FALCON 1690 Touchbar Touchbar Panic Device Installation Instructions
The FALCON 1690 Touchbar is a concealed vertical rod panic device designed for use on single doors. It features a touchbar that, when pressed, releases the latch and allows the door to swing open freely. The 1690 Touchbar is ideal for use in applications where a panic exit device is required to provide a safe and efficient exit in an emergency.
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*ININST.1002*
ININST.1002
Concealed Vertical Rod Panic Device
1690 Touchbar
Installation Instructions
Index:
• Parts List ...................................
• Touchbar Part Numbers ............
• Before Installation .....................
• Installation .................................
• Touchbar Dogging ...................
• Setting Rod Lengths ................
• Re-handing Device ..................
• Field Sizing Device ..................
• 1990 Retrofit Instructions ........
• Template ..................................
NOTE: The door prep for the 1690 Hex Bottom Rod is different
than for the RL bottom rod. Please verify rod type in package
and prep required (page 16) before prepping the door.
2
3
3
4
10
11
11
12
14
16
Customer Service
1-877-671-7011 www.allegion.com
© Allegion 2014
Printed in U.S.A.
ININST.1002 Rev. 01/14-j
ININST.1002
Concealed Vertical Rod Panic Device
1690 Touchbar
Installation Instructions
Index:
• Parts List ...................................
• Touchbar Part Numbers ............
• Before Installation .....................
• Installation .................................
• Touchbar Dogging ...................
• Setting Rod Lengths ................
• Re-handing Device ..................
• Field Sizing Device ..................
• 1990 Retrofit Instructions ........
• Template ..................................
NOTE: The door prep for the 1690 Hex Bottom Rod is different
than for the RL bottom rod. Please verify rod type in package
and prep required (page 16) before prepping the door.
2
3
3
4
10
11
11
12
14
16
Customer Service
1-877-671-7011 www.allegion.com
© Allegion 2014
Printed in U.S.A.
ININST.1002 Rev. 01/14-j
PARTS LIST
1. See page 3 for touchbar
part numbers.
2. Touchbar shown cut away
for visibility.
NOTES!
RHR shown
Top Rod
Assembly
12 13
15
14
6
26
27
16
17
11
9
5
1
8
7
4 10
22
10
2
3
24
23
21
25
RL Bottom
Rod
Assembly
18
24
23
20
19
RIM CYLINDER
(optional; sold separately)
Finish Part No.
DC13 4270107367
DC35 4270105986
US4 032210-10
US10 032210-06
US26/28 4270100247
Hex Bottom
Rod
Assembly
Package No. PKG.150 (US28 finish) or
Package No. PKG. 151 (DC13/DC35 finish)
Item Quantity Description Part No.
1 4 #10-32 x 1/4" UFPHMS
US28 finish 963125-00
DC13/DC35 finish 4270902255
2 2 Rod bearing bushing BUSH.108
3 4 Retaining ring RRING.108
4 2 1/4-20 x 1/2" FPHMS SCREW.1052
5 1 Traveler liftbracket BRKT.138
6 1 5/32" hex dogging key 4270106944
Package No. CYLASY.1083
Note: Optional. Required with rim cylinder only.
Item Quantity Description Part No.
7 1 Cylinder bushing 4270100663
8 1 Pinion cam 4270100566
9 1 Retractor 4270903161
10 1 Retainer screw SCREW.1049
11 1 Pinion support bracket BRKT.133
Package No. 4270902993
Note: For use with EO and DT devices only.
Item Quantity Description Part No.
10 1 Retainer screw SCREW.1049
11 1 Pinion support bracket BRKT.133
Package No. ECAP.130
Item Quantity Description Part No.
12 2 1/4-20 x 1/2" PPHMS 4299100074
13 1 Channel end cap ECAP.127
14 1 Hinge stile touchbar end cap ECAP.128
15 2 #8 x 1-1/4" FPHTF 4299101314
Package No. COVER.113
Item Quantity Description Part No.
16 1 Center case cover COVER.112
17 2 #8 x 5/8" PPHTC Sems 4299101318
Item Quantity Description Part No.
