Hytrol BZE24EZ, BZIE24EZ, & BZDE24EZ Owner's Manual

Below you will find brief information for Conveyor BZE24EZ, Conveyor BZIE24EZ, Conveyor BZDE24EZ. This manual guides you through installation, operation, and maintenance, including safety precautions and a parts list with highlighted recommended spares. It covers setup, electrical connections, troubleshooting, and lubrication. Ensure safe operation by following instructions.

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Hytrol BZE24EZ, BZIE24EZ, BZDE24EZ Manual | Manualzz

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Installation
and
Maintenance
Manual
with Safety Information
and Parts List
RECOMMENDED SPARE PARTS HIGHLIGHTED IN GRAY
Manual
de Instalación
y
Mantenimiento
con Información sobre Seguridad
y Lista de Refacciones
LAS REFACCIONES RECOMENDADAS SE RESALTAN EN GRIS
IMPORTANT!
DO NOT DESTROY
¡IMPORTANTE!
NO DESTRUIR
HYTROL | Jonesboro, Arkansas
Copyright © 1947–2019 Hytrol. All rights reserved.
Effective June 2019
Bulletin #733
Model BZE24EZ, BZIE24EZ,
& BZDE24EZ
DWG NO
Department
HYTROL
JONESBORO, ARKANSAS
CONVEYOR CO., INC.
HYTROL
DATE
MODELS
STANDARD TOLERANCES
UNLESS OTHERWISE SPECIFIED
FRACTIONS ±1/64
DECIMALS ±.005
ANGLES ±1°
C
BZCOVERa
THIS DRAWING CONTAINS CONFIDENTIAL
DESIGNS AND INFORMATION WHICH ARE
THE PROPERTY OF HYTROL CONVEYOR
COMPANY INC. THIS DRAWING AND THE
INFORMATION CONTAINED HEREIN MAY NOT
BE DISCLOSED OR DUPLICATED IN WHOLE
OR PART, UTILIZED IN ANY OTHER WORK, OR
USED FOR MANUFACTURE OF DESIGNS
WITHOUT THE PRIOR WRITTEN PERMISSION
OF HYTROL CONVEYOR COMPANY INC.
DRAWN BY Seth Whitmire DATE 5/20/2019
REVISION 1
INTRODUCTION
This manual provides guidelines and procedures for installing,
operating, and maintaining your conveyor. A complete parts list
is provided with recommended spare parts highlighted in gray.
Important safety information is also provided throughout the manual.
For safety to personnel and for proper operation of your conveyor, it
is recommended that you read and follow the instructions provided
in this manual.
• Receiving and Uncrating
1. Check the number of items received against the bill of lading.
2. Examine condition of equipment to determine if any damag
occurred during shipment.
3. Move all crates to area of installation.
4. Remove crating and check for optional equipment that may be
fastened to the conveyor. Make sure these parts (or any foreign
pieces) are removed.
NOTE: If damage has occurred or freight is missing,
Contact your Hytrol Integration Partner.
• How to Order Replacement Parts
Included in this manual are parts drawings with complete replacement
parts lists. Minor fasteners, such as nuts and bolts, are not
included.
When ordering replacement parts:
1. Contact Dealer from whom conveyor was purchased or neares
HYTROL Integration Partner.
2. Give Conveyor Model Number and Serial Number or HYTROL
Factory Order Number.
3. Give Part Number and complete description from Parts List.
4. Give type of drive. Example—8" End Drive, 8" Center Drive, etc.
5. If you are in a breakdown situation, tell us.
HYTROL Serial Number
(Located near Drive on Powered Models).
TABLE OF CONTENTS
INTRODUCTION
Receiving and Uncrating . . . . . . . . . . . . . . . . . . . .2
How to Order Replacement Parts . . . . . . . . . . . . .2
SAFETY INFORMATION
Installation Safety Precautions . . . . . . . . . . . . . . .3
Operation Safety Precautions . . . . . . . . . . . . . . . .3
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
INSTALLATION
Support Installation . . . . . . . . . . . . . . . . . . . . . . . .4
Ceiling Hanger Installation . . . . . . . . . . . . . . . . . .4
Conveyor Set-Up . . . . . . . . . . . . . . . . . . . . . . . . . .4
Electrical Equipment . . . . . . . . . . . . . . . . . . . . . . .4
Racked Sections . . . . . . . . . . . . . . . . . . . . . . . . . .5
OPERATION
Conveyor Start-Up. . . . . . . . . . . . . . . . . . . . . . . . .5
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Sequence of Operation . . . . . . . . . . . . . . . . . . . . .5
MAINTENANCE
IOP (EZLogic) . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Power Suppy Unit for Motor . . . . . . . . . . . . . . . . .6
Maintenance Checklist . . . . . . . . . . . . . back cover
5 AMP Power Supply Wiring Diagram . . . . . . . . .7
20 AMP Power Supply Wiring Diagram . . . . . . . .8
40 AMP Power Supply Wiring Diagram . . . . . . . .9
SPECIFICATIONS
E24 Motor Card Requirements . . . . . . . . . . . . . .10
BZE24EZ Connections . . . . . . . . . . . . . . . . . . . .10
The Motor Control Board. . . . . . . . . . . . . . . .11, 12
MAINTENANCE
Trouble Shooting BZE24EZ . . . . . . . . . . . . . . . .12
REPLACEMENT PARTS
BZE24EZ Final Assembly . . . . . . . . . . . . . . . . . .13
BZE24EZ Discharge Section Assembly . . . . . . .14
BZE24EZ Infeed/Intermediate Section Assembly
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
BZE24EZ Accumulation Kit & Parts List . . . . . . .16
BZE24EZ Reflector Kit & Parts List. . . . . . . . . . .16
Spanish Version . . . . . . . . . . . . . . . . . . 18
Jonesboro, Arkansas
Serial # 615415
Model
QR Code
YEAR

