. The damper should be on the cold air side of the thermal break. Makeup Air Local building codes may require the use of makeup air systems when using ventilation systems greater than specified CFM of air movement. The specified CFM varies from locale to locale. Consult your HVAC professional for specific requirements in your area. 5 Venting Methods Common venting methods are shown for a counter-mounted downdraft cooktop. The cooktop may be vented through the wall or floor. Option 1 - Roof Venting Option 2 - Wall Venting Concrete Slab Installations - Exhaust Through Wall B A D E B F C N B G H M I L K J A A A. Roof cap B. 6" (15.2 cm) round roof venting A. 6" (15.2 cm) round wall venting B. Wall cap Option 3 - Venting Between Floor Joist Option 4 - Venting behind Cabinet Kick Plate A. Wall cap B. 6" (15.2 cm) round metal vent C. 16" (40.6 cm) maximum D. 6" (15.2 cm) round PVC sewer pipe E. 6" (15.2 cm) round metal vent F. 6" (15.2 cm) round PVC coupling G. Concrete slab H. 6" (15.2 cm) round PVC sewer pipe I. 6" (15.2 cm) round 90° PVC sewer pipe elbow J. Tightly pack gravel or sand completely around pipe. K. 30 ft (9.1 m) max. L. 6" (15.2 cm) round 90° PVC sewer pipe elbow M. 6" (15.2 cm) round PVC coupling N. 12" (30.5 cm) minimum Jenn-Air® Duct Free Filter Accessory Kit A A B A. Wall cap B. 6" (15.2 cm) round wall venting 6 B A. Wall cap B. 6" (15.2 cm) round wall venting (For model numbers JED3430, JED3536, JED4430, JED4536, JGD3430 and JGD3536) On select downdraft models, the Jenn-Air® Duct Free Filter Accessory Kit Part Number JDA7000WX is now available. The Jenn-Air® Duct Free Filter Accessory Kit is ideal for both new construction and kitchen renovation projects because it provides an easy alternative to the installation of metal ducting and venting in the downdraft system outside the home. The kit includes all required hardware, one filter and complete installation instructions. For more information on the Jenn-Air® Duct Free Filter Accessory Kit, contact your Jenn-Air dealer or call 1-800-JENNAIR (1-800-536-6247). Example vent system Calculating Vent System Length Vent Piece 6" (15.2 cm) Round 45° elbow 2.5 ft (0.8 m) 90° elbow 6" (15.2 cm) wall cap wall cap 90˚ elbow To calculate the length of the system you need, add the equivalent feet (meters) for each vent piece used in the system. 6 ft (1.8 m) 2 ft (0.6 m) 5.0 ft (1.5 m) 0.0 ft (0.0 m) 1- 90° elbow = 5 ft (1.5 m) 8 ft (2.4 m) straight = 8 ft (2.4 m) 1 - wall cap = 0 ft (0 m) System length = 13 ft (3.9 m) NOTE: Flexible vent is not recommended. Flexible vent creates back pressure and air turbulence that greatly reduce performance. 3¹⁄₄" x 10" (8.3 cm x 25.4 cm) to 6" (15.2 cm) transition 4.5 ft (1.4 m) 6" (15.2 cm) to 3¹⁄₄" x 10" (8.3 cm x 25.4 cm) transition 1 ft (0.3 m) 3¹⁄₄" x 10" (8.3 cm x 25.4 cm) to 6" (15.2 cm) 90° elbow transition 5.0 ft (1.5 m) 6" (15.2 cm) to 3¹⁄₄" x 10" (8.3 cm x 25.4 cm) 90° elbow transition 5.0 ft (1.5 m) 3¹⁄₄" x 10" (8.3 cm x 25.4 cm) 90° elbow 5.0 ft (1.5 m) 3¹⁄₄" x 10" (8.3 cm x 25.4 cm) flat elbow 12.0 ft (3.7 m) 3¹⁄₄" x 10" (8.3 cm x 25.4 cm) wall cap 0.0 ft (0.0 m) Electrical Requirements IMPORTANT: The cooktop must be electrically grounded in accordance with local codes and ordinances, or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70 or Canadian Electrical Code, CSA C22.1. This cooktop is equipped with an electronic ignition system that will not operate if plugged into an outlet that is not properly polarized. If codes permit and a separate ground wire is used, it is recommended that a qualified electrical installer determine that the ground path is adequate. A copy of the above code standards can be obtained from: National Fire Protection Association 1 Batterymarch Park Quincy, MA 02169-7471 CSA International 8501 East Pleasant Valley Road Cleveland, Ohio 44131-5575 ■ A 120 volt, 60 Hz, AC only, 15-amp, fused electrical circuit is required. A time-delay fuse or circuit breaker is also recommended. It is recommended that a separate circuit serving only this cooktop be provided. ■ Electronic ignition systems operate within wide voltage limits, but proper grounding and polarity are necessary. Check that the outlet provides 120-volt power and is correctly grounded. ■ The wiring diagrams are provided with this cooktop. See “Wiring Diagrams” on a separate sheet. The wiring diagrams are located on the left underside of the cooktop base. 7 Gas Supply Requirements Flexible metal appliance connector: WARNING ■ If local codes permit, use a ¹⁄₂" or ³⁄₄" I.D. flexible stainless steel tubing gas connector, designed by CSA to connect the cooktop to the rigid gas supply line. ■ A ½" male pipe thread is needed for connection to the female pipe threads of the inlet to the cooktop pressure regulator. ■ Do not kink or damage the flexible