Coleman Powermate VPP0000201, 200-2275 User manual

200-2401
Operator-Parts Manual
Manuel de l’opérateur - Manuel de pièces
Manual del operador - Manual de piezas
Revision A
MODEL NO.
(MODÈLE)
(MODELO)
TANK CAPACITY
GALLONS
(CAPACITÉ DU
RÉSERVOIR - LITRES)
(CAPACIDAD DEL
TANQUE - LITROS)
VOLTAGE/AMPS/
PHASE
(TENSION/AMPS/
PHASE)
(VOLTAJE/AMP/FASE)
VPP0000201
2 (7.6)
120/2.6/1
KICK-IN
PRESSURE
(PRESSION
D’OUVERTURE)
(PRESION DE
CONEXION)
KICK-OUT
PRESSURE
(PRESSION DE
FERM.)
(PRESION DE
DESCONEXION)
70
(4,83 bar)
100
(6,90)
?
Questions? See back page._____Questions ? Consultez la page final._____¿Preguntas? Vea la página final.
5-04
TABLE OF CONTENTS
SAFETY GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . .3
OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Basic Air Compressor Components . . . . . . . . . . . . .6
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Assembling the Compressor . . . . . . . . . . . . . . . . . . .7
COMPRESSOR CONTROLS . . . . . . . . . . . . . . . . . . . . . .8
ELECTRICAL POWER REQUIREMENTS . . . . . . . . . . . .9
Electrical Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Extension Cords . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Grounding Instructions . . . . . . . . . . . . . . . . . . . . . . .9
OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . .11
Daily Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Draining the Tank . . . . . . . . . . . . . . . . . . . . . . . . . .13
Checking the Relief Valve . . . . . . . . . . . . . . . . . . . .14
Testing for Leaks . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Service interval . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
TROUBLESHOOTING CHART . . . . . . . . . . . . . . . . . . .16
GLOSSARY OF TERMS . . . . . . . . . . . . . . . . . . . . . . . .19
2
200-2401
SAFETY GUIDELINES
The following information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this
information, we use the following symbols. Please read the manual and pay attention to these sections.
DANGER: – A POTENTIAL HAZARD THAT WILL CAUSE SERIOUS INJURY OR LOSS OF LIFE.
WARNING: – A POTENTIAL HAZARD THAT COULD CAUSE SERIOUS INJURY OR LOSS OF LIFE.
CAUTION: – A POTENTIAL HAZARD THAT MAY CAUSE MODERATE INJURY OR DAMAGE TO EQUIPMENT.
WARNING
1.
2.
3.
4.
5.
RISK OF FIRE OR EXPLOSION. Never spray
flammable liquids in a confined area. It is normal for
the motor and pressure switch to produce sparks
while operating. If sparks come into contact with
vapors from gasoline or other solvents, they may
ignite, causing fire or explosion. Always operate the
compressor in a well–ventilated area. Do not smoke
while spraying. Do not spray where sparks or flame
are present. Keep compressor as far from spray area
as possible.
RISK OF BURSTING. Rust can weaken the tank.
Drain the condensed water from the tank after each
use to reduce rusting. If a leak is detected in the tank,
replace the tank immediately. Do not weld, drill or
modify the air tank of this compressor. Welding or
modifications on the air compressor tank can severely
impair tank strength and cause an extremely
hazardous condition. Welding or modifying the tank in
any manner will void the warranty.
RISK OF ELECTRICAL SHOCK. A licensed
electrician in accordance with all local and national
codes must install all wiring. Never use an electric air
compressor outdoors when it is raining or on a wet
surface, as it may cause an electric shock.
Pull the pressure relief valve ring daily to ensure that the
valve is functioning properly, and to clear the valve of any
possible obstructions.
2.
To provide proper ventilation for cooling, the compressor
must be kept a minimum of 12 inches (31 cm) from the
nearest wall, in a well–ventilated area.
3.
Fasten the compressor down securely if transporting is
necessary. Pressure must be released from the tank
before transporting.
200-2401
7.
RISK TO BREATHING. Be certain to read all labels
when you are spraying paints or toxic materials, and
follow the safety instructions. Use a respirator mask if
there is a chance of inhaling anything you are
spraying. Read all instructions and be sure that your
respirator mask will protect you.
8.
RISK OF EYE INJURY. Always wear ANSI Z87.1
approved safety goggles when using an air
compressor. Never point any nozzle or sprayer toward
a person or any part of the body. Equipment can
cause serious injury if the spray penetrates the skin.
9.
