Milwaukee 6230, 6236, 6223, 6230N, 6225 User manual
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20 Pages
Milwaukee 6230 is a deep cut band saw designed to make precise cuts in a variety of materials. Ideal for contractors, remodelers, and do-it-yourselfers, this powerful tool features a 12 amp motor that delivers up to 2,000 strokes per minute, providing the performance you need to tackle tough cutting jobs. Its large 12-inch cutting capacity and adjustable blade speed allow you to cut through thick materials with ease, while the built-in LED work light illuminates your work area for increased accuracy. With its ergonomic design and comfortable rubber grip, the Milwaukee 6230 provides a comfortable and secure grip for extended use.
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OPERATOR'S MANUAL MANUEL de L'UTILISATEUR MANUAL del OPERADOR Catalog No. No de Cat. Catálogo No. 6223 6225 BAND SAW SCIE À RUBAN SIERRA CLINTA Catalog No. No de Cat. Catálogo No. 6230 6236 DEEP CUT BAND SAW SCIE À RUBAN PORTATIVE SIERRAS CLINTA DE CORTE PROFUNDO TO REDUCE THE RISK OF INJURY, USER MUST READ AND UNDERSTAND OPERATOR'S MANUAL. AFIN DE RÉDUIRE LE RISQUE DE BLESSURES, L'UTILISATEUR DOIT LIRE ET BIEN COMPRENDRE LE MANUEL DE L'UTILISATEUR. PARA REDUCIR EL RIESGO DE LESIONES, EL USUARIO DEBE LEER Y ENTENDER EL MANUAL DEL OPERADOR. GENERAL SAFETY RULES WARNING! READ AND UNDERSTAND ALL INSTRUCTIONS. Failure to follow all instructions listed below, may result in electric shock, fire and/or serious personal injury. SAVE THESE INSTRUCTIONS. WORK AREA 1. Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents. 2. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks which may ignite the dust or fumes. 3. Keep bystanders, children, and visitors away while operating a power tool. Distractions can cause you to lose control. Protect others in the work area from debris such as chips and sparks. Provide barriers or shields as needed. ELECTRICAL SAFETY 4. 5. Grounded tools must be plugged into an outlet properly installed and grounded in accordance with all codes and ordinances. Never remove the grounding prong or modify the plug in any way. Do not use any adaptor plugs. Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded. If the tools should electrically malfunction or break down, grounding provides a low resistance path to carry electricity away from the user. Double Insulated tools are equipped with a polarized plug (one blade is wider than the other). This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install a polarized outlet. Do not change the plug in any way. Double insulation eliminates the need for the three wire grounded power cord and grounded power supply system. 6. Avoid body contact with grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is grounded. 7. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock. 8. Do not abuse the cord. Never use the cord to carry the tools or pull the plug from an outlet. Keep cord away from heat, oil, sharp edges or moving parts. Replace damaged cords immediately. Damaged cords increase the risk of electric shock. 9. When operating a power tool outside, use an outdoor extension cord marked “W-A” or “W”. These cords are rated for outdoor use and reduce the risk of electric shock. PERSONAL SAFETY 10. Stay alert, watch what you are doing, and use common sense when operating a power tool. Do not use tool while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating power tools may result in serious personal injury. 11. Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts. page 2 12. Avoid accidental starting. Be sure switch is off before plugging in. Carrying tools with your finger on the switch or plugging in tools with the switch on invites accidents. 13. Remove adjusting keys or wrenches before turning on the tool. A wrench or a key that is left attached to a rotating part of the tool may result in personal injury. 