Scheppach Metallbandsäge MBS1200, MBS1200 Original instruction manual

8
band saw
GB Metal
Translation of original instruction manual
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NL Metaallintzaag
Vertaling van de originele gebruikshandleiding
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Transport............................................................................................................. 20
16.
17.
Störungsabhilfe................................................................................................... 21
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2.
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6.
Wechselstrommotor
220 - 240 V ~ /
50 Hz
1200 W
II
1141 x 13 x 0,65
0,7 - 2,4 m/s
127 x 127 mm
127 x 41,5 mm
0° - 45°
13,6 kg
14 | DE
= 2,094 m/s2
= 3,253 m/s2
= 1,5 m/s2
7.
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2.
3.
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13.
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17. Störungsabhilfe
Störung
Sägeband stumpf.
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Garantiebedingungen
Revisionsdatum 05.10.2021
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Reparatur
Kontakt
Dokumente
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Explanation of the symbols on the device
Warning! Disregard results in a risk of death or injury, or damage to the tool!
Read the operating and safety instructions before start-up and follow them!
Wear eye protection!
Wear hearing protection!
If dust builds up, wear respiratory protection!
Attention! Risk of injury! Do not reach into saw band while it is running!
Wear protective gloves.
Attention! Before assembly, cleaning, modification, servicing, storage and transport, the
device must be switched off and disconnected from the power supply.
Saw band direction
Protection class II (double insulation)
24 | GB
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Table of contents:
Page:
1.
Introduction......................................................................................................... 26
2.
3.
Scope of delivery................................................................................................ 26
4.
Proper use.......................................................................................................... 27
5.General power tool safety warnings................................................................... 27
6.
7.
Unpacking........................................................................................................... 30
8.
Assembly............................................................................................................ 30
9.
Before commissioning........................................................................................ 31
10.
Operation............................................................................................................ 31
11.
Working instructions........................................................................................... 33
12.
Electrical connection.......................................................................................... 33
13.
Cleaning and maintenance................................................................................. 34
14.
Storage............................................................................................................... 35
15.
Transport............................................................................................................. 35
16.
Disposal and recycling........................................................................................ 35
17.
Troubleshooting.................................................................................................. 36
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1.
Introduction
In addition to the safety instructions in this operating
manual and the separate regulations of your country,
the generally recognised technical rules relating to the
operation of such machines must also be observed.
We accept no liability for accidents or damage that
occur due to a failure to observe this manual and the
safety instructions.
Manufacturer:
Scheppach GmbH
Günzburger Straße 69
D-89335 Ichenhausen
Dear customer,
We hope your new tool brings you much enjoyment
and success.
Note:
In accordance with the applicable product liability
laws, the manufacturer of this device assumes no liability for damage to the device or caused by the device
arising from:
• Improper handling,
• Failure to comply with the operating instructions.
• Repairs carried out by third parties, unauthorised
specialists.
• Installing and replacing non-original spare parts,
• Application other than specified,
• Failure of the electrical system in the event of the
electrical regulations and VDE provisions 0100, DIN
13 / VDE0113 not being observed.
Please consider:
Read through the complete text in the operating manual before installing and commissioning the device.
This operating manual should help you familiarise
yourself with your power tool and teach you how to use
it for its intended purpose.
The operating manual include important instructions
for the safe, proper and economic operation of the
power tool, for avoiding danger, for minimising repair
costs and downtimes and for increasing the reliability
and extending the service life of the power tool.
In addition to the safety instructions in this operating
manual, you must also observe the regulations applicable to the operation of the power tool in your country.
Keep the operating manual package with the power
tool at all times and store it in a plastic cover to protect it from dirt and moisture. They must be read and
carefully observed by all operating personnel before
starting the work.
The power tool may only be used by personnel who
have been trained to use it and who have been instructed with respect to the associated hazards.
The required minimum age must be observed.
26 | GB
2.
1. Handle
2. Motor
3. LED on/off switch
3.1. LED
4. Speed setting wheel
5. On/off switch
6. Release switch
7. Handle
8. Mains connection
9. Saw band guard (left/right)
10. Workpiece stop
11. Saw band
12. Metal band saw holes
13. Tightening lever for saw band
14. Top saw band guard
15. Carbon brushes
16. Saw band drive unit
17. Rubber belts
18. Guide rollers
19. Support arm
20. Support arm holes
21. Saw table
22. Support arm base plate
23. Fixed clamping jaw
24. Moving clamping jaw
25. Workpiece clamping lever
26. Locking handle (graduated scale)
27. Safety bolt
3.
•
•
•
•
•
•
•
Scope of delivery
Metal band saw
Saw table
3x hexagon socket screws
1x hexagon socket screw + nut
2x Allen key
2x saw bands
Original Operating Manual
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4.
Proper use
The portable metal band saw with speed setting is exclusively suited for cutting wood, pipes, profiles and
thin non-ferrous metals.
The shape of the workpieces must be such that safe
clamping in the machine vice is possible and such that
the workpiece is prevented from jumping out during
the sawing process.
The machine may only be used in the intended manner. Any use beyond this is improper. The user/operator, not the manufacturer, is responsible for damages
or injuries of any type resulting from this.
Only saw bands that are suitable for the machine may
be used. An element of the intended use is also the
observance of the safety instructions, as well as the
assembly instructions and operating information in the
operating manual.
Persons who operate and maintain the machine must
be familiar with the manual and must be informed
about potential dangers. In addition, the applicable
accident prevention regulations must be strictly observed. Other general occupational health and safety-related rules and regulations must be observed.
The liability of the manufacturer and resulting damages are excluded in the event of modifications of the
machine.
Despite use as intended, specific risk factors cannot
be entirely eliminated. Due to the design and layout of
the machine, the following risks remain:
• Danger of injury to the eyes when the necessary
eye protection is not used.
• Hearing damage when the necessary hearing protection is not used.
• Harmful emissions of wood dusts during use in enclosed areas.
