SPECIFICATIONS CONTENTS:

SPECIFICATIONS CONTENTS:
MODEL 6614A
CAPACITY: 10 TON @ 100 PSI
AIR/HYDRAULIC SERVICE JACK
OWNER'S MANUAL
CONTENTS:
Page1Specifications
2 Warning Information
3 Setup, Operating and Maintenance
4 Trouble Shooting and Warranty Information
5 Exploded View Drawing
6 Replacement Parts
SPECIFICATIONS
Chassis Height.............................................................. 10-1/2"
Handle Length............................................................... 45-3/4"
Saddle Diameter.............................................................. 5-7/8"
Shipping Weight........................................................... 364 lbs.
Low Height....................................................................... 6-1/4"
Raised Height................................................................ 22-1/2"
Length...................................................................................61"
Chassis Width.................................................................. 7-3/4"
Chassis Width w/ Swivel Caster Bracket.................... 18-3/8"
© Copyright 2011, Sunex Tools®
6614A
1
rev. 11/03/11
Warning Information
This is the safety alert symbol. It is used to alert you
to potential personal injury hazards. Obey all safety
messages that follow this symbol to avoid possible
injury or death.
WARNING
WARNING: Indicates a hazardous situation
which, if not avoided, could result in death
or serious injury.
IMPORTANT: READ THESE INSTRUCTIONS BEFORE OPERATING
BEFORE USING THIS DEVICE, READ THIS MANUAL COMPLETELY AND THOROUGHLY, UNDERSTAND ITS OPERATING
PROCEDURES, SAFETY WARNINGS AND MAINTENANCE REQUIREMENTS.
It is the responsibility of the owner to make sure all personnel read this manual prior to using the device. It is also the responsiblity of
the device owner to keep this manual intact and in a convenient location for all to see and read. If the manual or product labels are lost
or not legible, contact Sunex for replacements. If the operator is not fluent in English, the product and safety instructions shall be read
to and discussed with the operator in the operator's native language by the purchaser/owner or his designee, making sure that the
operator comprehends its contents.
THE NATURE OF HAZARDOUS SITUATIONS
WARNING
The use of portable automotive lifting devices is subject to certain hazards that cannot be prevented by mechanical means, but only
by the exercise of intelligence, care, and common sense. It is therefore essential to have owners and personnel involved in the use and
operation of the equipment who are careful, competent, trained, and qualified in the safe operation of the equipment and its proper
use. Examples of hazards are dropping, tipping or slipping of loads caused primarily by improperly securing loads, overloading, offcentered loads, use on other than hard level surfaces, and using equipment for a purpose for which it was not designed.
METHODS TO AVOID HAZARDOUS SITUATIONS
WARNING
• Read, study, understand and follow all instructions before operating this device.
• Inspect the jack before each use. Do not use jack if damaged, altered, modified, in poor condition, leaking hydraulic fluid, or
unstable due to loose or missing hardware or parts. Make corrections before using.
• Lift only on areas of the vehicle as specified by the vehicle manufacturer.
• Wear eye protection that meets ANSI Z87.1 and OSHA standards.
• Do not use jack beyond its rated capacity.
• This is a lifting device only. Immediately after lifting, support the vehicle with jack stands capable of sustaining the load before working on the vehicle.
• Use only on a hard level surface free from obstructions so the jack is free to reposition itself during lifting and lowering operations.
• Center load on saddle. Be sure setup is stable before working on vehicle.
• Do not move or dolly the vehicle while on the jack.
• Do not use saddle adapters or saddle extenders between the stock lifting saddle and the load.
• Do not use any adapters unless approved or supplied by Sunex.
• Always lower the jack slowly and carefully.
• This product contains one or more chemicals known to the State of California to cause cancer and birth defects or other
reproductive harm. Wash hands thoroughly after handling.
• Failure to heed these warnings may result in serious or fatal personal injury and/or property damage.
CONSEQUENCES OF NOT AVOIDING HAZARDOUS SITUATIONS
WARNING
Failure to read this manual completely and thoroughly, failure to understand its OPERATING INSTRUCTIONS, SAFETY WARNINGS,
MAINTENANCE INSTRUCTIONS and comply with them, and failure to comply with the METHODS TO AVOID HAZARDOUS SITUATIONS
could cause accidents resulting in serious or fatal personal injury and/or property damage.