RISK OF BURSTING. Do not adjust the pressure
switch or relief valve for any reason. Doing so voids
all warranties. They have been preset at the factory
for the maximum pressure of this unit. Personal injury
and/or property damage may result if the pressure
switch or the relief valve are tampered with.
11. RISK TO HEARING. Always wear hearing protection
when using an air compressor. Failure to do so may
result in hearing loss.
12. RISK TO BREATHING. Never directly inhale the
compressed air produced by a compressor. It is not
suitable for breathing purposes.
RISK OF BURSTING. Check the manufacturer’s
maximum pressure rating for air tools and
accessories. Compressor outlet pressure must be
regulated so as to never exceed the maximum
pressure rating of the tool. Relieve all pressure
through the hose before attaching or removing
accessories.
1.
RISK OF BURNS. High temperatures are generated
by the pump and manifold. To prevent burns or other
injuries, DO NOT touch the pump, manifold or
transfer tube while the pump is running. Allow them to
cool before handling or servicing. Keep children away
from the compressor at all times.
10. RISK OF BURSTING. Do not use plastic or pvc pipe
for compressed air. Use only galvanized steel pipe
and fittings for compressed air distribution lines.
RISK OF INJURY. This unit starts automatically.
ALWAYS shut off the compressor, remove the plug
from the outlet, and bleed all pressure from the
system before servicing the compressor, and when
the compressor is not in use. Do not use the unit with
the shrouds or beltguard removed. Serious injury
could occur from contact with moving parts.
CAUTION
6.
13. The power cord on this product contains lead, a
chemical known to the State of California to cause
cancer, and birth defects or other reproductive harm.
Wash hands after handling.
4.
Protect the air hose and electric cord from damage and
puncture. Inspect them weekly for weak or worn spots, and
replace if necessary.
5.
To reduce the risk of electric shock, do not expose to rain.
Store indoors.
3
DANGER: – DANGER POTENTIEL POUVANT ENTRAÎNER DE GRAVES BLESSURES OU LA MORT.
AVERTISSEMENT: – DANGER POUVANT CAUSER DES BLESSURES GRAVES VOIRE MORTELLES.
ATTENTION: – DANGER POUVANT CAUSER DES BLESSURES MOYENNEMENT GRAVES OU
L'ENDOMMAGEMENT DE L'APPAREIL.
AVERTISSEMENT
1.
2.
3.
4.
5.
6.
2.
4
8.
9.
3.
4.
5.
ATTENTION
1.
7.
200-2401
PELIGRO: - UN POSIBLE RIESGO QUE CAUSARÁ LESIONES GRAVES O LA PÉRDIDA DE LA VIDA.
ADVERTENCIA: - UN RIESGO POTENCIAL QUE PODRÍA PROVOCAR GRAVES LESIONES O MUERTE.
PRECAUCIÓN: - UN RIESGO POTENCIAL QUE PODRIA PROVOCAR LESIONES LEVES O DAÑAR EL EQUIPO.
ADVERTENCIA
1.
2.
3.
4.
5.
6.
PRECAUCIÓN
1.
2.
200-2401
7.
8.
9.
3.
4.
5.
5
OVERVIEW \ VUE D’ENSEMBLE \ RESUMEN GENERAL
BASIC AIR COMPRESSOR COMPONENTS
Oilless air compressors are factory lubricated for life and do not
require any oil.
The basic components of the air compressor are the electric
motor, pump, pressure switch, and tank.
The electric motor (see A) powers the pump. The electric
motor is equipped with an overload protector and an automatic
reset. If the motor becomes overheated, the overload protector
will shut it down to prevent damage to the motor. When the
motor sufficiently cools, it will automatically reset.
The pump (see A) compresses the air and discharges it
into the tank.
The tank (see B) stores the compressed air.
The pressure switch (see A) shuts down the motor when
the air pressure in the tank reaches the kick–out pressure. As
compressed air is used and the pressure level in the tank drops
to the kick–in pressure, the pressure switch restarts the motor
automatically, without warning, and the pump resumes
compressing air.
A
B
6
200-2401
ASSEMBLY / ASSEMBLAGE / MONTAJE
ASSEMBLING THE COMPRESSOR
1.
Unpack the air compressor. Inspect the unit for damage. If
the unit has been damaged in transit, contact the carrier
and complete a damage claim. Do this immediately
because there are time limitations to damage claims.
2.
Check the compressor’s serial label to ensure that you
have received the model ordered, and that it has the
required pressure rating for its intended use.
3.
2.
3.
Locate the compressor according to the following
guidelines:
a.
b.
c.
d.
4.
1.
Position the compressor near a grounded electrical
outlet (see GROUNDING INSTRUCTIONS, page 9).
