KTR CLAMPEX 225 Operating/Mounting Instructions
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CLAMPEX® KTR 225
Operating/Assembly instructions
KTR-N
Sheet:
Edition:
40816 EN
1 of 7
5
Please observe protection
note ISO 16016.
Drawn: 2016.09.09 Shg/Jh Replacing: KTR-N dated 2008.01.03
Verified: 2016.09.09 Shg Replaced by:
CLAMPEX® KTR 225
The CLAMPEX® clamping set is a frictionally engaged, detachable shaft-hub-connection for cylindrical
shafts and bores without feather key.
1 Technical data 2
2 Advice 3
2.1 General advice 3
2.2 Safety and advice symbols 3
2.3 General hazard warnings 3
2.4 Intended use 4
3 Storage, transport and packaging 4
3.1 Storage 4
3.2 Transport and packaging 4
4 Assembly 5
4.1 Components of clamping set CLAMPEX® KTR 225 5
4.2 Assembly of the clamping set 5
4.3 Disassembly of clamping set 6
5 Disposal 7
6 Spares inventory, customer service addresses 7
7 Advice regarding the use in hazardous locations according to EU directive
2014/34/EU 7
Table of contents
Operating/Assembly instructions
KTR-N
Sheet:
Edition:
40816 EN
1 of 7
5
Please observe protection
note ISO 16016.
Drawn: 2016.09.09 Shg/Jh Replacing: KTR-N dated 2008.01.03
Verified: 2016.09.09 Shg Replaced by:
CLAMPEX® KTR 225
The CLAMPEX® clamping set is a frictionally engaged, detachable shaft-hub-connection for cylindrical
shafts and bores without feather key.
1 Technical data 2
2 Advice 3
2.1 General advice 3
2.2 Safety and advice symbols 3
2.3 General hazard warnings 3
2.4 Intended use 4
3 Storage, transport and packaging 4
3.1 Storage 4
3.2 Transport and packaging 4
4 Assembly 5
4.1 Components of clamping set CLAMPEX® KTR 225 5
4.2 Assembly of the clamping set 5
4.3 Disassembly of clamping set 6
5 Disposal 7
6 Spares inventory, customer service addresses 7
7 Advice regarding the use in hazardous locations according to EU directive
2014/34/EU 7
Table of contents
CLAMPEX® KTR 225
Operating/Assembly instructions
KTR-N
Sheet:
Edition:
40816 EN
2 of 7
5
Please observe protection
note ISO 16016.
Drawn: 2016.09.09 Shg/Jh Replacing: KTR-N dated 2008.01.03
Verified: 2016.09.09 Shg Replaced by:
1) These are the maximum screw
tightening torques. They can be
reduced by a maximum of 40%
of the figures specified, with T,
Fax, PW and PN declining propor-
tionally.Illustration 1: CLAMPEX® KTR 225
Table 1: CLAMPEX® KTR 225
Dimensions
[mm]
Clamping screws
DIN EN ISO 4762 - 12.9
total = 0.14
Transmittable
torque or axial
force
Surface pres-
sure between
clamping set
[N/mm2] Weight
~ kg
d x D B B1 B2 B3 D1 M Length
z
Quan-
tity
TA 1)
[Nm]
T
[Nm]
Fax
[kN]
Shaft
PW
Hub
PN
14 x 55 38 30 22 17 62 M8 25 4 41 287 41 457 116 0.50
16 x 55 329 41 401 117 0.50
18 x 55
38 30 22 17 62 M8 25 4 41
370 41 356 117 0.50
19 x 55 390 41 337 116 0.50
20 x 55 410 41 320 116 0.50
22 x 55
38 30 22 17 62 M8 25 4 41
451 41 291 116 0.50
24 x 55 492 41 267 116 0.40
25 x 55 513 41 256 116 0.40
28 x 55 38 30 22 17 62 M8 25 4 41 575 41 229 117 0.40
30 x 55 616 41 214 117 0.40
24 x 65
38 30 22 17 72 M8 25 5 41
616 51 334 123 0.70
25 x 65 641 51 320 123 0.70
28 x 65 718 51 286 123 0.60
30 x 65
38 30 22 17 72 M8 25 5 41
770 51 267 123 0.60
32 x 65 821 51 229 123 0.60
35 x 65 898 51 229 123 0.50
38 x 65 38 30 22 17 72 M8 25 5 41 975 51 211 123 0.50
40 x 65 1026 51 200 123 0.50
30 x 80
41 33 25 20 88 M8 25 7 41
1070 72 317 119 1.1
32 x 80 1150 72 298 119 1.1
35 x 80 1257 72 272 119 1.0
38 x 80
41 33 25 20 88 M8 25 7 41
1364 72 251 119 1.0
40 x 80 1436 72 238 119 0.90
42 x 80 1509 72 227 119 0.90
45 x 80
41 33 25 20 88 M8 25 7 41
1616 72 212 119 0.9
48 x 80 1723 72 198 119 0.80
50 x 80 1796 72 191 119 0.80
1 Technical data
Operating/Assembly instructions
KTR-N
Sheet:
Edition:
40816 EN
2 of 7
5
Please observe protection
note ISO 16016.