• Risk of accident due to contact with the hands in the
uncovered cutting area of the tool.
• Danger of injury during a workpiece change (cutting hazard).
• Danger due to the ejection of workpieces or parts
of the workpiece.
• Crushing of fingers.
• Danger due to kick-back.
• Tilting of the workpiece due to insufficient workpiece
support surface.
• Touching the cutting tool.
• Ejection of branches and workpiece parts.
Please observe that our equipment was not designed
with the intention of use for commercial or industrial
purposes. We assume no guarantee if the equipment
is used in commercial or industrial applications, or for
equivalent work.
5.
General power tool safety warnings
• WARNING Read all safety information and instructions. Failure to observe safety information
and instructions can result in electric shock, fire and/
or serious injuries.
• Save all warnings and instructions for future reference.
• The term “electric tool” used in the safety instructions refers to mains-powered electrical tools (with
a mains cable).
1 Work area safety
• Keep work area clean and well lit. Cluttered or dark
areas invite accidents.
• Do not operate power tools in explosive atmospheres,
such as in the presence of flammable liquids, gases
or dust. Power tools create sparks which may ignite
the dust or fumes.
• Keep children and bystanders away while operating a
power tool. Distractions may cause you to lose control of the device.
2 Electrical safety
• Power tool plugs must match the outlet. Never modify
the plug in any way. Do not use any adapter plugs with
earthed (grounded) power tools. Unmodified plugs
and matching outlets will reduce risk of electric shock.
• Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators.
There is an increased risk of electric shock if your
body is earthed or grounded.
• Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of
electric shock.
• Do not use the cable for another purpose, for example, carrying or hanging the power tool or pulling the
plug out of the socket. Keep the cable away from heat,
oil, sharp edges or moving device parts. Damaged or
coiled cables increase the risk of an electric shock.
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GB | 27
• If you work with a power tool outdoors, only use extension cables that are also suitable for outdoor use.
Using an extension cable suitable for outdoor use reduces the risk of an electric shock.
• If you cannot avoid using the electrical tool in a wet
environment, use a fault-current circuit breaker. Use
of an RCD reduces the risk of electric shock.
3 Personal safety
• Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use
a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of
carelessness when using electrical tools can result
in serious injuries.
• Use personal protective equipment. Always wear
eye protection. Protective equipment such as a dust
mask, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions will reduce
personal injuries.
• Prevent unintentional starting. Make sure the switch
is in the off-position before connecting to the power
supply, picking up or carrying the electric tool. Keeping your finger on the switch or having the device
switched on when you connect it to the power supply
may result in accidents.
• Remove any adjusting key or wrench before turning
the power tool on. A tool or spanner that is located in
a rotating device part may result in injuries.
• Do not overreach. Keep proper footing and balance
at all times. This enables better control of the power
tool in unexpected situations.
• Dress properly. Do not wear loose clothing or jewellery. Keep hair, clothing and gloves away from moving
parts. Loose clothes, jewellery or long hair can be
caught in moving parts.
• If dust extraction and collection devices can be
mounted, make sure that they are connected and
used properly. Use of dust collection can reduce
dust-related hazards.
4 Power tool use and care
• Do not overload the device. Use the correct power tool for your application. The correct power tool
will do the job better and safer at the rate for which
it was designed.
• Do not use the power tool if the switch does not
turn it on and off. Any power tool that cannot be
controlled with the switch is dangerous and must
be repaired.
28 | GB
• Remove the plug from the socket before setting the
device, changing accessories or putting the device
away. Such preventive safety measures reduce the
risk of starting the power tool accidentally.
• Store idle power tools out of the reach of children
and Do not let people use the device who are not
familiar with it or who have not read these instructions. Power tools are dangerous in the hands of
untrained users.
• Maintain the electric tool with care. Check whether
moving parts function properly and do not get stuck
and whether parts are broken or are damaged and
thus adversely affect the electric tool function. Have
damaged parts repaired before using the device.
Many accidents are caused by poorly maintained
power tools.
• Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are
less likely to bind and are easier to control.
• Use the power tool, accessories and tool bits etc.
in accordance with these instructions, taking into
account the working conditions and the work to be
performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
5 Service
• Have your power tool serviced by a qualified repair person using only identical replacement parts.
This will ensure that the safety of the power tool is
maintained.
Warning! This power tool generates an electromagnetic field during operation. This field can impair active
or passive medical implants under certain conditions.
In order to prevent the risk of serious or deadly injuries,
we recommend that persons with medical implants
consult with their physician and the manufacturer of
the medical implant prior to operating the power tool.
Additional safety instructions - portable band
saws
• When performing work during which the cutting device could come into contact with concealed power
lines, hold the electrical tool by the insulated handle
surfaces. Contact between the cutting tool and a
live power line can also electrify metal device parts
and lead to an electric shock.
• Keep your hands away from the sawing area and
saw band.
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• Before use, always ensure that the portable band
saw is clean.
• Stop operation immediately, if you notice anything
unusual.
• Prior to using the tool, always make sure that all
components are properly and safely fitted.
• Always proceed with caution when fitting or removing the saw band.
• Always keep your hands away from the cutting path
of the saw band.
• Before sawing, always wait until the motor has
reached full speed.
• Always keep the handles dry, clean and free of oil
and grease. Hold the tool firmly during work.
• Always remain alert, in particular when performing
repetitive, monotonous tasks. Always make sure
your hands are in the correct position in relation
to the saw band.
• Never remove the workpiece stop.
• Maintain a distance from end pieces, which fall
down after sawing. They may be hot, sharp and/or
heavy. They could cause serious injuries.
• Air intakes often cover moving parts and should be
kept clear. Loose-fitting clothing, jewellery and long
hair may become caught in the moving parts.
• Danger to health from running saw band due to long
hair and loose clothing. Wear personal protective
equipment such as a hair net and close-fitting work
clothing.
• Furthermore, despite all precautions having been
met, some non-obvious residual risks may still remain.
• Residual risks can be minimised if the “General
safety instructions” and the “Proper use” are observed along with the whole of the operating instructions.
