Allen-Bradley Kinetix 2000 Power Rail Installation Instructions
Allen-Bradley Kinetix 2000 Power Rail is a crucial component of a Kinetix 2000 motion system. It distributes power and control signals to axis modules that power and control servo motors or other motion-producing devices. Designed for a one-to-eight axis motion system, this power rail offers a common mounting mechanism for Kinetix 2000 modules, ensuring seamless integration in your system. To get the most out of your Kinetix 2000 Power Rail, consider consulting the Kinetix 2000 Multi-axis Servo Drive User Manual. It provides detailed instructions on integrating your system with ControlLogix, CompactLogix, and SoftLogix modules or PCI cards.
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Publication 2093-IN004A-EN-P - December 2006
Installation Instructions
Kinetix 2000 Power Rail
Catalog Numbers 2093-PRS1, 2093-PRS2, 2093-PRS3, 2093-PRS4,
2093-PRS5, 2093-PRS7, 2093-PRS8S
About This Publication
This publication provides installation instructions for a Kinetix 2000 power rail (PR). Use
these instructions for mounting your power rail to the panel.
The power rail distributes power and control signals to Kinetix 2000 axis modules that power
and control servo motors or other devices producing motion. The power rail provides a
common mounting mechanism for the modules that comprise a Kinetix 2000 motion system
of one to eight axes.
Refer to the Kinetix 2000 Multi-axis Servo Drive User Manual, publication 2093-UM001, for
power up procedures, troubleshooting information, and instructions on integrating a
Kinetix 2000 system with ControlLogix, CompactLogix, and SoftLogix modules or PCI
cards. The user manual provides detailed wiring examples, and information about installing or
removing equipment and accessories not described in this document.
Topic Page
About This Publication 1
Important User Information 2
Before You Begin 3
Mount the Power Rail 4
Additional Resources 6
Installation Instructions
Kinetix 2000 Power Rail
Catalog Numbers 2093-PRS1, 2093-PRS2, 2093-PRS3, 2093-PRS4,
2093-PRS5, 2093-PRS7, 2093-PRS8S
About This Publication
This publication provides installation instructions for a Kinetix 2000 power rail (PR). Use
these instructions for mounting your power rail to the panel.
The power rail distributes power and control signals to Kinetix 2000 axis modules that power
and control servo motors or other devices producing motion. The power rail provides a
common mounting mechanism for the modules that comprise a Kinetix 2000 motion system
of one to eight axes.
Refer to the Kinetix 2000 Multi-axis Servo Drive User Manual, publication 2093-UM001, for
power up procedures, troubleshooting information, and instructions on integrating a
Kinetix 2000 system with ControlLogix, CompactLogix, and SoftLogix modules or PCI
cards. The user manual provides detailed wiring examples, and information about installing or
removing equipment and accessories not described in this document.
Topic Page
About This Publication 1
Important User Information 2
Before You Begin 3
Mount the Power Rail 4
Additional Resources 6
2 Kinetix 2000 Power Rail
Publication 2093-IN004A-EN-P - December 2006
Important User Information
Solid state equipment has operational characteristics differing from those of electromechanical equipment.
Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (publication SGI-1.1
available from your local Rockwell Automation sales office or online at http://literature.rockwellautomation.com)
describes some important differences between solid state equipment and hard-wired electromechanical devices.
Because of this difference, and also because of the wide variety of uses for solid state equipment, all persons
responsible for applying this equipment must satisfy themselves that each intended application of this
equipment is acceptable.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages
resulting from the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many
variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume
responsibility or liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits,
equipment, or software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell
Automation, Inc., is prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
WARNING Identifies information about practices or circumstances that can cause
an explosion in a hazardous environment, which may lead to personal
injury or death, property damage, or economic loss.
IMPORTANT Identifies information that is critical for successful application and
understanding of the product.
ATTENTION Identifies information about practices or circumstances that can lead to
personal injury or death, property damage, or economic loss. Attentions
help you to identify a hazard, avoid a hazard, and recognize the
consequences.