Drawn: 2016.09.09 Shg/Jh Replacing: KTR-N dated 2008.01.03
Verified: 2016.09.09 Shg Replaced by:
1) These are the maximum screw
tightening torques. They can be
reduced by a maximum of 40%
of the figures specified, with T,
Fax, PW and PN declining propor-
tionally.Illustration 1: CLAMPEX® KTR 225
Table 1: CLAMPEX® KTR 225
Dimensions
[mm]
Clamping screws
DIN EN ISO 4762 - 12.9
total = 0.14
Transmittable
torque or axial
force
Surface pres-
sure between
clamping set
[N/mm2] Weight
~ kg
d x D B B1 B2 B3 D1 M Length
z
Quan-
tity
TA 1)
[Nm]
T
[Nm]
Fax
[kN]
Shaft
PW
Hub
PN
14 x 55 38 30 22 17 62 M8 25 4 41 287 41 457 116 0.50
16 x 55 329 41 401 117 0.50
18 x 55
38 30 22 17 62 M8 25 4 41
370 41 356 117 0.50
19 x 55 390 41 337 116 0.50
20 x 55 410 41 320 116 0.50
22 x 55
38 30 22 17 62 M8 25 4 41
451 41 291 116 0.50
24 x 55 492 41 267 116 0.40
25 x 55 513 41 256 116 0.40
28 x 55 38 30 22 17 62 M8 25 4 41 575 41 229 117 0.40
30 x 55 616 41 214 117 0.40
24 x 65
38 30 22 17 72 M8 25 5 41
616 51 334 123 0.70
25 x 65 641 51 320 123 0.70
28 x 65 718 51 286 123 0.60
30 x 65
38 30 22 17 72 M8 25 5 41
770 51 267 123 0.60
32 x 65 821 51 229 123 0.60
35 x 65 898 51 229 123 0.50
38 x 65 38 30 22 17 72 M8 25 5 41 975 51 211 123 0.50
40 x 65 1026 51 200 123 0.50
30 x 80
41 33 25 20 88 M8 25 7 41
1070 72 317 119 1.1
32 x 80 1150 72 298 119 1.1
35 x 80 1257 72 272 119 1.0
38 x 80
41 33 25 20 88 M8 25 7 41
1364 72 251 119 1.0
40 x 80 1436 72 238 119 0.90
42 x 80 1509 72 227 119 0.90
45 x 80
41 33 25 20 88 M8 25 7 41
1616 72 212 119 0.9
48 x 80 1723 72 198 119 0.80
50 x 80 1796 72 191 119 0.80
1 Technical data
CLAMPEX® KTR 225
Operating/Assembly instructions
KTR-N
Sheet:
Edition:
40816 EN
3 of 7
5
Please observe protection
note ISO 16016.
Drawn: 2016.09.09 Shg/Jh Replacing: KTR-N dated 2008.01.03
Verified: 2016.09.09 Shg Replaced by:
Tolerances, surfaces
Illustration 3:Tolerances and surfaces (example: CLAMPEX® KTR 225)
1) One proper turning process is
sufficient (Rz ≤ 16 µm).
2) Highest permissible tolerance
of hub or shaft.
Please read through these operating/assembly instructions carefully before you mount the clamping set.
Please pay special attention to the safety instructions!
The operating/assembly instructions are part of your product. Please store them carefully and close to the clamp-
ing set.
The copyright for these operating/assembly instructions remains with KTR.
Warning of potentially explosive
atmospheres
This symbol indicates notes which may contribute to pre-
venting bodily injuries or serious bodily injuries that may
result in death caused by explosion.STOP
Warning of personal injury
This symbol indicates notes which may contribute to pre-
venting bodily injuries or serious bodily injuries that may
result in death.!
Warning of product damages This symbol indicates notes which may contribute to pre-
venting material or machine damage.
General advice This symbol indicates notes which may contribute to pre-
venting adverse results or conditions.STOP
With assembly and disassembly of the clamping set it has to be made sure that the entire
drive train is secured against accidental switch-on. You may be seriously hurt by rotating
parts. Please make absolutely sure to read through and observe the following safety indica-
tions.
All operations on and with the clamping set have to be performed taking into account "safety first".
Please make sure to switch off the power pack before you perform your work on the clamping set.
Secure the power pack against accidental switch-on, e. g. by providing warning signs at the place of switch-on
or removing the fuse for current supply.
Do not reach into the operation area of the machine as long as it is in operation.
Please secure the rotating drive components against accidental contact. Please provide for the necessary
protection devices and covers.