Residual risks
Weight
Technical changes reserved!
The electric tool has been built according to stateof-the-art and the recognised technical safety rules.
However, individual residual risks can arise during operation.
• Danger of injury for fingers and hands due to the
running saw band with improper guiding of the workpiece. Injuries due to the workpiece being ejected
at high speed due to improper holding or guiding,
such as working without the stop.
• Risk to health from wood dust or wood chippings.
It is essential that personal protective equipment,
such as eye protection, is worn.
• Injuries due to defective saw band. Check the integrity of the saw band regularly.
• Danger of injury for fingers and hands when changing the saw band. Wear suitable work gloves.
• Danger of injury when the machine is switched on
from the running saw band.
• Hazard due to electrical power with the use of improper electrical connection cables.
6.
AC motor
Power
Protection class
Saw band
220 - 240 V ~ /
50 Hz
1200 W
II
1141 x 13 x 0.65
Saw band speed
0.7 - 2.4 m/s
Cutting width 90°
127 x 127 mm
Cutting width 45°
127 x 41.5 mm
0° - 45°
13.6 kg
Noise & vibration
m Warning: Noise can have serious effects on your
health. If the machine noise exceeds 85 dB (A), please
wear suitable hearing protection.
The noise and vibration levels have been determined
in accordance with EN 60745.
Noise data:
Sound pressure level LpA
Uncertainty KpA
Sound power level LWA
Uncertainty K WA
Vibration parameters:
Vibration Ahv (front handle)
Vibration Ahv (rear handle)
Measurement uncertainty KPA
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= 2.094 m/s2
= 3.253 m/s2
1.5 m/s2
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• The specified vibration emission value has been
measured according to a standardised test procedure and can be used for comparison of one electric
tool with another.
• The specified vibration emission value can also be
used for an initial assessment of the load.
Warning:
• The vibration emission value can vary from the
specified value during the actual use of the electric
tool, depending on the type and the manner in which
the electric tool is used;
• Try to minimise stress from vibrations as low as
possible. Some examples of means for reducing
the vibration stress are wearing gloves while using
the tool and limiting work time. In doing so, all parts
of the operating cycle must be taken into account
(such as times in which the electric tool is switched
off or times in which it is switched on, but is not running under a load).
7.
Unpacking
• Open the packaging and carefully remove the device.
• Remove the packaging material, as well as the packaging and transport safety devices (if present).
• Check whether the scope of delivery is complete.
• Check the device and accessory parts for transport
damage. In the event of complaints the carrier must
be informed immediately. Later claims will not be
recognised.
• If possible, keep the packaging until the expiry of the
warranty period.
• Familiarise yourself with the product by means of the
operating manual before using for the first time.
• With accessories as well as wearing parts and replacement parts use only original parts. Replacement parts can be obtained from your dealer.
• When ordering please provide our article number as
well as type and year of manufacture for your product.
m WARNING!
The device and the packaging are not children‘s
toys! Do not let children play with plastic bags,
films or small parts! There is a danger of choking
or suffocating!
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8.
Assembly
8.1 F
itting the support arm (19) to the saw table (21)
(Fig. 3)
1.
Rotate the support arm base plate (22) until the
support arm base plate hole aligns with the hole
in the saw table.
2.
Insert the hexagon socket screw from above
through the aligned holes in the saw table (21).
3.
Tilt the saw table (21) on its side and fasten the
provided nut onto the hexagon socket screw.
4.
Fix the nut is place using an open-ended spanner
(not included in the scope of delivery).
8.2 Fitting the machine onto the support arm (19)
(Fig. 15)
1.
Align the holes of the metal band saw (12) to the
holes in the support arm (20).
2.
Then screw the provided hexagon socket screws
through the support arm into the metal band saw.
3.
Now tighten the hexagon socket screws.
8.3 Fitting the saw band (Fig. 7-11)
1.
Loosen the Phillips screws (a) from the saw band
guard (left/right) (9).
2.
Remove the saw band guard (9) by sliding to left
or right.
3.
Position the saw band (11) such that the teeth
are on the base and are angled in the direction
of the workpiece stop (10), as shown in Figure 9.
4.
Slide the saw band (11) into the guide rollers (18),
as shown in Figure 10.
5.
Hold the saw band (11) in the guide rollers (18)
and place it around both drive units (16).
6.
Tension the saw band (11) using the tightening
lever for the saw band (13).
7.
Push the saw band guard (left/right) (9) back onto the metal band saw and screw it tight again.
8.
Attention! Do not operate the metal band saw
without the saw band guard!
9.
Switch the metal band saw on and off a few
times, to ensure that the saw band is sitting correctly.
m CAUTION:
Maintain physical distance from the saw band
area during this test.
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9.
Before commissioning
m ATTENTION!
Always make sure the device is fully assembled
before commissioning!
Check all screws and connections for firm seating.
Check that the saw band is in perfect condition.
Remove all tools from the clamping jaw and the
saw table.
• The saw band must be able to run freely.
• In case of previously machined wood, be aware of
any foreign objects, such as nails or screws, etc.
• Before pressing the on/off switch (5), make sure that
the saw band is correctly fitted, and that moving
parts run smoothly.
• Before connecting the machine, make certain that
the data on the type plate matches with the mains
power data.
9.1 Switching the machine on (Fig. 4)
CAUTION:
Before connecting the machine to the mains power
supply, always make sure that the on/off switch (5) is
functioning properly.
1.
2.
3.
To switch the machine on, press the on/off switch
(5) and the release switch (6) at the same time.
To switch off, release the on/off switch (5).
Attention: The saw band runs after the device
has been switched off.
9.2 Handle (Fig. 5)
m For safety reasons, please disconnect the power cable from the mains.
The handle (1) allows the user to maintain a firm hold
during use.
1.
Put the handle (1) in a comfortable and secure
working position.
9.3 Switching the LED lamp on (Fig. 1)
1.
