Miller M5SB Installation Instruction

Miller M5SB Installation Instruction

Miller M5SB is a direct vent (sealed combustion), downflow oil furnace designed for manufactured and recreational homes. It's compatible with R410A and A2L refrigerants, allowing for optional air conditioning integration. The M5SB offers a range of features for efficient heating, including a multi-speed blower assembly and adjustable temperature rise settings. It is also equipped with safety features like a carbon monoxide detector and a built-in A2L sensor for safe operation.

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M5SB Oil Furnace - R410A and A2L Compatible
Downflow, Direct Vent (Sealed Combustion) Forced Air Oil Furnaces

For installation in:

Manufactured Homes

Recreational Vehicles, Park Models, & Manufactured Buildings

Modular Homes / Buildings

INSTALLATION INSTRUCTIONS

WARNING
CAUTION
FIRE OR EXPLOSION HAZARD

Failure to follow safety warnings exactly could

result in serious injury or property damage.

Installation and service must be performed

by a qualified installer, service agency or the

gas supplier.

Do not store or use gasoline or other

flammable vapors and liquids in the vicinity

of this or any other appliance.

WHAT TO DO IF YOU SMELL GAS

Do not try to light any appliance.

Do not touch any electrical switch; do not

use any phone in your building.

Leave the building immediately.

Immediately call your gas supplier from a

neighbors phone. Follow the gas suppliers

instructions.

If you cannot reach your gas supplier, call

the fire department.

HUD Manufactured Home Construction and

Safety Standards (3280.714) prohibit the use

of noncertified air conditioning or heat pump

equipment with this furnace. It is strongly

recommended that manufactured housing

air conditioning components from the

manufacturer be selected to provide a matched

system specifically designed to meet these

requirements.

The cutting, splicing or modifying of any

internal electrical wiring may void product

warranties and create a hazardous condition.

Failure to comply with these standards could

also provide inadequate heating or cooling

performance and cause structural damage to

a manufactured home.

Please contact your local distributor for help.

A directory of factory authorized servicers is

located in the furnace homeowner packet.

Reference: HUD Manufactured Home

Construction and Safety Standards 3280.714.

DO NOT DESTROY. PLEASE READ CAREFULLY & KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.
2
TABLE OF CONTENTS

IMPORTANT SAFETY INFORMATION
..................... 3
REQUIREMENTS & CODES
..................................... 3
GENERAL INFORMATION
........................................ 4
Minimum Clearances
............................................... 4
Applications
............................................................. 4
Unit Location
............................................................ 6
A2L Coil
................................................................... 6
C85 Loose Coils
.................................................... 6
Coils from other Manufacturers
............................. 6
CIRCULATING AIR REQUIREMENTS
...................... 6
Return Air
................................................................. 6
Supply Air
................................................................ 7
FURNACE INSTALLATION
....................................... 7
General Information
................................................. 7
Locating & Cutting Duct Openings
........................... 7
Standard Duct Connector Installation
...................... 8
Alternate Attachment Method
................................ 8
Round Duct Connector Installation
.......................... 8
Installing the Furnace
.............................................. 8
ROOF JACK INSTALLATION
................................... 10
Roof Jack Selection
................................................. 10
Locating & Cutting Roof / Ceiling Openings
............ 10
Installing The Roof Jack
.......................................... 10
ELECTRICAL INFORMATION
.................................. 13
Line Voltage Wiring
.................................................. 13
Connecting Power Supply Wires
........................... 13
Low Voltage Wiring
.................................................. 13
Connecting Thermostat Wires
............................... 13
Verifying Anticipator Setting
.................................. 14
Grounding
................................................................ 14
FUEL SUPPLY & PIPING
.......................................... 15
Flue Gas Sampling
.................................................. 15
Oil Tank & Piping Installation
................................... 15
One-Line System
.................................................. 15
Two-Line System
................................................... 15
Fuel line Hook-Up
.................................................... 15
Fuel Line Bleeding
................................................... 16
Priming the furnace
.................................................. 16
Fuel Oil Type
........................................................... 16
STARTUP & ADJUSTMENTS
................................... 16
Operating Instructions
.............................................. 16
How to Shut Off Oil Gun Models
........................... 16
Verifying & Adjusting Temperature Rise
.................. 16
Burner Adjustments
................................................. 17
Combustion Air
........................................................ 17
Electrode Setting
..................................................... 17
Switching Ignition Control between Interrupted

