Honeywell F76S AA, F76S AAM, F76S EA Installation instructions
Below you will find brief information for fine filter F76S AA, fine filter F76S AAM, fine filter F76S EA. This document provides installation instructions for the fine filter, a device that helps remove impurities from water. The filter is designed for drinking water installations and can be used in horizontal pipework with the filter bowl facing downwards. It is recommended to install shutoff valves and ensure good access for maintenance and inspection. The installation location should be protected against frost and the filter should be fitted immediately after the water meter. The filter needs to be cleaned regularly by back-flushing. It is suggested to have a planned maintenance contract with an installation company.
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EB-F76S Rev. A Anleitung zum späteren Gebrauch aufbewahren! Keep instructions for later use! Conserver la notice pour usage ultérieur! Handleiding bewaren voor later gebruik! Conservare le istruzioni per uso successivo! Guardar estas instrucciones para su uso futuro! Zachowa instrukcj do pózniejszego wykorzystania! Сохранить инструкцию для последующего пользования! 1. 2. • • • 3. 2 9.1 Inspektion / Wartung 9.1.1 Filter Intervall: alle 2 Monate 5. 6. 7. 8. 9. 3 Honeywell GmbH Z11S 1 Manometer Teilung 0 - 16 bar 2 3 AF11S-1/2A AF11S-1A AF11S-11/2A 4 AF11DS-1/2A AF11DS-1A 5 KF11S-1A KF11S-11/2A 6 Rotguss-Filtertasse 1/2" - 11/4" komplett (o. Abb.) 11/2" - 2" FT09RS-1A FT09RS-11/2A 7 1/ " - 11/ " 2 4 11/2" - 2" 0900747 0900748 8 1/ " 2 AA76-1/2A 9 Kugelhahn komplett 1/2" - 2" M76K-A16 1/ " 2 + 3/4" 1" 11/4" 11/2" 2" - 2" Honeywell GmbH 0901444 0901445 0901446 0901447 0901448 4 GB 1. Safety Guidelines 5. Scope of delivery 1. 2. • • • 3. The fine filter comprises: • Housing with pressure gauge • Threaded male connections (versions AA and AAM) • Fine filter in clear filter bowl • Ball valve with drain connection • Double wring wrench Follow the installation instructions. Use the appliance according to its intended use in good condition with due regard to safety and risk of danger. Note that the appliance is exclusively for use in the applications detailed in these installation instructions. Any other use will not be considered to comply with requirements and would invalidate the warranty. 4. Please take note that any assembly, commissioning, servicing and adjustment work may only be carried out by authorized persons. 5. Immediately rectify any malfunctions which may influence safety. 6. Options F76S-...AA = Threaded male connections, filter mesh size 100 µm F76S-...AAM =Red-bronze filter bowl, threaded male connections, filter mesh size 100 µm F76S-...EA = Without connections, filter mesh size 100 µm Connection size Filters with other mesh widths available on request 2. Functional description 7. Assembly The filter insert is divided into two parts. In the „filtering“ position, only the lower, larger section is rinsed through by water jets from outside to inside. The small upper section does not come in contact with unfiltered water. When the ball valve is opened for reverse rinsing, then the whole filter insert is pushed downwards until the water supply to the outer side of the main filter is stopped. Simultaneously, the water flow is opened to the upper part of the filter. The water needed for cleaning the filter passes through the upper filter section, then the rotating impeller and the main filter from inside to outside, i.e. the filter is reverse rinsed with filtered water. In that way the upper filter is also cleaned by jets from the impeller. The filter automatically switches back to the operating position when the ball valve is closed again. Filters with Double Spin Technology have turbine blades which circulate the water and thereby set the rotor on the upper filter into a rotational motion. The internal impeller rinses off particles that have adhered to the upper filter at the intersecting points with the rotor. 