ABB RTU560 is a powerful remote terminal unit that provides seamless communication between control centers and local MMI systems. With its four serial interfaces, two Ethernet LAN interfaces, and an integrated GPRS modem, the RTU560 offers versatile connectivity options. It supports various protocols, enabling integration into existing systems. The device's rugged design and wide range of communication capabilities make it ideal for demanding industrial applications.
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RTU560 Connections and Settings
Communication Unit 560CMD11
Doc.-No.: 1KGT 150 765 V005 1 1
Application, characteristics and technical data
have to be taken from the hardware data sheet:
560CMD11 R0001 1KGT 150 764 V0011
560CMD11 R0011 1KGT 150 764 V0011
Operation
The Communication Unit 560CMD11 is one of the
CMU boards (CMU = communication unit) of the
remote terminal unit RTU560. The 560CMD11
controls process events and communications with
control centers and local MMI systems via up to
four serial Interfaces (CP1, CP2, CPA, CPB), two
Ethernet 10BaseT/100BaseT LAN Interfaces (E1,
E2) and an integrated GPRS modem.
Fig. 1: Block diagram 560CMD11
To force the IP-Address to a default value at start-
up, the “Def. IP-Addr” switch on the front side (see
Fig. 8) has to be switched “ON”.
The 560CMD11 starts with the factory settings for
the Ethernet Interface (see Fig. 2) which are
192.168.0.1 for the IP-address with the network
setting 255.255.255.0 for the subnet mask and
192.168.0.20 for the gateway.Switch „Def. IP- Address“
position
?
OFF
E
Read IP address
from confi-
guration file
ON
Set Switch
„Def. IP-Address“
to „OFF“
Send Configuration
to RTU 192.168.0.1
Switch „Def. IP- Address“
position
?
OFF
E
Read IP address
from confi-
guration file
ON
Set Switch
„Def. IP-Address“
to „OFF“
Send Configuration
to RTU 192.168.0.1
Fig. 2: Use Switch „Def. IP-Addr“
Serial Interface
The serial interfaces (CP1, CP2, CPA and CPB)
are available on the RJ45 connector on the front
plate. It can interface RS485 (Tab. 1) or RS232C
(Tab. 2) signals.
Serial Interfaces RS485 Mode
Pin SignalRJ45
1
8
Rx
Tx
RJ45
1
8
RJ45
1
8
Rx
Tx
Jack
1 - Not used
2 TA Data -
3 TB Data +
4 - Not used
5 GND Signal Ground
6 -
Not used7 -
8 -
Table 1: Serial Interfaces RS485 Mode
Communication Unit 560CMD11
Doc.-No.: 1KGT 150 765 V005 1 1
Application, characteristics and technical data
have to be taken from the hardware data sheet:
560CMD11 R0001 1KGT 150 764 V0011
560CMD11 R0011 1KGT 150 764 V0011
Operation
The Communication Unit 560CMD11 is one of the
CMU boards (CMU = communication unit) of the
remote terminal unit RTU560. The 560CMD11
controls process events and communications with
control centers and local MMI systems via up to
four serial Interfaces (CP1, CP2, CPA, CPB), two
Ethernet 10BaseT/100BaseT LAN Interfaces (E1,
E2) and an integrated GPRS modem.
Fig. 1: Block diagram 560CMD11
To force the IP-Address to a default value at start-
up, the “Def. IP-Addr” switch on the front side (see
Fig. 8) has to be switched “ON”.
The 560CMD11 starts with the factory settings for
the Ethernet Interface (see Fig. 2) which are
192.168.0.1 for the IP-address with the network
setting 255.255.255.0 for the subnet mask and
192.168.0.20 for the gateway.Switch „Def. IP- Address“
position
?
OFF
E
Read IP address
from confi-
guration file
ON
Set Switch
„Def. IP-Address“
to „OFF“
Send Configuration
to RTU 192.168.0.1
Switch „Def. IP- Address“
position
?
