KTR CLAMPEX 105 Operating/Mounting Instructions
KTR CLAMPEX 105 is a frictionally engaged, detachable shaft-hub-connection for cylindrical shafts and bores without feather key. It is designed for use in a wide range of applications, including industrial machinery, automotive, and more. The set consists of an outer ring, inner ring, and clamping screws, allowing for secure and reliable connection between shafts and hubs.
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CLAMPEX® KTR 105
Operating/Assembly instructions
KTR-N
Sheet:
Edition:
40827 EN
1 of 7
3
Please observe protection
note ISO 16016.
Drawn: 2016.09.09 Shg/Jh Replacing: KTR-N dated 2016.05.10
Verified: 2016.09.09 Shg Replaced by:
CLAMPEX® KTR 105
The CLAMPEX® clamping set is a frictionally engaged, detachable shaft-hub-connection for cylindrical
shafts and bores without feather key.
1 Technical data 2
2 Advice 3
2.1 General advice 3
2.2 Safety and advice symbols 3
2.3 General hazard warnings 3
2.4 Intended use 4
3 Storage, transport and packaging 4
3.1 Storage 4
3.2 Transport and packaging 4
4 Assembly 4
4.1 Components of clamping set CLAMPEX® KTR 105 4
4.2 Assembly of the clamping set 5
4.3 Disassembly of clamping set 6
5 Disposal 7
6 Spares inventory, customer service addresses 7
7 Advice regarding the use in hazardous locations according to EU directive
2014/34/EU 7
Table of contents
Operating/Assembly instructions
KTR-N
Sheet:
Edition:
40827 EN
1 of 7
3
Please observe protection
note ISO 16016.
Drawn: 2016.09.09 Shg/Jh Replacing: KTR-N dated 2016.05.10
Verified: 2016.09.09 Shg Replaced by:
CLAMPEX® KTR 105
The CLAMPEX® clamping set is a frictionally engaged, detachable shaft-hub-connection for cylindrical
shafts and bores without feather key.
1 Technical data 2
2 Advice 3
2.1 General advice 3
2.2 Safety and advice symbols 3
2.3 General hazard warnings 3
2.4 Intended use 4
3 Storage, transport and packaging 4
3.1 Storage 4
3.2 Transport and packaging 4
4 Assembly 4
4.1 Components of clamping set CLAMPEX® KTR 105 4
4.2 Assembly of the clamping set 5
4.3 Disassembly of clamping set 6
5 Disposal 7
6 Spares inventory, customer service addresses 7
7 Advice regarding the use in hazardous locations according to EU directive
2014/34/EU 7
Table of contents
CLAMPEX® KTR 105
Operating/Assembly instructions
KTR-N
Sheet:
Edition:
40827 EN
2 of 7
3
Please observe protection
note ISO 16016.
Drawn: 2016.09.09 Shg/Jh Replacing: KTR-N dated 2016.05.10
Verified: 2016.09.09 Shg Replaced by:
1) Dimension DN: For calculation
of hub see catalogue "Drive
Technology"
2) These are the maximum screw
tightening torques. They can be
reduced by a maximum of 40 %
of the figures specified, with T,
Fax, PW and PN declining propor-
tionally.Illustration 1: Dimensions of CLAMPEX® KTR 105
Table 1: Technical data
Dimensions
[mm]
Clamping screws
DIN EN ISO 4762 - 12.9
total = 0.14
Transmittable torque
or axial force
Surface pressure
between clamping
set
[N/mm2] Weight
[kg]
d x D B B1 M Length
z
Quan-
tity
TA 2)
[Nm]
T
[Nm]
Fax
[kN]
Shaft
PW
Hub
PN
5 x 16 13.5 11 M2.5 10 3 1.2 5 2 177 55 0.01
6 x 16 13.5 11 M2.5 10 3 1.2 6 2 147 55 0.01
6.35 x 16 13.5 11 M2.5 10 3 1.2 6 2 132 52 0.01
7 x 17 13.5 11 M2.5 10 3 1.2 8 2 144 59 0.01
8 x 18 13.5 11 M2.5 10 3 1.2 10 3 138 61 0.02
9 x 20 15.5 13 M2.5 12 4 1.2 15 3 140 63 0.02
