EMCO SINUMERIK 810/820 T Turning control software Software Description
The EMCO WinNC SINUMERIK 810/820 T Turning is a software package that allows you to program and operate EMCO turning machines via PC. This software is designed for educational purposes, so the focus is on learning the most important functions of the original Sinumerik 810/820 control. You can use a digitizer or a control keyboard with a TFT flat panel display (optional) to operate the system. The software provides comprehensive learning resources for machining processes, including programming basics, using G and M codes, and creating subroutines. The manual also includes instructions on how to measure tool data, adjust the serial interface, and troubleshoot common problems.
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EMCO Maier Ges.m.b.H.
P.O. Box 131
A-5400 Hallein-Taxach/Austria
Phone ++43-(0)62 45-891-0
Fax ++43-(0)62 45-869 65
Internet: www.emco.at
E-Mail: [email protected]
EMCO WinNC SINUMERIK 810/820 T
Software Description/ Software Version from 13.70
Software Description
EMCO WinNC SINUMERIK 810/820 T
Ref.No. EN 1804 Edition I2003-10
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SINUMERIKS I E M E N S
P.O. Box 131
A-5400 Hallein-Taxach/Austria
Phone ++43-(0)62 45-891-0
Fax ++43-(0)62 45-869 65
Internet: www.emco.at
E-Mail: [email protected]
EMCO WinNC SINUMERIK 810/820 T
Software Description/ Software Version from 13.70
Software Description
EMCO WinNC SINUMERIK 810/820 T
Ref.No. EN 1804 Edition I2003-10
-C
1 x
SKIP DRY
RUN
OPT.
STOP
AUX
100%
AUX
SBL
-Z
-X
+X
+Z
+C
0
1
60 70 80
90
100
110
120
40
20
10
6
0
210000
1000
100
10
1
EDIT
RS232USB
AB
DF
G
H
I K
L
M
N
P
Q
R
S T
X Z
7 8 9
4 5 6
1 2 3
=.
% /
- +
FL
*
+/ 0
1 . n
-
@
SINUMERIKS I E M E N S
C
J
>
<
SINUMERIKS I E M E N S
-C
1 x
SKIP DRY
RUN
OPT.
STOP
AUX
100%
AUX
SBL
-Z
-X
+X
+Z
+C
0
1
60 70 8 0
90
100
110
120
40
20
10
6
0
210000
1000
100
10
1
EDIT
RS232USB
SINUMERIKSINUMERIKSIEMENS
A B C D E F G H
I J K L M N O P Q
R S T U V W X Y Z
%
: = ( ) LF
1 2 3
4 5 6
7 8 9
0+/- .
*
-
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SINUMERIKS I E M E N S
EMCO WINNC SINUMERIK 810/820 T
2
PREFACE
All rights reserved, reproduction only by authorization of Messrs. EMCO MAIER
© EMCO MAIER Gesellschaft m.b.H., Hallein 2003
Preface
The software EMCO WinNC SINUMERIK 810/820 T Turning is a part of the
EMCO education concept on PC basis.
Target of this concept is learning to operate and program the original control at
the PC.
The turning machines of the EMCO PC TURN und CONCEPT TURN series can
be directly controlled via PC by means of the EMCO WinNC for the EMCO
TURN.
The operation is rendered very easy by the use of a digitizer or the control
keyboard with TFT flat panel display (optional accessory), and it is didactically
especially valuable since it remains very close to the original control.
This manual does not include the whole functionality of the control software
SINUMERIK 810/820 T Turning, however emphasis was laid on the simple and
clear illustration of the most important functions so as to achieve a most
comprehensive learning success.
In case any questions or proposals for improving this manual should arise,
please contact us directly:
EMCO MAIER Gesellschaft m. b. H.
Department Technical Documentation
A-5400 Hallein, Austria
2
PREFACE
All rights reserved, reproduction only by authorization of Messrs. EMCO MAIER
© EMCO MAIER Gesellschaft m.b.H., Hallein 2003
Preface
The software EMCO WinNC SINUMERIK 810/820 T Turning is a part of the
EMCO education concept on PC basis.