6614A
2
rev. 11/03/11
MODEL 6614A
CAPACITY: 10 TON @ 100 PSI
AIR/HYDRAULIC SERVICE JACK
Manual de operatión
SETUP
PLEASE REFER TO THE EXPLODED VIEW DRAWING IN THIS MANUAL IN ORDER TO IDENTIFY PARTS.
1. In order to install the handle assembly item #58 in the handle socket item #36, first align the main handle tube with the largest hole in the handle socket and the lock pin rod with the smaller hole in the handle socket.
2. Make sure the lock pin rod is in the down/lock position before insertion in the handle socket. Once the main handle tube and lock pin rod are aligned with their respective holes in the handle socket, push the handle assembly in the handle socket so the end of the handle tube engages the release valve mechanism in the bottom of the handle socket and the lock pin rod engages one of the three (3) locking holes in the item #1 frame.
3. Disengage the lock pin rod by pulling up on the lever and engaging the lever with the slot in top of the handle assembly. The handle
assembly should be free to pump up and down.
4. In order to check for proper handle assembly alignment with the handle socket, see if the lock pin rod will engage with the three locking holes in the frame. Also, turn the release valve knob at the top of the handle assembly left and then right to see if the release valve u-joint in front and below the handle socket is rotating simultaneously with the turning of the knob.
5. Before Use: Air may become trapped in the hydraulic system.
PURGING AIR FROM THE HYDRAULIC SYSTEM:
a. Rotate the knob at the top of the handle assembly in a clockwise direction until tight.
Now turn it in a counterclockwise direction two full turns.
b. Activate the foot pump pedal item #37 about 15 times.
c. Rotate the knob at the top of the handle assembly in a clockwise direction until tight.
d. Activate the foot pump until the lift arm is raised to maximum height. You should experience a full pump stroke with each incremental pump of the pedal.
e. If it does not feel your are getting full incremental pump stroke at any time during the pumping operation, repeat steps "a" through "d" until all air is purged from the system.
OPERATING INSTRUCTIONS
This is the safety alert symbol used for the OPERATING INSTRUCTIONS section of this manual to alert you to potential personal injury hazards. Obey all instructions to avoid possible injury or death.
IMPORTANT: Before attempting to raise any vehicle, check vehicle service manual for recommended lifting surfaces.
OPERATION:
1. To raise load: Turn the knob at the top of the handle assembly in a clockwise direction until tight. Position the jack under the load.
Proceed to pump the handle or the foot pedal in order to raise the lift arm to the load. As the saddle at the end of the lift arm gets closer
to the load, reposition the jack so the saddle will contact the load firmly and the load is centered on the saddle. Make sure the saddle is correctly positioned. Remember that foot pedal pump operation is only used to quickly raise the saddle to the load. The handle pump or air valve operation of the jack is used to lift the load. Raise the load to the desired work height. Place jack stands of appropriate capacity at the vehicle manufacturers's recommended support areas that provide stable support for the raised vehicle. DO NOT CRAWL UNDER
VEHICLE WHILE LIFTING VEHICLE OR REMOVING THE JACK STANDS! Once jack stands are positioned, turn the knob at the top of the handle assembly VERY SLOWLY. Lower the load to rest on the jack stands. Inspect the relationship between the jack stands and load
to make sure the setup is stable and safe. If the setup is not stable or safe, follow the preceding steps until corrected. NOTE. Once the hand pump operation has ceased, the handle assembly can be locked in any of the three (3) handle locking positions. Typically, the handle
locking positions are used for moving the jack around the shop, keeping the handle out of the way or preventing the handle from being pumped.
2. To lower load: Follow the procedures mentioned in "To raise load" section of the OPERATING INSTRUCTIONS in order to raise the load off the jack stands. Once the load has cleared the jack stands, remove the stands from under the load and away from the work area. Turn the knob at the top of the jack's handle assembly very slowly in a counterclockwise direction until the load is completely lowered to the ground. Once the jack's lifting saddle has cleared the load, remove the jack from under the load.
CAUTION: Keep hands and feet away from the hinge mechanism of the jack.
PREVENTATIVE MAINTENANCE
This is the safety alert symbol used for the PREVENTATIVE MAINTENANCE section of this manual to alert you to potential personal injury hazards. Obey all instructions to avoid possible injury or death.
