Allen-Bradley 160 Chassis Mount Series A Installation Instructions
Allen-Bradley 160 Chassis Mount Series A is a component specifically designed for mounting Bulletin 160 controllers within user-supplied enclosures. It ensures proper positioning and heat sink extension for optimal performance. This installation accessory is crucial for achieving Type 4/4X/12 (IP66) protection, ensuring safe and reliable operation. The chassis mount provides a secure and robust solution, compatible with various Bulletin 160 controller models.
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BULLETIN 160 CHASSIS MOUNT
0.37 – 2.2 kW (1/2 – 3 HP)
ATTENTION: To guard against electrical shock, disconnect from power source before installing or
servicing. The Bulletin 160 Chassis Mount is an open style (IP20) device.
Installation
116
(4.56)
130
(5.118)
7
(0.275)
16
(0.630)
7.5
(0.295)
5.5
(0.217) (6 HOLES)
180
(7.087)
THIS DRAWING IS NOT TO SCALE
IMPORTANT: This instruction sheet contains information for the installation of the Bulletin 160 Chassis
Mount. The User Manual for the Bulletin 160 SSC Variable Speed Controller (Series B) should be used as a
supplement to this sheet.
Review the General Precautions section on page 1–1, inside front cover, and other ATTENTION statements
throughout the User Manual prior to installation of the controller.
98
(3.858)
97.5
(3.838)
195
(7.677)
∅
mm
(in)
Cut–out and Mounting Detail For Customer Panel
Centerline of
heat sink
49
(1.929)
0.37 – 2.2 kW (1/2 – 3 HP)
ATTENTION: To guard against electrical shock, disconnect from power source before installing or
servicing. The Bulletin 160 Chassis Mount is an open style (IP20) device.
Installation
116
(4.56)
130
(5.118)
7
(0.275)
16
(0.630)
7.5
(0.295)
5.5
(0.217) (6 HOLES)
180
(7.087)
THIS DRAWING IS NOT TO SCALE
IMPORTANT: This instruction sheet contains information for the installation of the Bulletin 160 Chassis
Mount. The User Manual for the Bulletin 160 SSC Variable Speed Controller (Series B) should be used as a
supplement to this sheet.
Review the General Precautions section on page 1–1, inside front cover, and other ATTENTION statements
throughout the User Manual prior to installation of the controller.
98
(3.858)
97.5
(3.838)
195
(7.677)
∅
mm
(in)
Cut–out and Mounting Detail For Customer Panel
Centerline of
heat sink
49
(1.929)
CUSTOMER
PANEL
TOP
GROUND (PROTECTIVE EARTH)
MOUNTING HOLES INTENDED TO SUPPORT WEIGHT
OF ALLEN–BRADLEY ENCLOSED CONTROLLERS ONLY.
SPACER
GASKET
CUSTOMER
PANEL#10–32 x .63 inch
HEATSINK
SEALING SCREW
Thickness: 3.2 mm
4.1 mm (0.16 in)
1.5 mm (0.06 in)
MAX.
MIN.
(0.125 in)
OUTSIDE
INSIDE
TORQUE TO 1.35 N–m
(12 lb–in)
ITEM
A
B
8
8
DESCRIPTION REQUIRED TO
0.125” SPACER
#10–32
6
6
INSTALLQTY.
SEALING
SCREW
B
A
PANEL
TOP
GROUND (PROTECTIVE EARTH)
MOUNTING HOLES INTENDED TO SUPPORT WEIGHT
OF ALLEN–BRADLEY ENCLOSED CONTROLLERS ONLY.
SPACER
GASKET
CUSTOMER
PANEL#10–32 x .63 inch
HEATSINK
SEALING SCREW
Thickness: 3.2 mm
4.1 mm (0.16 in)
1.5 mm (0.06 in)
MAX.
MIN.
(0.125 in)
OUTSIDE
INSIDE
TORQUE TO 1.35 N–m
(12 lb–in)
ITEM
A
B
8
8
DESCRIPTION REQUIRED TO
0.125” SPACER
#10–32
6
6
INSTALLQTY.
SEALING
SCREW
B
A
INTERNAL ENCLOSURE AMBIENT:
EXTERNAL HEAT SINK AMBIENT:
CONTROLLER CONTROL
160S–AA02P
160S–AA03P
160S–AA04P
160S–AA08P
160–AA02P
160–AA03P
160–AA04P
160–AA08P
160–AA12P
160–BA01P
160–BA02P
160–BA03P
160–BA04P
160–BA06P
7
10
12
15
4
5
10
15
20
4
5
8
15
20
TYPE (WATTS)
W
175 / (6.890)
175 / (6.890)
175 / (6.890)
175 / (6.890)
175 / (6.890)
175 / (6.890)
175 / (6.890)
175 / (6.890)
244 / (9.606)
175 / (6.890)
175 / (6.890)
175 / (6.890)
175 / (6.890)
244 / (9.606)
mm / (inch)
D
mm / (inch)
54.7 / (2.152)
54.7 / (2.152)
54.7 / (2.152)
54.7 / (2.152)
54.7 / (2.152)
54.7 / (2.152)
54.7 / (2.152)
54.7 / (2.152)
63.2 / (2.487)
54.7 / (2.152)
54.7 / (2.152)
54.7 / (2.152)
54.7 / (2.152)
63.2 / (2.487)
A
mm / (inch)
145 / (5.709)
145 / (5.709)
145 / (5.709)
145 / (5.709)
145 / (5.709)
145 / (5.709)
145 / (5.709)
145 / (5.709)
214 / (8.424)
145 / (5.709)
145 / (5.709)
145 / (5.709)
145 / (5.709)
214 / (8.424)
TOTAL
20
25
40
70
20
25
40
70
105
25
30
40
65
80
(WATTS)
HEAT SINK
(WATTS)
13
15
28
55
16
20
30
55
85
21
25
32
50
60
WEIGHT
kg / (lbs)
2.2 / (4.78)
2.2 / (4.78)
2.2 / (4.78)
2.2 / (4.78)
2.2 / (4.78)
2.2 / (4.78)
2.2 / (4.78)
2.2 / (4.78)
3.1 / (6.94)
2.2 / (4.78)
2.2 / (4.78)
2.2 / (4.78)
2.2 / (4.78)
3.1 / (6.94)
IMPORTANT: Bulletin 160 controllers installed in user supplied enclosures are mounted to
allow the heat sink to extend outside the enclosure. Use the information below in combination
with the enclosure manufacturer’s guidelines for sizing. The heat sink is designed to meet
Type 4/4X/12 (IP66) requirements.