Target of this concept is learning to operate and program the original control at
the PC.
The turning machines of the EMCO PC TURN und CONCEPT TURN series can
be directly controlled via PC by means of the EMCO WinNC for the EMCO
TURN.
The operation is rendered very easy by the use of a digitizer or the control
keyboard with TFT flat panel display (optional accessory), and it is didactically
especially valuable since it remains very close to the original control.
This manual does not include the whole functionality of the control software
SINUMERIK 810/820 T Turning, however emphasis was laid on the simple and
clear illustration of the most important functions so as to achieve a most
comprehensive learning success.
In case any questions or proposals for improving this manual should arise,
please contact us directly:
EMCO MAIER Gesellschaft m. b. H.
Department Technical Documentation
A-5400 Hallein, Austria
EMCO WINNC SINUMERIK 810/820 T
3
CONTENTS
Contents
A: Key Description
Control Keyboard, Digitizer Overlay ..................................... A1
Key functions ..................................................................... A2
Address and Numeric Keyboard ......................................... A2
Machine Control Keys ........................................................ A4
PC Keyboard ..................................................................... A6
Screen with Softkeys .......................................................... A7
B: Basics
Reference Points of the EMCO Lathes ................................ B1
Zero Offset ........................................................................ B2
Coordinate System............................................................. B2
Coordinate System with Absolute Programming ............. B2
Coordinate System with Incremental Programming ........ B2
Input of the ........................................................................ B3
Zero Offset ........................................................................ B3
Tool Data Measuring .......................................................... B4
Input of the Tool Data ......................................................... B6
Tool Data Measuring by Scraping ........................................ B7
Tool Data Measuring with the Optical Presetting Device ....... B8
C: Operating Sequences
Survey Modes ................................................................... C1
Approach the Reference Point ........................................... C2
Input of the Gear Position .................................................. C2
Setting of Language and Workpiece directory ..................... C2
Input of Programs ............................................................. C3
Call up an existing or new program .............................. C3
Input of a block ........................................................... C3
Insert Block ................................................................. C3
Delete Block ............................................................... C3
Insert Word ................................................................. C3
Alter Word .................................................................. C3
Delete Word ................................................................ C3
Program Input with Guiding Function ............................ C4
Program Input with CAD/CAM Systems ........................ C4
Program Administration ..................................................... C5
Copy Program ............................................................. C5
Rename Program ........................................................ C5
Delete Program........................................................... C5
Data Input-Output ............................................................. C5
Data Input via COM1 / COM2 ...................................... C6
Data Import ................................................................. C6
Data Output ................................................................ C7
Print Data ................................................................... C7
Adjusting the Serial Interface ....................................... C8
Program Run .................................................................... C9
Start of a Part Program ................................................ C9
Messages while program run ....................................... C9
Program Influence ....................................................... C9
Overstore .................................................................. C10
Block Search ............................................................. C10
Program Interruption .................................................. C10
Status Display of the PLC ........................................... C10
Display of the Software Versions ................................. C10
Graphic simulation ........................................................... C11
D: Programming
Program Structure ............................................................. D1
Addresses ........................................................................ D1
Survey of G Commands .................................................... D2
Survey of M Commands .................................................... D2
Survey of Cycles ............................................................... D2
Description of G Commands .............................................. D3
G00 Positioning (Rapid Traverse) ...................................... D3
G01 Linear Interpolation .................................................... D3
G02 Circular Interpolation Clockwise .................................. D4
G03 Circular Interpolation Counterclockwise ....................... D4
G04 Dwell ......................................................................... D5
G09 Exact Stop ................................................................. D5
G10 - G13 Polar Coordinate Interpolation ........................... D5
G25/G26 Programmable working area limitation ................. D6
G16, G18 Working plane selection ..................................... D6
G33 Thread Cutting ........................................................... D7