Avoid using an extension cord; use a longer hose
instead.
The compressor must be at least 12 inches (31 cm)
from any wall or obstruction, in a clean, well-ventilated
area, to ensure sufficient air flow and cooling.
In cold climates, store portable compressors in a
heated building when not in use. This will reduce
problems with motor starting and freezing of water
condensation.
Remove the compressor from the carton and place it
on the floor or a hard, level surface.
a.
b.
c.
Connect an air hose to the compressor hose outlet. The air
hose must have a 1/4” NPT fitting (see A).
d.
ASSEMBLAGE DU COMPRESSEUR
1.
2.
3.
b.
c.
d.
4.
4.
A
200-2401
7
COMPRESSOR CONTROLS / COMMANDES DU COMPRESSEUR /
CONTROLES DEL COMPRESOR
COMPRESSOR CONTROLS
ON/OFF Switch (see A)
This switch turns on the compressor. It is operated
manually, but when in the ON position, it allows the compressor
to start up or shut down automatically, without warning, upon
air demand. ALWAYS set this switch to OFF when the
compressor is not being used, and before unplugging the
compressor.
Pressure Relief Valve (see B)
If the pressure switch does not shut down the motor when
pressure reaches the preset level, this valve will pop open
automatically to prevent over pressurization. To operate
manually, pull the ring on the valve to relieve air pressure in the
tank.
Tank Pressure Gauge (see C)
This gauge measures the pressure level of the air stored in
the tank. It is not adjustable by the operator, and does not
indicate line pressure.
Air Pressure Regulator (see D)
This air pressure regulator enables you to adjust line
pressure to the tool you are using.
WARNING: Never exceed the maximum working
pressure of the tool.
Turn the knob clockwise to increase pressure, and
counterclockwise to decrease pressure.
Regulated pressure gauge (see E)
This gauge measures the regulated outlet pressure.
Air line outlet (see F)
Connect 1/4” NPT air hose to this outlet.
A
E
F
C
D
B
8
200-2401
ELECTRICAL POWER REQUIREMENTS
SPÉCIFICATIONS DE L'ALIMENTATION ÉLECTRIQUE
REQUERIMIENTOS DE ALIMENTACIÓN ELÉCTRICA
ELECTRICAL WIRING
Refer to the air compressor’s serial label for the unit’s
voltage and amperage requirements.
EXTENSION CORDS
NOTE: Avoid use of extension cords.
For optimum performance, plug the compressor power
cord directly into a grounded wall socket. Do not use an
extension cord unless absolutely necessary. Instead, use a
longer air hose to reach the area where the air is needed.
If use of an extension cord cannot be avoided, the cord
should be no longer than 50 feet and be a minimum wire size of
12 gauge (AWG). Do not use a 16 or 14 gauge extension cord.
Use only a 3-wire extension cord that has a 3-blade
grounding plug, and a 3-slot receptacle that will accept the plug
on the product. Make sure your extension cord is in good
condition. An undersized cord will cause a drop in line voltage,
resulting in loss of power and overheating. The smaller the
gauge number, the heavier the cord.
GROUNDING INSTRUCTIONS
This product should be grounded. In the event of an
electrical short circuit, grounding reduces the risk of electric
shock by providing an escape wire for the electric current.
This product is equipped with a cord having a grounding
wire with an appropriate grounding plug. The plug must be
plugged into an outlet that is properly installed and grounded in
accordance with all local codes and ordinance.
DANGER Improper installation of the grounding
plug can result in a risk of electric shock. If repair or
replacement of the cord or plug is necessary, do not
connect the grounding wire to either flat blade
terminal. The wire insulation having an outer surface
that is green with or without yellow stripes is the
grounding wire.
This product is for use on a nominal 115 volt circuit. A cord
with a grounding plug, as shown here, shall be used.
Make sure that the product is connected to an outlet
having the same configuration as the plug (see Figure 1). No
adapter should be used with this product.
Figure 1
Check with a licensed electrician if the grounding instructions
are not completely understood, or if in doubt as to whether the
product is properly grounded. Do not modify the plug provided;
if it will not fit the outlet, have the proper outlet installed by a
licensed electrician.
200-2401
115 VOLTS
15 AMP
115 VOLTS
15 AMPÈRES
Plug
Fiche
Grounding Pin
Broche de terre
9
REQUERIMIENTOS DE ALIMENTACION ELECTRICA
Figura 1
CABLEADO ELÉCTRICO
115 VOLTIOS
15 AMPERIOS
Tapón
10
200-2401
OPERATING INSTRUCTIONS \ MODE D’EMPLOI \ INSTRUCCIONES OPERATIVAS
DAILY STARTUP
1.