To switch the LED (3.1) on, set the on/off switch
(3) to “I (ON)”. To switch the machine off, set the
switch to position “O (OFF)”.
2.
NOTE: Wipe any dirt off the LED (3.1) with a dry
cloth. Be careful to avoid scratching the LED
(3.1), because this can severely reduce the light
intensity.
3.
Do not use thinners or spirit to clean the LED
(3.1). Such solvents may damage the LED.
4.
Always switch the LED (3.1) off after work.
9.4 Speed setting wheel (Fig. 4)
m CAUTION:
Never change the speed with the device running.
1.
The machine speed can be set between 0.7 m/s
and 2.2 m/s by turning the speed setting wheel
(4).
2.
By turning the speed setting wheel (4) towards
the number 6 you increase the speed, whilst
turning it towards 1 reduces the speed.
m CAUTION:
The speed setting wheel (4) can only be turned
up to 6 and back to 1. If it is forcibly turned past
6 or beyond 1, it may no longer be possible to
adjust the speed.
3.
Choose a suitable speed for the workpiece to be
cut.
9.5 A
djusting the workpiece stop (10) (Fig. 6)
m For safety reasons, please disconnect the power cable from the mains.
While using the metal band saw, the workpiece stop
(10) must be secured in the lowest position.
1.
If the workpiece stop (10) should butt against an
obstacle at the end of a cut, e.g. a wall or similar,
loosen the screw (see fig. 6) and slide the workpiece stop (10) upwards. Secure the workpiece
stop (10) after sliding by fixing the screws again.
2.
Attention: Ensure that the metal band saw is
switched off when adjusting the workpiece stop
(10)!
10. Operation
10.1 Tips for better sawing (Fig. 14)
The following recommendations should be applied as
a guideline (see “Recommended sawing positions” table in figure 14).
• Never twist the saw band during the cutting process.
• Never use liquid coolant for the metal band saw.
The use of liquid coolants causes deposits on the
rubber belts (17) and reduces the cutting performance.
• If severe vibrations arise during the cutting process,
make sure that the sawn workpiece is securely
clamped. If the vibrations continue, replace the saw
band (see chapter 13 “Cleaning and maintenance”).
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GB | 31
10.2 Sawing process without saw table (Fig. 13)
m Warning!
Only adjust or reload workpieces when the metal band
saw is at a standstill.
1.
Clamp the workpieces to be sawed in a vice or
in another clamping device, i.e. directly between
the two clamping jaws and without placing other
objects in between.
2.
Bring the workpiece stop (10) in contact with the
workpiece, and whilst doing so hold the saw band
away from the workpiece.
3.
Then switch the metal band saw on. To do this,
press the on/off switch (5) and the release switch
(6) at the same time.
4.
Once the metal band saw has reached the desired speed, tilt the main body of the machine
slowly and cautiously such that the saw band (11)
comes into contact with the workpiece. Do not
apply any additional pressure. Be careful to avoid
the saw band (11) coming suddenly and abruptly
into contact with the surface of the workpiece.
This results in serious damage to the saw band.
In order to achieve the maximum service life of
the saw band, ensure that no sudden impacts
arise at the start of the sawing process.
5.
Straight cuts can be achieved if the saw band is
flush with the side surface of the engine housing. Be aware of your viewing angle in this case.
Twisting the saw band or holding it at an angle
causes the cut to run alongside the cutting line,
and this reduces the service life of the saw band.
NOTE: If the band saw becomes jammed or stuck
in the workpiece during sawing, release the on/off
switch (5) immediately to avoid damage to the saw
band and engine.
6.
The net weight of the metal band saw delivers the
most efficient cutting pressure. If the pressure is
increased by the operator, the saw band (11) becomes slower and the service life of the band is
reduced.
7.
End pieces that are so heavy they would cause
injuries if they were to fall should be supported.
Wearing safety shoes is strongly recommended.
Attention: End pieces may be hot and sharp.
8.
Hold the metal band saw tight in both hands when
sawing.
9.
Prevent the metal band saw from falling against
the clamped or supported workpiece after cutting.
32 | GB
10.3 Clamping the workpiece (Fig. 16-18)
1.
First, open the workpiece clamping lever (25)
anti-clockwise.
2.
Pull the moving clamping jaw (24) back.
3.
Place the workpiece on the front fixed clamping jaw (23).
4.
Slide the moving clamping jaw (24) toward the
workpiece.
5.
Clamp the workpiece using workpiece clamping
lever (25) anti-clockwise.
10.4 Mitre cut 0°- 45° (Fig. 19)
Mitre cuts of 0°-45° to the working surface can be carried out using the metal band saw.
• To do this, open the locking handle (graduated
scale) (26).
• Set the support arm base plate (22) to the desired
angle.
• Re-tighten the locking handle (graduated scale)
(26).
10.5 S
awing process with the saw table (Fig. 20
+ 21)
m Attention
Keep the mains cable away from the sawing area during the sawing process.
m Risk of injury! Keep your hands away from the
sawing area.
Mitre cuts of 0°- 45° to the working surface to the left
can be carried out using the metal band saw.
1.
Set the desired angle as described under point
“10.4 Mitre cut 0°- 45°”.
2.
Clamp your workpiece as described under point
“10.3 Clamping the workpiece”.
3.
Switch the metal band saw on. To do this, press
the on/off switch (5) and the release switch (6)
at the same time.
4.
Once the metal band saw has reached the desired speed, pull the safety bolt (27) (see fig.
3) and tilt the main body of the metal band saw
slowly and cautiously downwards so that the saw
band comes into contact with the workpiece. Do
not apply any additional pressure. Be careful to
avoid the saw band coming suddenly and abruptly into contact with the surface of the workpiece.
This results in serious damage to the saw band.
In order to achieve the maximum service life of
the saw band, ensure that no sudden impacts
arise at the start of the sawing process.
www.scheppach.com
NOTE: If the band saw becomes jammed or stuck
in the workpiece material during sawing, release
the on/off switch (5) immediately to avoid damage
to the saw band and engine.