7.1 Installations Guidelines • Install in horizontal pipework with filter bowl downwards o This position ensures optimum filter efficiency • Install shutoff valves • Ensure good access o Pressure gauge can be read off easily o Degree of contamination can be easily seen with clear filter bowl o Simplifies maintenance and inspection • The installation location should be protected against frost • Fit immediately after water meter o Corresponds to DIN 1988, Part 2 7.2 Assembly instructions When connecting the solder sockets, do not solder the sockets together with the filter. High temperatures destroy internal parts which are important to the function! 1. Thoroughly flush pipework 2. Install filter o Note flow direction o Install without tension or bending stresses 3. Seal in pressure gauge 3. Application Medium Water The filter is constructed for drinking water installations. In case of a process water application the filter has to be proven individually. 4. Technical data Installation position Horizontal, with filter bowl downwards Operating temperature max. 40 °C with clear filter bowl max. 70 °C with red-bronze filter bowl Operating pressure min. 1.5 bar max. 16.0 bar with clear filter bowl max. 25.0 bar with red-bronze filter bowl 1/ " - 2" Connection size 2 Honeywell GmbH 5 7.3 Discharge of reverse rinsing water We recommend a planned maintenance contract with an installation company The reverse rinsing water must be routed to the drain channel in such a way that no backwater can occur. To do this there are 3 options: 1. Direct connection: o Connector DN 50/70 as well as the necessary pipes and siphon (3 elbows 90°) in DN 70. 2. Drain free to existing floor drain. 3. Drain into open container. Filter size 1/2" and 3/4" 1" and 1 1/4" 1 1/2" and 2" In accordance with DIN 1988, part 8, the following measures must be taken: 9.1 Inspection / Servicing 9.1.1 Filter Interval: every 2 months Reverse rinsing volume* 12 Liter 15 Liter 18 Liter • The filter must be cleaned by reverse rinsing regularly, at the latest every 2 months • Non-compliance can lead to the filter becoming blocked This results in a drop in pressure and decreasing water flow • The filter meshes are made of stainless steel. A red coating as a consequence of rust from the pipelines has no influence on function or the way the filter works Do not forget to do a visual check of the ball valve. Replace if it is dripping! *at 4 bar inlet pressure and 3 x 3 seconds reverse rinsing duration 8. Commissioning 8.1 Reverse rinsing For reverse rinsing, an inlet pressure of at least 1.5 bar is required. The reverse rinsing interval depends on the degree of dirt in the water. At the latest every 2 months, reverse rinsing should be carried out according to DIN 1988, Part 8. To ensure convenient and regular adherence to the reverse rinsing interval, we recommend installing an automated reverse rinsing system Z11S. Filtered water can also be tapped during reverse rinsing. 9.2 Cleaning Caution ! Do not use any cleaning agents containing solvents and/or alcohol to clean the plastic parts! 1. 2. 3. 4. 8.1.1 Manual reverse rinsing 5. 6. 7. 8. 9. If reverse rinsing water is not to be discharged via a direct connection, a collecting container must be positioned beneath before reverse rinsing. 