OFF
E
Read IP address
from confi-
guration file
ON
Set Switch
„Def. IP-Address“
to „OFF“
Send Configuration
to RTU 192.168.0.1
Fig. 2: Use Switch „Def. IP-Addr“
Serial Interface
The serial interfaces (CP1, CP2, CPA and CPB)
are available on the RJ45 connector on the front
plate. It can interface RS485 (Tab. 1) or RS232C
(Tab. 2) signals.
Serial Interfaces RS485 Mode
Pin SignalRJ45
1
8
Rx
Tx
RJ45
1
8
RJ45
1
8
Rx
Tx
Jack
1 - Not used
2 TA Data -
3 TB Data +
4 - Not used
5 GND Signal Ground
6 -
Not used7 -
8 -
Table 1: Serial Interfaces RS485 Mode
RTU560 Connections and Settings
Communication Unit 560CMD11
Doc.-No.: 1KGT 150 765 V005 1 2
Serial Interface RS232C Mode
Pin Signal Input / OutputRJ45
1
8
Rx
Tx
RJ45
1
8
RJ45
1
8
Rx
Tx
Jack
1 DCD Input
2 RxD Input
3 TxD Output
4 DTR Output
5 GND -
7 RTS Output
8 CTS Input
Shield Connected with housing
Table 2: Serial Interface RS232C Mode
The interfaces are available on the RJ45 connect-
ors and designed for RS485. The bus is terminat-
ed by a 1 kΩ resistor for the interfaces.
CP1 and CP2 Interface
At the CP1 and CP2 interfaces connected to an
USART (universal synchronous/asynchronous re-
ceiver/transmitter) different UART based protocol
types can be used.
CPA and CPB Interface
The settings have to be done by the RTUtil560
configuration tool.
At the CPA and CPB interfaces different UART
character based protocol types can be used.
560CMD11 R0011
The communication interface CPB has two differ-
ent functions:
UART character based protocols
GPRS-Modem-Interface
Both functions are mutually exclusive.
GPRS-Modem (only R0011)
The settings have to be done by the RTUtil560
configuration tool.
The 560CMD11 R0011 provides a radio interface
via an integrated Quad-Band GSM/GPRS mo-
dem. For communication via the GSM/GPRS mo-
dem a pluggable SIM-Card is necessary.
The SIM-Card socket is placed below the Com-
pactFlash socket.
The Quad-Band modem is designed for following
frequencies and GSM nets:
GSM 850MHz max. 2Watt transmitting
power
E-GSM 900MHz max. 2Watt transmitting
power
DCS 1800MHz max. 1Watt transmitting
power
PCS 1900MHz max. 1Watt transmitting
power
At the housing (see Fig. 10) an antenna or anten-
na cable can be connected via a 50Ω (high fre-
quency) SMA-RF-connector type.
Note:
Operating without a frequency tuned antenna can
be cause damage on the GPRS modem.
Following antennas are recommended:
560ANA01 bar (dipole) antenna
ABB number: 1KGT023600R0001
560ANA02 Wall-mount antenna connect-
ed by a 5mtr long coaxial cable
ABB number: 1KGT023700R0005
560ANA02 Wall-mount antenna connect-
ed by a 20mtr long coaxial cable ABB
number: 1KGT023700R0020
Communication Unit 560CMD11
Doc.-No.: 1KGT 150 765 V005 1 2
Serial Interface RS232C Mode
Pin Signal Input / OutputRJ45
1
8
Rx
Tx
RJ45
1
8
RJ45
1
8
Rx
Tx
Jack
1 DCD Input
2 RxD Input
3 TxD Output
4 DTR Output
5 GND -
7 RTS Output
8 CTS Input
Shield Connected with housing
Table 2: Serial Interface RS232C Mode
The interfaces are available on the RJ45 connect-
ors and designed for RS485. The bus is terminat-
ed by a 1 kΩ resistor for the interfaces.
CP1 and CP2 Interface
At the CP1 and CP2 interfaces connected to an
USART (universal synchronous/asynchronous re-
ceiver/transmitter) different UART based protocol
types can be used.
