Nautilus StairMaster ClubTrack 2100 Series Service manual
Nautilus StairMaster ClubTrack 2100 Series is a remarkable treadmill designed to elevate your fitness experience. With its cutting-edge features and exceptional durability, it empowers you to achieve your health goals seamlessly. Whether you're an avid runner or just starting your fitness journey, this treadmill offers an unparalleled combination of performance and comfort.
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ClubTrack® 2100 Series
Treadmill
�
Service Manual
PN 000-6583 Rev AA (2/20/2006)
Treadmill
�
Service Manual
PN 000-6583 Rev AA (2/20/2006)
© 2006. Nautilus, Inc. All Rights Reserved. Nautilus, the Nautilus logo, Changing the Game in Health and Fitness, StairMaster, the StairMaster logo
and ClubTrack are either registered trademarks or trademarks of Nautilus, Inc.
Scotch-Brite is a registered trademark of 3M.
Loctite is a registered trademark of Henkel Technologies.
Important—Please Read
This manual is intended for authorized Nautilus or Nautilus certified service personnel and not for the consumer. There are
no user serviceable parts. Servicing of the StairMaster® ClubTrack® 2100 by other than authorized Nautilus or Nautilus
certified service personnel may result in voiding of the warranty.
If you are a consumer and require technical support to resolve a problem with your StairMaster® ClubTrack® 2100, please
call Nautilus Customer Service at 800-864-1270 (USA) or +41-26-460-77-77 (outside USA).
DANGEROUS VOLTAGES ARE PRESENT INSIDE THE
TREADMILL. SERVICING BY OTHER THAN AUTHORIZED
NAUTILUS SERVICE PERSONNEL MAY RESULT IN ELECTRIC
SHOCK OR OTHER INJURY.
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and ClubTrack are either registered trademarks or trademarks of Nautilus, Inc.
Scotch-Brite is a registered trademark of 3M.
Loctite is a registered trademark of Henkel Technologies.
Important—Please Read
This manual is intended for authorized Nautilus or Nautilus certified service personnel and not for the consumer. There are
no user serviceable parts. Servicing of the StairMaster® ClubTrack® 2100 by other than authorized Nautilus or Nautilus
certified service personnel may result in voiding of the warranty.
If you are a consumer and require technical support to resolve a problem with your StairMaster® ClubTrack® 2100, please
call Nautilus Customer Service at 800-864-1270 (USA) or +41-26-460-77-77 (outside USA).
DANGEROUS VOLTAGES ARE PRESENT INSIDE THE
TREADMILL. SERVICING BY OTHER THAN AUTHORIZED
NAUTILUS SERVICE PERSONNEL MAY RESULT IN ELECTRIC
SHOCK OR OTHER INJURY.
� � � � � � �
� � � � � � � � �
� � � � � �
�������������������������
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Contents
iClubTrack ® 2100 Series Treadmill Service Manual
Maintenance
Viewing Maintenance Information .........................................2
Routine Maintenance Schedules ...........................................2
Cleaning ................................................................................2
Adjusting Belt Tension ...........................................................3
Adjusting Belt Tracking ..........................................................5
Replacing the Walk Belt ........................................................5
Replacing the Contact Heart Rate (CHR) Sensors .............12
Replacing the Lens ..............................................................12
Updating the Console Firmware ..........................................13
Console Codes
Overview..............................................................................16
Cardio ..................................................................................16
Owner-Defined Custom .......................................................19
Machine Status ....................................................................22
Diagnostic ............................................................................25
Diagnostic 2 .........................................................................26
Magnetic Key Limit Access Control .....................................27
Troubleshooting Electrical Problems
Common Electrical and Electronic Problems ......................31
Error Reporting ....................................................................32
VSD .....................................................................................34
Troubleshooting Flowcharts ................................................35
Replacing the Grade Actuator Motor ...................................39
Problems with the Drive Motor ............................................41
Replacing the Drive Motor ...................................................42
Magnetic Key Problems ......................................................45
Wiring Schematics ..............................................................45
Troubleshooting Mechanical Problems
Common Mechanical Problems and Solutions ....................50
iClubTrack ® 2100 Series Treadmill Service Manual
Maintenance
Viewing Maintenance Information .........................................2
Routine Maintenance Schedules ...........................................2
Cleaning ................................................................................2
Adjusting Belt Tension ...........................................................3
Adjusting Belt Tracking ..........................................................5
Replacing the Walk Belt ........................................................5
Replacing the Contact Heart Rate (CHR) Sensors .............12
Replacing the Lens ..............................................................12
Updating the Console Firmware ..........................................13
Console Codes
Overview..............................................................................16
Cardio ..................................................................................16
Owner-Defined Custom .......................................................19
Machine Status ....................................................................22