2
SAFETY INFORMATION
• Installation
GUARDS AND GUARDING
Interfacing of Equipment. When two or more pieces of equipment are
interfaced, special attention shall be given to the interfaced area to
insure the presence of adequate guarding and safety devices.
Guarding Exceptions. Whenever conditions prevail that would require
guarding under these standards, but such guarding would render the
conveyor unusable, prominent warning means shall be provided in
the area or on the equipment in lieu of guarding.
Guarded by Location or Position. Where necessary for the protection
of employees from hazards, all exposed moving machinery parts
that present a hazard to employees at their work station shall be
mechanically or electrically guarded, or guarded by location or
position.
Remoteness from frequent presence of public or employed
personnel shall constitute guarding by location.
When a conveyor passes over a walkway, roadway, or work
station, it is considered guarded solely by location or position if all
moving parts are at least 8 ft. (2.44 m) above the floor or walking
surface or are otherwise located so that the employee cannot
inadvertently come in contact with hazardous moving parts.
Although overhead conveyors may be guarded by location, spill
guards, pan guards, or equivalent shall be provided if the product
may fall off the conveyor for any reason and if personnel would
be endangered.
HEADROOM
When conveyors are installed above exit passageways, aisles,
or corridors, there shall be provided a minimum clearance of 6
ft. 8 in. (2.032 m) measured vertically from the floor or walking
surface to the lowest part of the conveyor or guards.
Where system function will be impaired by providing the minimum
clearance of 6 ft. 8 in. (2.032 m) through an emergency clearance,
alternate passageways shall be provided.
It is permissible to allow passage under conveyors with less
than 6 ft. 8 in. (2.032 m) clearance from the floor for other than
emergency exits if a suitable warning indicates low headroom.
• Operation
A) Only trained employees shall be permitted to operate conveyors.
Training shall include instruction in operation under normal conditions
and emergency situations.
B) Where employee safety is dependent upon stopping and/or
starting devices, they shall be kept free of obstructions to permit
ready access.
C) The area around loading and unloading points shall be kept clear
of obstructions which could endanger personnel.
D) No person shall ride the load-carrying element of a conveyor
under any circumstances unless that person is specifically authorized
by the owner or employer to do so. Under those circumstances, such
employee shall only ride a conveyor which incorporates within its
supporting structure platforms or control stations specifically designed
for carrying personnel. Under no circumstances shall any person ride
on any element of a vertical conveyor.
E) Personnel working on or near a conveyor shall be instructed as to
the location and operation of pertinent stopping devices.
F) A conveyor shall be used to transport only material it is capable of
handling safely.
G) Under no circumstances shall the safety characteristics of the
conveyor be altered if such alterations would endanger personnel.
H) Routine inspections and preventive and corrective maintenance
programs shall be conducted to insure that all safety features and
devices are retained and function properly.
I) Personnel should be alerted to the potential hazard of entanglement