21 1 Lift arm BRKTASSY.107
22 2 #8 x 3/4" FPHTF 4299101313
23 2 Touchbar pin PIN.125
24 2 Touchbar anchor BRKT.128
25 1 Lock stile touchbar end cap ECAP.129
26 1 Dogging spring 971493-89
27 1 Dogging assembly
DC13/DC35 finish KIT.1022
US28 finish KIT.1021
Package No. 4270107176 (US28 finish) or
Package No. 4270107178 (DC13/DC35 finish)
Item Quantity Description Part No.
19 1 Hex rod guide 4270101829
20 2 #10-24 x 3/8" UFPHTC Typ F Stl
US28 finish 4299100746
DC13/DC35 finish 4299101027
Package No. PB48
Note: Contains strike, three shims, and four mounting screws.
Item Quantity Description Part No.
18 1 Strike
US28 finish 4270108353
P13 finish 4270108354
P35 finish 4270108355
1. See page 3 for touchbar
part numbers.
2. Touchbar shown cut away
for visibility.
NOTES!
RHR shown
Top Rod
Assembly
12 13
15
14
6
26
27
16
17
11
9
5
1
8
7
4 10
22
10
2
3
24
23
21
25
RL Bottom
Rod
Assembly
18
24
23
20
19
RIM CYLINDER
(optional; sold separately)
Finish Part No.
DC13 4270107367
DC35 4270105986
US4 032210-10
US10 032210-06
US26/28 4270100247
Hex Bottom
Rod
Assembly
Package No. PKG.150 (US28 finish) or
Package No. PKG. 151 (DC13/DC35 finish)
Item Quantity Description Part No.
1 4 #10-32 x 1/4" UFPHMS
US28 finish 963125-00
DC13/DC35 finish 4270902255
2 2 Rod bearing bushing BUSH.108
3 4 Retaining ring RRING.108
4 2 1/4-20 x 1/2" FPHMS SCREW.1052
5 1 Traveler liftbracket BRKT.138
6 1 5/32" hex dogging key 4270106944
Package No. CYLASY.1083
Note: Optional. Required with rim cylinder only.
Item Quantity Description Part No.
7 1 Cylinder bushing 4270100663
8 1 Pinion cam 4270100566
9 1 Retractor 4270903161
10 1 Retainer screw SCREW.1049
11 1 Pinion support bracket BRKT.133
Package No. 4270902993
Note: For use with EO and DT devices only.
Item Quantity Description Part No.
10 1 Retainer screw SCREW.1049
11 1 Pinion support bracket BRKT.133
Package No. ECAP.130
Item Quantity Description Part No.
12 2 1/4-20 x 1/2" PPHMS 4299100074
13 1 Channel end cap ECAP.127
14 1 Hinge stile touchbar end cap ECAP.128
15 2 #8 x 1-1/4" FPHTF 4299101314
Package No. COVER.113
Item Quantity Description Part No.
16 1 Center case cover COVER.112
17 2 #8 x 5/8" PPHTC Sems 4299101318
Item Quantity Description Part No.
21 1 Lift arm BRKTASSY.107
22 2 #8 x 3/4" FPHTF 4299101313
23 2 Touchbar pin PIN.125
24 2 Touchbar anchor BRKT.128
25 1 Lock stile touchbar end cap ECAP.129
26 1 Dogging spring 971493-89
27 1 Dogging assembly
DC13/DC35 finish KIT.1022
US28 finish KIT.1021
Package No. 4270107176 (US28 finish) or
Package No. 4270107178 (DC13/DC35 finish)
Item Quantity Description Part No.
19 1 Hex rod guide 4270101829
20 2 #10-24 x 3/8" UFPHTC Typ F Stl
US28 finish 4299100746
DC13/DC35 finish 4299101027
Package No. PB48
Note: Contains strike, three shims, and four mounting screws.
Item Quantity Description Part No.