1. Open ball valve by turning the reverse rinsing button to the stop point o Select bar must be upright o The patented reverse rinsing system starts o When filtering with Double Spin Technology, a visual function check is possible through the rotating red rotor 2. Close ball valve again after approx. 3 seconds. Repeat procedure three times o If the filter is extremely dirty, the procedure may have to be repeated additional times With aid of the memory ring, the next deadline for manual reverse rinsing can be booked. Close shutoff valve on inlet Release pressure on outlet side (e.g. through water tap) Close shutoff valve on outlet Unscrew filter bowl o Use double ring wrench ZR10K Remove filter, clean and reinsert Place O-ring onto filter bowl Screw in filter cup hand-tight (without tools) Slowly open shutoff valve on inlet Slowly open shutoff valve on outlet 10. Disposal • • • • Dezincification resistant brass housing Brass threaded connections Stainless steel fine filter Red-bronze or shock-resistant, clear synthetic material filter bowl • NBR seals Observe the local requirements regarding correct waste recycling/disposal! 8.1.2 Automatic reverse rinsing with the Z11S The automated reverse rinsing system Z11S is available as an accessory. The automated system reliably takes over reverse rinsing of the filter at intervals which can be set between 4 minutes and 3 months. 6 Honeywell GmbH GB 11. Troubleshooting Problem Too little or no water pressure Cause Shutoff valves upstream or downstream from filter not fully open Filter mesh dirty Remedy Open the shutoff valves fully Reverse rinsing 12. Spare Parts 13. Accessories F76S Fine Filters (from 2007 onwards) No. Description Dimension Part No. Z11S 1 M76K-A16 2 Seal ring set (Pack of 10) 1/ " + 3/ " 2 4 1" 11/4" 11/2" 2" 0901444 0901445 0901446 0901447 0901448 3 Filter insert complete Filter mesh 100 µm 1/ " - 3/ " 2 4 1" - 11/4" 11/2" - 2" AF11S-1/2A AF11S-1A AF11S-11/2A 4 Filter insert complete for 1/2" - 3/4" filters with Double Spin 1" Technology Filter mesh 100 µm AF11DS-1/2A AF11DS-1A 5 Clear filter bowl 1/ 1 2" - 1 /4" 11/2" - 2" KF11S-1A KF11S-11/2A 6 Red-bronze filter bowl 1/ 1 2" - 1 /4" 11/2" - 2" FT09RS-1A FT09RS-11/2A 7 O-ring set (Pack of 10) 1/ 1 2" - 1 /4" 11/2" - 2" 0900747 0900748 8 Drain connector 1/ 2" - 2" AA76-1/2A 9 1/ 2" - 2" 10 Double ring wrench For removing the filter bowl (no fig.) Honeywell GmbH 1/ 3 2" - /4" 1" - 11/4" 11/2" - 2" Automatic reverse rinsing actuator For automatic filter cleaning at presettable intervals RV277 Inlet check valve Available in sizes R1/2" - 2" VST06 Connection set Connection set A = Threaded male connection; B = Solder union connection DDS76 Differential pressure switch AF11S Filter insert complete Available with filter meshes 20 µm, 50 µm, 100 µm, 200 µm, 300 µm, 500 µm AF11DS Filter insert complete Available with filter meshes 100 µm, for filters with Double Spin Technology 7 Eau Honeywell GmbH horizontal, avec tasse filtrante vers le bas 8 9.2 Nettoyage 9 Honeywell GmbH Z11S 1 M76K-A16 2 0901444 0901445 0901446 0901447 0901448 3 AF11S-1/2A AF11S-1A AF11S-11/2A 4 AF11DS-1/2A AF11DS-1A 5 1/ 6 1/ 7 1/ " - 11/ " 2 4 11/2" - 2" 0900747 0900748 8 1/ " 2 - 2" AA76-1/2A 9 1/ " 2 - 2" 1 2" - 1 /4" KF11S-1A 11/2" - 2" KF11S-11/2A 1 2" - 1 /4" FT09RS-1A 11/2" - 2" FT09RS-11/2A Honeywell GmbH 10 NL 1. Veiligheidsvoorschriften 5. Leveringsomvang 1. 2. • • • 3. 6. Modellen F76S-...AA = F76S-...AAM = Messing filterbeker, schroefdraadmof, doorlaatwijdte onderaan/bovenaan 105/135 µm Aansluitgrootte 2. Functiebeschrijving 3. Gebruik 4. Technische gegevens Inbouwpositie Bedrijfsdruk Min. 1,5 bar Max. 16,0 bar bij transparante filterbeker Max. 25,0 bar bij messing filterbeker Aansluitmaat 1/ 2" t/m 2" 11 Honeywell GmbH 7.3 Terugspoelwaterafvoer 5. 