9.53 x 20 15.5 13 M2.5 12 4 1.2 15 3 125 60 0.02
10 x 20 15.5 13 M2.5 12 4 1.2 15 3 114 57 0.02
11 x 22 15.5 13 M2.5 12 4 1.2 18 3 113 56 0.02
12 x 22 15.5 13 M2.5 12 4 1.2 20 3 105 57 0.02
14 x 26 20 17 M3 16 4 2.1 35 5 105 57 0.04
15 x 28 20 17 M3 16 4 2.1 40 5 94 51 0.04
16 x 32 21 17 M4 16 4 4.9 70 9 132 66 0.07
17 x 35 25 21 M4 20 4 4.9 75 9 125 61 0.09
18 x 35 25 21 M4 20 4 4.9 80 9 119 61 0.09
19 x 35 25 21 M4 20 4 4.9 85 9 114 62 0.08
20 x 38 26 21 M5 20 4 9.7 150 15 153 81 0.1
22 x 40 26 21 M5 20 4 9.7 160 15 135 74 0.1
24 x 47 32 26 M6 25 4 16.5 250 21 154 78 0.2
25 x 47 32 26 M6 25 4 16.5 260 21 147 78 0.2
28 x 50 32 26 M6 25 6 16.5 440 31 198 111 0.2
30 x 55 32 26 M6 25 6 16.5 470 31 185 101 0.3
32 x 55 32 26 M6 25 6 16.5 500 31 173 100 0.25
35 x 60 37 31 M6 30 8 16.5 730 42 166 97 0.35
38 x 65 37 31 M6 30 8 16.5 800 42 155 90 0.4
40 x 65 37 31 M6 30 8 16.5 840 42 147 90 0.4
42 x 75 44 36 M8 35 6 40 911 43 125 70 0.7
45 x 75 44 36 M8 35 8 40 1300 58 155 93 0.6
48 x 80 44 36 M8 35 8 40 1824 76 191 115 0.7
50 x 80 44 36 M8 35 8 40 1900 76 183 115 0.7
1 Technical data
Operating/Assembly instructions
KTR-N
Sheet:
Edition:
40827 EN
2 of 7
3
Please observe protection
note ISO 16016.
Drawn: 2016.09.09 Shg/Jh Replacing: KTR-N dated 2016.05.10
Verified: 2016.09.09 Shg Replaced by:
1) Dimension DN: For calculation
of hub see catalogue "Drive
Technology"
2) These are the maximum screw
tightening torques. They can be
reduced by a maximum of 40 %
of the figures specified, with T,
Fax, PW and PN declining propor-
tionally.Illustration 1: Dimensions of CLAMPEX® KTR 105
Table 1: Technical data
Dimensions
[mm]
Clamping screws
DIN EN ISO 4762 - 12.9
total = 0.14
Transmittable torque
or axial force
Surface pressure
between clamping
set
[N/mm2] Weight
[kg]
d x D B B1 M Length
z
Quan-
tity
TA 2)
[Nm]
T
[Nm]
Fax
[kN]
Shaft
PW
Hub
PN
5 x 16 13.5 11 M2.5 10 3 1.2 5 2 177 55 0.01
6 x 16 13.5 11 M2.5 10 3 1.2 6 2 147 55 0.01
6.35 x 16 13.5 11 M2.5 10 3 1.2 6 2 132 52 0.01
7 x 17 13.5 11 M2.5 10 3 1.2 8 2 144 59 0.01
8 x 18 13.5 11 M2.5 10 3 1.2 10 3 138 61 0.02
9 x 20 15.5 13 M2.5 12 4 1.2 15 3 140 63 0.02
9.53 x 20 15.5 13 M2.5 12 4 1.2 15 3 125 60 0.02
10 x 20 15.5 13 M2.5 12 4 1.2 15 3 114 57 0.02
11 x 22 15.5 13 M2.5 12 4 1.2 18 3 113 56 0.02
12 x 22 15.5 13 M2.5 12 4 1.2 20 3 105 57 0.02
14 x 26 20 17 M3 16 4 2.1 35 5 105 57 0.04
15 x 28 20 17 M3 16 4 2.1 40 5 94 51 0.04
16 x 32 21 17 M4 16 4 4.9 70 9 132 66 0.07
17 x 35 25 21 M4 20 4 4.9 75 9 125 61 0.09
18 x 35 25 21 M4 20 4 4.9 80 9 119 61 0.09
19 x 35 25 21 M4 20 4 4.9 85 9 114 62 0.08
20 x 38 26 21 M5 20 4 9.7 150 15 153 81 0.1
22 x 40 26 21 M5 20 4 9.7 160 15 135 74 0.1
24 x 47 32 26 M6 25 4 16.5 250 21 154 78 0.2
25 x 47 32 26 M6 25 4 16.5 260 21 147 78 0.2
28 x 50 32 26 M6 25 6 16.5 440 31 198 111 0.2
30 x 55 32 26 M6 25 6 16.5 470 31 185 101 0.3
32 x 55 32 26 M6 25 6 16.5 500 31 173 100 0.25
35 x 60 37 31 M6 30 8 16.5 730 42 166 97 0.35
38 x 65 37 31 M6 30 8 16.5 800 42 155 90 0.4
40 x 65 37 31 M6 30 8 16.5 840 42 147 90 0.4
42 x 75 44 36 M8 35 6 40 911 43 125 70 0.7
45 x 75 44 36 M8 35 8 40 1300 58 155 93 0.6
48 x 80 44 36 M8 35 8 40 1824 76 191 115 0.7
50 x 80 44 36 M8 35 8 40 1900 76 183 115 0.7
1 Technical data
CLAMPEX® KTR 105
Operating/Assembly instructions
KTR-N
Sheet:
Edition:
40827 EN
3 of 7
3
Please observe protection
note ISO 16016.