IMPORTANT: The number one cause of jack failure in air/hydraulic jacks is dirt and moisture in the air motor and/or hydraulic system.
The shop air supply should be equipped with water and dirt filter traps that should be emptied or cleaned according to a monthly
maintenance schedule. An in line oil lubricator will extend the life of air/hydraulic jacks. Inoperable jacks caused by poorly equipped or
maintained shop air systems are not eligible for warranty consideration. Contaminants can also enter the air/hydraulic system when the shop
air line is disconnected from the jack air line and the line is dropped on the floor. Contaminants in the air couplers, once reconnected, will be
driven into the system.
6614A
3
rev. 11/03/11
PREVENTATIVE MAINTENANCE (CONT.)
1. Always store the jack in a well protected area where it will not be exposed to inclement weather, corrosive vapors, abrasive dust, or any other harmful elements. The jack must be cleaned of water, snow, sand or grit before using.
2. The jack must be lubricated periodically in order to prevent premature wearing of parts. A general purpose grease must be applied to all zerk grease fittings, caster wheels, front axle wheels, elevator arm, handle base pivot bolts, release mechanism and all other bearing
surfaces.
IMPORTANT: Any jack found to be defective as a result of worn parts due to lack of lubrication or air/hydraulic system contaminated with
water, rust and/or foreign materials from the air supply or other outside source is not eligible for warranty consideration.
3.It should not be necessary to refill or top off the reservoir with hydraulic fluid unless there is an external leak. An external leak requires
immediate repair which must be performed in a dirt-free environment by an authorized service center.
IMPORTANT: In order to prevent seal damage and jack failure, never use alcohol, hydraulic brake fluid or transmission oil in the jack.
4.Every jack owner is responsible for keeping the jack labels clean and readable. Use a mild soap solution to wash external surfaces of the jack but not any moving hydraulic components.
5.Inspect the jack before each use. Do not use the jack if any component is cracked, broken, bent, shows sign of damage or leaks hydraulic fluid. Do not use the jack if it has loose or missing hardware or components, or is modified in any way. Take corrective action before using the jack again.
6.Any hydraulic repairs within the warranty period must be performed by an authorized service center.
troubleshooting
Problem
Action
1. Unit will not lift load.
Purge air from hydraulic system by following procedure
under SETUP.
2. Unit will not sustain load or feels “spongy” under load.
Purge air from hydraulic system as above.
3. Unit will not lift to full height.
Purge air from hydraulic system as above.
4. Handle tends to raise up while the unit is under load.
Pump the handle rapidly several times to push oil past ball
valves in power unit.
5. Unit still does not operate.
Contact an authorized service center from enclosed list.
LIMITED WARRANTY
SUNEX INTERNATIONAL, INC. WARRANTS TO ITS CUSTOMERS THAT THE COMPANY’S SUNEX TOOLS® BRANDED
PRODUCTS ARE FREE FROM DEFECTS IN WORKMANSHIP AND MATERIALS.
Sunex International, Inc. will repair or replace its Sunex Tools® branded products which fail to give satisfactory service due to defective workmanship or materials, based
upon the terms and conditions of the following described warranty plans attributed to that specific product.
This product carries a ONE-YEAR warranty. During this warranty period, Sunex Tools will repair or replace at our option any part or unit which proves to be defective in
material or workmanship.
Other important warranty information
This warranty does not cover damage to equipment or tools arising from alteration, abuse, misuse, damage and does not cover any repairs or replacement made by anyone other than Sunex Tools or its authorized warranty service centers. The foregoing obligation is Sunex Tools’ sole liability under this or any implied warranty and
under no circumstances shall we be liable for any incidental or consequential damages.
Note: Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
Return equipment or parts to an authorized service center, transportation prepaid. Be certain to include your name and address, evidence of the purchase date, and
description of the suspected defect. If you have any questions about warranty service, please write to Sunex Tools. This warranty gives you specific legal rights and you
may also have other rights which vary from state to state.
Repair kits and replacement parts are available for many of Sunex Tools products regardless of whether or not the product is still covered by a warranty plan.