Cutter Radius Compensation ............................................. D7
G40 Cancel Cutter Radius Compensation .......................... D9
G41 Cutter Radius Compensation Left ............................... D9
G42 Cutter Radius Compensation Right ............................. D9
G48 Leave as Approached .............................................. D10
G50 Cancel Scale Modification ........................................ D10
G51 Scale Modification .................................................... D10
G53 Cancel Zero Offset Blockwise .................................... D11
G54 - G57 Zero Offset 1 - 4 .............................................. D11
G58/G59 Programmable Zero Offsets ............................... D11
G60 Exact Stop Mode...................................................... D12
G62, G64 Deselection Exact Stop Mode ........................... D12
G63 Thread tapping with compenstion chuck .................... D12
G70 Measuring in Inches ................................................. D13
G71 Measuring in Millimetre ............................................ D13
G90 Absolute Programming ............................................. D14
G91 Incremental Programming ........................................ D14
G92 Spindle Speed Limit ................................................. D14
G 92 Cylindrical interpolation ........................................... D15
G94 Feed per Minute ...................................................... D17
G95 Feed per Revolution................................................. D17
G96 Constant Cutting Speed ........................................... D17
G97 Constant Spindle Speed ........................................... D17
G131 Transmit ................................................................ D18
G147 Soft Approach to Contour with Linear ...................... D19
G247 Soft Approach to Contour with Quarter Circle ........... D19
G347 Soft Approach to Contour with Semicircle ................ D19
G148 Soft Leaving with Linear ......................................... D19
G248 Soft Leaving with Quarter Circle .............................. D19
G348 Soft Leaving with Semicircle ................................... D19
Description of M Commands ............................................ D21
M00 Programmed Stop Unconditional .............................. D21
M01 Programmed Stop Conditional .................................. D21
M02 Main Program End ................................................... D21
M03 Main Spindle ON Clockwise...................................... D21
M04 Main Spindle ON Counterclockwise .......................... D21
M05 Main Spindle Off ...................................................... D21
M08 Coolant ON ............................................................. D22
M09 Coolant OFF ........................................................... D22
M17 Subroutine End ....................................................... D22
M20 Tailstock BACK ........................................................ D22
M21 Tailstock FORWARD ................................................ D22
M25 Open Clamping Device ............................................ D22
M26 Close Clamping Device............................................ D22
M30 Main Program End ................................................... D22
M52 C- Axis ON .............................................................. D22
M53 C- Axis OFF ............................................................ D22
M71 Puff Blowing ON ...................................................... D22
M72 Puff Blowing OFF..................................................... D22
3
CONTENTS
Contents
A: Key Description
Control Keyboard, Digitizer Overlay ..................................... A1
Key functions ..................................................................... A2
Address and Numeric Keyboard ......................................... A2
Machine Control Keys ........................................................ A4
PC Keyboard ..................................................................... A6
Screen with Softkeys .......................................................... A7
B: Basics
Reference Points of the EMCO Lathes ................................ B1
Zero Offset ........................................................................ B2
Coordinate System............................................................. B2
Coordinate System with Absolute Programming ............. B2
Coordinate System with Incremental Programming ........ B2
Input of the ........................................................................ B3
Zero Offset ........................................................................ B3
Tool Data Measuring .......................................................... B4
Input of the Tool Data ......................................................... B6
Tool Data Measuring by Scraping ........................................ B7
Tool Data Measuring with the Optical Presetting Device ....... B8
C: Operating Sequences
Survey Modes ................................................................... C1
Approach the Reference Point ........................................... C2
Input of the Gear Position .................................................. C2
Setting of Language and Workpiece directory ..................... C2
Input of Programs ............................................................. C3
Call up an existing or new program .............................. C3
Input of a block ........................................................... C3
Insert Block ................................................................. C3
Delete Block ............................................................... C3
Insert Word ................................................................. C3
Alter Word .................................................................. C3
Delete Word ................................................................ C3
Program Input with Guiding Function ............................ C4
Program Input with CAD/CAM Systems ........................ C4
Program Administration ..................................................... C5
Copy Program ............................................................. C5