2.
3.
Turn the ON/OFF switch to the OFF position (see A).
Close the tank petcock (see D). Turn in the clockwise
direction.
Plug in the power cord.
A
OFF
WARNING: High temperatures are generated
ON
C
by the electric motor and the pump. To prevent burns
or other injuries, DO NOT touch the compressor while
it is running. Allow it to cool before handling or
servicing. Keep children away from the compressor
at all times.
4.
Turn the ON/OFF switch to the ON position (see C).
WARNING: When adjusting from a higher to a
lower pressure, turn the knob counterclockwise past
the desired setting, then turn clockwise to reach the
desired pressure. Do not exceed operating pressure of
the tool or accessory being used.
5.
If a pressure regulator is present on your compressor,
adjust it to the working pressure of the tool.
1.
2.
3.
Turn the On/OFF switch to the OFF position (see A).
Unplug the power cord.
Reduce pressure in the tank through the outlet hose. You
can also pull the relief valve ring (see E) and keep it open
to relieve pressure in the tank.
E
SHUTDOWN
CAUTION: Escaping air and moisture can
propel debris that may cause eye injury. Wear safety
goggles when opening petcock.
4.
1.
2.
3.
Tip the compressor (if necessary for your model) so
the petcock is at the bottom of the tank. Then open
the petcock (see B) to allow moisture to drain from the
tank.
MISE EN MARCHE QUOTIDIENNE
Placer ON/OFF Interrupteur en position ARRÊT ( A).
Fermez le robinet de purge du réservoir (D). Tourner vers
la droite.
Branchez le cordon d'alimentation.
B
OPEN
OUVERT
ABIERTO
5.
1.
2.
3.
200-2401
D
CLOSE
FERMÉ
SE CIERRAN
11
INSTRUCCIONES OPERATIVAS
ARRANQUE DIARIO
1.
2.
3.
A
OFF
ON
C
E
1.
2.
3.
PRECAUCIÓN:
12
B
OPEN
OUVERT
ABIERTO
D
CLOSE
FERMÉ
SE CIERRAN
200-2401
MAINTENANCE \ ENTRETIEN \ MANTENIMIENTO
MAINTENANCE
WARNING: To avoid personal injury, always shut off and
unplug the compressor and relieve all air pressure from
the system before performing any service on the air
compressor.
Regular maintenance will ensure trouble free operation.
Your electric powered air compressor represents high quality
engineering and construction; however, even high quality
machinery requires periodic maintenance. The items listed
below should be inspected on a regular basis.
DRAINING THE TANK
WARNING: Condensation will accumulate in the
tank. To prevent corrosion of the tank from the inside,
this moisture must be drained at the end of every
workday. Be sure to wear protective eyewear. Relieve
the air pressure in the system and open the petcock
on the bottom of the tank and tilt tank to drain.
NOTE: In cold climates, drain the tank after each use to
reduce problems with freezing of water
condensation.
ENTRETIEN
B
OPEN
OUVERT
ABIERTO
D
CLOSE
FERMÉ
SE CIERRAN
200-2401
13
MAINTENANCE \ ENTRETIEN \ MANTENIMIENTO
CHECKING THE RELIEF VALVE
Pull the relief valve daily to ensure that it is operating
properly and to clear the valve of any possible obstructions.
TESTING FOR LEAKS
Check that all connections are tight. A small leak in any of
the hoses, transfer tubes, or pipe connections will substantially
reduce the performance of your air compressor. If you suspect
a leak, spray a small amount of soapy water around the area of
the suspected leak with a spray bottle. If bubbles appear, repair
or replace the faulty component. Do not overtighten any
connections.
STORAGE
Before storing the compressor for a prolonged period, use
an air blow gun to clean all dust and debris from the
compressor. Disconnect the power cord and coil it up. Pull the
pressure relief valve to release all pressure from the tank. Drain
all moisture from the tank. Cover the entire unit to protect it
from moisture and dust.
SERVICE INTERVAL
Perform the following maintenance at the intervals indicated
below.
Operate the pressure relief valve . . . . . . . . . Daily
Drain tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . Daily
14
200-2401
PARTS LIST \ LISTE DE PIÈCES \ LISTA DE LAS PIEZAS
Item
Art
Art
Part No
No / P
Núm / P
1
2
3
4
5
6
7
8
9
10
11
12
142-0140
032-0065
019-0196
N/A
041-0048
136-0024
034-0145
072-0009
N/A
N/A
040-0345
034-0146
1
2
1
2
1
1
1
1
4
1
1
1
N/A
N/A
N/A
Description
200-2401
15
TROUBLESHOOTING CHART
Note: Troubleshooting problems may have similar causes and solutions.