Drawn: 2016.09.09 Shg/Jh Replacing: KTR-N dated 2016.05.10
Verified: 2016.09.09 Shg Replaced by:
Tolerances, surfaces
Illustration 3:Tolerances and surfaces (example: CLAMPEX® KTR 105)
1) One proper turning process is suffi-
cient (Rz ≤ 16 µm).
2) Highest permissible tolerance of the
hub or shaft.
Please read through these operating/assembly instructions carefully before you mount the clamping set.
Please pay special attention to the safety instructions!
The operating/assembly instructions are part of your product. Please store them carefully and close to the clamp-
ing set. The copyright for these operating/assembly instructions remains with KTR.
Warning of potentially explosive
atmospheres
This symbol indicates notes which may contribute to pre-
venting bodily injuries or serious bodily injuries that may
result in death caused by explosion.STOP
Warning of personal injury
This symbol indicates notes which may contribute to pre-
venting bodily injuries or serious bodily injuries that may
result in death.!
Warning of product damages This symbol indicates notes which may contribute to pre-
venting material or machine damage.
General advice This symbol indicates notes which may contribute to pre-
venting adverse results or conditions.STOP
With assembly and disassembly of the clamping set it has to be made sure that the entire
drive train is secured against accidental switch-on. You may be seriously hurt by rotating
parts. Please make absolutely sure to read through and observe the following safety indica-
tions.
All operations on and with the clamping set have to be performed taking into account "safety first".
Please make sure to switch off the power pack before you perform your work on the clamping set.
Secure the power pack against accidental switch-on, e. g. by providing warning signs at the place of switch-on
or removing the fuse for current supply.
Do not reach into the operation area of the machine as long as it is in operation.
Please secure the rotating drive components against accidental contact. Please provide for the necessary
protection devices and covers.
1 Technical data
2 Advice
2.1 General advice
2.2 Safety and advice symbols
2.3 General hazard warnings
Operating/Assembly instructions
KTR-N
Sheet:
Edition:
40827 EN
3 of 7
3
Please observe protection
note ISO 16016.
Drawn: 2016.09.09 Shg/Jh Replacing: KTR-N dated 2016.05.10
Verified: 2016.09.09 Shg Replaced by:
Tolerances, surfaces
Illustration 3:Tolerances and surfaces (example: CLAMPEX® KTR 105)
1) One proper turning process is suffi-
cient (Rz ≤ 16 µm).
2) Highest permissible tolerance of the
hub or shaft.
Please read through these operating/assembly instructions carefully before you mount the clamping set.
Please pay special attention to the safety instructions!
The operating/assembly instructions are part of your product. Please store them carefully and close to the clamp-
ing set. The copyright for these operating/assembly instructions remains with KTR.
Warning of potentially explosive
atmospheres
This symbol indicates notes which may contribute to pre-
venting bodily injuries or serious bodily injuries that may
result in death caused by explosion.STOP
Warning of personal injury
This symbol indicates notes which may contribute to pre-
venting bodily injuries or serious bodily injuries that may
result in death.!
Warning of product damages This symbol indicates notes which may contribute to pre-
venting material or machine damage.
General advice This symbol indicates notes which may contribute to pre-
venting adverse results or conditions.STOP
With assembly and disassembly of the clamping set it has to be made sure that the entire
drive train is secured against accidental switch-on. You may be seriously hurt by rotating
parts. Please make absolutely sure to read through and observe the following safety indica-
tions.
All operations on and with the clamping set have to be performed taking into account "safety first".
Please make sure to switch off the power pack before you perform your work on the clamping set.
Secure the power pack against accidental switch-on, e. g. by providing warning signs at the place of switch-on
or removing the fuse for current supply.
Do not reach into the operation area of the machine as long as it is in operation.
Please secure the rotating drive components against accidental contact. Please provide for the necessary
protection devices and covers.