metal tubing when moving the cooktop. Explosion Hazard Use a new CSA International approved gas supply line. Install a shut-off valve. Securely tighten all gas connections. If connected to LP, have a qualified person make sure gas pressure does not exceed 14" (36 cm) water column. The rigid pipe connection requires a combination of pipe fittings to obtain an in-line connection to the cooktop. The rigid pipe must be level with the cooktop connection. All strains must be removed from the supply and fuel lines so cooktop will be level and in line. Examples of a qualified person include: licensed heating personnel, authorized gas company personnel, and authorized service personnel. Failure to do so can result in death, explosion, or fire. Observe all governing codes and ordinances. IMPORTANT: This installation must conform with all local codes and ordinances. In the absence of local codes, installation must conform with American National Standard, National Fuel Gas Code ANSI Z223.1 - latest edition or CAN/CGA B149 - latest edition. IMPORTANT: Leak testing of the cooktop must be conducted according to the manufacturer’s instructions. ■ Must include a shutoff valve: The supply line must be equipped with a manual shutoff valve. This valve should be located in the same room but external to the cooktop opening, such as an adjacent cabinet. It must be accessible without removing the cooktop, and it should be in a location that allows ease of opening and closing. Do not block access to shutoff valve. The valve is for turning on or shutting off gas to the cooktop. B Type of Gas Natural Gas: This cooktop is design-certified by CSA International for use with Natural gas or, after proper conversion, for use with LP gas. ■ This cooktop is factory set for use with Natural gas. If converting to LP gas, see the “LP Gas Conversion” instructions provided in the package containing literature. The model/serial rating plate located on the underside of the cooktop base has information on the types of gas that can be used. If the types of gas listed do not include the type of gas available, check with the local gas supplier. LP Gas Conversion: Conversion must be done by a qualified service technician. No attempt shall be made to convert the cooktop from the gas specified on the model/serial rating plate for use with a different gas without consulting the serving gas supplier. See the Gas Conversion instructions provided in the package containing literature. Gas Supply Line ■ Provide a gas supply line of ³⁄₄" (1.9 cm) rigid pipe to the cooktop location. A smaller size pipe on longer runs may result in insufficient gas supply. Pipe-joint compounds that resist the action of LP gas must be used. Do not use TEFLON®† tape. With LP gas, piping or tubing size should be ½" minimum. Usually, LP gas suppliers determine the size and materials used in the system. A C A. Gas supply line B. Shutoff valve “open” position C. To cooktop Gas Pressure Regulator The gas pressure regulator supplied with this cooktop must be used. The inlet pressure to the regulator should be as follows for proper operation: Natural Gas: Minimum pressure: 5" (12.7 cm) WCP Maximum pressure: 7" to 14" (17.8 cm to 35.5 cm) WCP LP Gas: Minimum pressure: 10" (25.4 cm) WCP Maximum pressure: 14" (35.5 cm) WCP Contact local gas supplier if you are not sure about the inlet pressure. †®TEFLON is a registered trademark of E.I. Du Pont De Nemours and Company. 8 Gas Supply Pressure Testing Input ratings shown on the model/serial rating plate are for elevations up to 2,000 ft (609.6 m). For elevations above 2,000 ft (609.6 m), ratings should be reduced at a rate of 4% for each 1,000 ft (304.8 m) above sea level (not applicable for Canada). Gas supply pressure for testing regulator must be at least 1" water column pressure above the manifold pressure shown on the model/serial rating plate. Line pressure testing above ½ psi gauge (14" WCP) The cooktop and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of ½ psi (3.5 kPa). Line pressure testing at ½ psi gauge (14" WCP) or lower The cooktop must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than ½ psi (3.5 kPa). INSTALLATION INSTRUCTIONS Install Cooktop Decide on the final location for the cooktop. WARNING Excessive Weight Hazard Rotate Blower - Optional IMPORTANT: The following additional steps must be performed if the product is being installed in peninsula or island cabinetry. The blower exhaust scroll is shipped from the factory set to exhaust straight out the back of the cabinet through an exterior wall. Use two or more people to move and install cooktop. Failure to do so can result in back or other injury. 1. 2. 3. 