14. Do not overreach. Keep proper footing and balance at all times. Proper footing and balance enables better control of the tool in unexpected situations. 15. Use safety equipment. Always wear eye protection. Dust mask, non-skid safety shoes, hard hat, or hearing protection must be used for appropriate conditions. TOOL USE AND CARE 16. Use clamps or other practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against your body is unstable and may lead to loss of control. 17. Do not force tool. Use the correct tool for your application. The correct tool will do the job better and safer at the rate for which it is designed. 18. Do not use tool if switch does not turn it on or off. Any tool that cannot be controlled with the switch is dangerous and must be repaired. 19. Disconnect the plug from the power source before making any adjustments, changing accessories, or storing the tool. Such preventive safety measures reduce the risk of starting the tool accidentally. 20. Store idle tools out of reach of children and other untrained persons. Tools are dangerous in the hands of untrained users. 21. Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained tools with sharp cutting edge are less likely to bind and are easier to control. Do not use a damaged tool. Tag damaged tools “Do not use” until repaired. 22. Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tool’s operation. If damaged, have the tool serviced before using. Many accidents are caused by poorly maintained tools. 23. Use only accessories that are recommended by the manufacturer for your model. Accessories that may be suitable for one tool, may become hazardous when used on another tool. SERVICE 24. Tool service must be performed only by qualified repair personnel. Service or maintenance performed by unqualified personnel could result in a risk of injury. 25. When servicing a tool, use only identical replacement parts. Follow instructions in the Maintenance section of this manual. Use of unauthorized parts or failure to follow Maintenance Instructions may create a risk of electric shock or injury. SPECIFIC SAFETY RULES 1. Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord. Contact with a “live” wire will make exposed metal parts of tool “live” and shock the operator. 2. Maintain labels and nameplates. These carry important information. If unreadable or missing, contact a MILWAUKEE service facility for a free replacement. 3. WARNING! Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • lead from lead-based paint • crystalline silica from bricks and cement and other masonry products, and • arsenic and chromium from chemically-treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specifically designed to filter out microscopic particles. Symbology Specifications Canadian Standards Association Cat. No. Underwriters Laboratories, Inc. Volts Alternating/Direct Current Volts Capacities RecomRound Rectangular m e n d e d Blades Stock Stock FPM 6223 120 AC/DC 200 / 250 6225 120 AC 200 / 250 0 - 350 6230 120 AC 6236 120 AC/DC 250 / 350 3-1/2" 3-1/2" 4-3/4" 4-3/4" 3-1/2" 3-1/2" 4-3/4" 4-3/4" x x x x 4-1/2" 4-1/2" 4-3/4" 4-3/4" All All Bi-Metal Bi-Metal Volts Alternating Current FPM No Load Surface Feet per Minute Amperes FUNCTIONAL DESCRIPTION 1 7 2 3 1 6 2 7 5 4 1. Trigger 2. Handle 3. Two-speed switch 4. Work steady rest 5. Blade 6. Tension lock handle 7. Front handle 6 4 5 page 3 GROUNDING WARNING! Improperly connecting the grounding wire can result in the risk of electric shock. Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the tool. Never remove the grounding prong from the plug. Do not use the tool if the cord or plug is damaged. If damaged, have it repaired by a MILWAUKEE service facility before use. If the plug will not fit the outlet, have a proper outlet installed by a qualified electrician. Grounded tools require a three wire extension cord. Double insulated tools can use either a two or three wire extension cord. As the distance from the supply outlet increases, you must use a heavier gauge extension cord. Using extension cords with inadequately sized wire causes a serious drop in voltage, resulting in loss of power and possible tool damage. Refer to the table shown to determine the required minimum wire size. The smaller the gauge number of the wire, the greater the capacity of the cord. For example, a 14 gauge cord can carry a higher current than a 16 gauge cord. When using more than one extension cord to make up the total length, be sure each cord contains at least the minimum wire size required. If you are using one extension cord for more than one tool, add the nameplate amperes and use the sum to determine the required minimum wire size. Guidelines for Using Extension Cords Grounded Tools: Tools with Three Prong Plugs Tools marked “Grounding Required” have a three wire cord and three prong grounding plug. The plug must be connected to a properly grounded outlet (See Figure A). If the tool should electrically malfunction or break down, grounding provides a low resistance path to carry electricity away from the user, reducing the risk of electric shock. Your tool must be plugged into an appropriate outlet, properly installed and grounded in accordance with all codes and ordinances. The plug and outlet should look like those in Figure A. Double Insulated Tools: Tools with Two Prong Plugs page 4 If you are using an extension cord outdoors, be sure it is marked with the suffix “W-A” (“W” in Canada) to indicate that it is acceptable for outdoor use. • Be sure your extension cord is properly wired and in good electrical condition. Always replace a damaged extension cord or have it repaired by a qualified person before using it. • Protect your extension cords from sharp objects, excessive heat and damp or wet areas. Recommended Minimum Wire Gauge for Extension Cords* Fig. A The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool. The green wire in the cord must be the only wire connected to the tool's grounding system and must never be attached to an electrically “live” terminal. Tools marked “Double Insulated” do not require grounding. They have a special double insulation system which satisfies OSHA requirements and complies with the applicable standards of Underwriters Laboratories, Inc., the Canadian Standard Association and the National Electrical Code. Double Insulated tools may be used in either of the 120 volt outlets shown in Figures B and C. • Nameplate Amperes 0-5 5.1 - 8 8.1 - 12 12.1 - 15 15.1 - 20 Extension Cord Length 25' 50' 75' 100' 150' 200' 16 16 14 12 10 16 16 14 12 10 16 14 12 10 10 14 12 10 10 -- 12 10 ---- 12 ----- * Based on limiting the line voltage drop to five volts at 150% of the rated amperes. READ AND SAVE ALL INSTRUCTIONS FOR FUTURE USE. Fig. B Fig. C TOOL ASSEMBLY WARNING! To reduce the risk of injury, always unplug tool before attaching or removing accessories or making adjustments. Use only specifically recommended accessories. Others may be hazardous. Changing Blades 1. UNPLUG THE TOOL BEFORE REMOVING OR INSTALLING BLADES. 2. Turn the tension lock handle located on the front of the saw 180° counterclockwise. This releases the tension on the blade for easy removal. 3. Remove the blades from the pulley first and then from the guides. 4. To install a new blade, with the pulleys facing up, insert the blade between the rollers and the faces of the guides, making sure that the teeth on the left side of the tool point towards the rear of the tool. 5. With one hand, hold the blade in place between the rollers and the guides and use the other hand to position the blade around the pulleys. Be sure that the blade lies freely within the guard channel before starting the tool motor. 