and Intermittent Duty
............................................... 17
OPERATING SEQUENCE
......................................... 18
TROUBLESHOOTING
............................................... 18
FURNACE CONTROLS & FUNCTIONS
................... 19
MAINTENANCE
......................................................... 19
Installer Information
................................................. 19
Additional Oil Furnace Maintenance
........................ 19
OPTIONAL ACCESSORIES
...................................... 20
Optional Add-On Air Conditioning
............................ 20
FIGURES & TABLES
................................................. 21
Table 10. M5 Furnace Specifications and

Factory Settings
.................................... 21
Table 11. A/C Blower Speed Selection Chart
....... 21
Figure 32. M5S Wiring Diagram (A/C Ready)
....... 22
INSTALLATION CHECKLIST
.................................... 24
MODEL IDENTIFICATION

Door Color

W - White

Application

M-Manufactured Home

Furnace Series

Fuel, Type of Combustion

S-Oil, Direct Vent, Gun Burner

Comfort Model

B - A/C Ready, 3 Ton

C - A/C Ready, 4 Ton

R410A and A2L (R454B)

indoor coil compatible

M
5 S B - B 066 A - B W 1
Cabinet Dimensions

A - 56" x 19-3/4" x 23-3/4”

B - w/Coil Cavity, 76" x 19-3/4" x 23-3/4"

Electrical Code

A - 1PH, 60 Hz, 115 VAC

Heating Capacity

Input MBH

Revision
3
IMPORTANT SAFETY INFORMATION

Safety markings are used frequently throughout this

manual to designate a degree or level of seriousness and

should not be ignored.
WARNING indicates a potentially
hazardous situation that if not avoided, could result in

personal injury or death.
CAUTION indicates a potentially
hazardous situation that if not avoided, may result in minor

or moderate injury or property damage.

WARNING:

The safety information listed below must be

followed during the installation, service, and

operation of this furnace. Failure to follow safety

recommendations could result in possible

damage to the equipment, serious personal

injury or death.

WARNING:

Do not install this furnace if any part has been

submerged under water. A flood damaged furnace

is extremely dangerous. Attempts to use the

furnace may result in fire or explosion. A qualified

service agency should be contacted to inspect the

furnace and to replace any electrical or control

system parts that have been wet or under water.

CAUTION:

Operating gas furnaces in construction

environments can cause a variety of problems

within the furnace and may significantly

reduce the life or the performance of the

furnace. Therefore operating the furnace during

construction is not permitted and will void the

warranty.

REQUIREMENTS & CODES

This furnace must be installed in accordance with

these instructions, all applicable local building codes

and the current revision of the National Fuel Gas Code

(NFPA54/ANSI Z223.1) or the Natural Gas and Propane

Installation Code, CAN/CSA B149.1.

Use only with type of gas approved for this furnace.

Refer to the furnace rating plate.

Install this furnace in accordance to the minimum

clearances to combustible materials listed in
Table 1,
(page
5).
Provide adequate combustion and ventilation air to the

furnace space as specified on
page 6 and page 17.
Do not block or obstruct air openings on the furnace,

air openings to the area where the furnace is installed,

or the space around the furnace.

Combustion products must be discharged outdoors.

Connect this furnace to an approved vent system, as

specified on
page 10.
This furnace is designed to operate with a maximum

external pressure rise of 0.5 inches of water column.

