Reference Section. Allen-Bradley PowerFlex 750-Series AC Drives, PowerFlex 755, PowerFlex 753

Reference Section

These topics are included to provide more detail about the tasks required to start up and configure your drive.

Topic

Determine Drive Type

Power Wiring

Power Jumpers

Identify Option Modules and Compatible Ports

Drive Device Ports

HIM Overview

Resetting Factory Defaults

Typical Speed Reference Examples

EtherNet/IP Communication

2-Wire and 3-Wire Control

Drive Status Indicators

Dynamic Brake Resistor

Acceleration and Deceleration Time

Direction Mode

Analog Output Wiring

Digital Output Wiring

Relay Output Wiring

Disable the HIM Start Function

HIM CopyCat Function

Motor Overload

If You Have to Contact Technical Support

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74

66

68

63

65

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52

34

37

32

33

23

27

Page

22

77

78

75

76

82

83

Reference Section

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21

Reference Section

Determine Drive Type

There are three easy ways to determine which drive you are working with.

1. Look at the label on the drive cover. (The label is located behind the HIM.) If the cover is not installed on the drive, use one of the following methods.

2. Locate Nameplate 1 on the drive chassis. The first three characters of the catalog number indicate the drive type.

Nameplate 1 : Specifications and Custom Catalog Number representing options installed at factory.

See Nameplate 2 (Located behind HIM) for equivalent base catalog number and separate options

Cat No. 20F11 N G 011 AA0NNNNN

UL Open Type/IP20 - without Debris Hood and Conduit Plate

UL Type 1 - only with Debris Hood and Conduit Plate

400V Class

Series: A

480V Class

20F = PowerFlex 753

Nameplate 1 : Specifications and Custom Catalog Number representing options installed at factory.

See Nameplate 2 (Located behind HIM) for equivalent base catalog number and separate options

Cat No. 20G11 N G 011 AA0NNNNN

UL Open Type/IP20 - without Debris Hood and Conduit Plate

UL Type 1 - only with Debris Hood and Conduit Plate

400V Class

Series: A

480V Class

20G = PowerFlex 755

3. Look at the main control board that is installed in the drive.

PowerFlex 753 has a 14-point I/O terminal block.

PowerFlex 755 has three EtherNet/IP address selectors.

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Reference Section

Power Wiring

Wall Mount Frames 1…3 Power Terminal Block and Termination Point Locations

Wall Mount Frame 1

Wall Mount Frame 2

(3)

(3)

(2)

(1)

L1

R

L2

S

L3

T

BR

1

BR

2

+

DC

-

DC

T1

U

T2

V

T3

W

(2)

Wall Mount Frame 3

(3)

(1)

L1

R

L2

S

L3

T

BR

1

BR

2

+

DC

-

DC

T1

U

T2

V

T3

W

(2)

No.

Name

(1) Power Terminal Block

(2) PE Grounding Studs

(3) PE-A and PE-B

Description

R/L1, S/L2, T/L3, BR1, BR2, +DC, -DC, U/T1, V/T2, W/T3

Terminating point to chassis ground for incoming AC line and motor shields.

MOV and CMC Jumpers

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Reference Section

Wall Mount Frames 4…5 Power Terminal Block and Termination Point Locations

Wall Mount Frame 4

(1)

(3)

(2)

Wall Mount Frame 5

24

(1)

(3)

No.

Name

(1) Power Terminal Block

(2) PE Grounding Studs

(3) PE-A and PE-B

(2)

Description

R/L1, S/L2, T/L3, BR1, BR2, +DC, -DC, U/T1, V/T2, W/T3

Terminating point to chassis ground for incoming AC line and motor shields.

MOV and CMC Jumpers

Rockwell Automation Publication 750-QS001A-EN-P - March 2015

Reference Section

Wall Mount Frames 6 and 7 Power Terminal and Termination Point Locations

Wall Mount Frame 6 Wall Mount Frame 7

(4)

(5)

(4)

(3)

(1)

(4)

(2)

400/480V drives shown.

(5)

(3)

(1)

(2)

(3)

(4)

(5)

No.