4. Open carton as instructed on product packaging. Remove shipping materials and tape from cooktop. Remove the removable grease filter by lifting the filter out. For island or peninsula installations, go to the “Rotate Blower - Optional” section. D E E C A A B F A. Blower exhaust scroll B. Plenum C. Blower motor A. Removable grease filter 5. Using 2 or more people, remove the cooktop from the carton. REMEMBER: An undercounter built-in oven cannot be installed under this cooktop. D. Top label E. 10-32 machine nuts (4) F. Motor mounting plate To rotate blower: 1. Locate the 4 plastic plugs in the plenum bypass. 2. Use the pliers to remove the plastic plugs. IMPORTANT: Do not throw away the plastic plugs. The plastic plugs must be reinstalled after the blower exhaust scroll has been rotated. 6. Place cooktop right side up into the cutout. NOTE: Make sure that the front edge of the cooktop is parallel to the front edge of the countertop. If repositioning is needed, lift entire cooktop up from the cutout to avoid scratching the countertop. 7. Connect blower exhaust scroll to ducting. 8. Use vent clamps to secure the ducting to the blower exhaust scroll. 9. Reinstall grease filter. 10. Reinstall vent grille. E A B C A. Blower motor B. Exhaust scroll C. Plenum D D. Blower bypass E. Plastic plugs (4) 9 3. Insert the ³⁄₈" socket and extension into the hole and use the ratchet handle to loosen the nut half of a rotation. Repeat this process for each of the 4 nuts. 4. With the nuts loosened, the blower exhaust scroll can be easily rotated downward. 4. Verify the “Top” label is positioned as shown. A 5. Retighten each nut with the ³⁄₈" socket, extension and ratchet. 6. Reinstall the 4 plastic plugs. A. Top label 5. Follow steps 5 - 10 in the “Install Cooktop” section. To rotate blower motor: NOTE: The “Top” label location on the blower motor is at the 9 o’clock position. 1. Using a ratchet with a ³⁄₈" socket and supporting the motor with one hand, remove the 4 machine nuts that attach the blower motor to the exhaust scroll. 2. Remove the blower motor and wheel assembly from the weld studs. Make Gas Connection WARNING Explosion Hazard Use a new CSA International approved gas supply line. D Install a shut-off valve. A Securely tighten all gas connections. If connected to LP, have a qualified person make sure gas pressure does not exceed 14" (36 cm) water column. B C E A. Top label B. Blower motor C. Motor mounting plate D. Weld stud location E. Blower wheel 3. When the motor mounting plate clears the threaded weld studs, rotate the assembly clockwise 90° and reinstall the four #10-32 machine nuts. 10 Examples of a qualified person include: licensed heating personnel, authorized gas company personnel, and authorized service personnel. Failure to do so can result in death, explosion, or fire. 1. Apply pipe-joint compound made for use with Natural and LP gas to the smaller thread ends of the flexible connector adapters (see C and G in the following illustration). 2. Attach one adapter to the gas pressure regulator and the other adapter to the gas shutoff valve. Tighten both adapters, being certain not to move or turn the gas pressure regulator. 3. Use a ¹⁵⁄₁₆" combination wrench and channel lock pliers to attach the flexible connector to the adapters. Check that connector is not kinked. Typical flexible connection Complete Connection 1. Open the manual shutoff valve in the gas supply line. The valve is open when the handle is parallel to the gas pipe. A A B B A. Manifold entrance B. Gas pressure regulator C. Use pipe-joint compound. D. Adapter (must have ½" male pipe thread) E. Flexible connector F. Adapter G. Use pipe-joint compound. H. Manual gas shutoff valve I. ½" or ¾" gas pipe C D E F G H A. Closed valve B. Open valve 2. Test all connections by brushing on an approved noncorrosive leak-detection solution. If bubbles appear, a leak is indicated. Correct any leak found. 3. Remove surface burner caps and grates from parts package. Align notches in burner caps with pins in burner base. Burner caps should be level when properly positioned. If burner caps are not properly positioned, surface burners will not light. Place burner grates over burners and caps. WARNING I 4. Install the pressure regulator with the arrow pointing up toward the bottom of the cooktop base and in a position where you can reach the regulator access cap. Electrical Shock Hazard Plug into a grounded 3 prong outlet. B Do not remove ground prong. Do not use an adapter. A C D Do not use an extension cord. Failure to follow these instructions can result in death, fire, or electrical shock. 4. Plug into a grounded 3 prong outlet. A. Access cap B. Rear of cooktop C. Gas pressure regulator D. Up arrow. Regulator must be installed with arrow pointing up to cooktop bottom. IMPORTANT: All connections must be wrench-tightened. Do not make connections to the gas regulator too tight. Making the connections too tight may crack the regulator and cause a gas leak. Do not allow the regulator to turn on the pipe when tightening fittings. Use only pipe-joint compound made for use with Natural and LP gas. Do not use TEFLON® tape. You will need to determine the fittings required depending on your installation. 