5.
The net weight of the metal band saw delivers
the most efficient cutting pressure. If the pressure is increased by the operator, the saw band
becomes slower and the service life of the band
is reduced.
6.
Swivel the metal band saw back into the initial
position after the sawing process. Make sure
that the metal band saw does not tilt back down
again.
m Attention
Wait until the saw band has come to a complete
standstill before removing the workpiece.
11. Working instructions
The following recommendations are examples for safe
use of the metal band saws.
The following safe working methods are considered to
contribute to safety but may not be appropriate, fully
or extensively applicable for every use. They cannot
cover all possible hazardous conditions and must be
interpreted carefully.
• If the machine is not in operation, e.g. work is complete, slacken the saw band. Attach a corresponding note to the machine for the next user about the
tensioning of the saw band.
• Store unused saw bands together and safely in
a dry place. Check them for faults (e.g. teeth and
cracks) before use. Do not use defective saw bands!
• The correct belt tension contributes significantly to
a straight cut of the saw band. Check and correct
the clamping force after sawing if necessary.
• Wear suitable protective gloves when handling saw
band.
• Mount all protective and safety devices to the machine before starting work.
• Never clean the saw band or the saw band guide
rollers with a hand-held brush or scraper if the saw
band is running. Resinous saw bands jeopardise
work safety and must be cleaned regularly.
• Wear safety goggles and hearing protection when
working for your own personal protection. Wear a
hair net with long hair. Roll loose sleeves up above
the elbows.
• Make sure that the lighting conditions in the working
and surrounding area of the machine are sufficient.
• Secure the workpiece against turning when cutting
round pieces of wood.
12. Electrical connection
The electrical motor installed is connected and ready
for operation. The connection complies with the applicable VDE and DIN provisions.
The customer‘s mains connection as well as the extension cable used must also comply with these regulations.
Damaged electrical connection cable
The insulation on electrical connection cables is often
damaged.
This may have the following causes:
• Pressure points, where connection cables are
passed through windows or doors.
• Kinks where the connection cable has been improperly fastened or routed.
• Places where the connection cables have been cut
due to being driven over.
• Insulation damage due to being ripped out of the
wall outlet.
• Cracks due to the insulation ageing.
Such damaged electrical connection cables must not
be used and are life-threatening due to the insulation
damage.
Check the electrical connection cables for damage
regularly. Ensure that the connection cables are disconnected from electrical power when checking for
damage.
Electrical connection cables must comply with the applicable VDE and DIN provisions. Only use connection
cables with designation H05VV-F.
The printing of the type designation on the connection
cable is mandatory.
AC motor
• The mains voltage must be 220-240 V~.
• Extension cables up to 25 m long must have a
cross-section of 1.5 square millimetres.
Connections and repair work on the electrical equipment may only be carried out by electricians.
Please provide the following information in the event
of any enquiries:
www.scheppach.com
GB | 33
• Type of current for the motor
• Data of machine type plate
• Motor data - type plate
13. Cleaning and maintenance
Attention!
Disconnect the mains plug before carrying out any
maintenance work.
Cleaning
• Keep protective devices, air vents and the motor
housing as free of dust and dirt as possible. Rub
the device clean with a clean cloth or blow it off with
compressed air at low pressure. We recommend
that you clean the device directly after every use.
• Clean the device at regular intervals using a damp
cloth and a little soft soap. Do not use any cleaning
products or solvents; they could attack the plastic
parts of the device. Make sure that no water can
penetrate the device interior. Water entering a power tool will increase the risk of electric shock.
General maintenance tasks
Wipe swarf and dust off the machine from time to time
with a cloth.
Do not oil the motor.
Do not use corrosive cleaning agents for cleaning the
plastic.
Maintenance
Brush inspection (Fig. 22)
If the machine is new, check the carbon brushes after
the first 50 operating hours or if a new brush has been
mounted. After the initial check, check every 10 operating hours.
If the carbon is worn down to a length of 6 mm, or the
spring or the shunt wire is burnt or damaged, both
brushes must be replaced. If the brushes are found to
be usable after removal, they can be reinstalled.
1.
2.
3.
To service the carbon brushes, open both locks
(as shown in figure 22) counterclockwise.
Then remove the carbon brushes.
Re-insert the carbon brushes in reverse order.
34 | GB
Replacing the saw band (Fig. 7-11)
Attention!
Disconnect the mains plug before carrying out any
maintenance work.
1.
Rotate the tightening lever for the saw band (13)
in a clockwise direction up to the stop, in order
to relieve the saw band tension (see Figure 7).
2.
Turn the metal band saw over and place it down
on a workbench or table like this.
3.
Loosen the Phillips screws (a) and remove the
saw band guard (9) (left/right) by sliding to the
left or right.
4.
Start to remove the saw band at the top part
of the saw band guard (14) and continue right
around the drive unit of the saw band (16). When
removing the saw band, the tension may be relieved and the saw band may jump off. SAW
BANDS ARE SHARP. WEAR PROTECTIVE
GLOVES WHEN HANDLING THEM.
5.
Check the guide rollers (18) and remove all
coarse chips that may be in here. Jammed chips
may prevent the guide rollers (18) from turning
and lead to flat spots.
6.
Rubber belts (17) are located on the pulleys (13).
The rubber belts should be checked for looseness or damage when changing the saw band.
Wipe chips off the rubber belts (17).
7.
Position the saw band (11) such that the teeth
are on the base and are angled in the direction
of the workpiece stop (10), as shown in Figure 9.
8.
Slide the saw band (11) into the guide rollers (18),
as shown in Figure 10.
9.
Hold the saw band (11) in the guide rollers (18)
and place it around both drive units (16).
10. Tension the saw band (11) using the tightening
lever for the saw band (13).
11. Push the saw band guard (left/right) (9) back onto the metal band saw and screw it tight again.
12. Attention! Do not operate the metal band saw
without the saw band guard!