CPA and CPB Interface
The settings have to be done by the RTUtil560
configuration tool.
At the CPA and CPB interfaces different UART
character based protocol types can be used.
560CMD11 R0011
The communication interface CPB has two differ-
ent functions:
UART character based protocols
GPRS-Modem-Interface
Both functions are mutually exclusive.
GPRS-Modem (only R0011)
The settings have to be done by the RTUtil560
configuration tool.
The 560CMD11 R0011 provides a radio interface
via an integrated Quad-Band GSM/GPRS mo-
dem. For communication via the GSM/GPRS mo-
dem a pluggable SIM-Card is necessary.
The SIM-Card socket is placed below the Com-
pactFlash socket.
The Quad-Band modem is designed for following
frequencies and GSM nets:
GSM 850MHz max. 2Watt transmitting
power
E-GSM 900MHz max. 2Watt transmitting
power
DCS 1800MHz max. 1Watt transmitting
power
PCS 1900MHz max. 1Watt transmitting
power
At the housing (see Fig. 10) an antenna or anten-
na cable can be connected via a 50Ω (high fre-
quency) SMA-RF-connector type.
Note:
Operating without a frequency tuned antenna can
be cause damage on the GPRS modem.
Following antennas are recommended:
560ANA01 bar (dipole) antenna
ABB number: 1KGT023600R0001
560ANA02 Wall-mount antenna connect-
ed by a 5mtr long coaxial cable
ABB number: 1KGT023700R0005
560ANA02 Wall-mount antenna connect-
ed by a 20mtr long coaxial cable ABB
number: 1KGT023700R0020
RTU560
Connections and Settings
Communication Unit 560CMD11
Doc.-No.: 1KGT 150 765 V005 1 3
Ethernet Interface E1 and E2
The Ethernet Interfaces are available on a RJ45
connector and supports different functions:
Webserver-diagnostic with download of
configuration files and firmware
TCP/IP based protocols
Integrated HMI
The signals are used according to Table 3.
Ethernet Interface
Pin Signal Input/OutputRJ45
1
8
Lnk
Act
RJ45
1
8
RJ45
1
8
Lnk
Act
Jack
1 TD + Output
2 TD - Output
3 RD + Input
4 Not used
5
6 RD - Input
7 Not used
8
Shield Connected with hou-
sing
Table 3: Ethernet Interfaces E1, E2
IO-Bus
The connection to the local I/O boards is done by
a 20 pole female connector. The connection to the
serial peripheral bus (Wired OR-Bus, (WOR)) is
done by a 20 pole male connector (see Fig. 6).
The order of the 23AD62 module includes one
ribbon cable. The ribbon cable should not exceed
a length of 50cm (20inch).!!
Power Supply DC- In
The supply voltage for the 560CMD11 is 24VDC.
The connector consists of a 3 pole pluggable
screw-terminal 5,08mm (see Tab.4 and Fig. 8 or
Fig. 11).The max. input power is 67 Watt.
In some cases an external potential
isolation for the DC-Input is neces-
sary. This can be done e.g. by a
power supply unit 560PSU40/41.
Power Supply DC- Out
The 560CMD11 provides 24VDC output power for
max. 0.5A.The connector consists of a 3 pole
pluggable screw-terminal 5,08mm (see Tab. 4 and
Fig. 8 or Fig. 11).The output power can only be
used for the relay output board (23BO61/62).!!
560CMD11 Earthing
On the strength of safety and EMC protection it is
important to make a connection as short as possi-
ble to a system earth (may be DIN-rail or mount-
ing plate). An ordinary 1.5mm2 multi-core wire
(green/yellow) can be used and should not ex-
ceed a length of 100 cm (39 inch). The first pin of
the 3 pole DC-In connector is the earth-pin (see
Tab. 4 and Fig. 8 or Fig. 11).
Power -Supply
DC-Out DC-IN Pin
earth earth 1
-Vout - Vin 2
+Vout + Vin 3
Table 4: 3 Pole Power Connector
Attention: It is not allowed to pull
or to plug the 20 pole ribbon ca-
ble during the operation pro-
cess.