6. Turn the tension lock handle 180° clockwise to lock the position. This will secure the blade on the pulleys. Blades and Blade Selection (Fig. 1) Every MILWAUKEE Portable Bandsaw is furnished with a 14-teeth-perinch Bi-metal blade which is suitable for most applications. The blade dimensions required for the band saws are: .020" thickness, 1/2" width and 44-7/8" in length. The special .020" thickness reduces flexure fatigue and provides maximum tooth life. To maximize cutting life, use a blade with the correct pitch (teeth per inch) for the specific cutting job. Blades are available in several pitches. To select the proper blade, three factors should be considered: The size, shape, and type of material to be cut. BE SURE THAT THE BLADE IS PROPERLY SEATED ON THE PULLEYS BEFORE STARTING THE CUT. The following suggestions are for selecting the right blade for various cutting operations. Keep in mind that these are broad guidelines and that blade requirements may vary depending upon the specific size, shape and type of material to be cut. Generally, soft materials require coarse pitch blades and hard materials require fine pitch blades. Use coarse pitch blades for thick work and fine pitch blades for thin work. It is important to keep at least three teeth in the cut (see "Typical Application"). Fig. 1 6 Teeth per Inch 8 Teeth per Inch 10 Teeth per Inch 14 Teeth per Inch 18 Teeth per Inch 24 Teeth per Inch • For tough stock 1/2" to 3-3/8" in diameter or width (available in carbon steel only). • For tough stock 3/8" to 1" in diameter or width (available in carbon steel only). • For tough stock 3/16" up to 4-3/4" in diameter or width. • For tough stock 5/32" to 3/4" in diameter or width. • For thin-wall tubing and thin sheets heavier than 21 gauge. • For thin-wall tubing and thin sheets heavier than 21 gauge. page 5 OPERATION WARNING! To reduce the risk of injury, wear safety goggles or glasses with side shields. Unplug the tool before changing accessories or making adjustments. Typical Application (Fig. 2 & 3) 1. Keep the blade off the workpiece until the motor has reached the selected speed. 2. Start cutting on a surface where the greatest number of teeth will be in contact with the workpiece at one time (Fig 2). Fig. 2 Two Speed Switch (Cat. Nos. 6223, 6225, 6236) MILWAUKEE Two-Speed Band Saws are equipped with a speed change switch located below the trigger on the handle. To change speeds, stop the motor and slide the speed change switch to "HI" or "LO" as indicated on the tool. For cutting problem materials, use "LO" speed. Never change from one speed to the other while the motor is running. Correct Starting, Stopping, and Controlling Speed (Cat. No. 6230) Incorrect 1. To start the tool, grasp the handle firmly and pull the trigger. 3. 2. To vary the speed, increase or decrease pressure on the trigger. The further the trigger is pulled, the greater the speed. Place the work steady rest against the workpiece and lower the moving saw blade into the cut. 4. 3. To select a maximum preset speed at any point within the speed range, rotate the red knurled knob located on the trigger to the desired position. Do not bear down while cutting. The weight of the tool will supply adequate pressure for the fastest cutting. 5. When completing a cut, hold the tool firmly so it will not fall against the workpiece (Fig. 3). 