6. 7. 8. 9. Afsluitstuk ingangskant sluiten Uitgangskant drukontlasten (b.v. door watertap) Afsluitstuk uitgangskant sluiten. Zeefzak erafschroeven. o Dubbelringsleutel ZR10K gebruiken Zeef eruit nemen, reinigen en weer erin steken O-ring op de zeefbeker steken Zeefbeker handvast (zonder gereedschap) erin schroeven Afsluitstuk ingangskant langzaam openen. Afsluiter aan de uitgang traag openen 10. Afvoer • • • • Honeywell GmbH 12 NL 11. Storing / Opzoeken en verhelpen van fouten Storing Geen of te weinig waterdruk Fijnfilter drinkwater F76S (serie vanaf 2007) +Nr Benaming Nominale Artikelnummer . breedte Z11S 1 Manometer Deling 0 - 16 bar M76K-A16 RV277 2 0901444 0901445 0901446 0901447 0901448 VST06 11 3 AF11S-1/2A AF11S-1A AF11S-11/2A 4 AF11DS-1/2A AF11DS-1A 5 KF11S-1A KF11S-11/2A 6 1/ " - 11/ " 2 4 11/2" - 2" FT09RS-1A FT09RS-11/2A 7 O-ringset (10 stuks) 1/ 0900747 0900748 8 Afvoeraansluiting 1/ " 2 - 2" AA76-1/2A 9 1/ " 2 - 2" 1/ 3 2" + /4" 1" 11/4" 11/2" 2" 1 2" - 1 /4" 11/2" - 2" Honeywell GmbH 13 5. Fornitura 1. 2. • • • 3. acqua Honeywell GmbH 14 Honeywell GmbH Z11S 1 Manometro Passo 0 - 16 bar 2 3 4 5 KF11S-1A KF11S-11/2A 6 FT09RS-1A FT09RS-11/2A 7 1/ 8 1/ " 2 - 2" AA76-1/2A 9 1/ " 2 - 2" M76K-A16 1/ 3 2" + /4" 1" 11/4" 11/2" 2" 1 2" - 1 /4" 11/2" - 2" Honeywell GmbH 0901444 0901445 0901446 0901447 0901448 AF11S-1/2A AF11S-1A AF11S-11/2A AF11DS-1/2A AF11DS-1A 0900747 0900748 16 1. 2. • • • 3. 6. Suministro Agua 4. Datos técnicos Honeywell GmbH 1. 2. 3. 4. 5. 6. 7. 8. 9. Afsluitstuk ingangskant sluiten Uitgangskant drukontlasten (b.v. door watertap) Afsluitstuk uitgangskant sluiten. Zeefzak erafschroeven. o Dubbelringsleutel ZR10K gebruiken Zeef eruit nemen, reinigen en weer erin steken O-ring op de zeefbeker steken Zeefbeker handvast (zonder gereedschap) erin schroeven Afsluitstuk ingangskant langzaam openen. Afsluiter aan de uitgang traag openen 10. Residuos • • • • Honeywell GmbH Z11S 1 M76K-A16 RV277 2 0901444 0901445 0901446 0901447 0901448 VST06 11 3 Recambio de filtro 1/2" - 3/4" completo 1" - 11/4" ancho de paso infe- 11/2" - 2" rior / superior 105/ 135 µm AF11S-1/2A AF11S-1A AF11S-11/2A 4 AF11DS-1/2A AF11DS-1A 5 KF11S-1A KF11S-11/2A 6 1/ " - 11/ " 2 4 11/2" - 2" FT09RS-1A FT09RS-11/2A 7 1/ " - 11/ " 2 4 11/2" - 2" 0900747 0900748 8 1/ " 2 - 2" AA76-1/2A 9 1/ " 2 - 2" 10 Honeywell GmbH 19 1. 2. 3. 6. Warianty F76S-...AA = 10. Usuwanie - 21 Honeywell GmbH Z11S 1 Manometr skala 0 - 16 bar M76K-A16 VST06 2 0901444 0901445 0901446 0901447 0901448 1/ " -3/ " 2 4 1" - 11/4" 11/2" - 2" 4 AF11DS-1/2A AF11DS-1A 5 KF11S-1A KF11S-11/2A 6 1/ " - 11/ " 2 4 11/2" - 2" FT09RS-1A FT09RS-11/2A 7 Zestaw o-ring (10 sztuk) 1/ " - 11/ " 2 4 11/2" - 2" 0900747 0900748 8 1/ " 2 - 2" AA76-1/2A 9 1/ " 2 - 2" Honeywell GmbH AF11S-1/2A AF11S-1A AF11S-11/2A 3 RV277 AF11DS 22 6. Varianty 1. 2. 3. 23 MU1H-1110GE23 R0707 5. 6. 7. 8. 10. Likvidace - MU1H-1110GE23 R0707 24 Honeywell GmbH Z11S 1 2 3 AF11S-1/2A AF11S-1A AF11S-11/2A 4 AF11DS-1/2A AF11DS-1A 5 6 7 1/ " - 11/ " 2 4 11/2" - 2" 0900747 0900748 8 1/ " 2 - 2" AA76-1/2A 9 1/ " 2 - 2" M76K-A16 1/ " 2 + 3/4" 1" 11/4" 11/2" 2" 1/ " - 11/ " 2 4 11/2" - 2" Honeywell GmbH 0901444 0901445 0901446 0901447 0901448 KF11S-1A KF11S-11/2A FT09RS-1A FT09RS-11/2A 25 1. 2. 3. 6. Объем поставки 3. Применение Среда вода Honeywell GmbH MU1H-1110GE23 R0707 1. 2. 3. 4. 5. 6. 7. 8. 