Koganei KLF Line filter Instruction manual

INSTRUCTION MANUAL Ver.1.0
BKUA002 Ver.1.0
Sub-line Filters
Air Treatment

Sub-line Filters
Line filters : Rc3/8 Rc3/4
Micro mist filters : Rc3/8, 1/2
Activated charcoal
filters : Rc1/2 Rc3/4
Sub-line Filters
The series is configured according to the
compressor and air dryer size, to protect
the air dryer and air line ends.
Line filters: KLF series
● Eliminate solid particles larger than
3 m
● An auto drain is standard equipment
● Air for general pneumatic equipment
and painting devices
Micro mist filters: KMF series
● Eliminate solid particles larger than
0.3 m
● Eliminate residual oil aerosols of over
0.5ppm mg /mg.
● Air for instrumentation, air
measurement, and air pressure control
Activated charcoal filters:
KKF series
● Eliminate odors through absorption by
activated carbon
● Eliminate oil vapors
● For pharmaceutical and food products
Handling Instructions and Precautions
: Before use, always read the Owner’s Manual provided
with the product.
Filter General precautions
1. Mount in a vertical position, with the
piping connections on the top and the
drain port on the bottom.
2. Preserve sufficient space around and
under the filter to ease replacement of
the element.
3. For improved maintenance when making
piping connections, install a bypass
circuit between the filter outlet and intake
ports. In addition, mount a check valve
on the outlet side when there is a
possibility of air flowing backward inside
the filter.
1. Always thoroughly blow off (use com-
pressed air) or air blowing the tubing
before piping. Be careful to prevent
shavings, sealing tape, or rust, etc.,
generated during plumbing from entering
into the pipes.
2. The product cannot be used when the
media or the ambient atmosphere
contains any of the substances listed
below. Organic solvents, phosphate
ester type hydraulic oil, sulphur dioxide,
chlorine gas, or acids, etc.
Caution

156
KLF Series
LINE FILTERS
Symbol Specifications
Inner Construction Dimensions (mm)
Eliminate solid particles larger than 3 m.
Uses a long-life, pleated pre-filter with
virtually no pressure loss.
Install in upstream or downstream of the air
dryer, or in upstream of the micro mist filter, to
extend the operating life of the air dryer and
micro mist filter.
KLF-75
KLF-150 KLF-200
Inner screen
Pre-filter
Outer screen
KLF- 75 2-Rc3/8
KLF-150 2-Rc1/2
IN OUT
OUTIN
KLF-75
KLF-150
KLF-200
Rc1/4
(Outer diameter 16)
Drain port
Label
2-Rc1/8
(Differential
pressure gauge
connection port (KLF-150))
Specification plate
Element caution plate
Auto drain trap
(Built-in)
Ball valve
Item Model KLF-75 KLF-150 KLF-200
IN, OUT Rc3/8 Rc1/2 Rc3/4
Connection port Rc1/8 Rc1/4
Drain port Rc1/4 (outer diameter 16 [0.63in.])
Volume of processed air Note m3 /min [ft.3 /min.] (ANR) 0.33 [11.6] 1.0 [35.3] 1.65 [58.2]
Model EL-75-A EL-150-A EL-200-C
Quantity 1
MPa [psi.] Replace at 0.07 [10.2]
Pressure drop Initial stage 0.005 [0.73]
Painting (Munsell No.) Baked finish with acrylic resin Baked finish with melamine
(7.5GY5/2) resin (5GY8.5/0.5)
90 238 [3.54 9.37]
Mass kg [lb.] 1.0 [2.2] 1.5 [3.3]
Element operating life Change at 3000 hours or one year whichever comes first
Filtration rating m 3
Media Air
Operating pressure range MPa [psi.] 0.2 0.97 [29 141]
Operating temperature range °C [°F] 5 60 [41 140]
Intake air temperature range °C [°F] 5 60 [41 140]
Remark: An auto drain is standard equipment for all models.
Note : Values show processed air volume at atmospheric pressure.
(Measuring conditions) Intake air pressure: 0.7MPa [102psi.], Intake air temperature:
30°C [86°F], Intake dew point: At atmospheric pressure –17°C [1.4°F], pressurized 10°C [50°F]
Filter element
Differential
pressure gauge
connection port
External dimensions
Dimension between flats
total length mm [in.]
115 287
[4.53 11.30]

MICRO MIST FILTERS
KMF Series
Symbol Specifications
Inner Construction Dimensions (mm)
Inner screen
Pre-filter
Reinforcement cloth
for fiberglass layer
Fiberglass layer
Outer screen
Plastic foamed shell
Reinforcement cloth
for fiberglass layer
2-Rc1/8
(Differential
pressure gauge
connection port (KMF-150))
Label
Rc1/4
(Outer diameter 16)
Drain port
IN OUT
KMF-75
-150
KMF- 75
KMF-150
Item Model KMF-75 KMF-150
IN, OUT Rc3/8 Rc1/2
Connection port Rc1/8
Drain port Rc1/4 (outer diameter 16 [0.63in.])
Volume of processed air Note m3
/min [ft.3
/min.] (ANR) 0.33 [11.6] 1.0 [35.3]
Model EM-75-A EM-150-A
Quantity 1
Normal 0.02 0.04 [2.9 5.8]
Replace at 0.07 [10.2]
Initial stage 0.01 [1.5]
Painting (Munsell No.) Baked finish with acrylic resin
(7.5GY5/2)
90 238 [3.54 9.37]
Mass kg [lb.] 1.0 [2.2]
Element operating life Change at 3000 hours or one year whichever comes first
Filtration rating m 0.3
Media Air
Operating pressure range MPa [psi.] 0.2 0.97 [29 141]
Operating temperature range °C [°F] 5 60 [41 140]
Intake air temperature range °C [°F] 5 60 [41 140]
Residual oil ppm mg /mg 0.5
Solid particles % 99.9999
Remark: An auto drain is standard equipment for all models.
Note: Values show processed air volume at atmospheric pressure.
(Measuring conditions) Intake air pressure: 0.7MPa [102psi.], Intake air temperature:
30°C [86°F], Intake dew point: At atmospheric pressure –17°C [1.4°F], pressurized 10°C [50°F],
Intake oil aerosols density: 18ppm mg /mg
Eliminate solid particles larger than
0.3 m.
Eliminate residual oil aerosols of over
0.5ppm mg/mg .
Install at the inlet side of lines where oil intrusion
cannot be allowed, or behind air dryers, to keep
out oil and microscopic particles.
KMF-75
KMF-150
Filtering efficiency
Filter element
Pressure drop
MPa [psi.]
Differential
pressure gauge
connection port
External dimensions
Dimension between flats
total length mm [in.]