It is not allowed to use the output
power for the process supply!!!
Connections and Settings
Communication Unit 560CMD11
Doc.-No.: 1KGT 150 765 V005 1 3
Ethernet Interface E1 and E2
The Ethernet Interfaces are available on a RJ45
connector and supports different functions:
Webserver-diagnostic with download of
configuration files and firmware
TCP/IP based protocols
Integrated HMI
The signals are used according to Table 3.
Ethernet Interface
Pin Signal Input/OutputRJ45
1
8
Lnk
Act
RJ45
1
8
RJ45
1
8
Lnk
Act
Jack
1 TD + Output
2 TD - Output
3 RD + Input
4 Not used
5
6 RD - Input
7 Not used
8
Shield Connected with hou-
sing
Table 3: Ethernet Interfaces E1, E2
IO-Bus
The connection to the local I/O boards is done by
a 20 pole female connector. The connection to the
serial peripheral bus (Wired OR-Bus, (WOR)) is
done by a 20 pole male connector (see Fig. 6).
The order of the 23AD62 module includes one
ribbon cable. The ribbon cable should not exceed
a length of 50cm (20inch).!!
Power Supply DC- In
The supply voltage for the 560CMD11 is 24VDC.
The connector consists of a 3 pole pluggable
screw-terminal 5,08mm (see Tab.4 and Fig. 8 or
Fig. 11).The max. input power is 67 Watt.
In some cases an external potential
isolation for the DC-Input is neces-
sary. This can be done e.g. by a
power supply unit 560PSU40/41.
Power Supply DC- Out
The 560CMD11 provides 24VDC output power for
max. 0.5A.The connector consists of a 3 pole
pluggable screw-terminal 5,08mm (see Tab. 4 and
Fig. 8 or Fig. 11).The output power can only be
used for the relay output board (23BO61/62).!!
560CMD11 Earthing
On the strength of safety and EMC protection it is
important to make a connection as short as possi-
ble to a system earth (may be DIN-rail or mount-
ing plate). An ordinary 1.5mm2 multi-core wire
(green/yellow) can be used and should not ex-
ceed a length of 100 cm (39 inch). The first pin of
the 3 pole DC-In connector is the earth-pin (see
Tab. 4 and Fig. 8 or Fig. 11).
Power -Supply
DC-Out DC-IN Pin
earth earth 1
-Vout - Vin 2
+Vout + Vin 3
Table 4: 3 Pole Power Connector
Attention: It is not allowed to pull
or to plug the 20 pole ribbon ca-
ble during the operation pro-
cess.
It is not allowed to use the output
power for the process supply!!!
RTU560 Connections and Settings
Communication Unit 560CMD11
Doc.-No.: 1KGT 150 765 V005 1 4
The power supply terminal X38-2 (-) is internal
connected with the housing ground by terminal
X43 (see Fig. 3).
The protection earth must be connected to screw
terminal 4-1 (see Tab. 4) for both 560CMD11 re-
visions. In rare cases (e.g. when grounding signal
zero to Vin (+)) the jumper X43 has to be re-
moved, but it is only possible in Version R0001.
Opening of the housing is done in the same way
as for changing the CF card.
Fig. 3: Placement of X43 at CMU PCB
Additional information for R0011
It should be noted, that the module stipulates a
minus earthing concept conditional on the GPRS
technologies. In system with other earth concept it
must be used a galvanic isolated power supply for
the CMD11 to avoid the destroying (see Fig.4).
Depending of the system architecture may also be
required an additional galvanic isolated RS232
interface (see Fig.5), if the entire system is
grounded positively.
Signaling
The red LED of the 560CMD11 is controlled by
the RTU560 firmware. For the definition and oper-
ation of the LED “ERR" please refer to the release
specific function description. The connector em-
bedded LEDs “Tx” and “Rx” are directly connected
to the receiver/transmitter of the communication
line. The LEDs “Act" and “Lnk” are directly con-
nected to the Ethernet-controller.