NOTE 1:
The static pressure measurement should not
include the coil (if applicable). Consult
Table 10, (page
21
) and the rating plate for the proper circulating air
flow and temperature rise.

NOTE 2:
It is important that the duct system be designed
to handle the desired flow rate and external pressure

rise. An improperly designed duct system can result in

nuisance shutdowns, and comfort or noise issues.

When supply ducts carry air circulated by the furnace

to areas outside the space containing the furnace, the

return air shall also be handled through the front door

of the furnace. Make sure there is sufficient return air

through the door. See return air connections
page 7.
Additional information listed below is for reference

purposes only and does not necessarily have jurisdiction

over local or state codes. Always consult with local

authorities before installing any gas appliance.

Combustion & Ventilation Air

US: National Fuel Gas Code (NFGC), Air for Combustion and

Ventilation

CANADA: Natural Gas and Propane Installation Codes

(NSCNGPIC), Venting Systems and Air Supply for Appliances

Duct Systems

US and CANADA: Air Conditioning Contractors Association

(ACCA) Manual D, Sheet Metal and Air Conditioning

Contractors National Association (SMACNA), or American

Society of Heating, Refrigeration, and Air Conditioning

Engineers (ASHRAE) Fundamentals Handbook

Electrical Connections

US: National Electrical Code (NEC) ANSI/NFPA 70

CANADA: Canadian Electrical Code CSA C22.1

Gas Piping & Gas Pipe Pressure Testing

US: NFGC and National Plumbing Codes

CANADA: NSCNGPIC

General Installation

US: Current edition of the NFGC and the NFPA 90B. For

copies, contact the National Fire Protection Association Inc.,

Batterymarch Park, Quincy, MA 02269; or American Gas

Association, 400 N. Capitol, N.W., Washington DC 20001 or

www.NFPA.org

CANADA: NSCNGPIC. For a copy, contact Standard Sales,

CSA International, 178 Rexdale Boulevard, Etobicoke

(Toronto), Ontario, M9W 1R3 Canada

Safety

US: (NFGC) NFPA 54–1999/ANSI Z223.1 and the Installation

Standards, Warm Air Heating and Air Conditioning Systems

ANSI/NFPA 90B.

Federal Manufactured Home Constructions & Safety Standard

(H.U.D. Title 24, Part 3280.707[a][2])

The Standard for Manufactured Home Installations

(Manufactured Home Sites, Communities, and Set-Ups) ANSI

A225.1 and/or CAN/CSA-2240 MH Series).

American National Standard (ANSI-119.2/NFPA-501C) for

all recreational vehicle installations.

CANADA: CAN/CSA-B149.1 and .2–M00 National Standard

of Canada. (NSCNGPIC)
4
The Commonwealth of Massachusetts requires

compliance with regulation 248 CMR 4.00 and 5.00 for

installation of through – the – wall vented gas appliances

as follows:

1. For direct-vent appliances, mechanical-vent heating

appliances or domestic hot water equipment, where the

bottom of the vent terminal and the air intake is installed

below four feet above grade the following requirements

must be satisfied:

a.) A carbon monoxide (CO) detector and alarm shall be

placed on each floor level where there are bedrooms.

The detector shall comply with NFPA 720 (2005

Edition) and be mounted in the living area outside

the bedroom(s).

b.) A (CO) detector shall be located in the room that

houses the appliance or equipment and shall:

Be powered by the same electrical circuit as the

appliance or equipment. Only one service switch shall

power the appliance and the (CO) detector;

Have battery back-up power;

Meet ANSI/UL 2034 Standards and comply with

NFPA 720 (2005 Edition); and Approved and listed

by a Nationally Recognized Testing Laboratory as

recognized under 527 CMR.

c.) A Product-approved vent terminal must be used, and

if applicable, a product-approved air intake must be

used. Installation shall be in strict compliance with the

manufacturer’s instructions. A copy of the installation

instructions shall remain with the appliance or

equipment at the completion of the installation.

d.) A metal or plastic identification plate shall be mounted

at the exterior of the building, 4 feet directly above

the location of vent terminal. The plate shall be of

sufficient size, easily read from a distance of eight

feet away, and read “Gas Vent Directly Below”.