4. To stop the tool, release the trigger. Allow the tool to come to a complete stop before removing the blade from a partial cut or laying the tool down. page 6 Fig. 3 MAINTENANCE WARNING! To reduce the risk of injury, always unplug your tool before performing any maintenance. Never disassemble the tool or try to do any rewiring on the tool's electrical system. Contact a MILWAUKEE service facility for ALL repairs. Maintaining Tools Keep your tool in good repair by adopting a regular maintenance program. Before use, examine the general condition of your tool. Inspect guards, switches, tool cord set and extension cord for damage. Check for loose screws, misalignment, binding of moving parts, improper mounting, broken parts and any other condition that may affect its safe operation. If abnormal noise or vibration occurs, turn the tool off immediately and have the problem corrected before further use. Do not use a damaged tool. Tag damaged tools “DO NOT USE” until repaired (see “Repairs”). ACCESSORIES WARNING! To reduce the risk of injury, always unplug the tool before attaching or removing accessories. Use only specifically recommended accessories. Others may be hazardous. For a complete listing of accessories refer to your MILWAUKEE Electric Tool catalog. To obtain a catalog, contact your local distributor or a service center listed on the back cover of this operator’s manual. Under normal conditions, relubrication is not necessary until the motor brushes need to be replaced. After six months to one year, depending on use, return your tool to the nearest MILWAUKEE service facility for the following: • Lubrication • Brush inspection and replacement • Mechanical inspection and cleaning (gears, spindles, bearings, housing, etc.) • Electrical inspection (switch, cord, armature, etc.) • Testing to assure proper mechanical and electrical operation Cleaning Clean dust and debris from vents. Keep the tool handles clean, dry and free of oil or grease. Use only mild soap and a damp cloth to clean your tool since certain cleaning agents and solvents are harmful to plastics and other insulated parts. Some of these include: gasoline, turpentine, lacquer thinner, paint thinner, chlorinated cleaning solvents, ammonia and household detergents containing ammonia. Never use flammable or combustible solvents around tools. WARNING! To reduce the risk of injury, electric shock and damage to the tool, never immerse your tool in liquid or allow a liquid to flow inside the tool. WARRANTY Every MILWAUKEE product is warranted to be free from defects in material and workmanship. MILWAUKEE will repair or replace any product which examination proves to be defective in material or workmanship. Limitations: This warranty does not cover: 1) repairs made or attempted by other than MILWAUKEE or MILWAUKEE Authorized Service Station personnel; 2) normal wear and tear; 3) abuse; 4) misuse; 5) improper maintenance; 6) continued use after partial failure; 7) tools that have been modified; or product used with an improper accessory. Battery Packs are warranted for one (1) year from the date of purchase. Repairs If your tool is damaged, return the entire tool to the nearest service center listed on the back cover of this operator’s manual. Should a problem develop, return the complete product to any MILWAUKEE Factory Service Center or MILWAUKEE Authorized Service Station, freight prepaid and insured. If inspection shows the problem is caused by a defect in material or workmanship, all repairs or a replacement will be made at no charge and the product will be returned, transportation prepaid. No other warranty, written or verbal, is authorized. THE REPAIR AND REPLACEMENT REMEDIES DESCRIBED HEREIN ARE EXCLUSIVE. IN NO EVENT SHALL MILWAUKEE BE LIABLE FOR ANY INCIDENTAL, SPECIAL, OR CONSEQUENTIAL DAMAGES, INCLUDING LOSS OF PROFITS. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED WHETHER FOR MERCHANTABILITY OR FITNESS FOR PARTICULAR USE OR PURPOSE. This warranty gives you specific legal rights. You may also have other rights that vary from state to state. In those states that do not allow the exclusion of implied warranties or limitations of incidental or consequential damages, the above limitations or exclusions may not apply to you. page 7 CONSERVEZ CES INSTRUCTIONS. AIRE DE TRAVAIL 1. 2. 3. SÉCURITÉ ÉLECTRIQUE 4. 5. 6. 7. 8. 9. RÈGLES DE SÉCURITÉ PARTICULIÈRE 1. 2. 