13. Switch the metal band saw on and off a few
times, to ensure that the saw band is sitting correctly.
m CAUTION:
Maintain physical distance from the saw band
area during this test.
www.scheppach.com
Service information
With this product, it is necessary to note that the following parts are subject to natural or usage-related
wear, or that the following parts are required as consumables.
Wearing parts*: Carbon brushes, saw band
* may not be included in the scope of supply!
Spare parts and accessories can be obtained from our
service centre. To do this, scan the QR code on the
cover page.
14. Storage
This product must be handed over at the intended collection point. This can be done, for example, by returning it when purchasing a similar product or delivering it
to an authorised collection point for the recycling of old
electrical and electronic devices. Improper handling of
waste equipment may have negative consequences for
the environment and human health due to potentially
hazardous substances that are often contained in electrical and electronic equipment. By properly disposing
of this product, you are also contributing to the effective
use of natural resources. You can obtain information on
collection points for waste equipment from your municipal administration, public waste disposal authority, an
authorised body for the disposal of waste electrical and
electronic equipment or your waste disposal company.
Store the device and its accessories in a dark, dry and
frost-free place that is inaccessible to children. The optimum storage temperature lies between 5 and 30 ˚C.
Store the power tool in its original packaging.
Cover the electric tool to protect it from dust or moisture.
Store the operating manual with the power tool.
15. Transport
Transport the metal band saw by holding it with both
hands by the handles (1) and (8).
Carry the machine on the saw table (21) with the metal
band saw mounted to the saw table.
16. Disposal and recycling
The device is supplied in packaging to avoid
transport damages. This packaging is raw
material and can thus be used again or can
be reintegrated into the raw material cycle.
The device and its accessories are made of
different materials, such as metals and plastics. Take defective components to special
waste disposal sites. Check with your specialist dealer
or municipal administration!
Old devices must not be disposed of with household waste!
This symbol indicates that this product must
not be disposed of together with domestic
waste in compliance with the Directive
(2012/19/EU) pertaining to waste electrical and
electronic equipment (WEEE).
www.scheppach.com
GB | 35
17. Troubleshooting
Fault
Remedy
Motor does not work
Engine, cable or connector defective,
fuses burnt.
Have the machine checked by a specialist.
Never repair the engine yourself.
Danger! Check the fuses and replace them if
necessary.
The engine runs slowly
and does not reach the
operating speed.
Voltage too low, coils damaged,
capacitor burnt.
Have the voltage checked by a utility provider.
Have the engine checked by a specialist.
Have the capacitor replaced by a specialist.
Motor makes excessive
noise
Coils damaged, motor defective
Have the engine checked by a specialist.
The motor does not
reach its full power.
Circuits in the network are overloaded Do not use any other equipment or engines on
(lamps, other motors, etc.)
the same circuit.
Motor overheats easily.
Overloading of the motor, insufficient
cooling of the motor
Saw cut is rough or
wavy.
Saw band dull, tooth shape not appro- Sharpen the saw band or insert a suitable saw
priate for the material thickness
band.
Workpiece pulls away
and/or splinters.
Excessive cutting pressure and/or
saw band not suitable for use.
Insert a suitable saw band.
Burn marks on the
wood when working.
Saw band blunt.
Replace the saw band.
Incorrect speed.
Choose a suitable speed for the workpiece to
be cut.
Saw band jams when
working.
Saw band blunt.
Replace the saw band.
Saw band resinous.
Clean the saw band.
36 | GB
Avoid overloading the engine while cutting.
Remove dust from the engine in order to
ensure optimal cooling of the engine.
www.scheppach.com
www.scheppach.com
FR | 37
Page:
1.
Introduction......................................................................................................... 39
2.
3.
4.
7.
Déballage............................................................................................................ 43
8.
9.
10.
Commande......................................................................................................... 45
11.
12.
13.
14.
Stockage............................................................................................................. 49
15.
Transport............................................................................................................. 49
16.
17.
38 | FR
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1.
Introduction
2.
3.
•
•
•
•
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FR | 39
5.
4.
Utilisation conforme
40 | FR
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•
•
•
•
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FR | 41
42 | FR
www.scheppach.com
6.
1200 W
II
1141 x 13 x 0,65
0,7 - 2,4 m/s
127 x 127 mm
127 x 41,5 mm
0° - 45°
7.
Déballage
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FR | 43
8.
8.
9.
Montage
44 | FR
9.
2.
3.
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1.
2.
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FR | 45
5.
6.
7.
8.
9.
46 | FR
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FR | 47
2.
3.
48 | FR
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13.
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FR | 49
Remplacez le ruban de scie.
Remplacez le ruban de scie.
Nettoyez le ruban de scie.
50 | FR
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IT | 51
Indice:
Pagina:
1.
2.
3.
7.
Disimballaggio.................................................................................................... 57
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
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4.
54 | IT
5.
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•
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IT | 55
56 | IT
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6.
II
1141 x 13 x 0,65
0,7 - 2,4 m/s
127 x 127 mm
127 x 41,5 mm
0° - 45°
Peso
13,6 kg
7.
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IT | 57
8.
58 | IT
9.
2.
3.
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2.
3.
4.
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6.
7.
8.
9.
60 | IT
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3.
4.
5.
6.
7.
8.
9.
10.
11.
1.
2.
3.
62 | IT
12.
13.
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IT | 63
Pulire il nastro per sega.
64 | IT
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NL | 65
Pagina:
1.
Inleiding............................................................................................................... 67
2.
3.
4.
Beoogd gebruik.................................................................................................. 68
7.
Uitpakken............................................................................................................ 71
8.
Montage.............................................................................................................. 72
9.
Voor de ingebruikname...................................................................................... 72
10.
Bediening............................................................................................................ 73
11.
Werkinstructies................................................................................................... 74
12.
13.
14.
Opslag................................................................................................................. 76
15.
Transport............................................................................................................. 76
16.
Afvalverwerking en hergebruik........................................................................... 77
17.
66 | NL
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1.
Inleiding
2.