6614A
SHIPPING ADDRESS:
MAILING ADDRESS:
Sunex Tools
315 Hawkins Rd.
Travelers Rest, South Carolina 29690
Sunex Tools
P.O. Box 1233
Travelers Rest, South Carolina 29690
4
rev. 11/03/11
MODEL 6614A
CAPACITY: 10 TON @ 100 PSI
AIR/HYDRAULIC SERVICE JACK
RS661457
Complete Handle
Assembly
58
43
44
42
drawing
53
55
35
45
46
47
48
48
32
33
41
51
34
52
50
49
54
56
29
40
39
54
38
31
37
30
12
7
28A
14
13
6
36
30
15
27
26
11
25
57
8
24
22
5
5
21
14
23
13
16
17
18
19
20
9
10
5
1
2
3
3a
2
4
6614A
5
rev. 11/03/11
MODEL 6614A
CAPACITY: 10 TON @ 100 PSI
AIR/HYDRAULIC SERVICE JACK
POWER UNIT drawing
RS6620BAR
Air Motor
Assembly
64
A
B
C
D
E
I
H
G
11
F
11
10
9
7
8
6
5
4
2
3
2
1
59
RS6614A59
Complete Hydraulic
Assembly
6614A
6
rev. 11/03/11
MODEL 6614A
CAPACITY: 10 TON @ 100 PSI
AIR/HYDRAULIC SERVICE JACK
Parts list
Index No.
Part No.
1
2
3
RS660903
3-1
RS660903A
4
5
6
7
8
RS660908
9
10
11
12
13
14
15
16
17
18
19
RS660916
20
RS660917
21
22
23
24
25
26
27
28A
29
RS660929
Index No.
Qty.
1
4
2
2
2
5
2
2
1
2
2
1
1
2
2
1
2
2
2
2
2
4
4
4
2
1
1
1
1
1
30
RS550510
31
RS550509
32
33
34
35
36
RS660932
37
RS550511
38
39
40
RS550535
41
42
43
RS660939
44
45
46
47
48
49
50
51
RS661451
52
53
54
55
56
57
58
RS661457
59
RS6614A59
RS6614ALK
Qty.
Index No. Part No.
Frame
Washer
Front Wheel (incl. #2, 3, 3-1, 4,5)
Roller Bearing Set
Snap Ring Grease Fitting
Rod Link
Bolt
Saddle
Lock Washer Nut
Spring
Bolt Bolt Snap Ring Shaft
Washer
Ring Nut Rear Wheel Assembly
Caster Bolt Kit Assembly - incl. #20 (2), 21 (2) Washer Washer Bolt Snap Ring Shaft
Washer Pin
Link Assy.
Spring
Parts list for HYDRAULIC UNIT
Index No. Part No.
1
*
2
*
3
*
4
5
*
6
*
7
*
8
*
9
*
10
11
*
12
*
13
*
14
*
15
16
*
17
18
*
19
*
Snap ring Washer
O-ring
Piston Rod
Piston ring
Sealing washer
O-ring
O-ring Retainer
Snap ring
Oil cylinder assembly
Oil Filler Plug
Steel ball
Ball seat
Spring
Screw
Sealing washer
Bolt
Steel ball
Copper washer
Parts list for Air motor
Index No. Part No.
32
**
33
RS6620BA33
34
**
35
36
**
37
**
38
**
39
40
41
42
**
43
44
45
46
47
48
Copper washer
Oil valve assembly
Nylon Gasket
Pump cylinder
Oil seat
Nylon Gasket
Copper washer
Nut
Bolt
Front cover
Steel Ball 3 Air Pump Housing
Nut
Spring
Washer
Cylinder Pump Plunger
Piston Body "A"
Part No.
20
21
*
22
*
23
*
24
29
*
30
*
31
A
B
*
C
*
D
*
E
*
F
G
H
*
I
*
J
K
RS6614AK
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
Qty.
Index No. Part No.