(1)

(2)

Name

Power Terminals

PE Grounding Studs

DC Bus and Brake Terminals

PE-A and PE-B

DC+ and DC-

Description

R/L1, S/L2, T/L3, U/T1, V/T2, W/T3

Terminating point to chassis ground for incoming AC line and motor shield.

+DC, -DC, BR1, BR2 (Optional)

MOV and CMC Jumpers

Bus Voltage Test Points

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Reference Section

Floor Mount Frames 8 and Larger Bus Bar Locations, AC Input Drives

Floor Mount Frame 8

(4) PE

(1)

R / L1

S / L2

T / L3

(2)

DC+

DC–

(3)

U / T1

V / T2

W / T3

26

(5)

(4)

PE

(3)

(4)

(5)

No.

Name

(1) Power Bus

(2) DC Bus

Power Bus

PE Grounding Bar

DC+ and DC-

Description

R/L1, S/L2, T/L3 (Drive only.)

DC+, DC- (The DC Bus is included with frame 9 and 10 drives. Frame 8 drives require the field installed kit 20-750-BUS1A-F8.)

U/T1, V/T2, W/T3 (Drive only or Cabinet Options Bay without power output options.)

Terminating point to chassis ground for incoming AC line and motor shield.

Bus Voltage Test Points

Rockwell Automation Publication 750-QS001A-EN-P - March 2015

Reference Section

Power Jumpers

IMPORTANT

PowerFlex 750-Series drives, frames 1…7, leave the factory with jumpers PE-A and PE-B in one of two possible configurations.

PowerFlex 750-Series drives, frames 8…10, leave the factory with jumpers PE-A1, PE-A2, and PE-B in one of two possible configurations. Reconfigure these jumpers based on the power source type available.

Solid Ground Power Sources

Jumper Configuration for solid ground power sources.

Frames 1…7

Jumper PE-A

(MOV / Input Filter Caps)

Connected

Jumper PE-B

(DC Bus Common Mode Caps)

Connected

AC Fed Solidly Grounded

Delta/Wye with Grounded Wye Neutral

Frames 8…10

Jumper PE-A1

(MOV)

Connected

TN-S Five-wire System

L1

L2

PEN or N

PE

L3

Jumper PE-A2

(Input Filter Caps)

Connected

Jumper PE-B

(DC Bus Common Mode Caps)

Connected

DC fed from passive rectifier that has a Solidly Grounded AC Source

+

DC

-

Delta/Wye with Grounded Wye Neutral

Non-Solid Ground Power Sources

Jumper Configuration for non-solid ground power sources.

Frames 1…7

Jumper PE-A

(MOV / Input Filter Caps)

Disconnected

Jumper PE-B

(DC Bus Common Mode Caps)

Disconnected

AC Fed Ungrounded

Frames 8…10

Jumper PE-A1

(MOV)

Disconnected

Jumper PE-A2

(Input Filter Caps)

Disconnected or

Ungrounded Secondary

Non-solid Impedance Ground Non-solid B-Phase Ground

High-resistance Ground

Any Active Converter/Active Front End

+

Active

Converter

DC

AFE

-

Delta/Delta with Grounded Leg

Rockwell Automation Publication 750-QS001A-EN-P - March 2015

Jumper PE-B

(DC Bus Common Mode Caps)

Disconnected

27

Reference Section

Power Jumper Locations

Wall/flange mount frames 1, 6, and 7 and floor mount frames 8…10 use jumper wires to complete an electrical connection when installed.

Wall/flange mount frames 2…5 use jumper screws to complete an electrical connection when installed.