Rename Program ........................................................ C5
Delete Program........................................................... C5
Data Input-Output ............................................................. C5
Data Input via COM1 / COM2 ...................................... C6
Data Import ................................................................. C6
Data Output ................................................................ C7
Print Data ................................................................... C7
Adjusting the Serial Interface ....................................... C8
Program Run .................................................................... C9
Start of a Part Program ................................................ C9
Messages while program run ....................................... C9
Program Influence ....................................................... C9
Overstore .................................................................. C10
Block Search ............................................................. C10
Program Interruption .................................................. C10
Status Display of the PLC ........................................... C10
Display of the Software Versions ................................. C10
Graphic simulation ........................................................... C11
D: Programming
Program Structure ............................................................. D1
Addresses ........................................................................ D1
Survey of G Commands .................................................... D2
Survey of M Commands .................................................... D2
Survey of Cycles ............................................................... D2
Description of G Commands .............................................. D3
G00 Positioning (Rapid Traverse) ...................................... D3
G01 Linear Interpolation .................................................... D3
G02 Circular Interpolation Clockwise .................................. D4
G03 Circular Interpolation Counterclockwise ....................... D4
G04 Dwell ......................................................................... D5
G09 Exact Stop ................................................................. D5
G10 - G13 Polar Coordinate Interpolation ........................... D5
G25/G26 Programmable working area limitation ................. D6
G16, G18 Working plane selection ..................................... D6
G33 Thread Cutting ........................................................... D7
Cutter Radius Compensation ............................................. D7
G40 Cancel Cutter Radius Compensation .......................... D9
G41 Cutter Radius Compensation Left ............................... D9
G42 Cutter Radius Compensation Right ............................. D9
G48 Leave as Approached .............................................. D10
G50 Cancel Scale Modification ........................................ D10
G51 Scale Modification .................................................... D10
G53 Cancel Zero Offset Blockwise .................................... D11
G54 - G57 Zero Offset 1 - 4 .............................................. D11
G58/G59 Programmable Zero Offsets ............................... D11
G60 Exact Stop Mode...................................................... D12
G62, G64 Deselection Exact Stop Mode ........................... D12
G63 Thread tapping with compenstion chuck .................... D12
G70 Measuring in Inches ................................................. D13
G71 Measuring in Millimetre ............................................ D13
G90 Absolute Programming ............................................. D14
G91 Incremental Programming ........................................ D14
G92 Spindle Speed Limit ................................................. D14
G 92 Cylindrical interpolation ........................................... D15
G94 Feed per Minute ...................................................... D17
G95 Feed per Revolution................................................. D17
G96 Constant Cutting Speed ........................................... D17
G97 Constant Spindle Speed ........................................... D17
G131 Transmit ................................................................ D18
G147 Soft Approach to Contour with Linear ...................... D19
G247 Soft Approach to Contour with Quarter Circle ........... D19
G347 Soft Approach to Contour with Semicircle ................ D19
G148 Soft Leaving with Linear ......................................... D19
G248 Soft Leaving with Quarter Circle .............................. D19
G348 Soft Leaving with Semicircle ................................... D19
Description of M Commands ............................................ D21
M00 Programmed Stop Unconditional .............................. D21
M01 Programmed Stop Conditional .................................. D21
M02 Main Program End ................................................... D21
M03 Main Spindle ON Clockwise...................................... D21
M04 Main Spindle ON Counterclockwise .......................... D21
M05 Main Spindle Off ...................................................... D21
M08 Coolant ON ............................................................. D22
M09 Coolant OFF ........................................................... D22
M17 Subroutine End ....................................................... D22
M20 Tailstock BACK ........................................................ D22
M21 Tailstock FORWARD ................................................ D22
M25 Open Clamping Device ............................................ D22
M26 Close Clamping Device............................................ D22
M30 Main Program End ................................................... D22
M52 C- Axis ON .............................................................. D22
M53 C- Axis OFF ............................................................ D22
M71 Puff Blowing ON ...................................................... D22