Tab. 5 describes the system LEDs of the
560CMD11.
LED Colour Meaning
ERR (1x) red Warning / Error
Tx (4x) green GrünTransmit data
(CP1, 2, A, B)
Rx (4x) green GrünReceive data
(CP1, 2, A, B)
Act (2x) green Ethernet Activity E1, E2
Lnk (2x) yellow Ethernet Link E1, E2
IO-Bus (1x) green Serial Peripheral Bus
PF (1X) red One of the output voltage
is fail
RUN (1x) green The CMU is reachable
via Ethernet
RUN (1x) yellow The firmware is running
but not reachable via
Ethernet
RUN OFF No firmware is running
Def. IP-
Addr
(1x) red The default IP-address is
active
GPRS (1x) green Transmit data (on air),
Communication GPRS
modem
Table 5: Meaning of LEDs
Communication Unit 560CMD11
Doc.-No.: 1KGT 150 765 V005 1 4
The power supply terminal X38-2 (-) is internal
connected with the housing ground by terminal
X43 (see Fig. 3).
The protection earth must be connected to screw
terminal 4-1 (see Tab. 4) for both 560CMD11 re-
visions. In rare cases (e.g. when grounding signal
zero to Vin (+)) the jumper X43 has to be re-
moved, but it is only possible in Version R0001.
Opening of the housing is done in the same way
as for changing the CF card.
Fig. 3: Placement of X43 at CMU PCB
Additional information for R0011
It should be noted, that the module stipulates a
minus earthing concept conditional on the GPRS
technologies. In system with other earth concept it
must be used a galvanic isolated power supply for
the CMD11 to avoid the destroying (see Fig.4).
Depending of the system architecture may also be
required an additional galvanic isolated RS232
interface (see Fig.5), if the entire system is
grounded positively.
Signaling
The red LED of the 560CMD11 is controlled by
the RTU560 firmware. For the definition and oper-
ation of the LED “ERR" please refer to the release
specific function description. The connector em-
bedded LEDs “Tx” and “Rx” are directly connected
to the receiver/transmitter of the communication
line. The LEDs “Act" and “Lnk” are directly con-
nected to the Ethernet-controller.
Tab. 5 describes the system LEDs of the
560CMD11.
LED Colour Meaning
ERR (1x) red Warning / Error
Tx (4x) green GrünTransmit data
(CP1, 2, A, B)
Rx (4x) green GrünReceive data
(CP1, 2, A, B)
Act (2x) green Ethernet Activity E1, E2
Lnk (2x) yellow Ethernet Link E1, E2
IO-Bus (1x) green Serial Peripheral Bus
PF (1X) red One of the output voltage
is fail
RUN (1x) green The CMU is reachable
via Ethernet
RUN (1x) yellow The firmware is running
but not reachable via
Ethernet
RUN OFF No firmware is running
Def. IP-
Addr
(1x) red The default IP-address is
active
GPRS (1x) green Transmit data (on air),
Communication GPRS
modem
Table 5: Meaning of LEDs
5
6
7
8
9
10
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Key Features
- Four serial interfaces (RS485 or RS232C)
- Two Ethernet LAN interfaces (10BaseT/100BaseT)
- Integrated GPRS modem (optional)
- Built-in HMI for local control and monitoring
- Robust design for industrial applications
- Supports a variety of protocols
- Easy to configure and operate
- Can be used for a variety of industrial applications
Related manuals
Frequently Answers and Questions
What types of serial interfaces does the RTU560 support?
The RTU560 supports four serial interfaces, which can be configured for either RS485 or RS232C operation.
How many Ethernet LAN interfaces does the RTU560 have?
The RTU560 has two Ethernet LAN interfaces, which support 10BaseT and 100BaseT operation.
Does the RTU560 have a built-in HMI?
Yes, the RTU560 features a built-in HMI for local control and monitoring.
What is the power supply voltage for the RTU560?
The power supply voltage for the RTU560 is 24VDC.
What is the maximum input power for the RTU560?
The maximum input power for the RTU560 is 67 Watt.
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