Clearances: There must be a minimum of 12.5 mm (0.5 in) around all sides of the control
module, 100 mm (4 in) on the top and bottom of the heat sink, and 50 mm (2 in) on the sides
of the heat sink.
Controller Dimensions
and Specifications
0–50C
0–40C
108 mm (4.268 in) with DeviceNet accessory.
Capacitor modules are provided with this model and mount separately.
LENGTH
210
(8.268 in)
CUSTOMER
PANEL
MODULE
A
WIDTH (W)
80 mm
(3.153 in) DEPTH (D)
(max. heat sink temperature = 90C)
EXTERNAL HEAT SINK AMBIENT:
CONTROLLER CONTROL
160S–AA02P
160S–AA03P
160S–AA04P
160S–AA08P
160–AA02P
160–AA03P
160–AA04P
160–AA08P
160–AA12P
160–BA01P
160–BA02P
160–BA03P
160–BA04P
160–BA06P
7
10
12
15
4
5
10
15
20
4
5
8
15
20
TYPE (WATTS)
W
175 / (6.890)
175 / (6.890)
175 / (6.890)
175 / (6.890)
175 / (6.890)
175 / (6.890)
175 / (6.890)
175 / (6.890)
244 / (9.606)
175 / (6.890)
175 / (6.890)
175 / (6.890)
175 / (6.890)
244 / (9.606)
mm / (inch)
D
mm / (inch)
54.7 / (2.152)
54.7 / (2.152)
54.7 / (2.152)
54.7 / (2.152)
54.7 / (2.152)
54.7 / (2.152)
54.7 / (2.152)
54.7 / (2.152)
63.2 / (2.487)
54.7 / (2.152)
54.7 / (2.152)
54.7 / (2.152)
54.7 / (2.152)
63.2 / (2.487)
A
mm / (inch)
145 / (5.709)
145 / (5.709)
145 / (5.709)
145 / (5.709)
145 / (5.709)
145 / (5.709)
145 / (5.709)
145 / (5.709)
214 / (8.424)
145 / (5.709)
145 / (5.709)
145 / (5.709)
145 / (5.709)
214 / (8.424)
TOTAL
20
25
40
70
20
25
40
70
105
25
30
40
65
80
(WATTS)
HEAT SINK
(WATTS)
13
15
28
55
16
20
30
55
85
21
25
32
50
60
WEIGHT
kg / (lbs)
2.2 / (4.78)
2.2 / (4.78)
2.2 / (4.78)
2.2 / (4.78)
2.2 / (4.78)
2.2 / (4.78)
2.2 / (4.78)
2.2 / (4.78)
3.1 / (6.94)
2.2 / (4.78)
2.2 / (4.78)
2.2 / (4.78)
2.2 / (4.78)
3.1 / (6.94)
IMPORTANT: Bulletin 160 controllers installed in user supplied enclosures are mounted to
allow the heat sink to extend outside the enclosure. Use the information below in combination
with the enclosure manufacturer’s guidelines for sizing. The heat sink is designed to meet
Type 4/4X/12 (IP66) requirements.
Clearances: There must be a minimum of 12.5 mm (0.5 in) around all sides of the control
module, 100 mm (4 in) on the top and bottom of the heat sink, and 50 mm (2 in) on the sides
of the heat sink.
Controller Dimensions
and Specifications
0–50C
0–40C
108 mm (4.268 in) with DeviceNet accessory.
Capacitor modules are provided with this model and mount separately.
LENGTH
210
(8.268 in)
CUSTOMER
PANEL
MODULE
A
WIDTH (W)
80 mm
(3.153 in) DEPTH (D)
(max. heat sink temperature = 90C)
40055–175–01(01)
Printed in U.S.A.
Printed in U.S.A.
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Key Features
- Mounts Bulletin 160 controllers
- Enclosed controller installation
- Heat sink extension
- Type 4/4X/12 (IP66) protection
Related manuals
Frequently Answers and Questions
What types of Bulletin 160 controllers are compatible with the Allen-Bradley 160 Chassis Mount Series A?
The 160 Chassis Mount Series A is compatible with various Bulletin 160 controller models. Refer to the instruction manual for specific compatibility details and model listings.
What are the minimum clearance requirements for installing the Bulletin 160 controller with the chassis mount?
There must be a minimum of 12.5 mm (0.5 in) around all sides of the control module, 100 mm (4 in) on the top and bottom of the heat sink, and 50 mm (2 in) on the sides of the heat sink.
What type of protection rating does the chassis mount and heat sink provide?
The heat sink is designed to meet Type 4/4X/12 (IP66) requirements, ensuring protection against ingress of water and dust.
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