Allen-Bradley Filter Capacitor Kit SK-L1-CAP2-D650 Installation Instructions
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Publication 20L-IN015A-EN-P - February 2012
Installation Instructions
Filter Capacitor Replacement Kit SK-L1-CAP2-D650 for
PowerFlex 700L Frame 3A 480V AC Drives
Catalog Number SK-L1-CAP2-D650
Additional Resources These documents contain additional information concerning related products
from Rockwell Automation.
You can view or download publications at http://
www.rockwellautomation.com/literature/. To order paper copies of technical
documentation, contact your local Allen-Bradley distributor or Rockwell
Automation sales representative.
Topic Page
Additional Resources 1
What the Kit Contains 2
Tools That You Need 3
Precheck 3
What You Need To Do 4
Step 1: Disconnect and Lock Out Input Power at the Branch Circuit 4
Step 2: Turn Off the Drive Enclosure Circuit Breaker 4
Step 3: Verify that DC Bus Capacitors are Discharged 5
Step 4: Prepare for the Replacement 5
Step 5: Remove the Existing Filter Capacitor Assembly 6
Step 6: Install the New Filter Capacitor Assembly 7
Step 7: Power Up the Drive and Filter Capacitor Assembly Replacement 8
Resource Description
PowerFlex 700L Frame 3A and 3B Hardware Service
Manual, publication 20L-TG001
Provides detailed hardware service information.
PowerFlex 700L Liquid-Cooled AC Drive User Manual,
publication 20L-UM001
Provides drive installation and operating information.
Product Certifications website, http://www.ab.com Provides declarations of conformity, certificates, and other
certification details.
Installation Instructions
Filter Capacitor Replacement Kit SK-L1-CAP2-D650 for
PowerFlex 700L Frame 3A 480V AC Drives
Catalog Number SK-L1-CAP2-D650
Additional Resources These documents contain additional information concerning related products
from Rockwell Automation.
You can view or download publications at http://
www.rockwellautomation.com/literature/. To order paper copies of technical
documentation, contact your local Allen-Bradley distributor or Rockwell
Automation sales representative.
Topic Page
Additional Resources 1
What the Kit Contains 2
Tools That You Need 3
Precheck 3
What You Need To Do 4
Step 1: Disconnect and Lock Out Input Power at the Branch Circuit 4
Step 2: Turn Off the Drive Enclosure Circuit Breaker 4
Step 3: Verify that DC Bus Capacitors are Discharged 5
Step 4: Prepare for the Replacement 5
Step 5: Remove the Existing Filter Capacitor Assembly 6
Step 6: Install the New Filter Capacitor Assembly 7
Step 7: Power Up the Drive and Filter Capacitor Assembly Replacement 8
Resource Description
PowerFlex 700L Frame 3A and 3B Hardware Service
Manual, publication 20L-TG001
Provides detailed hardware service information.
PowerFlex 700L Liquid-Cooled AC Drive User Manual,
publication 20L-UM001
Provides drive installation and operating information.
Product Certifications website, http://www.ab.com Provides declarations of conformity, certificates, and other
certification details.
2 Rockwell Automation Publication 20L-IN015A-EN-P - February 2012
Filter Capacitor Replacement Kit SK-L1-CAP2-D650 for PowerFlex 700L Frame 3A 480V AC Drives
What the Kit Contains • One Capacitor Bank Assembly
• One Bag of Hardware
Kit Weight
12.7 kg (28 lb)
ATTENTION: Only qualified electrical personnel familiar with the construction
and operation of this equipment and the hazards involved should install, adjust,
operate, or service this equipment. Read and understand this procedure in its
entirety before proceeding.
ATTENTION: Do not remove the existing filter capacitor assembly or install the
replacement kit with power applied to the drive. Disconnect, lock out, and tag
all incoming power to the drive enclosure before attempting such removal or
installation. Failure to observe this precaution could result in severe bodily
injury or loss of life.
ATTENTION: DC bus capacitors retain hazardous voltages after input power has
been disconnected. After disconnecting input power, wait five (5) minutes for
the DC bus capacitors to discharge and then check the voltage with a voltmeter
to ensure that the DC bus capacitors are discharged before touching any internal
components. Failure to observe this precaution could result in severe bodily
injury or loss of life.
ATTENTION: The user is responsible for conforming with all applicable local,
national, and international codes. Failure to observe this precaution could result
in damage to, or destruction of, the equipment.
ATTENTION: The drive contains ESD- (Electrostatic-Discharge) sensitive parts
and assemblies. Static control precautions are required when installing, testing,
servicing or repairing the drive. Component damage may result if ESD control
procedures are not followed. If you are not familiar with static control
procedures, refer to Allen Bradley publication 8000-4.5.2, “Guarding Against
Electrostatic Damage” or any other applicable ESD protection handbook.
Filter Capacitor Replacement Kit SK-L1-CAP2-D650 for PowerFlex 700L Frame 3A 480V AC Drives
What the Kit Contains • One Capacitor Bank Assembly
• One Bag of Hardware
Kit Weight
12.7 kg (28 lb)
ATTENTION: Only qualified electrical personnel familiar with the construction
and operation of this equipment and the hazards involved should install, adjust,
operate, or service this equipment. Read and understand this procedure in its
entirety before proceeding.
ATTENTION: Do not remove the existing filter capacitor assembly or install the
replacement kit with power applied to the drive. Disconnect, lock out, and tag
all incoming power to the drive enclosure before attempting such removal or
installation. Failure to observe this precaution could result in severe bodily
injury or loss of life.
