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C.C.N. : 80444060
REV. : B
DATE : MAY 2008
Ingersoll Rand
System Automation
Operator’s Manual
Before installing or starting this unit for the first
time, this manual should be studied carefully to
obtain a working knowledge of the unit and or the
duties to be performed while operating and
maintaining the unit.
RETAIN THIS MANUAL WITH UNIT. This Technical
manual contains IMPORTANT SAFETY DATA and
should be kept with the unit at all times.
More Than Air. Answers.
Online answers: http://www.air.irco.com
X8I
REV. : B
DATE : MAY 2008
Ingersoll Rand
System Automation
Operator’s Manual
Before installing or starting this unit for the first
time, this manual should be studied carefully to
obtain a working knowledge of the unit and or the
duties to be performed while operating and
maintaining the unit.
RETAIN THIS MANUAL WITH UNIT. This Technical
manual contains IMPORTANT SAFETY DATA and
should be kept with the unit at all times.
More Than Air. Answers.
Online answers: http://www.air.irco.com
X8I

SECTION 1 — TABLE OF CONTENTS
SECTION 1 — TABLE OF CONTENTS ..........................2
SECTION 2 — INTRODUCTION ...................................3
SECTION 3 —SAFETy ....................................................3
INSTALLATION .............................................................................3
OPERATION ..................................................................................3
MAINTENANCE AND REPAIR .................................................3
SECTION 4 — COMPRESSOR CONNECTION AND
CONTROL ........................................................................5
COMPRESSOR CONNECTION AND CONTROL ..............5
OPTIONAL CONNECTION METHODS .................................5
PRESSURE DETECTION AND CONTROL ............................6
X8I MAIN DISPLAY ....................................................................7
SECTION 5 — INSTALLATION OVERVIEW .................8
INSTALLATION .............................................................................9
UNIT LOCATION ..........................................................................9
POWER SUPPLY ...........................................................................9
PRESSURE SENSOR LOCATION .............................................9
PRESSURE SENSOR CONNECTION ....................................10
IR-PCB INTERFACE MODULE ................................................10
IR-485 AND IRV-485 GATEWAY MODULE........................11
IR485 COMMUNICATION PROTOCOL...............................11
RS485 NETWORK ......................................................................11
SECTION 6 — CONTROL FEATURES AND
FUNCTIONS ...................................................................13
STANDARD CONTROL FEATURES AND
FUNCTIONALITY.......................................................................13
STANDARD CONTROL FEATURES AND
FUNCTIONALITY.......................................................................15
ALTERNATE CONTROL FEATURES AND
FUNCTIONALITY.......................................................................18
SECTION 7 — DISPLAy AND MENU OPERATION ..20
INDICATORS ...............................................................................23
SECTION 8 — COMMISSIONING ...............................26
PHYSICAL CHECKS ...................................................................26
PRESSURE DISPLAY .................................................................26
X8I QUICK SET-UP CONFIGURATION ...............................26
OPTIONAL FEATURES AND FUNCTIONS.........................26
SECTION 9 — SySTEM CONFIGURATION ...............27
DISPLAY ITEM STRUCTURE...................................................27
NORMAL OPERATIONAL DISPLAY (MENU PAGE P00)27
ACCESSING THE X8I CONFIGURATION SCREENS ........27
USER LEVEL MENUS ................................................................29
SERVICE LEVEL MENUS ..........................................................30
X8I CONFIGURATION SCREENS .........................................31
X8I COMPRESSOR CONNECTIVITY AND FUNCTIONAL
SETTINGS.....................................................................................41
SECTION 10 — FAULT CODES ....................................46
X8I COMPRESSOR FAULT INDICATIONS, TYPES, AND
CODES:..........................................................................................46
SECTION 11 — PARTS LIST….. ...............................48
SECTION 12 — DIAGRAMS…..................................49
WIRING DIAGRAM……….…….....................................49
CONNECTION DIAGRAM……... ...................................50
XPM-TAC24...................................... ...................................51
X8I COMMISSIONING FORM… ...............................52

