Suzuki GZ250X Motorcycle Service Manual
Below you will find brief information for Motorcycle GZ250X. This service manual provides instructions for inspection, service, and overhaul of the main components of the Suzuki GZ250X motorcycle. It covers periodic maintenance, engine operation, fuel and lubrication systems, chassis, electrical system, and more. Ensure safe and reliable service by following the detailed procedures.
PDF
Download
Document
Advertisement
Advertisement


FOREWORD
This manual contains an introductory description on
the SUZUKI GZ250 and procedures for its inspec-
tion/service and overhaul of its main components.
Other information considered as generally known is
not included.
Read the GENERAL INFORMATION section to fa-
miliarize yourself with the motorcycle and its mainte-
nance. Use this section as well as other sections as a
guide for proper inspection and service. This
manual will help you know the motorcycle better so
that you can assure your customers of fast and re-
liable service.
This manual has been prepared on the basis
of the latest specifications at the time of pub-
lication. If modifications have been made
since then, differences may exist between
the content of this manual and the actual mo-
torcycle.
Illustrations in this manual are used to show
the basic principles of operation and work
procedures. They may not represent the ac-
tual motorcycle exactly in detail. This
manual is written for persons who have
enough knowledge, skills and tools, includ-
ing special tools, for servicing SUZUKI mo-
torcycles. If you do not have the proper
knowledge and tools, ask your authorized
SUZUKI motorcycle dealer to help you.
GROUP INDEX
GENERAL INFORMATION
PERIODIC MAINTENANCE
ENGINE
FUEL AND LUBRICATION
SYSTEM
CHASSIS
ELECTRICAL SYSTEM
SERVICING INFORMATION
WARNING
Inexperienced mechanics or mechanics
without the proper tools and equipment
may not be able to properly perform the
service described in this manual. Improp-
er repair may result in injury to the me-
chanic and may render the motorcycle un-
safe for the rider and passenger.
SUZUKI MOTOR CORPORATION
Motorcycle Service Department
© COPYRIGHT SUZUKI MOTOR CORPORATION 1998
This manual contains an introductory description on
the SUZUKI GZ250 and procedures for its inspec-
tion/service and overhaul of its main components.
Other information considered as generally known is
not included.
Read the GENERAL INFORMATION section to fa-
miliarize yourself with the motorcycle and its mainte-
nance. Use this section as well as other sections as a
guide for proper inspection and service. This
manual will help you know the motorcycle better so
that you can assure your customers of fast and re-
liable service.
This manual has been prepared on the basis
of the latest specifications at the time of pub-
lication. If modifications have been made
since then, differences may exist between
the content of this manual and the actual mo-
torcycle.
Illustrations in this manual are used to show
the basic principles of operation and work
procedures. They may not represent the ac-
tual motorcycle exactly in detail. This
manual is written for persons who have
enough knowledge, skills and tools, includ-
ing special tools, for servicing SUZUKI mo-
torcycles. If you do not have the proper
knowledge and tools, ask your authorized
SUZUKI motorcycle dealer to help you.
GROUP INDEX
GENERAL INFORMATION
PERIODIC MAINTENANCE
ENGINE
FUEL AND LUBRICATION
SYSTEM
CHASSIS
ELECTRICAL SYSTEM
SERVICING INFORMATION
WARNING
Inexperienced mechanics or mechanics
without the proper tools and equipment
may not be able to properly perform the
service described in this manual. Improp-
er repair may result in injury to the me-
chanic and may render the motorcycle un-
safe for the rider and passenger.
SUZUKI MOTOR CORPORATION
Motorcycle Service Department
© COPYRIGHT SUZUKI MOTOR CORPORATION 1998

HOW TO USE THIS MANUAL
TO LOCATE WHAT YOU ARE
LOOKING FOR:
1. The text of this manual is divided into sections.
2. The section titles are listed in the GROUP INDEX.
3. Holding the manual as shown at the right will allow
you to find the first page of the section easily.
4. The contents are listed on the first page of each sec-
tion to help you find the item and page you need.
COMPONENT PARTS AND WORK TO BE DONE
Under the name of each system or unit, is its exploded view. Work instructions and other service
information such as the tightening torque, lubricating points and locking agent points, are provided.
Example: Front wheel
TO LOCATE WHAT YOU ARE
LOOKING FOR:
1. The text of this manual is divided into sections.
2. The section titles are listed in the GROUP INDEX.
3. Holding the manual as shown at the right will allow
you to find the first page of the section easily.
4. The contents are listed on the first page of each sec-
tion to help you find the item and page you need.
COMPONENT PARTS AND WORK TO BE DONE
Under the name of each system or unit, is its exploded view. Work instructions and other service
information such as the tightening torque, lubricating points and locking agent points, are provided.
Example: Front wheel

SYMBOL
Listed in the table below are the symbols indicating instructions and other information necessary for
servicing. The meaning of each symbol is also included in the table.
SYMBOL DEFINITION SYMBO L DEFINITION
Torque control required.
Data beside it indicates specified
torque. Apply THREAD LOCK "1360".
99000-32130
Apply oil. Use engine oil unless
otherwise specified.
Apply or use brake fluid.
Apply molybdenum oil solution (mix-
ture of engine oil and SUZUKI MOLY
PASTE in a ratio of 1 : 1).
Measure in voltage range.
Apply SUZUKI SUPER GREASE
"A".
99000-25010
Measure in resistance range.
Apply SUZUKI SILICONE GREASE.
99000-25100
Measure in current range.
Apply SUZUKI MOLY PASTE.
99000-25140
Measure in diode test range.
Apply SUZUKI BOND "1215".
99000-31110
Measure in continuity test range.
Apply THREAD LOCK SUPER
"1303".
99000-32030
Use special tool.
Apply THREAD LOCK "1342".
99000-32050
Use fork oil. 99000-
99001-SS8
Listed in the table below are the symbols indicating instructions and other information necessary for
servicing. The meaning of each symbol is also included in the table.
SYMBOL DEFINITION SYMBO L DEFINITION
Torque control required.
Data beside it indicates specified
torque. Apply THREAD LOCK "1360".
99000-32130
Apply oil. Use engine oil unless
otherwise specified.
Apply or use brake fluid.
Apply molybdenum oil solution (mix-
ture of engine oil and SUZUKI MOLY
PASTE in a ratio of 1 : 1).
Measure in voltage range.
Apply SUZUKI SUPER GREASE
"A".
99000-25010
Measure in resistance range.
Apply SUZUKI SILICONE GREASE.
99000-25100
Measure in current range.
Apply SUZUKI MOLY PASTE.
99000-25140
Measure in diode test range.
Apply SUZUKI BOND "1215".
99000-31110
Measure in continuity test range.
Apply THREAD LOCK SUPER
"1303".
99000-32030
Use special tool.
Apply THREAD LOCK "1342".
99000-32050
Use fork oil. 99000-
99001-SS8



































































































































































































































Public link updated
The public link to your chat has been updated.
Advertisement
Key features
- Air-cooled, single-cylinder engine provides plenty of power and torque for everyday riding
- Low seat height makes it easy to get on and off
- Comfortable riding position
- Classic styling
- Modern features