Honeywell Enraf Calibron 35, 85, 120 Small Volume Prover Service Manual
The Calibron® SVP (Small Volume Prover) is a high precision instrument for verification of calibration of flow metering equipment. The Calibron SVP is designed to be installed in a variety of locations and can be used to prove a variety of flow meters. It can be used for portable or stationary applications and is suited for the verification of both custody transfer and process applications.
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Calibron® Small Volume Prover
Service Manual
Service Manual
CALIBRON ®
SMALL VOLUME PROVER (SVP)
SERVICE MANUAL
For
Models 35, 85, 120
U.s. Patent #5,052,211
1st Edition
Released June 2012
SMALL VOLUME PROVER (SVP)
SERVICE MANUAL
For
Models 35, 85, 120
U.s. Patent #5,052,211
1st Edition
Released June 2012
Part no.: 44100339 - revision 0 Calibron® liquid Flow Prover iii
service Manual
Table Of Contents
the Calibron® Prover series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
CHaPter 1. Pre-servicing Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1. Portable Prover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2. stationary prover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
CHaPter 2. Checking the optical switches and 401d board. . . . . . . . . . . . . . . . . . . . . .2-1
CHaPter 3. installing downstream shaft seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
CHaPter 4. installing new Piston seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
CHaPter 5. installing Upstream shaft seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
CHaPter 6. servicing drive system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
6.1. before working on the drive system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
6.2. Checking alignment of drive system (general checking) . . . . . . . . . . . . . . .6-1
6.3. Checking alignment of Guide block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
6.4. Check the alignment of the Flag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2
6.5. shimming the Puller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-3
6.6. Check the alignment of the shafts and Puller . . . . . . . . . . . . . . . . . . . . . . . .6-5
6.7. UHMW Chain rail adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-6
6.8. Check the Chain tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-6
6.9. securing the drive end . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-6
6.10. Check shocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-7
CHaPter 7. thread locker Fluid location list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1
CHaPter 8. aPPendiX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1
FiGUre 1 downstream Flange assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1
FiGUre 2 downstream seal retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-2
FiGUre 3 Piston assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-2
FiGUre 4 Piston rider . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-3
FiGUre 5 Upstream Flange assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-3
FiGUre 6 Pinning locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-4
service Manual
Table Of Contents
the Calibron® Prover series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
CHaPter 1. Pre-servicing Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1. Portable Prover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2. stationary prover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
CHaPter 2. Checking the optical switches and 401d board. . . . . . . . . . . . . . . . . . . . . .2-1
CHaPter 3. installing downstream shaft seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
CHaPter 4. installing new Piston seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
CHaPter 5. installing Upstream shaft seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
CHaPter 6. servicing drive system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
6.1. before working on the drive system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
6.2. Checking alignment of drive system (general checking) . . . . . . . . . . . . . . .6-1
6.3. Checking alignment of Guide block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
6.4. Check the alignment of the Flag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2
6.5. shimming the Puller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-3
6.6. Check the alignment of the shafts and Puller . . . . . . . . . . . . . . . . . . . . . . . .6-5
6.7. UHMW Chain rail adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-6
6.8. Check the Chain tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-6
6.9. securing the drive end . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-6
6.10. Check shocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-7
CHaPter 7. thread locker Fluid location list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1
CHaPter 8. aPPendiX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1
FiGUre 1 downstream Flange assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1
FiGUre 2 downstream seal retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-2
FiGUre 3 Piston assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-2
FiGUre 4 Piston rider . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-3
FiGUre 5 Upstream Flange assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-3
FiGUre 6 Pinning locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-4
iv Calibron® liquid Flow Prover Part no.: 44100339 - revision 0
service Manual
FiGUre 7 tighten Guidebar. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-4
FiGUre 8 Grounding the Prover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-5
FiGUre 9 Guide block to Piston shaft Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-6
FiGUre 10 Guide block shims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-7
FiGUre 11 stud alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-8
FiGUre 12 Correctly seated optical switch bottom and side View. . . . . . . . . . . . . . . .8-8
FiGUre 13 switchbar Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-9
FiGUre 14 Pipe Clamp Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-9
FiGUre 15 Maximum allowable Gap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-10
FiGUre 16 shim location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-11
FiGUre 17 side Plate with stop in Place . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-12
FiGUre 18 inserting shim behind side Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-12
FiGUre 19 Puller alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-13
FiGUre 20 s35 shaft spacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-14
FiGUre 21 s85 shaft spacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-15
FiGUre 22 s120 shaft spacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-16
FiGUre 23 Chain support adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-17
FiGUre 24 Chain sag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-17
FiGUre 25 shock installation depth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-18
FiGUre 26 shaft loctite locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-18
SERVICE OF FLOW PROVERS
NOTE: ALL FIGURES CAN BE FOUND IN THE APPENDIX
service Manual
FiGUre 7 tighten Guidebar. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-4
FiGUre 8 Grounding the Prover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-5
FiGUre 9 Guide block to Piston shaft Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-6
FiGUre 10 Guide block shims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-7
FiGUre 11 stud alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-8
FiGUre 12 Correctly seated optical switch bottom and side View. . . . . . . . . . . . . . . .8-8
FiGUre 13 switchbar Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-9
FiGUre 14 Pipe Clamp Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-9
FiGUre 15 Maximum allowable Gap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-10
FiGUre 16 shim location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-11
FiGUre 17 side Plate with stop in Place . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-12
FiGUre 18 inserting shim behind side Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-12
FiGUre 19 Puller alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-13
FiGUre 20 s35 shaft spacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-14
FiGUre 21 s85 shaft spacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-15
FiGUre 22 s120 shaft spacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-16
FiGUre 23 Chain support adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-17
FiGUre 24 Chain sag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-17
FiGUre 25 shock installation depth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-18
FiGUre 26 shaft loctite locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-18
SERVICE OF FLOW PROVERS
NOTE: ALL FIGURES CAN BE FOUND IN THE APPENDIX
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6
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9
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11
12
13
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15
16
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18
19
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21
22
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30
31
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Key Features
- High precision
- Verification of calibration
- Portable or stationary applications
- Custody transfer and process applications
Related manuals
Frequently Answers and Questions
What is the Calibron SVP used for?
The Calibron SVP is used to verify the calibration of flow metering equipment. This can be done in both portable and stationary applications and is suited for the verification of both custody transfer and process applications.
What models are covered in this manual?
This manual covers the Calibron SVP models 35, 85, and 120.
What kind of flow meters can the Calibron SVP prove?
The Calibron SVP can prove a variety of flow meters, including those used in custody transfer and process applications.
What are the environmental conditions for the Calibron SVP?
The Calibron SVP can operate in ambient temperatures from -29°C to +40°C (-20°F to +104°F) and relative humidity from 5% to 95%.
What safety precautions should be taken when servicing the Calibron SVP?
The Calibron SVP should be serviced in a de-energized state. Use extreme caution and keep clear of all moving components. Metal tools should not be used inside the flow tube to avoid damaging the surface finish.
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