SECTION 2 — INTRODUCTION
The X8I is an advanced system controller designed to
provide safe, reliable, and energy-efficient management
of your compressed air system. The X8I is capable of
controlling up to eight (8) positive displacement air
compressors. The compressors may be fixed speed,
variable speed or multi-step and have electro-pneumatic
or microprocessor based controls. The X8I is uniquely
configurable and customizable to meet the specific needs
of some of the most complex compressed air system.
Additionally, the X8I control network can expand to
include monitoring and control of various compressed air
system components.
SECTION 3 —SAFETy
! WARNING : Risk of Danger
WARNING : Risk of Electric Shock
! WARNING : Risk of High Pressure
WARNING : Consult Manual
Before installing or operating the X8I, take time to
carefully read all the instructions contained in this
manual, all compressor manuals, and all manuals of
any other peripheral devices that may be installed or
connected to the unit.
Electricity and compressed air have the potential to
cause severe personal injury or property damage.
The operator should use common sense and good
working practices while operating and maintaining
this system. All applicable codes should be strictly
adhered to.
Maintenance must be performed by adequately
qualified personnel that are equipped with the
proper tools.
INSTALLATION
Installation work must only be carried out by a
competent person under qualified supervision.
A fused isolation switch must be fitted between the
main power supply and the X8I.
The X8I should be mounted in such a location as to
allow operational and maintenance access without
obstruction or hazard and to allow clear visibility of
indicators at all times.
If raised platforms are required to provide access
to the X8I they must not interfere with normal
operation or obstruct access. Platforms and stairs
should be of grid or plate construction with safety
rails on all open sides.
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OPERATION
The X8I must only be operated by competent
personnel under qualified supervision.
Never remove or tamper with safety devices, guards
or insulation materials fitted to the X8I.
The X8I must only be operated at the supply voltage
and frequency for which it is designed.
When main power is switched on, lethal voltages are
present in the electrical circuits and extreme caution
must be exercised whenever it is necessary to carry
out any work on the unit.
Do not open access panels or touch electrical
components while voltage is applied unless it is
necessary for measurements, tests or adjustments.
Such work should be carried out only by a qualified
electrician equipped with the correct tools and
wearing appropriate protection against electrical
hazards.
All air compressors and/or other equipment
connected to the unit should have a warning sign
attached stating ‘THIS UNIT MAY START WITHOUT
WARNING’ next to the display panel.
If an air compressor and/or other equipment
connected to the unit is to be started remotely,
attach warning signs to the equipment stating ‘THIS
UNIT CAN BE STARTED REMOTELY’ in a prominent
location, one on the outside of the equipment, the
other inside the equipment control compartment.
MAINTENANCE AND REPAIR
Maintenance, repairs or modifications must only be
carried out by competent personnel under qualified
supervision.
If replacement parts are required use only genuine
parts from the original equipment manufacturer, or
an alternative approved source.
Carry out the following operations before opening or
removing any access panels or carrying out any work
on the X8I:
Isolate the X8I from the main electrical power
supply. Lock the isolator in the ‘OFF’ position
and remove the fuses.
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i.

Attach a label to the isolator switch and to the
unit stating ‘WORK IN PROGRESS - DO NOT
APPLY VOLTAGE’. Do not switch on electrical
power or attempt to start the X8I if such a
warning label is attached.
Make sure that all instructions concerning operation
and maintenance are strictly followed and that
the complete unit, with all accessories and safety
devices, is kept in good working order.
The accuracy of sensor devices must be checked
on a regular basis. They must be calibrated when
acceptable tolerances are exceeded. Always ensure
any pressure within the compressed air system is
safely vented to atmosphere before attempting to
remove or install a sensor device.
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The X8I must only be cleaned with a damp cloth,
using mild detergents if necessary. Avoid the use of
any substances containing corrosive acids or alkalis.
Do not paint the control faceplate or obscure any
indicators, controls, instructions or warnings.
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