9. Honeywell GmbH Манометр Деление 0 - 16 бар M76K-A16 2 0901444 0901445 0901446 0901447 0901448 3 AF11S-1/2A AF11S-1A AF11S-11/2A 4 AF11DS-1/2A AF11DS-1A 5 6 1/ 1 2" - 1 /4" 11/2" - 2" KF11S-1A KF11S-11/2A FT09RS-1A FT09RS-11/2A 7 1/ 8 1/ 2" - 2" AA76-1/2A 9 1/ 2" - 2" 1 2" - 1 /4" 11/2" - 2" 1/ " - 3/ " 2 4 1" - 11/4" 11/2" - 2" 0900747 0900748 Automation and Control Solutions Manufactured for and on behalf of the Honeywell GmbH Environmental and Combustion Controls Hardhofweg Division of Honeywell Technologies Sàrl, D-74821 Mosbach Ecublens, Route du Bois 37, Switzerland by its Authorised Representative Phone: (49) 6261 810 Honeywell GmbH Fax: (49) 6261 81309 MU1H-1110GE23 R0707 http://europe.hbc.honeywell.com Subject to change www.honeywell.com © 2007 Honeywell GmbH 7.2 3. 1. 2. 7.3 8.1 2. 1. 5 0 10 bar 15 16 DN70 1. DN50/70 300 2. 3. 5 0 10 bar 15 16 25 l Honeywell GmbH I 1. Avvertenze di sicurezza ....... 14 2. Descrizione del funzionamento ...................... 14 3. Uso ....................................... 14 4. Dati tecnici ............................ 14 5. Fornitura ............................... 14 6. Varianti ................................. 14 7. Montaggio ............................. 14 8. Messa in funzione ................ 15 9. Manutenzione ...................... 15 10. Smaltimento .......................... 15 11. Guasti / Ricerca guasti.......... 16 12. Pezzi di ricambio .................. 16 13. Accessori ............................. 16 ES 1. Indicaciones de seguridad ... 17 2. Descripión de funcionamiento...................... 17 3. Rango de aplicación ............. 17 4. Datos técnicos ..................... 17 5. Suministro ............................. 17 6. Suministro ............................. 17 7. Montaje ................................ 17 8. Puesta en servicio ................ 18 9. Mantenimiento ...................... 18 10. Residuos .............................. 18 11. Fallo / localización de anomalías 19 12. Recambios ........................... 19 13. Accesorios ........................... 19 PL 1. Wskazówki bezpieczeDstwa 20 2. Opis funkcji .......................... 20 3. Zastosowanie........................ 20 4. Dane techniczne .................. 20 5. Zakres dostawy..................... 20 6. Warianty................................ 20 7. Montaż .................................. 20 8. Uruchomienie ....................... 21 9. Utrzymywanie w dobrym stanie ................................... 21 10. Usuwanie .............................. 21 11. Zakłócenia / poszukiwanie usterek 22 12. Części zamienne .................. 22 13. Wyposażenie dodatkowe ..... 22 CZ 1. Bezpenostní pokyny ............. 23 2. Popis funkce ......................... 23 3. Použití .................................. 23 4. Technické údaje ................... 23 5. Objem dodávky .................... 23 6. Varianty................................. 23 7. Montáž ................................. 23 8. Uvedení do provozu ............. 24 9. Údržba ................................. 24 10. Likvidace .............................. 24 11. Poruchy / hledání závady ..... 25 12. Náhradní díly ........................ 25 13. PYíslušenství ....................... 25 Honeywell GmbH">
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Key features
Removes impurities from water
Designed for drinking water installations
Horizontal installation
Filter bowl facing downwards
Requires regular back-flushing
Easy access for maintenance
Frost-proof installation
Installation immediately after water meter
Frequently asked questions
The maximum operating temperature is 40°C with a clear filter bowl and 70°C with a red-bronze filter bowl.
The minimum operating pressure is 1.5 bar.
The fine filter should be cleaned by back-flushing at least every 2 months, according to DIN 1988, part 8.