Diagnostic ............................................................................25
Diagnostic 2 .........................................................................26
Magnetic Key Limit Access Control .....................................27
Troubleshooting Electrical Problems
Common Electrical and Electronic Problems ......................31
Error Reporting ....................................................................32
VSD .....................................................................................34
Troubleshooting Flowcharts ................................................35
Replacing the Grade Actuator Motor ...................................39
Problems with the Drive Motor ............................................41
Replacing the Drive Motor ...................................................42
Magnetic Key Problems ......................................................45
Wiring Schematics ..............................................................45
Troubleshooting Mechanical Problems
Common Mechanical Problems and Solutions ....................50
ii
Contents
ClubTrack ® 2100 Series Treadmill Service Manual
Assembly Illustrations
Assembly Parts Lists ...........................................................53
Assembly Drawings Overview .............................................55
Side Rails ............................................................................56
Headframe ...........................................................................57
Grade Weldment .................................................................58
Slider Bed ............................................................................59
Driver Motor .........................................................................60
Front Roller Assembly .........................................................61
VSD Board ..........................................................................62
Upright Weldment ................................................................63
Controller Support ...............................................................64
Hood Assembly and End Caps ............................................65
Hand Grips and Ergo Bar ....................................................66
Cabling ................................................................................67
PCBA ...................................................................................68
Controller Keypanel .............................................................69
Controller Bottom Housing ..................................................70
Appendixes
Appendix A—Required Tools ...............................................72
Appendix B—Differences Between 2100
and 510/612 Motor Wiring ..............................................73
Appendix C—Replaceable Parts Lists ................................74
Appendix D—Using a Multimeter ........................................80
Appendix E—International Power Plug Configurations .......83
Appendix F—Specifications ................................................84
Contents
ClubTrack ® 2100 Series Treadmill Service Manual
Assembly Illustrations
Assembly Parts Lists ...........................................................53
Assembly Drawings Overview .............................................55
Side Rails ............................................................................56
Headframe ...........................................................................57
Grade Weldment .................................................................58
Slider Bed ............................................................................59
Driver Motor .........................................................................60
Front Roller Assembly .........................................................61
VSD Board ..........................................................................62
Upright Weldment ................................................................63
Controller Support ...............................................................64
Hood Assembly and End Caps ............................................65
Hand Grips and Ergo Bar ....................................................66
Cabling ................................................................................67
PCBA ...................................................................................68
Controller Keypanel .............................................................69
Controller Bottom Housing ..................................................70
Appendixes
Appendix A—Required Tools ...............................................72
Appendix B—Differences Between 2100
and 510/612 Motor Wiring ..............................................73
Appendix C—Replaceable Parts Lists ................................74
Appendix D—Using a Multimeter ........................................80
Appendix E—International Power Plug Configurations .......83
Appendix F—Specifications ................................................84
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Key Features
- Immersive console with intuitive controls for personalized workouts
- Powerful motor for demanding workouts and incline range up to 15%
- Generous running surface for ample stride length and comfort
- Contact heart rate sensors for accurate heart rate monitoring
- Durable construction ensures longevity and reliability
- Low maintenance design with easy-to-follow cleaning and adjustment instructions
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Frequently Answers and Questions
How do I adjust the belt tension on the treadmill?
Refer to page 3 of the service manual for step-by-step instructions on adjusting belt tension.
Can I replace the walk belt myself?
Yes, the service manual provides detailed instructions on replacing the walk belt on page 5.
What is the recommended cleaning schedule for the treadmill?
Daily cleaning of the exterior and weekly cleaning of the treadmill interior are recommended for optimal performance.
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