18 1 Strike
US28 finish 4270108353
P13 finish 4270108354
P35 finish 4270108355
TOUCHBAR PART NUMBERS
BEFORE INSTALLATION
1. Check "Parts List" (see page 2).
2. Prepare door using template on page 16.
3. Set initial rod lengths (see page 11). Rods are factory set for standard 7' door.
4. If door width is non-standard, cut device (see page 12).
5. If necessary, re-hand device (see page 11).
PARTS LIST (CONTINUED)
DC13
DC35
US3
US10
US26
US26D
US28
30" Nominal Device Length
(24.785" Extrusion Length)
Finish
Without
Dogging
Hole
With
Dogging
Hole
EXT.399 EXT.609
EXT.400 EXT.631
EXT.2324 EXT.2355
EXT.2334 EXT.2356
EXT.2339 EXT.2357
EXT.2289 EXT.2358
EXT.398 EXT.608
36" Nominal Device Length
(30.785" Extrusion Length)
Without
Dogging
Hole
With
Dogging
Hole
EXT.825 EXT.828
EXT.826 EXT.829
EXT.2323 EXT.2351
EXT.2333 EXT.2352
EXT.2338 EXT.2353
EXT.2340 EXT.2354
EXT.830 EXT.827
Without
Dogging
Hole
With
Dogging
Hole
Without
Dogging
Hole
With
Dogging
Hole
42" Nominal Device Length
(36.785" Extrusion Length)
EXT.439 EXT.736
EXT.441 EXT.737
EXT.2341 EXT.2359
EXT.2345 EXT.2360
EXT.2349 EXT.2361
EXT.2350 EXT.2362
EXT.438 EXT.646
48" Nominal Device Length
(42.785" Extrusion Length)
EXT.443 EXT.739
EXT.444 EXT.740
EXT.2298 EXT.2363
EXT.2303 EXT.2364
EXT.2304 EXT.2365
EXT.2294 EXT.2366
EXT.442 EXT.738
HEX BOTTOM
ROD ASSEMBLY
Bent rod 37.812" long
4270101825
(can be shortened by 6")
Jam nut 3/8"-24
4299100004
Hex bolt
BOLT.1004
RL BOTTOM
ROD ASSEMBLY
Bent rod 35.125" long
4270100017
(can be shortened by 5")
Jam nut 3/8"-24
4299100004
RL bottom latch
4270100521
TOP ROD
ASSEMBLY
SU latch
4270101806
Jam nut 3/8"-24
4299100004
Top rod
quantity 1 piece
Bent rod 35.125" long
4270100017 (7' door)
(can be shortened by 5")
Bent rod 47.125" long
4270100018 (8' door)
(can be shortened by 13")
BEFORE INSTALLATION
1. Check "Parts List" (see page 2).
2. Prepare door using template on page 16.
3. Set initial rod lengths (see page 11). Rods are factory set for standard 7' door.
4. If door width is non-standard, cut device (see page 12).
5. If necessary, re-hand device (see page 11).
PARTS LIST (CONTINUED)
DC13
DC35
US3
US10
US26
US26D
US28
30" Nominal Device Length
(24.785" Extrusion Length)
Finish
Without
Dogging
Hole
With
Dogging
Hole
EXT.399 EXT.609
EXT.400 EXT.631
EXT.2324 EXT.2355
EXT.2334 EXT.2356
EXT.2339 EXT.2357
EXT.2289 EXT.2358
EXT.398 EXT.608
36" Nominal Device Length
(30.785" Extrusion Length)
Without
Dogging
Hole
With
Dogging
Hole
EXT.825 EXT.828
EXT.826 EXT.829
EXT.2323 EXT.2351
EXT.2333 EXT.2352
EXT.2338 EXT.2353
EXT.2340 EXT.2354
EXT.830 EXT.827
Without
Dogging
Hole
With
Dogging
Hole
Without
Dogging
Hole
With
Dogging
Hole
42" Nominal Device Length
(36.785" Extrusion Length)
EXT.439 EXT.736
EXT.441 EXT.737
EXT.2341 EXT.2359
EXT.2345 EXT.2360
EXT.2349 EXT.2361
EXT.2350 EXT.2362
EXT.438 EXT.646
48" Nominal Device Length
(42.785" Extrusion Length)
EXT.443 EXT.739
EXT.444 EXT.740
EXT.2298 EXT.2363
EXT.2303 EXT.2364
EXT.2304 EXT.2365
EXT.2294 EXT.2366
EXT.442 EXT.738
HEX BOTTOM
ROD ASSEMBLY
Bent rod 37.812" long
4270101825
(can be shortened by 6")
Jam nut 3/8"-24
4299100004
Hex bolt
BOLT.1004
RL BOTTOM
ROD ASSEMBLY
Bent rod 35.125" long
4270100017
(can be shortened by 5")
Jam nut 3/8"-24
4299100004
RL bottom latch
4270100521
TOP ROD
ASSEMBLY
SU latch
4270101806
Jam nut 3/8"-24
4299100004
Top rod
quantity 1 piece
Bent rod 35.125" long
4270100017 (7' door)
(can be shortened by 5")
Bent rod 47.125" long
4270100018 (8' door)
(can be shortened by 13")
2.1. Start two 1/4-20 x 1/2" pan
head hinge stile mounting
screws in channel end cap.