SHOCK HAZARD
Labels may be on or inside the equipment, for example, a drive or
motor, to alert people that dangerous voltage may be present.
BURN HAZARD
Labels may be on or inside the equipment, for example, a drive or
motor, to alert people that surfaces may reach dangerous temperatures.
Publication 2093-IN004A-EN-P - December 2006
Important User Information
Solid state equipment has operational characteristics differing from those of electromechanical equipment.
Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (publication SGI-1.1
available from your local Rockwell Automation sales office or online at http://literature.rockwellautomation.com)
describes some important differences between solid state equipment and hard-wired electromechanical devices.
Because of this difference, and also because of the wide variety of uses for solid state equipment, all persons
responsible for applying this equipment must satisfy themselves that each intended application of this
equipment is acceptable.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages
resulting from the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many
variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume
responsibility or liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits,
equipment, or software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell
Automation, Inc., is prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
WARNING Identifies information about practices or circumstances that can cause
an explosion in a hazardous environment, which may lead to personal
injury or death, property damage, or economic loss.
IMPORTANT Identifies information that is critical for successful application and
understanding of the product.
ATTENTION Identifies information about practices or circumstances that can lead to
personal injury or death, property damage, or economic loss. Attentions
help you to identify a hazard, avoid a hazard, and recognize the
consequences.
SHOCK HAZARD
Labels may be on or inside the equipment, for example, a drive or
motor, to alert people that dangerous voltage may be present.
BURN HAZARD
Labels may be on or inside the equipment, for example, a drive or
motor, to alert people that surfaces may reach dangerous temperatures.
Kinetix 2000 Power Rail 3
Publication 2093-IN004A-EN-P - December 2006
Before You Begin
Remove all packing material, wedges, and braces from within and around the components.
After unpacking, check the item name-plate catalog number against the purchase order.
Kinetix 2000 Power Rail Box Contents
Dimensions
Mounting dimensions for the Kinetix 2000 power rail are shown in the figure and table below.
Kinetix 2000 Power Rail Approximate Dimensions
Drive Component Ships With
Power Rail • One braided 100 mm (3.9 in.) ground strap
• This manual, Installation Instructions, publication 2093-IN004.
IMPORTANT To improve the bond between the power rail and subpanel, construct your
subpanel out of zinc plated (paint-free) steel.
C 32.66
(1.29)
A
B
45
(1.77)
167.5
(6.59)
76.0
(2.99)
15.1
(0.59)
M4 Mounting Screws
2093-PRS8S
Dimensions are in millimeters (inches).
Publication 2093-IN004A-EN-P - December 2006
Before You Begin
Remove all packing material, wedges, and braces from within and around the components.
After unpacking, check the item name-plate catalog number against the purchase order.
Kinetix 2000 Power Rail Box Contents
Dimensions
Mounting dimensions for the Kinetix 2000 power rail are shown in the figure and table below.
Kinetix 2000 Power Rail Approximate Dimensions
Drive Component Ships With
Power Rail • One braided 100 mm (3.9 in.) ground strap
• This manual, Installation Instructions, publication 2093-IN004.
IMPORTANT To improve the bond between the power rail and subpanel, construct your
subpanel out of zinc plated (paint-free) steel.
C 32.66
(1.29)
A
B
45
(1.77)
167.5
(6.59)
76.0
(2.99)
15.1
(0.59)
M4 Mounting Screws
2093-PRS8S
Dimensions are in millimeters (inches).
4 Kinetix 2000 Power Rail
Publication 2093-IN004A-EN-P - December 2006
Kinetix 2000 Power Rail Dimensions
Mount the Power Rail
The Kinetix 2000 power rail comes in several lengths. Power rails will support one integrated
axis module, additional axis modules, and a shunt module (catalog numbers 2093-AC05-MPx,
2093-AMPx, 2093-AM0x, and 2093-ASP06). Additional open slots must have a slot filler
module (2093-PRF) installed to provide continuity for control signals and system power.