ATTENTION: DC bus capacitors retain hazardous voltages after input power has
been disconnected. After disconnecting input power, wait five (5) minutes for
the DC bus capacitors to discharge and then check the voltage with a voltmeter
to ensure that the DC bus capacitors are discharged before touching any internal
components. Failure to observe this precaution could result in severe bodily
injury or loss of life.
ATTENTION: The user is responsible for conforming with all applicable local,
national, and international codes. Failure to observe this precaution could result
in damage to, or destruction of, the equipment.
ATTENTION: The drive contains ESD- (Electrostatic-Discharge) sensitive parts
and assemblies. Static control precautions are required when installing, testing,
servicing or repairing the drive. Component damage may result if ESD control
procedures are not followed. If you are not familiar with static control
procedures, refer to Allen Bradley publication 8000-4.5.2, “Guarding Against
Electrostatic Damage” or any other applicable ESD protection handbook.
Rockwell Automation Publication 20L-IN015A-EN-P - February 2012 3
Filter Capacitor Replacement Kit SK-L1-CAP2-D650 for PowerFlex 700L Frame 3A 480V AC Drives
Tools That You Need • Properly-rated, isolated multi-meter (DMM) to measure the AC input
and DC filter capacitor voltages (working voltage specifications should be
1000V)
• 3/8-inch drive ratchet
• 3/8-inch drive 10 mm deep well socket
• 3/8-inch drive 3/4-inch deep well socket
• Torque wrench capable of 50 lb•in (5.6 N•m)
• Torque wrench capable of 35 lb•ft (47.5 N•m)
• 10 mm box wrench
• #1 Phillips screwdriver
• Small wire cutter
• Lockout/Tagout kit
• Work gloves
• Arc Flash Gear
You may also need a box or container to hold loose hardware.
Precheck
Drives built prior to May 2008 had older style SPDs mounted on the filter
capacitor bank assemblies. If a surge trap style SPD is not installed in the drive, it
is necessary to order and install a surge trap upgrade kit, Catalog Number 21T-
385253-A01 to insure there is proper transient protection for the equipment.
IMPORTANT Inspect the surge trap (SPD) in the drive and note whether the visual
inspection tab has been activated. This indicates internal damage and the need
for replacement. For the location of the surge trap, see Figure 1 on page 5.
Visual Inspection Tab DetailSurge Trap (SPD) in Drive
Filter Capacitor Replacement Kit SK-L1-CAP2-D650 for PowerFlex 700L Frame 3A 480V AC Drives
Tools That You Need • Properly-rated, isolated multi-meter (DMM) to measure the AC input
and DC filter capacitor voltages (working voltage specifications should be
1000V)
• 3/8-inch drive ratchet
• 3/8-inch drive 10 mm deep well socket
• 3/8-inch drive 3/4-inch deep well socket
• Torque wrench capable of 50 lb•in (5.6 N•m)
• Torque wrench capable of 35 lb•ft (47.5 N•m)
• 10 mm box wrench
• #1 Phillips screwdriver
• Small wire cutter
• Lockout/Tagout kit
• Work gloves
• Arc Flash Gear
You may also need a box or container to hold loose hardware.
Precheck
Drives built prior to May 2008 had older style SPDs mounted on the filter
capacitor bank assemblies. If a surge trap style SPD is not installed in the drive, it
is necessary to order and install a surge trap upgrade kit, Catalog Number 21T-
385253-A01 to insure there is proper transient protection for the equipment.
IMPORTANT Inspect the surge trap (SPD) in the drive and note whether the visual
inspection tab has been activated. This indicates internal damage and the need
for replacement. For the location of the surge trap, see Figure 1 on page 5.
Visual Inspection Tab DetailSurge Trap (SPD) in Drive
4 Rockwell Automation Publication 20L-IN015A-EN-P - February 2012
Filter Capacitor Replacement Kit SK-L1-CAP2-D650 for PowerFlex 700L Frame 3A 480V AC Drives
What You Need To Do To install the filter capacitor assembly replacement kit you need to:
Step 1: Disconnect and lock out input power at the branch circuit.
Step 2: Turn off the drive enclosure circuit breaker.
Step 3: Verify that DC bus capacitors are discharged.
Step 4: Prepare for the replacement.
Step 5: Remove the existing filter capacitor assembly.
Step 6: Install the new filter capacitor assembly.
Step 7: Power up the drive and filter capacitor assembly replacement.
Step 1: Disconnect and Lock
Out Input Power at
the Branch Circuit
Disconnect input power upstream of the drive assembly enclosure. Follow
required safety procedures to turn off and lock out input power during the repair.
Step 2: Turn Off the Drive
Enclosure Circuit
Breaker
Turn off the drive enclosure circuit breaker and open the drive enclosure
door.
L1 L2 L3
O
I
Filter Capacitor Replacement Kit SK-L1-CAP2-D650 for PowerFlex 700L Frame 3A 480V AC Drives
What You Need To Do To install the filter capacitor assembly replacement kit you need to:
Step 1: Disconnect and lock out input power at the branch circuit.
Step 2: Turn off the drive enclosure circuit breaker.
Step 3: Verify that DC bus capacitors are discharged.
Step 4: Prepare for the replacement.
Step 5: Remove the existing filter capacitor assembly.
Step 6: Install the new filter capacitor assembly.
Step 7: Power up the drive and filter capacitor assembly replacement.
Step 1: Disconnect and Lock
Out Input Power at
the Branch Circuit
Disconnect input power upstream of the drive assembly enclosure. Follow
required safety procedures to turn off and lock out input power during the repair.
Step 2: Turn Off the Drive
Enclosure Circuit
Breaker
Turn off the drive enclosure circuit breaker and open the drive enclosure
door.
L1 L2 L3
O
I
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7
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