3.
•
•
•
•
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NL | 67
• 2x inbussleutel
• 2x zaagbanden
• Originele gebruikshandleiding
4.
Beoogd gebruik
68 | NL
5.
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NL | 69
70 | NL
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6.
Wisselstroommotor
220 - 240 V ~ /
50 Hz
1200 W
II
1141 x 13 x 0,65
0,7 - 2,4 m/s
127 x 127 mm
127 x 41,5 mm
draaibereik
0° - 45°
Gewicht
Technische wijzigingen voorbehouden!
13,6 kg
= 2,094 m/s2
= 3,253 m/s2
= 1,5 m/s2
7.
Uitpakken
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NL | 71
8.
Montage
9.
72 | NL
Voor de ingebruikname
2.
3.
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3.
4.
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NL | 73
8.
9.
74 | NL
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NL | 75
11.
1.
12.
2.
3.
76 | NL
13.
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NL | 77
17. Verhelpen van storingen
Storing
Oplossing
De motor functioneert niet
Overbelasting van de motor,
ontoereikende koeling van
de motor
Werkstuk breekt uit of versplintert.
Zaagband bot.
Zaagband bot.
Zaagband vertoont harsafzetting.
Reinig de zaagband.
78 | NL
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ES | 79
Página:
1.
2.
3.
Volumen de suministro....................................................................................... 82
4.
Uso previsto........................................................................................................ 82
7.
Desembalaje....................................................................................................... 85
8.
Montaje............................................................................................................... 86
9.
10.
Manejo................................................................................................................ 87
11.
12.
13.
14.
15.
Transporte........................................................................................................... 91
16.
17.
80 | ES
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2.
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ES | 81
3.
•
•
•
•
•
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4.
Uso previsto
82 | ES
5.
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ES | 83
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
84 | ES
www.scheppach.com
6.
220 - 240 V ~ /
50 Hz
1200 W
II
1141 x 13 x 0,65
0,7 - 2,4 m/s
127 x 127 mm
127 x 41,5 mm
0° - 45°
Peso
13,6 kg
7.
Desembalaje
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ES | 85
2.
3.
4.
5.
8.
Montaje
8.
9.
86 | ES
7.
9.
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2.
3.
3.
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ES | 87
1.
2.
3.
4.
5.
6.
7.
8.
88 | ES
9.
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ES | 89
90 | ES
2.
3.
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6.
7.
8.
9.
10.
11.
12.
13.
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ES | 91
92 | ES
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PT | 93
Página:
1.
2.
3.
Âmbito de fornecimento..................................................................................... 95
4.
7.
Desembalar........................................................................................................ 99
8.
Montagem........................................................................................................... 99
11.
12.
13.
14.
Armazenamento................................................................................................. 104
15.
Transporte........................................................................................................... 104
16.
17.
94 | PT
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2.
3.
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•
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•
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PT | 95
4.
96 | PT
5.
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PT | 97
98 | PT
6.
www.scheppach.com
220 - 240 V ~ /
50 Hz
1200 W
II
1141 x 13 x 0,65
0,7 - 2,4 m/s
127 x 127 mm
127 x 41,5 mm
0° - 45°
Peso
13,6 kg
7.
Desembalar
8.
Montagem
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PT | 99
9.
100 | PT
2.
3.
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PT | 101
9.
102 | PT
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9.
10.
11.
1.
2.
3.
104 | PT
12.
13.
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PT | 105
O motor sobreaquece
facilmente.
Substitua a fita de serra.
Substitua a fita de serra.
106 | PT
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107
108
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109
CE-Konformitätserklärung Originalkonformitätserklärung
CE Declaration of Conformity
Déclaration de conformité CE
Scheppach GmbH, Günzburger Str. 69, D-89335 Ichenhausen
erklärt folgende Konformität gemäß EU-Richtlinie und
Normen für den Artikel
hereby declares the following conformity under the EU DirecGB
tive and standards for the following article
déclare la conformité suivante selon la directive UE et les
FR
normes pour l’article
dichiara la seguente conformità secondo le direttive e le
IT
normative UE per l‘articolo
DE
Marke / Brand / Marque:
Art.-Bezeichnung:
Article name:
Nom d’article:
Art.-Nr. / Art. no.: / N° d’ident.:
2014/29/EU
2004/22/EC
89/686/EC_96/58/EC
2014/35/EU
2014/68/EU
90/396/EC
x 2014/30/EU
x
ES
x 2011/65/EU*
Noise: measured LWA = xx dB(A); guaranteed LWA = xx dB(A)
P = xx KW; L/Ø = cm
Notified Body:
Notified Body No.:
Notified Body:
Notified Body No.:
Certificate No.:
- MBS1200
- MBS1200
- MBS1200
2010/26/EC
Emission. No:
Standard references:
EN 60745-1:2009 + A11:2010; EN 60745-2-20:2009; EN 55014-1:2017+A11:2020
EN 55014-2:2015; EN 61000-3-2:2019; EN 61000-3-3:2013+A1:2019A
ie alleinige Verantwortung für die Ausstellung dieser Konformitätserklärung trägt der Hersteller.
D
This declaration of conformity is issued under the sole responsibility of the manufacturer.
Le fabricant assume seul la responsabilité d‘établir la présente déclaration de conformité.
* Der oben beschriebene Gegenstand der Erklärung erfüllt die Vorschriften der Richtlinie 2011/65/EU des
Europäischen Parlaments und des Rates vom 8. Juni 2011 zur Beschränkung der Verwendung bestimmter
gefährlicher Stoffe in Elektro- und Elektronikgeräten.
The object of the declaration described above fulfils the regulations of the directive 2011/65/EU of the European
Parliament and Council from 8th June 2011, on the restriction of the use of certain hazardous substances in electrical
and electronic equipment.
L’appareil décrit ci-dessus dans la déclaration est conforme aux réglementations de la directive 2011/65/EU du
Parlement Européen et du Conseil du 8 juin 2011 visant à limiter l’utilisation de substances dangereuses dans la
fabrication des appareils électriques et électroniques.