Follow these steps to mount a Kinetix 2000 power rail.
1. Lay out the position for your power rail in the enclosure.
For panel layout recommendations, refer to the Kinetix 2000 Multi-axis Servo Drive
User Manual, publication 2093-UM001. Mounting hole dimensions are provided in
the figure and table.
2. Attach the power rail to the cabinet.
The recommended mounting hardware is M4 metric bolts.
Catalog
Number Power Rail
Axis
Dimension, Approx.
A
mm (in.)
B
mm (in.)
C
mm (in.)
2093-PRS1 1 90.0 (3.54) N/A N/A
2093-PRS2 2 130.0 (5.12) 40.0 (1.58) N/A
2093-PRS3 3 170.0 (6.69) 80.0 (3.15) N/A
2093-PRS4 4 210.0 (8.27) 120.0 (4.72) N/A
2093-PRS5 5 250.0 (9.84) 160.0 (6.30) N/A
2093-PRS7 7 330.0 (12.99) 240.0 (9.45) 120.0 (4.72)
2093-PRS8S 8 410.0 (16.14) 320.0 (12,60) 160.0 (6.30)
ATTENTION These procedures assume you have prepared your panel and understand
how to bond your system.
Refer to the Kinetix 2000 Multi-axis Servo Drive User Manual,
publication 2093-UM001, for detailed instructions on how to ground and
bond your power rail.
Publication 2093-IN004A-EN-P - December 2006
Kinetix 2000 Power Rail Dimensions
Mount the Power Rail
The Kinetix 2000 power rail comes in several lengths. Power rails will support one integrated
axis module, additional axis modules, and a shunt module (catalog numbers 2093-AC05-MPx,
2093-AMPx, 2093-AM0x, and 2093-ASP06). Additional open slots must have a slot filler
module (2093-PRF) installed to provide continuity for control signals and system power.
Follow these steps to mount a Kinetix 2000 power rail.
1. Lay out the position for your power rail in the enclosure.
For panel layout recommendations, refer to the Kinetix 2000 Multi-axis Servo Drive
User Manual, publication 2093-UM001. Mounting hole dimensions are provided in
the figure and table.
2. Attach the power rail to the cabinet.
The recommended mounting hardware is M4 metric bolts.
Catalog
Number Power Rail
Axis
Dimension, Approx.
A
mm (in.)
B
mm (in.)
C
mm (in.)
2093-PRS1 1 90.0 (3.54) N/A N/A
2093-PRS2 2 130.0 (5.12) 40.0 (1.58) N/A
2093-PRS3 3 170.0 (6.69) 80.0 (3.15) N/A
2093-PRS4 4 210.0 (8.27) 120.0 (4.72) N/A
2093-PRS5 5 250.0 (9.84) 160.0 (6.30) N/A
2093-PRS7 7 330.0 (12.99) 240.0 (9.45) 120.0 (4.72)
2093-PRS8S 8 410.0 (16.14) 320.0 (12,60) 160.0 (6.30)
ATTENTION These procedures assume you have prepared your panel and understand
how to bond your system.
Refer to the Kinetix 2000 Multi-axis Servo Drive User Manual,
publication 2093-UM001, for detailed instructions on how to ground and
bond your power rail.
5
6
7
8
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Key Features
- Power and control signal distribution
- Common mounting for modules
- Supports 1-8 axes
- Integrated axis module support
- Shunt module compatibility
- Slot filler module compatibility
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Frequently Answers and Questions
What is a power rail?
A power rail is a component that distributes power and control signals to other parts of a system, such as servo motors or other devices in a motion system.
How many axes can the Kinetix 2000 Power Rail support?
The Kinetix 2000 Power Rail can support one to eight axes.
Where can I find information on grounding and bonding the power rail?
The Kinetix 2000 Multi-axis Servo Drive User Manual (publication 2093-UM001) provides detailed instructions on how to ground and bond your power rail.
What are the recommended mounting hardware for the Kinetix 2000 Power Rail?
The recommended mounting hardware is M4 metric bolts.
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