PROBLEM
Low pressure or not
enough air
or
Compressor does not
stop
POSSIBLE CAUSE
Tank petcock is open
SOLUTION
Fittings Leak
Close petcock
Check fittings with soapy water. Tighten or reseal leaking fittings.
DO NOT OVERTIGHTEN.
Restricted air intake
Clean or replace air filter element.
Prolonged excessive use of air
Decrease amount of air used.
Compressor not large enough
Check air requirement of accessory. If it is higher than CFM and
pressure supplied by compressor, you need a larger compressor.
Most accessories are rated at 25% of actual CFM while running
continuously.
Hole in air hose
Check and replace if necessary.
Tank leaks
WARNING: Immediately replace tank. DO NOT attempt to
repair.
Blown seals
Replace compressor assembly.
Valve leaks
Replace compressor assembly.
Leaking or worn piston
Replace compressor assembly.
Air leaks from regulator,
or regulator does not
regulate pressure
Dirty or damaged regulator
internal parts.
Replace regulator or internal parts.
Regulated pressure
gauge reading drops
when air accessory is
being used
This is normal
If pressure drops too low, adjust regulator while accessory is used.
Compressor not large enough
Check air requirement of accessory. If it is higher than CFM and
pressure supplied by compressor, you need a larger compressor.
Most accessories are rated at 25% of actual CFM while running
continuously.
Pressure relief valve
opens
Tank pressure exceeded normal Replace pressure switch
operating pressure
Motor will not run
Pressure switch stuck
Replace pressure switch
Tank pressure exceeds preset
pressure switch limit
Motor will start automatically when tank pressure drops below
kick-in pressure of pressure tank.
Motor overload protection has
tripped
Let motor cool off and overload switch will automatically reset. This
may take several minutes.
Fuse blown or circuit breaker
tripped
• Replace blown fuse or resed circuit breaker. Do not use fuse or
circuit breaker with higher rating than specified for your branch
circuit.
• Check for proper fuse; “Fusetron” type T is acceptable.
• Check for low voltage and proper extension cord size.
• Disconnect other applications from circuit. Operate compressor
on a dedicated circuit.
Check valve stuck open
Remove and clean or replace.
Check for proper gauge and extension cord length.
Wrong wire gauge in cord or
excessive extension cord length
16
Loose electrical connections
Contact authorized service center.
Paint spray on internal motor
parts
Have checked at service center. Do not operate compressor in the
paint spray area
Possible defective motor
Have checked at service center.
200-2401
CAUSE POSSIBLE
SOLUTION
Fermer le robinet
200-2401
17
CAUSA POSIBLE
SOLUCION
Toma restringida de aire
Uso excesivo y prolongado de aire
Fugas en la válvula
18
200-2401
GLOSSARY OF TERMS
CFM
Cubic feet per minute; a unit of measure of air flow.
Dedicated circuit
An electrical circuit reserved for the exclusive use of the air
compressor.
PSI
Pounds per square inch; a unit of measure of air pressure.
Kick-in pressure
Factory set low pressure point that starts the compressor to
repressurize the tank to a higher pressure.
Kick-out pressure
Factory set high pressure point that stops the compressor from
increasing the pressure in the tank above a certain level.
Well-ventilated
A means of providing fresh air in exchange for dangerous
exhaust or vapors.
200-2401
19
PARTS AND SERVICE
Replacement parts and service are available from your
nearest authorized Service Center. If the need arises,
contact Product Service as listed at right.
When consulting with a Service Center or Product
Service, refer to the model number and serial number
located on the serial label of the compressor. Proof of
purchase is required for all transactions and a copy of
your sales receipt may be requested.
Record the model number, serial number, and date
Model No.
Serial No.
purchased in the spaces provided below. Retain your
sales receipt and this manual for future reference.
When needing service, please contact the nearest
authorized Service Center or call:
PRODUCT SERVICE
In U.S.A. or Canada
Toll-Free
Fax
1-800-445-1805
1-308-234-4187
Date Purchased, la date d’achat, la fecha de compra
1-800-445-1805
1-308-234-4187
Manufactured in Taiwan for / Fabriqué à Taiwan pour / Fabricado en Taiwan para
Coleman Powermate, Inc., Aurora, IL 60504
©2004 Coleman Powermate, Inc.
All Rights Reserved. Tous droits réservés. Reservados todos los derechos.