11 Electronic Ignition System Initial lighting and gas flame adjustments This cooktop is equipped for electronic auto-reignition by means of a spark igniter located at the rear of each burner. The burners are designed to light at any valve rotation that admits sufficient gas flow to support a flame and to automatically relight following a loss of flame due to a draft or other adverse condition. This feature is provided only as a convenience. Check Operation of Surface Burners Push in and turn the surface burners control knobs to light. The surface burner flame should light within 4 seconds. The first time a surface burner is lit, it may take longer that 4 seconds to light because of air in the gas line. Check the flame on “HIGH” for a blue color. It should be clean and soft in character. No yellow tip, blowing or lifting of flame should occur. Occasional orange flashes are normal and reflect different elements in the air or gas. After verifying the proper burner operation, turn the control knobs to “OFF.” If burners do not light properly: ■ Turn surface burner control knob to the “OFF” position. ■ Check that the power supply cord is plugged in and the circuit breaker has not tripped or the fuse blown. ■ Check that the gas shutoff valves are set to the “open” position. ■ Check that burner caps are properly positioned on burner bases. Recheck operation of surface burners. If a burner does not light at this point, contact your dealer or authorized service company for assistance. Adjust Flame Height Smart Port Burner System This cooktop is equipped with a Smart Port Burner System. The Smart Port Burner System produces a small flame directly under each grate finger and a larger flame between each grate finger. The visual difference between the ports will be noticeable when the burner is used or when adjustments are made to the flame length. Adjust the height of top burner flames. The cooktop “low” burner flame should be a steady blue flame approximately ¼" (0.64 cm) high. To adjust standard burners: The flame can be adjusted using the adjustment screw in the center of the valve stem. The valve stem is located directly underneath the control knob. If the “low” flame needs to be adjusted: 1. Light 1 burner and turn to lowest setting. 2. Remove the control knob. 3. Hold the knob stem in the low position using a pair of pliers. Use an ¹⁄₈" (3.0 mm) flat-blade screwdriver to turn the screw located in the center of the control knob stem until the flame is the proper size. 4. Replace the control knob. 5. Test the flame by turning the control from “LO” to “HI,” checking the flame at each setting. 6. Repeat above steps for each burner. Complete Installation 1. Check that all parts are now installed. If there is an extra part, go back through the steps to see which step was skipped. 2. Check that you have all your tools. 3. Dispose of/recycle all packaging materials. 4. Use a mild solution of liquid household cleaner and warm water to clean cooktop before use. Dry thoroughly with a soft cloth. For more information, see the “Cooktop Care” section of the Use and Care Guide. 5. Read “Cooktop Use” in the cooktop Use and Care Guide. 6. Reconnect power. NOTE: If the cooktop does not work after turning on the power, check that a circuit breaker has not tripped or a household fuse has not blown. See “Troubleshooting” section in the Use and Care Guide for further information. 7. Use the Flow Tester Card provided with your cooktop to check the airflow (see card for step-by-step instructions). If you need Assistance or Service: Please reference the “Assistance or Service” section of the Use and Care Guide or contact the dealer from whom you purchased your cooktop. A B A. Low flame B. High flame 12 DANGER AVERTISSEMENT 13 ■ Pince ■ ■ Foret de ¼" ■ Tournevis Phillips ■ ■ Perceuse ■ ■ Niveau ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ Détendeur ■ ■ ■ ■ ■ ■ 14 A B A A B D C A F B D C G I I 15 A B A D D C B C E F H F L E N G I H M K I J G K J M 16 ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ B B A A 3¹⁄₄" x 10" A (8,3 x 25,4 cm) A B B 17 B A D 4,5 pi (1,4 m) 1 pi (0,3 m) 5 pi (1,5 m) E F C N G H M I L K J 5 pi (1,5 m) 12 pi (3,7 m) 0 pi (0,0 m) 6 pi (1,8 m) 2 pi (0,6 m) 2,5 pi (0,8 m) 5 pi (1,5 m) 18 = 5 pi (1,5 m) = 8 pi (2,4 m) = 0 pi (0,0 m) = 13 pi (3,9 m) ■ AVERTISSEMENT 19 Canalisation de gaz ■ ■ ■ ■ B A 20 D E E C A A B F E 21 A D AVERTISSEMENT A B C E 22 A A B B C D E F G H I A C D 23 ■ ■ A B W10574732A 2/13 Printed in U.S.A. Imprimé aux É.-U.