Allen-Bradley Sliding Bolt Actuator Installation Instructions
The Allen-Bradley Sliding Bolt Actuator is a manually operated, sliding actuator designed for use with various Guardmaster® and Prosafe® interlock switches, including Trojan™ 5, Trojan 5 GD2, 440G-MT, TLS-GD2, and Prosafe® Slamlock™. It provides a secure and reliable way to actuate interlock switches while allowing for padlock locking when retracted.
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Installation Instructions
Original Instructions
Sliding Bolt Actuator
Catalog Number 440G-A27163
Installation must be in accordance with the following steps and implemented by
suitably competent personnel. This device is intended to be part of the safety-
related control system of a machine.
Before installation, perform a risk assessment to determine whether the
specifications of this device are suitable for all operational and environmental
characteristics of the machine to which it is to be fitted.
At regular intervals during the life of the unit, check whether these characteristics
remain valid and inspect this device for evidence of accelerated wear, material
degradation, or tampering. If necessary, replace the device. The manufacturer
cannot accept responsibility for a failure of this device if the procedures are not
implemented or if it is used outside the recommended specifications in this
document.
The actuator is not to be used as a mechanical stop. Guard stops and guides must
be fitted.
Exposure to shock and/or vibration in excess of those stated in IEC 68 part: 2-6/7
should be prevented.
Adherence to the recommended maintenance instructions forms part of the
warranty.
Summary of Changes
This publication contains the following new or updated information. This list
includes substantive updates only and is not intended to reflect all changes.
Product Overview
The 440G sliding bolt actuator is a manually operated, sliding actuator for use with
Guardmaster® Trojan™ 5, Trojan 5 GD2, 440G-MT, TLS-GD2, and Prosafe®
Slamlock™ interlock switches. When in a suitable application, the actuator can be
extended to operate an interlock switch or when fully retracted can be locked off
with 1…3 padlocks.
Specifications
Installation
Use M5 screws and torque to 5 N•m (3.69 lb•ft).
Figure 1 - Mounting
Figure 2 - Insertion and Offset
ATTENTION: Do not defeat, tamper, remove, or bypass this
unit. Severe injury to personnel could result.
Topic Page
Updated Specifications table. 1
Added screw torque to Installation section. 1
Added 440T Prosafe Slamlock measurements to Figure 2. 1
Updated Figure 3. 2
Attribute 440G-A27163
Material Housing: Aluminum
Actuator/handle: Stainless steel/mild steel
Weight, approximate 580 g (1.25 lb)
Color Self-colored
Mechanical life 1 x 106
Mounting screws 4 x M5
10 mm (0.39 in.) deep tapped holes
Item Description Distance [mm (in.)]
A
Actuator
insertion
distance
• Trojan 5: 7…9 (0.28…0.35)
• Trojan 5 GD2: 1…3 (0.04…0.12)
• TLS GD2: 1…3 (0.04…0.12)
• 440G-MT: 0…2 (0…0.08)
• 440T Prosafe Slamlock: 1…4 (0.04…0.16)
B Offset
• TLS GD2: 14.55 (0.57)
• 440G-MT: 10.85 (0.43)
• 440T Prosafe Slamlock: 14.55 (0.57)
Confirm that the handle is positioned as
shown, with the actuator fully extended, before
positioning and fixing to the equipment.
4 x M5
clearance
4 x M5 4 x M5
A
B
Original Instructions
Sliding Bolt Actuator
Catalog Number 440G-A27163
Installation must be in accordance with the following steps and implemented by
suitably competent personnel. This device is intended to be part of the safety-
related control system of a machine.
Before installation, perform a risk assessment to determine whether the
specifications of this device are suitable for all operational and environmental
characteristics of the machine to which it is to be fitted.
At regular intervals during the life of the unit, check whether these characteristics
remain valid and inspect this device for evidence of accelerated wear, material
degradation, or tampering. If necessary, replace the device. The manufacturer
cannot accept responsibility for a failure of this device if the procedures are not
implemented or if it is used outside the recommended specifications in this
document.
The actuator is not to be used as a mechanical stop. Guard stops and guides must
be fitted.
Exposure to shock and/or vibration in excess of those stated in IEC 68 part: 2-6/7
should be prevented.
Adherence to the recommended maintenance instructions forms part of the
warranty.
Summary of Changes
This publication contains the following new or updated information. This list
includes substantive updates only and is not intended to reflect all changes.
Product Overview
The 440G sliding bolt actuator is a manually operated, sliding actuator for use with
Guardmaster® Trojan™ 5, Trojan 5 GD2, 440G-MT, TLS-GD2, and Prosafe®
Slamlock™ interlock switches. When in a suitable application, the actuator can be
extended to operate an interlock switch or when fully retracted can be locked off
with 1…3 padlocks.
Specifications
Installation
Use M5 screws and torque to 5 N•m (3.69 lb•ft).
Figure 1 - Mounting
Figure 2 - Insertion and Offset
ATTENTION: Do not defeat, tamper, remove, or bypass this
unit. Severe injury to personnel could result.
Topic Page
Updated Specifications table. 1
Added screw torque to Installation section. 1
Added 440T Prosafe Slamlock measurements to Figure 2. 1
Updated Figure 3. 2
Attribute 440G-A27163
Material Housing: Aluminum
Actuator/handle: Stainless steel/mild steel
Weight, approximate 580 g (1.25 lb)
Color Self-colored
Mechanical life 1 x 106
Mounting screws 4 x M5
10 mm (0.39 in.) deep tapped holes
Item Description Distance [mm (in.)]