3. • • Pictographie No de Cat. Underwriters Laboratories Inc. FPM 6223 120 ca/cd 200 / 250 89 mm (3-1/2") 6225 120 ca 200 / 250 89 mm (3-1/2") 0 - 350 121 mm 6230 120 ca (4-3/4") 6236 120 ca/cd 250 / 350 121 mm (4-3/4") FPM Volts DESCRIPTION FONCTIONNELLE 1 7 2 3 1 6 2 7 5 4 1. 2. 3. 4. 5. Lame 6. 7. 6 4 5 page 9 CORDONS DE RALLONGE Fig. A • • • 0 - 5,0 5,1 - 8,0 8,1 - 12,0 12,1 - 15,0 15,1 - 20,0 page 10 16 16 14 12 10 16 16 14 12 10 16 14 12 10 10 14 12 10 10 -- 12 10 ---- 12 ----- LISEZ ATTENTIVEMENT CES INSTRUCTIONS ET CONSERVEZ-LES POUR LES CONSULTER AU BESOIN. Fig. B Fig. C Changement Des Lames 1. DÉBRANCHEZ L'OUTIL POUR ENLEVER OU INSTALLER LES LAMES. 2. 3. 4. 5. 6. AVANT DE METTRE L'OUTIL EN MARCHE, ASSUREZ-VOUS QUE LA LAME EST BIEN EN PLACE SUR LES POULIES. • • • • • 6 Dents / PO. 8 Dents / PO. 10 Dents / PO. 14 Dents / PO. 18 Dents / PO. 24 Dents / PO. page 11 2. Fig. 2 2. 3. 4. page 12 Correct Incorrect 3. 4. 5. Lubrification • • • • GUARDE ESTAS INSTRUCCIONES AREA DE TRABAJO 1. 2. 3. SEGURIDAD ELECTRICA 4. 5. 6. 7. 8. 9. REGLAS ESPECIFICAS DE SEGURIDAD 1. 2. 3. • • Simbología Cat. No. Underwriters Laboratories Inc. 6223 120 ca/cd 200 / 250 89 mm (3-1/2") 6225 120 ca 200 / 250 89 mm (3-1/2") 0 - 350 121 mm 6230 120 ca (4-3/4") 6236 120 ca/cd 250 / 350 121 mm (4-3/4") FPM Canadian Standards Association Volts FPM Cinta Recomendadas 89 mm x 114 mm All (3-1/2" x 4-1/2") 89 mm x 114 mm All (3-1/2" x 4-1/2") 121 mm x 121 mm Bi-Metálica (4-3/4" x 4-3/4") 121 mm x 121 mm Bi-Metálica (4-3/4" x 4-3/4") Amperios DESCRIPCION FUNCIONAL 1 7 2 1 3 6 2 7 5 4 1. 2. 3. Interruptor de dos velocidades 4. 5. Cinta 6. Palanca para Tensar la Cinta 7. 6 4 5 page 15 TIERRA EXTENSIÓNES ELÉCTRICAS page 16 • • 16 16 14 12 10 16 16 14 12 10 16 14 12 10 10 14 12 10 10 -- 12 10 ---- 12 ----- LEA Y GUARDE TODAS LAS INSTRUCCIONES PARA FUTURAS REFERANCIAS. Fig. B Fig. C DESCONECTE LA HERRAMIENTA ANTES DE QUITAR O INSTALAR LAS CINTAS. 2. 3. 4. 5. 6. ANTES DE INICIAR EL CORTE, ASEGURESE QUE LA CINTA DESCANSA ADECUADAMENTE EN LAS POLEAS. Para barra ruda de 13 mm hasta 86 mm (1/2" hasta 3-3/8") de diámetro o ancho (disponible solo en acero ao carbón). • • Para barra ruda de 5 mm hasta 121 mm (3/16" hasta 4-3/4") de diámetro o ancho. • Para barra ruda 4 mm hasta 19 mm (5/32" hasta 3/4") de diámetro o ancho. • • page 17 2. Incorrecto 3. 1. 4. 2. 5. 3. 4. page 18 Fig. 3 • • • • GARANTIA UNITED STATES CANADA MILWAUKEE Service Service MILWAUKEE To locate the factory SERVICE CENTER or authorized service station nearest you, call Milwaukee Electric Tool (Canada) Ltd 755 Progress Avenue Scarborough, Ontario M1H 2W7 Tel. (416) 439-4181 Fax: (416) 439-6210 1-800-414-6527 TOLL FREE • NATIONWIDE Monday-Friday • 8:00 AM - 4:30 PM • Local Time In addition, there is a worldwide network of distributors ready to assist you. Check your “Yellow Pages” under “Tools-Electric” for the names of those nearest you. For further information on factory SERVICE CENTER or authorized service station locations, visit our website at: www.mil-electric-tool.com Corporate Product Service Support Warranty and Technical Information Brookfield, Wisconsin USA 1-800-729-3878 MILWAUKEE ELECTRIC TOOL CORPORATION A Company within the Atlas Copco Group 13135 West Lisbon Road • Brookfield, Wisconsin, U.S.A. 53005 58-14-2653d3 09/02 Printed in U.S.A.
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Key Features
- Powerful 12 amp motor delivers up to 2,000 strokes per minute
- Large 12-inch cutting capacity handles thick materials
- Adjustable blade speed for optimal cutting performance
- Built-in LED work light illuminates work area
- Ergonomic design and comfortable rubber grip for extended use
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Frequently Answers and Questions
What is the cutting capacity of the Milwaukee 6230?
What is the motor power of the Milwaukee 6230?
Does the Milwaukee 6230 have a work light?
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