_______________________________
Unterschrift / Andreas Pecher / Head of Project Management
First CE: 2021
Subject to change without notice
110
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111
Garantie DE
Offensichtliche Mängel sind innerhalb von 8 Tagen nach Erhalt der Ware anzuzeigen, andernfalls verliert der Käufer sämtliche Ansprüche wegen solcher
Mängel. Wir leisten Garantie für unsere Maschinen bei richtiger Behandlung auf die Dauer der gesetzlichen Gewährleistungsfrist ab Übergabe in der Weise, dass wir jedes Maschinenteil, dass innerhalb dieser Zeit nachweisbar in Folge Material- oder Fertigungsfehler unbrauchbar werden sollte, kostenlos
ersetzen. Für Teile, die wir nicht selbst herstellen, leisten wir nur insoweit Gewähr, als uns Gewährleistungsansprüche gegen die Vorlieferanten zustehen.
Die Kosten für das Einsetzen der neuen Teile trägt der Käufer. Wandlungs- und Minderungsansprüche und sonstige Schadensersatzansprüche sind ausgeschlossen.
Warranty GB
Apparent defects must be notified within 8 days from the receipt of the goods. Otherwise, the buyerís rights of claim due to such defects are invalidated. We
guarantee for our machines in case of proper treatment for the time of the statutory warranty period from delivery in such a way that we replace any machine
part free of charge which provably becomes unusable due to faulty material or defects of fabrication within such period of time. With respect to parts not
manufactured by us we only warrant insofar as we are entitled to warranty claims against the upstream suppliers. The costs for the installation of the new
parts shall be borne by the buyer. The cancellation of sale or the reduction of purchase price as well as any other claims for damages shall be excluded.
Garantie FR
Les défauts visibles doivent être signalés au plus tard 8 jours après la réception de la marchandise, sans quoi l’acheteur perd tout droit au dédommagement.
Nous garantissons nos machines, dans la mesure où elles sont utilisées de façon conforme, pendant la durée légale de garantie à compter de la réception,
sachant que nous remplaçons gratuitement toute pièce de la machine devenue inutilisable du fait d’un défaut de matière ou d’usinage durant cette période.
Toutes les pièces que nous ne fabriquons pas nous-mêmes ne sont garanties que si nous avons la possibilité d’un recours en garantie auprès des fournisseurs respectifs. Les frais de main d’œuvre occasionnés par le remplacement des pièces sont à la charge de l’acquéreur. Tous droits à rédhibition et toutes
prétentions à une remise ainsi que tous autres droits à dommages et intérêts sont exclus
Garanzia IT
Vizi evidenti vanno segnalati entro 8 giorni dalla ricezione della merce, altrimenti decadono tutti i diritti dellíacquirente inerenti a vizi del genere. Appurato un
impiego corretto da parte dellíacquirente, garantiamo per le nostre macchine per tutto il periodo legale di garanzia a decorrere dalla consegna in maniera
tale che sostituiamo gratuitamente qualsiasi componente che entro tale periodo presenti dei vizi di materiale o di fabbricazione tali da renderlo inutilizzabile.
Per componenti non fabbricati da noi garantiamo solo nella misura nella quale noi stessi possiamo rivendicare diritti a garanzia nei confronti dei nostri
fornitori. Le spese per il montaggio dei componenti nuovi sono a carico dellíacquirente. Sono escluse pretese di risoluzione per vizi, di riduzione o ulteriori
pretese di risarcimento danni.
Garantie NL
Zichtbare gebreken moeten binnen de 8 dagen na ontvangst van de goederen worden gemeld, zo niet verliest de verkoper elke aanspraak op grond van
deze gebreken. Onze machines worden geleverd met een garantie voor de duur van de wettelijke garantietermijn. Deze termijn gaat in vanaf het moment
dat de koper de machine ontvangt. De garantie houdt in dat wij elk onderdeel van de machine dat binnen de garantietermijn aantoonbaar onbruikbaar
wordt als gevolg van materiaal- of productiefouten, kosteloos vervangen. De garantie vervalt echter bij verkeerd gebruik of verkeerde behandeling van de
machine. Voor onderdelen die wij niet zelf produceren, geven wij enkel de garantie die wij zelf krijgen van de oorspronkelijke leverancier. De kosten voor
de montage van nieuwe onderdelen vallen ten laste van de koper. Eisen tot het aanbrengen van veranderingen of het toestaan van een korting en overige
schadeloosstellingsclaims zijn uitgesloten.
Garantía ES
Los defectos evidentes deberán ser notificados dentro de 8 días después de haber recibido la mercancía, de lo contrario el comprador pierde todos los
derechos sobre tales defectos. Garantizamos nuestras máquinas en caso de manipulación correcta durante el plazo de garantía legal a partir de la entrega.
Sustituiremos gratuitamente toda pieza de la máquina que dentro de este plazo se torne inútil a causa de fallas de material o de fabricación. Las piezas
que no son fabricadas por nosotros mismos serán garantizadas hasta el punto que nos corresponda garantía del suministrador anterior. Los costes por la
colocación de piezas nuevas recaen sobre el comprador. Están excluidos derechos por modificaciones, aminoraciones y otros derechos de indemnización
por daños y perjuicios.
Garantia PT
Para este aparelho concedemos garantia de 24 meses. A garantia cobre exclusivamente defeitos de matérial ou de fabricação. Peças avariadas são substituidas gratuitamente. cabe ao cliente efetuar a substituição. Assumimos a garantia unicamente de peças genuinas. Não há direito à garantia no caso de:
peças de desgaste, danos de transporte, danos causados pelo manejo indevido ou pela desatenção as instruções de serviço, falhas da instalação elétrica
por inobservançia das normas relativas á electricidade. Além disso, a garantia só poderá ser reinvidicada para aparelhos que não tenham sido consertados
por lerceiros. O cartão de garantia só vale em conexão com a fatura.
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