1 Technical data
2 Advice
2.1 General advice
2.2 Safety and advice symbols
2.3 General hazard warnings
Operating/Assembly instructions
KTR-N
Sheet:
Edition:
40816 EN
3 of 7
5
Please observe protection
note ISO 16016.
Drawn: 2016.09.09 Shg/Jh Replacing: KTR-N dated 2008.01.03
Verified: 2016.09.09 Shg Replaced by:
Tolerances, surfaces
Illustration 3:Tolerances and surfaces (example: CLAMPEX® KTR 225)
1) One proper turning process is
sufficient (Rz ≤ 16 µm).
2) Highest permissible tolerance
of hub or shaft.
Please read through these operating/assembly instructions carefully before you mount the clamping set.
Please pay special attention to the safety instructions!
The operating/assembly instructions are part of your product. Please store them carefully and close to the clamp-
ing set.
The copyright for these operating/assembly instructions remains with KTR.
Warning of potentially explosive
atmospheres
This symbol indicates notes which may contribute to pre-
venting bodily injuries or serious bodily injuries that may
result in death caused by explosion.STOP
Warning of personal injury
This symbol indicates notes which may contribute to pre-
venting bodily injuries or serious bodily injuries that may
result in death.!
Warning of product damages This symbol indicates notes which may contribute to pre-
venting material or machine damage.
General advice This symbol indicates notes which may contribute to pre-
venting adverse results or conditions.STOP
With assembly and disassembly of the clamping set it has to be made sure that the entire
drive train is secured against accidental switch-on. You may be seriously hurt by rotating
parts. Please make absolutely sure to read through and observe the following safety indica-
tions.
All operations on and with the clamping set have to be performed taking into account "safety first".
Please make sure to switch off the power pack before you perform your work on the clamping set.
Secure the power pack against accidental switch-on, e. g. by providing warning signs at the place of switch-on
or removing the fuse for current supply.
Do not reach into the operation area of the machine as long as it is in operation.
Please secure the rotating drive components against accidental contact. Please provide for the necessary
protection devices and covers.
1 Technical data
2 Advice
2.1 General advice
2.2 Safety and advice symbols
2.3 General hazard warnings
CLAMPEX® KTR 225
Operating/Assembly instructions
KTR-N
Sheet:
Edition:
40816 EN
4 of 7
5
Please observe protection
note ISO 16016.
Drawn: 2016.09.09 Shg/Jh Replacing: KTR-N dated 2008.01.03
Verified: 2016.09.09 Shg Replaced by:
You may only assemble and disassemble the clamping set if you
have carefully read through the operating/assembly instructions and understood them
had technical training
are authorized by your company
The clamping set may only be used in accordance with the technical data (see chapter 1). Unauthorized modifica-
tions on the clamping set are not admissible. We will not assume liability for any damage that may arise. In the
interest of further development we reserve the right for technical modifications.
The clamping set described in here corresponds to the technical status at the time of printing of these assembly
instructions.
The clamping sets are supplied in preserved condition and can be stored at a dry and covered place for 6 - 9
months.!
Humid storage rooms are not suitable.
Please make sure that condensation is not generated.!
In order to avoid any injuries and any kind of damage please always make use of proper
transport and lifting equipment.
The clamping sets are packed differently each depending on size, quantity and kind of transport. Unless other-
wise contractually agreed, packaging will follow the in-house packaging specifications of KTR.
2 Advice
2.4 Intended use
3 Storage, transport and packaging
3.1 Storage
3.2 Transport and packaging
Operating/Assembly instructions
KTR-N
Sheet:
Edition:
40816 EN
4 of 7
5
Please observe protection
note ISO 16016.
Drawn: 2016.09.09 Shg/Jh Replacing: KTR-N dated 2008.01.03
Verified: 2016.09.09 Shg Replaced by:
You may only assemble and disassemble the clamping set if you
have carefully read through the operating/assembly instructions and understood them
had technical training
are authorized by your company
The clamping set may only be used in accordance with the technical data (see chapter 1). Unauthorized modifica-
tions on the clamping set are not admissible. We will not assume liability for any damage that may arise. In the
interest of further development we reserve the right for technical modifications.
The clamping set described in here corresponds to the technical status at the time of printing of these assembly
instructions.
The clamping sets are supplied in preserved condition and can be stored at a dry and covered place for 6 - 9
months.!
Humid storage rooms are not suitable.
Please make sure that condensation is not generated.!
In order to avoid any injuries and any kind of damage please always make use of proper
transport and lifting equipment.
The clamping sets are packed differently each depending on size, quantity and kind of transport. Unless other-
wise contractually agreed, packaging will follow the in-house packaging specifications of KTR.
2 Advice
2.4 Intended use
3 Storage, transport and packaging
3.1 Storage
3.2 Transport and packaging
5
6
7
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