M72 Puff Blowing OFF..................................................... D22
EMCO WINNC SINUMERIK 810/820 T
4
CONTENTS
Description of Cycles ........................................................ D23
L93 Cut-in Cycle .............................................................. D23
L94 Undercut Cycle .......................................................... D24
L95 Stock Removal with Back Pockets .............................. D25
L96 Stock Removal without Back Pockets .......................... D25
L97 Thread Cutting Cycle ................................................. D26
L971 Longitudinal Thread ................................................. D26
L98 Deep Hole Drilling Cycle ............................................ D27
L99 Thread Draft .............................................................. D28
Contour definition ............................................................. D29
Insert Chamfer ........................................................... D29
Insert Radius ............................................................. D29
Line ........................................................................... D29
Arc ............................................................................ D29
Line - Line ................................................................. D30
Line - Arc (tangential) ................................................. D30
Arc - Line (tangential) ................................................. D30
................................................................................. D30
................................................................................. D30
Arc - Arc (tangential) ................................................... D30
Subroutines ..................................................................... D31
Subroutine Call in Part Program .................................. D31
Subroutine End with M17 ............................................ D31
Subroutine Nesting ..................................................... D31
E: @-Codes
G: Survey Pages
Survey Softkey Explanations .............................................. G1
Softkey Menu Survey ........................................................ G6
Survey Guiding ................................................................. G8
H: Alarms and Messages
Startup Alarms .................................................................. H1
Control Alarms .................................................................. H2
Machine Alarms ................................................................ H9
Starting Information
see attachment
4
CONTENTS
Description of Cycles ........................................................ D23
L93 Cut-in Cycle .............................................................. D23
L94 Undercut Cycle .......................................................... D24
L95 Stock Removal with Back Pockets .............................. D25
L96 Stock Removal without Back Pockets .......................... D25
L97 Thread Cutting Cycle ................................................. D26
L971 Longitudinal Thread ................................................. D26
L98 Deep Hole Drilling Cycle ............................................ D27
L99 Thread Draft .............................................................. D28
Contour definition ............................................................. D29
Insert Chamfer ........................................................... D29
Insert Radius ............................................................. D29
Line ........................................................................... D29
Arc ............................................................................ D29
Line - Line ................................................................. D30
Line - Arc (tangential) ................................................. D30
Arc - Line (tangential) ................................................. D30
................................................................................. D30
................................................................................. D30
Arc - Arc (tangential) ................................................... D30
Subroutines ..................................................................... D31
Subroutine Call in Part Program .................................. D31
Subroutine End with M17 ............................................ D31
Subroutine Nesting ..................................................... D31
E: @-Codes
G: Survey Pages
Survey Softkey Explanations .............................................. G1
Softkey Menu Survey ........................................................ G6
Survey Guiding ................................................................. G8
H: Alarms and Messages
Startup Alarms .................................................................. H1
Control Alarms .................................................................. H2
Machine Alarms ................................................................ H9
Starting Information
see attachment
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Key Features
- Software for operating and programming EMCO turning machines on PC
- Focus on learning the most important functions of the original control
- Digitizer or control keyboard with TFT flat panel display (optional)
- Includes G and M commands, cycles, and subroutines
- Provides instructions for tool data measuring and serial interface adjustments
- User-friendly interface for easy learning and operation
- Comprehensive instruction manual with clear explanations and examples
Related manuals
Frequently Answers and Questions
What is the target of this software?
The target of this software is to learn how to operate and program the original control at the PC. You can directly control the turning machines of the EMCO PC TURN und CONCEPT TURN series via PC by means of the EMCO WinNC for the EMCO TURN.
What is the reference number for this software?
The reference number for this software is EN 1804.
What is the edition of this software?
The edition of this software is I2003-10.
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