in conveyors caused by items such as long hair, loose clothing, and
jewelry.
J) Conveyors shall not be maintained or serviced while in operation
unless proper maintenance or service requires the conveyor to be in
motion. In this case, personnel shall be made aware of the hazards
and how the task may be safely accomplished.
K) Owners of conveyor should insure proper safety labels are affixed
to the conveyor warning of particular hazards involved in operation of
their conveyors.
CAUTION!
Because of the many moving parts on the conveyor, all
personnel in the area of the conveyor need to be warned
that the conveyor is about to be started.
• Maintenance
All maintenance, including lubrication and adjustments, shall be
performed only by qualified and trained personnel.
It is important that a maintenance program be established to
insure that all conveyor components are maintained in a condition
which does not constitute a hazard to personnel.
When a conveyor is stopped for maintenance purposes, starting
devices or powered accessories shall be locked or tagged out
in accordance with a formalized procedure designed to protect
all persons or groups involved with the conveyor against an
unexpected start.
Replace all safety devices and guards before starting equipment
for normal operation.
Whenever practical, DO NOT lubricate conveyors while they are
in motion. Only trained personnel who are aware of the hazard
of the conveyor in motion shall be allowed to lubricate.
Safety Guards
Maintain all guards and safety devices IN POSITION and IN SAFE
REPAIR.
Safety Labels
In an effort to reduce the possibility of injury to personnel working
around HYTROL conveying equipment, safety labels are placed at
various points on the equipment to alert them of potential hazards.
Please check equipment and note all safety labels. Make certain
your personnel are alerted to and obey these warnings. See Safety
Manual for examples of warning labels.
CAUTION!
Only trained personnel should track a conveyor belt which must be done
while conveyor is in operation. DO NOT attempt to track belt if conveyor is
loaded.
REMEMBER
Do not remove, reuse or modify material handling equipment for any
purpose other than it’s original intended use.
3
INSTALLATION
• Support Installation
1. Determine primary direction of product flow. Figure 4A
indicates the preferred flow as related to the drive.
2. Refer to “Match-Mark” numbers on ends of conveyor
sections. (Figure 4A) Position them in this sequence near
the area of installation.
3. Attach supports to both ends of drive section and to one
end of intermediate or tail sections (Figure 4A and 4C).
Hand tighten bolts only at this time.
4. Adjust elevation to required height.
• Ceiling Hanger Installation
If conveyors are to be used in an overhead application,
ceiling hangers may have been supplied in place of floor
supports.
Figure 4B shows how a ceiling hanger mounts to a conveyor section. Ceiling
hangers should be mounted at section joints. For safety information concerning
conveyors mounted overhead, refer to “Installation Safety Precautions” on Pg 3.
NOTE: When installing ceiling hanger rods in an existing building, all methods
of attachment must comply with local building codes.
CEILING HANGER ROD
(VARILLA COLGADA
DEL TECHO)
SPACER
(ESPACIADOR)
JAM NUT
(CONTRA TUERCA)
SUPPORT PIPE
(SOPORTE ESTACIONARIO)
JAM NUT
(CONTRA TUERCA)
MOUNTING BOLTS
(TORNILLOS DE MONTAJE)
SIDE CHANNEL
(CANAL LATERAL)
PIPE RETAINER
(ABRAZADERA)
LOCK BOLT
(TORNILLO CANDADO)
SPLICE PLATE
(SPLICE PLATE)