Leave screws loose.
2.2. Slide device channel under
channel end cap aligning
channel slots.
2.3. Attach lock stile of device to
door using two 1/4-20 x 1/2"
flat head lock stile mounting
screws and tighten securely all
four mounting screws.
Mount device.2
INSTALLATION
Install rod assemblies.1
Top rod bearing
bushing
Top rod
assembly
Top
housing
screws (2)
Retaining ring
(fit securely in
groove)
Bottom rod
assembly
Lock stile
mounting
screws (2)
Hinge stile
mounting
screws (2)
Channel
end cap
Device
channel
1.1. Install top rod assembly into door. Secure with #10-32 x 1/4"
housing screws, retaining ring, and rod bearing bushing.
Make sure retaining ring fits securely into groove.
1.2. Install bottom rod assembly into door
same as top rod assembly.
Install traveler lift bracket over rod ends as shown.3
Traveler
lift bracket
For hex bottom rod, hex guide
mounting holes are horizontal. Use
two #10-24 x 3/8" mounting screws
provided in hex mounting package
to mount hex guide. Discard two
extra #10-32 x 1/4" mounting
screws in device mounting package.
NOTE!
head hinge stile mounting
screws in channel end cap.
Leave screws loose.
2.2. Slide device channel under
channel end cap aligning
channel slots.
2.3. Attach lock stile of device to
door using two 1/4-20 x 1/2"
flat head lock stile mounting
screws and tighten securely all
four mounting screws.
Mount device.2
INSTALLATION
Install rod assemblies.1
Top rod bearing
bushing
Top rod
assembly
Top
housing
screws (2)
Retaining ring
(fit securely in
groove)
Bottom rod
assembly
Lock stile
mounting
screws (2)
Hinge stile
mounting
screws (2)
Channel
end cap
Device
channel
1.1. Install top rod assembly into door. Secure with #10-32 x 1/4"
housing screws, retaining ring, and rod bearing bushing.
Make sure retaining ring fits securely into groove.
1.2. Install bottom rod assembly into door
same as top rod assembly.
Install traveler lift bracket over rod ends as shown.3
Traveler
lift bracket
For hex bottom rod, hex guide
mounting holes are horizontal. Use
two #10-24 x 3/8" mounting screws
provided in hex mounting package
to mount hex guide. Discard two
extra #10-32 x 1/4" mounting
screws in device mounting package.
NOTE!
5
6
7
8
9
10
11
12
13
14
15
16
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Key Features
- Concealed Vertical Rod
- Touchbar Operation
- Panic Exit Device
- Single Door Application
- Easy Installation
- Reliable Performance
- Various Finishes
- Adjustable Rod Lengths
- Field Sizing
Related manuals
Frequently Answers and Questions
What is the difference between the 1690 Hex Bottom Rod and the RL bottom rod?
The door preparation for the 1690 Hex Bottom Rod is different than for the RL bottom rod. Please verify rod type in package and prep required (page 16) before prepping the door.
How do I adjust the rod lengths?
The rods are factory set for a standard 7' door. You can adjust the rod lengths to fit different door heights.
How do I re-hand the device?
You can re-hand the device to fit either a right-hand or left-hand door.
How do I field size the device?
You can field size the device to fit different door widths.
How do I retrofit a 1990 device to a 1690 device?
The installation instructions include a section on retrofitting a 1990 device to a 1690 device.
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