1 Technical data
2 Advice
2.1 General advice
2.2 Safety and advice symbols
2.3 General hazard warnings
CLAMPEX® KTR 105
Operating/Assembly instructions
KTR-N
Sheet:
Edition:
40827 EN
4 of 7
3
Please observe protection
note ISO 16016.
Drawn: 2016.09.09 Shg/Jh Replacing: KTR-N dated 2016.05.10
Verified: 2016.09.09 Shg Replaced by:
You may only assemble and disassemble the clamping set if you
have carefully read through the operating/assembly instructions and understood them
had technical training
are authorized by your company
The clamping set may only be used in accordance with the technical data (see chapter 1). Unauthorized modifica-
tions on the clamping set are not admissible. We will not assume liability for any damage that may arise. In the
interest of further development we reserve the right for technical modifications.
The clamping set described in here corresponds to the technical status at the time of printing of these operat-
ing/assembly instructions.
The clamping sets are supplied in preserved condition and can be stored at a dry and roofed place for 6 - 9
months.!
Humid storage rooms are not suitable.
Please make sure that condensation is not generated.!
In order to avoid any injuries and any kind of damage please always make use of proper
transport and lifting equipment.
The clamping sets are packed differently each depending on size, quantity and kind of transport. Unless other-
wise contractually agreed, packaging will follow the in-house packaging specifications of KTR.
Generally the clamping set is supplied in mounted condition. Before assembly the clamping set has to be inspect-
ed for completeness.
Component Quantity Description
1 1 Outer ring (slit)
2 1 Inner ring (slit)
3 see catalogue Cap screw DIN EN ISO 4762
2 Advice
2.4 Intended use
3 Storage, transport and packaging
3.1 Storage
3.2 Transport and packaging
4 Assembly
4.1 Components of clamping set CLAMPEX® KTR 105
Operating/Assembly instructions
KTR-N
Sheet:
Edition:
40827 EN
4 of 7
3
Please observe protection
note ISO 16016.
Drawn: 2016.09.09 Shg/Jh Replacing: KTR-N dated 2016.05.10
Verified: 2016.09.09 Shg Replaced by:
You may only assemble and disassemble the clamping set if you
have carefully read through the operating/assembly instructions and understood them
had technical training
are authorized by your company
The clamping set may only be used in accordance with the technical data (see chapter 1). Unauthorized modifica-
tions on the clamping set are not admissible. We will not assume liability for any damage that may arise. In the
interest of further development we reserve the right for technical modifications.
The clamping set described in here corresponds to the technical status at the time of printing of these operat-
ing/assembly instructions.
The clamping sets are supplied in preserved condition and can be stored at a dry and roofed place for 6 - 9
months.!
Humid storage rooms are not suitable.
Please make sure that condensation is not generated.!
In order to avoid any injuries and any kind of damage please always make use of proper
transport and lifting equipment.
The clamping sets are packed differently each depending on size, quantity and kind of transport. Unless other-
wise contractually agreed, packaging will follow the in-house packaging specifications of KTR.
Generally the clamping set is supplied in mounted condition. Before assembly the clamping set has to be inspect-
ed for completeness.
Component Quantity Description
1 1 Outer ring (slit)
2 1 Inner ring (slit)
3 see catalogue Cap screw DIN EN ISO 4762
2 Advice
2.4 Intended use
3 Storage, transport and packaging
3.1 Storage
3.2 Transport and packaging
4 Assembly
4.1 Components of clamping set CLAMPEX® KTR 105
5
6
7
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Key Features
- Frictionally engaged
- Detachable
- Shaft-hub-connection
- Cylindrical shafts
- Bores without feather key
Related manuals
Frequently Answers and Questions
What is the intended use of the CLAMPEX® KTR 105 clamping set?
The clamping set is intended for use as a frictionally engaged, detachable shaft-hub-connection for cylindrical shafts and bores without feather key. It is specifically designed for use in applications where a secure and reliable connection is required.
What is the maximum screw tightening torque for the CLAMPEX® KTR 105 clamping set?
The maximum screw tightening torque is specified in Table 1 of the viewed document. The maximum torque can be reduced by up to 40% of the specified figures.
What type of oil should be used for assembly and cleaning of the CLAMPEX® KTR 105 clamping set?
A thin fluid oil, such as Ballistol Universal oil or Klüber Quietsch-Ex, can be used for assembly and cleaning. Oils or greases with molybdenum disulphide, high-pressure additives, Teflon, and silicone additives should not be used.
How do you assemble the CLAMPEX® KTR 105 clamping set?
See Chapter 4, section 4.2 of the viewed document for detailed instructions on how to assemble the clamping set.
How do you disassemble the CLAMPEX® KTR 105 clamping set?
See Chapter 4, section 4.3 of the viewed document for detailed instructions on how to disassemble the clamping set.
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