FIGURE 4B
SIDE CHANNEL
(CANAL LATERAL)
MOUNTING BOLT
(TORNILLO DE MONTAJE)
SIDE CHANNEL
(CANAL LATERAL)
SPLICE PLATE
(PLACA DE EMPALME)
PIVOT PLATE
(PLACA PIVOTE)
STATIONARY SUPPORT
(SOPORTE ESTACIONARIO)

FIGURE 4C
• Conveyor Set-Up
1. Mark a chalk line on the floor to locate the center of the conveyor.
2. Place the infeed section in position.
3. Place the remaining sections on the extended support of the previous section
(figure 4A).
4. Fasten the sections together with splice plates and pivot plates (figure 4C).
Hand tighten the bolts only at this time.
5. Insure that all bed sections are square. Refer to page 5 for instructions on how
to square the beds.
6. Tighten all splice plate and support mounting bolts and lag the conveyor to the
floor.
7. Connect the power wires and the EZLogic® zone controller cordsets (where
applicable) at the sections joints.
8. Mount the power supply (for the motor) and IOP (for the EZLogic® System -
where applicable) to the conveyor, near the center. Connect AC power to both.
Connect E24™ wiring harness to the power supply, and from the IOP to the
EZLogic® System (where applicable). See page 6 for more information about
these connections
NOTE: See the EZLogic® GEN3 Component Manual for more information
about the IOP power connections and for more information about EZLogic®
components.
9. Install and wire any auxiliary cables or I/O modules. Refer to pages 6 and 7 for
more information about auxiliary connections.
• Electrical Equipment
CONTROLS
Electrical Code: All motor controls and wiring shall conform to the National
Electrical Code (Article 670 or other applicable articles) as published by the
National Fire Protection Association and as approved by the American Standards
Institute, Inc.
CONTROL STATIONS
A) Control stations should be so arranged and located that the operation of the
equipment is visible from them, and shall be clearly marked or labeled to indicate
the function controlled.
B) A conveyor which would cause injury when started shall not be started until
employees in the area are alerted by a signal or by a designated person that the
conveyor is about to start.
When a conveyor would cause injury when started and is automatically
controlled or must be controlled from a remote location, an audible device shall
be provided which can be clearly heard at all points along the conveyor where
personnel may be present. The warning device shall be actuated by the controller
device starting the conveyor and shall continue for a required period of time
before the conveyor starts. A flashing light or similar visual warning may be used
in conjunction with or in place of the audible device if more effective in particular
circumstances.
Where system function would be seriously hindered or adversely affected by
the required time delay or where the intent of the warning may be misinterpreted
(i.e., a work area with many different conveyors and allied devices), clear, concise,
and legible warning shall be provided. The warning shall indicate that conveyors
and allied equipment may be started at any time, that danger exists, and that
personnel must keep clear. The warnings shall be provided along the conveyor at
areas not guarded by position or location.
C) Remotely and automatically controlled conveyors, and conveyors where
operator stations are not manned or are beyond voice and visual contact from drive
areas, loading areas, transfer points, and other potentially hazardous locations on
the conveyor path not guarded by location, position, or guards, shall be furnished
with emergency stop buttons, pull cords, limit switches, or similar emergency stop
devices.
All such emergency stop devices shall be easily identifiable in the immediate
vicinity of such locations unless guarded by location, position, or guards. Where
the design, function, and operation of such conveyor clearly is not hazardous to
personnel, an emergency stop device is not required.
The emergency stop device shall act directly on the control of the conveyor
concerned and shall not depend on the stopping of any other equipment. The
emergency stop devices shall be installed so that they cannot be overridden from
other locations.
D) Inactive and unused actuators, controllers, and wiring should be removed from
control stations and panel boards, together with obsolete diagrams, indicators,
control labels, and other material which serve to confuse the operator.
CONVEYOR
ITEM TO
HYTROL CONVEYOR CO. INC.
JONESBORO, AR
A
1 2
CONVEYOR
ITEM TO
HYTROL CONVEYOR CO. INC.
JONESBORO, AR
A
2 1
FIGURE 4A
4”
Adjust to Desired
Elevation
(Ajuse La Elevacion
A La Altura Requerida)
Match-Mark Numbers
(Etiquetas De Secuencia La De Armado)
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

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Key features

  • EZLogic Accumulation System (Singulation & Slug modes)
  • Modular design for easy installation and maintenance
  • Comprehensive safety information and precautions
  • Detailed parts list with recommended spares
  • Multiple power supply wiring diagrams (5A, 20A, 40A)

Frequently asked questions

Contact your Hytrol dealer or Integration Partner, providing the conveyor model and serial number, part number, and drive type.

Read and follow the installation safety precautions in the manual, including headroom clearances and warnings.

It offers singulation and slug modes for accumulating cartons, with specific loading and unloading sequences described in the manual.

The manual provides wiring diagrams for 5, 20, and 40 amp power supplies, specifying voltage and amperage requirements.

Regular inspections and preventative maintenance are crucial. The manual includes a maintenance checklist and details on lubrication and adjustments.
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