2. For direct-vent appliances, mechanical vent heating

appliances or domestic hot water equipment where the

bottom of the vent terminal and the air intake is installed

above four feet above grade the following requirements

must be satisfied:

a.) A (CO) detector and alarm shall be placed on each

floor level where there are bedrooms. The detector

shall comply with NFPA 720 (2005 Edition) and be

mounted in the living area outside the bedroom(s).

b.) The (CO) detector shall:

Be located in the room that houses the appliance or

equipment;

Be hard-wired, battery powered or both.

Shall comply with NFPA 720 (2005 Edition).

c.) A product-approved vent terminal must be used, and

if applicable, a product-approved air intake must be

used. Installation shall be in strict compliance with the

manufacturer’s instructions. A copy of the installation

instructions shall remain with the appliance or

equipment at the completion of the installation.

GENERAL INFORMATION

CAUTION:

Do Not alter or modify this furnace or any of

its components.

Never attempt to repair damaged or inoperable

components. This may cause unsafe operation,

explosion, fire and/or asphyxiation.

If furnace malfunctions or does not operate

properly, contact a qualified service agency

or gas utility for assistance.

Minimum Clearances

This heating appliance must be installed with clearances

not less than the minimums listed in
Table 1, (page 5).
This furnace must be installed with ample clearance for

easy access to the air filter, blower assembly, burner

assembly, controls, and vent connections. See
Figure 1,
Figure 2
, and Figure 3 (page 5).
The dimensions of the room or alcove must be able to

accommodate the overall size of the furnace and the

installation clearances listed in
Table 1 and in Figure 4
(page
5).
Alcove installations: minimum 18” clearance at front

of furnace shall be provided for future servicing. A

removable access panel should be installed between

top of the furnace door frame and the ceiling.

Closet installations must use a louvered door having

a minimum free area of 235 in
2 when located 6” from
furnace or 390 in
2 for 5 ton ready M5 furnaces. For
special clearance between 1” - 6”, requirements are a

louvered door with a minimum of 250 in
2 free area, with
the openings in the closet door in line with the louvered

openings in the furnace door. A fully louvered closet

door may be used. See Circulating Air Requirements

section (
page 6).
The furnace must be kept free and clear of insulating

material. Examine the furnace area when the furnace is

installed or when insulation is added. Insulating material

may be combustible.

Applications

M5 Series oil furnaces are listed as direct vent

(sealed combustion), downflow heating appliances for

manufactured (mobile) homes and recreational vehicles.

The furnace must be located so that venting can be

properly achieved.

Air conditioning may be added to structures with M5 series

furnaces using air conditioning or conventional units.

This instruction manual includes special requirements

for incorporation of air conditioning equipment to the M5

series furnaces. See
Table 11, (page 21).
Multi-speed blower assemblies shown in
Table 2, (page
5
), have been certified for field installation in M5
series furnaces.
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Key Features

  • Direct vent (sealed combustion)
  • Downflow design
  • Oil furnace
  • R410A & A2L compatible
  • Optional A/C integration
  • Multi-speed blower
  • Adjustable temperature rise
  • CO detector
  • A2L sensor

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Frequently Answers and Questions

What types of homes is the M5SB furnace suitable for?
The M5SB is designed for manufactured homes, recreational vehicles, park models, and manufactured buildings. It can also be used in modular homes and buildings.
How does the M5SB ensure safe operation with A2L refrigerants?
The M5SB is equipped with an A2L sensor on the coil, helping to mitigate refrigerant leaks and ensuring safe operation.
Can I add air conditioning to a system with the M5SB furnace?
Yes, the M5SB is A/C ready and can be integrated with air conditioning systems. Refer to the manual for specific instructions and compatible models.

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