A
Actuator
insertion
distance
• Trojan 5: 7…9 (0.28…0.35)
• Trojan 5 GD2: 1…3 (0.04…0.12)
• TLS GD2: 1…3 (0.04…0.12)
• 440G-MT: 0…2 (0…0.08)
• 440T Prosafe Slamlock: 1…4 (0.04…0.16)
B Offset
• TLS GD2: 14.55 (0.57)
• 440G-MT: 10.85 (0.43)
• 440T Prosafe Slamlock: 14.55 (0.57)
Confirm that the handle is positioned as
shown, with the actuator fully extended, before
positioning and fixing to the equipment.
4 x M5
clearance
4 x M5 4 x M5
A
B
Publication 440G-IN020A-EN-P - August 2021 | Supersedes Publication ACTUAT-IN002B-EN-P - October 2005
Copyright © 2021 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.
Rockwell Otomasyon Ticaret A.Ş. Kar Plaza İş Merkezi E Blok Kat:6 34752, İçerenköy, İstanbul, Tel: +90 (216) 5698400 EEE Yönetmeliğine Uygundur
Allen-Bradley, expanding human possibility, Guardmaster, Prosafe, Rockwell Automation, Slamlock, and Trojan are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.
Your comments help us serve your documentation needs better. If you have any suggestions on how to improve our content, complete the form at rok.auto/docfeedback.
For technical support, visit rok.auto/support.
*77563*
77563
PN-XXXXXX-XX
77563 Ver 06
Waste Electrical and Electronic Equipment (WEEE)
Rockwell Automation maintains current product environmental compliance information on its website at rok.auto/pec.
At the end of life, this equipment should be collected separately from any unsorted municipal waste.
Operation
Maintenance
Check alignment of actuator to switch. Also check for signs of abuse or damage
and replace if apparent. Verify that the actuator is firmly fixed in position and
operates smoothly.
Repair
If there is any malfunction or damage, no attempts at repair should be made. The
unit should be replaced before machine operation is allowed.
Approximate Dimensions
Figure 3 - Sliding Bolt Actuator Dimensions [mm (in.)]
IMPORTANT Do not dismantle the unit.
1
2 Padlocks not supplied
40
(1.57)
34
(1.34)
84
(3.31) 25.5
(1) 24
(0.94)
20.5
(0.81)
5.5
(0.22)
117.5 (4.63) 2.5
(0.1)
140 (5.51)
100 (3.94)
50 (1.97) 20
(0.79)
42 (1.65)
19
(0.75) 18 (0.71)
Ø10
(0.39)
50
(1.97)
20
(0.79)
Tapped M5
10 (0.39) deep
Copyright © 2021 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.
Rockwell Otomasyon Ticaret A.Ş. Kar Plaza İş Merkezi E Blok Kat:6 34752, İçerenköy, İstanbul, Tel: +90 (216) 5698400 EEE Yönetmeliğine Uygundur
Allen-Bradley, expanding human possibility, Guardmaster, Prosafe, Rockwell Automation, Slamlock, and Trojan are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.
Your comments help us serve your documentation needs better. If you have any suggestions on how to improve our content, complete the form at rok.auto/docfeedback.
For technical support, visit rok.auto/support.
*77563*
77563
PN-XXXXXX-XX
77563 Ver 06
Waste Electrical and Electronic Equipment (WEEE)
Rockwell Automation maintains current product environmental compliance information on its website at rok.auto/pec.
At the end of life, this equipment should be collected separately from any unsorted municipal waste.
Operation
Maintenance
Check alignment of actuator to switch. Also check for signs of abuse or damage
and replace if apparent. Verify that the actuator is firmly fixed in position and
operates smoothly.
Repair
If there is any malfunction or damage, no attempts at repair should be made. The
unit should be replaced before machine operation is allowed.
Approximate Dimensions
Figure 3 - Sliding Bolt Actuator Dimensions [mm (in.)]
IMPORTANT Do not dismantle the unit.
1
2 Padlocks not supplied
40
(1.57)
34
(1.34)
84
(3.31) 25.5
(1) 24
(0.94)
20.5
(0.81)
5.5
(0.22)
117.5 (4.63) 2.5
(0.1)
140 (5.51)
100 (3.94)
50 (1.97) 20
(0.79)
42 (1.65)
19
(0.75) 18 (0.71)
Ø10
(0.39)
50
(1.97)
20
(0.79)
Tapped M5
10 (0.39) deep
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Key Features
- Manual operation
- Sliding actuator
- Guardmaster® and Prosafe® compatibility
- Padlock lockable
- Durable construction
- Interlock switch actuation
- Safety-related device
Related manuals
Frequently Answers and Questions
What is the purpose of the Allen-Bradley Sliding Bolt Actuator?
This actuator is designed to manually operate interlock switches found on safety-related machinery equipment. It is used to provide a secure and reliable means of locking off and actuating the switches.
What types of interlock switches is this actuator compatible with?
The actuator is compatible with several models from Guardmaster® and Prosafe®, including Trojan™ 5, Trojan 5 GD2, 440G-MT, TLS-GD2, and Prosafe® Slamlock™ interlock switches.
How can the actuator be locked off?
When the actuator is fully retracted, it can be locked off with 1 to 3 padlocks.
What materials are used in the construction of the actuator?
The housing is made of aluminum, while the actuator and handle are constructed from stainless steel and mild steel.
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