2
1
1
1
1
1
1
1
8
1
4
1
1
1
1
1
1
Description
Snap Ring -12 mm Diameter
Pedal Pin
Pin
Pin
Oil Hydraulic Assembly
Cover Board
Handle Socket
Pedal
Nut Washer Bolt Kit (Incl. 38, 39, 40)
Handle
Sleeve
Knob (incl. 43, 44)
Pin Control Rod
Spring
Washer
Screw
Rod Joint
Spring
Universal Joint Assembly
Convey Rod
Washer
Pin
Pin
Washer
Ring
Complete Handle Assembly (incl. 41-49, 52-56)
Complete Hydraulic Assembly
Product Label Kit (not shown)
Description
Bolt
Steel ball
O-ring
O-ring
Release valve Rod
O-ring
Washer
Cylinder Pump Plunger
Screw
Copper washer
Spring
Steel Ball 9
Steel Ball 6
Oil box
Screw
Washer
Washer
Nut
Hose (incl. J, K (2))
49
**
O-ring
50
Air Release Rod
51
**
O-ring
52
Piston Body "B"
53
Bolt
54
Air steel 55
**
O-ring
56
**
O-ring
57
Rear cover
58
pin
59
**
O-ring
60
screw
61
RS6620BA61
Air valve (excluding hose)
62
O-ring
63
**
Nylon washer
64
RS6620BAR
Air Motor Assembly
65
RS6620B65
Hose
Only index numbers identified by Part Number are available separately. * Only available in hydraulic repair kit RS6620CHRK. ** Only available in air motor repair kit RS6620BARK.
6614A
7
Qty.
2
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
2
1
1
1
1
1
2
1
1
2
1
1
1
Qty.
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
2
1
Qty.
2
1
2
1
3
1
2
1
1
1
2
1
1
3
2
1
1
rev. 11/03/11
MODELO 6614A
CAPACITY: 10 TONELADAS
A 100 PSI GATO NEUMÁTICO/
HIDRÁULICO PARA SERVICIO
Manual de operatión
© Copyright 2011, Sunex Tools®
6614A
8
rev. 11/03/11
ADVERTENCIA
NATURALEZA DE LAS SITUACIONES DE RIESGO
FORMAS DE EVITAR LAS SITUACIONES DE RIESGO
ADVERTENCIA
•
•
•
•
•
•
•
•
•
•
•
•
•
•
CONSECUENCIAS DE NO PREVENIR LAS SITUACIONES DE RIESGO
6614A
9
rev. 11/03/11
PARA PURGAR EL AIRE DEL SISTEMA HIDRÁULICO:
INSTRUCCIONES DE USO
MANTENIMIENTO DE SEGURIDAD
rev. 11/03/11
DIAGNÓSTICO DE AVERíAS
problema
GARANTÍA LIMITADA:
SUNEX INTERNATIONAL, INC., LE GARANTIZA A SUS CLIENTES QUE LAS HERRAMIENTAS Y PRODUCTOS CON
LA MARCA DE LA EMPRESA SUNEX TOOLS NO CONTIENEN DEFECTOS EN SU MANO DE OBRA NI MATERIAS
PRIMAS.
DIRECCIóN A EMBARCARSE:
DIRECCIóN DE CORREOS:
Sunex Tools
315 Hawkins Rd.
Travelers Rest, South Carolina 29690
Sunex Tools
P.O. Box 1233
Travelers Rest, South Carolina 29690
6614A11
rev. 11/03/11
MODELE 6614A
CAPACITÉ: 10 TONNES À 100 PSI
CRIC HYDRAULIQUE/À AIR
OWNER'S MANUAL
SPÉCIFICATIONS
po
po
po
po
po
© Copyright 2011, Sunex Tools®
6614A12
rev. 11/03/11
AVERTISSEMENT
IMPORTANT : LIRE CES CONSIGNES AVANT L'UTILISATION.
LE TYPE DE SITUATIONS DANGEREUSES
LE TYPE DE SITUATIONS DANGEREUSES
MÉTHODES POUR ÉVITER LES SITUATIONS DANGEREUSES
rev. 11/03/11
MODELE 6614A
CAPACITÉ: 10 TONNES À 100 PSI
CRIC HYDRAULIQUE/À AIR
PURGER L’AIR DU SYSTÈME HYDRAULIQUE :
DIRECTIVES D'UTILISATION
ENTRETIEN PRÉVENTIF
6614A14
rev. 11/03/11
Problem
Action
Garantie limitée
SUNEX INTERNATIONAL, INC. GARANTIT À SES CLIENTS QUE LES OUTILS DE MARQUE
SUNEX TOOLS® SONT EXEMPTS DE DÉFAUTS DE MAIN D'ŒUVRE ET DE MATÉRIAU
ADDRESSE D'EXPÉDITION:
Sunex Tools
315 Hawkins Rd.
Travelers Rest, South Carolina 29690
ADRESSE POSTALE:
Sunex Tools
P.O. Box 1233
Travelers Rest, South Carolina 29690
6614A15
rev. 11/03/11
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