Table 1 - Power Jumper Locations for Frames 1…10

Frame 1

Spade Connectors

Drive Jumper Locations

Connected

Disconnected

PE-B

Disconnected

Frames 2…5

Screw Connectors

• Torque: 1.36 N•m (12.0 lb•in)

• Tool: 6.4 mm (0.25 in.) flat or T15 Hexalobular

)

Connected

PE-A

Connected Disconnected

28

Frame 4 Shown

Rockwell Automation Publication 750-QS001A-EN-P - March 2015

Table 1 - Power Jumper Locations for Frames 1…10

(Continued)

Drive

Frame 6

Wire Connectors

• Torque: 1.36 N•m (12.0 lb•in)

• Tools: 7 mm hex socket and T20 Hexalobular

Jumper Locations

Connected

Common Mode

Disconnected

PE-B

E4

PE-B

E4

MOV

Reference Section

Frame 7

Wire Connectors

• Torque: 1.36 N•m (12.0 lb•in)

• Tools: 7 mm hex socket and T20 Hexalobular

Connected

Common Mode

Disconnected

MOV

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Reference Section

Table 1 - Power Jumper Locations for Frames 1…10

(Continued)

Drive

Frames 8…10

PE-A1 Wire Connector

• Torque: 1.8 N•m (16.0 lb•in)

• Tool: T20 Hexalobular

PE-A2 Plug-type Connector

Jumper Locations

Connected Disconnected

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Table 1 - Power Jumper Locations for Frames 1…10

(Continued)

Drive

Frames 8…10

PE-B Plug-type Connector

• Tray Torque: 1.86 N•m (16.0 lb•in)

• Tool: T20 Hexalobular

AC Input Drive Shown

Jumper Locations

Reference Section

J3

Connected

J4

Disconnected

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Reference Section

Identify Option Modules and Compatible Ports

20-750-ENC-1 20-750-UFB-1 20-750-S 20-750-S1 20-750-DENC-1

20-750-ATEX

Option Module

Cat. No. 20-750-

2262C-2R, 2263C-1R2T, 2262D-2R

1132C-2R, 1133C-1R2T, 1132D-2R

1132C-2R, 1133C-1R2T, 1132D-2R with 20-750-ATEX installed

ENETR

ENC-1

(1)

UFB-1

(1)

S

(1)

S1

(1)

DENC-1

(1)

No

No

No

Yes

No

Yes

Yes

No

PowerFlex 753 Drives

Frame 1 Ports Frame 2…7 Ports

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

No

Not Supported

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

(1) This publication does not cover the use of this option. Refer to the appropriate publication for more information.

No

No

No

Yes

No

No

Yes

Yes

No

Frame 1 Ports

PowerFlex 755 Drives

Frame 2…10 Ports

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

No

No

Yes

No

Yes

No

Yes

Yes

Yes

No

No

Yes

No

Yes

No

Yes

Yes

Yes

No

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

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10, 11

9

5

6

4

13

7

8

Reference Section

Drive Device Ports

Connectors, embedded devices, and installed option modules such as I/O, communication adapters, and DeviceLogix, have unique port number assignments. Connectors and embedded devices have fixed port numbers that cannot be changed. Option modules are assigned a port number when installed.

IMPORTANT

The 750-Series drive uses the term ‘Port’ to designate (in software) the physical location where hardware is located for ease of selecting hardware or functions to program.

0

2

1

3 2

10

11

12

13

Table 2 - Drive Device Ports and Descriptions

Port

0

1

2

3

4…8

9

Device

Host Drive

HIM

DPI Port

Splitter Cable

(optional)

Option Modules

Auxiliary Power Supply

Option Module

Inverter

Converter

Reserved for future use.

EtherNet/IP

Description

Fixed port for the drive.

Fixed port at HIM cradle connector.

Splitter cable connector provides Port 01 when HIM cradle connector is unused.

Handheld or Remote HIM connection.

Splitter cable connection.

Connects to DPI Port 2.

Provides Port 2 and Port 3.

Available ports for option modules. Refer to the PowerFlex 750-Series AC Drives

Installation Instructions, publication 750-IN001 , for more information on each option’s port recommendations.

Important:

Ports 7 and 8 are available on PowerFlex 755 Frame 2 drives and larger only. PowerFlex 755 Frame 1 drives and 753 drives do not support Ports 7 and 8.

Designated port for the Auxiliary Power Supply when connected via cable.

(PowerFlex 755 Frame 1 and 753 drives only.)

Fixed port for Inverter (PowerFlex 755 Frame 8 drives and larger only).

Fixed port for Converter (PowerFlex 755 Frame 8 drives and larger only).

Fixed port for embedded EtherNet/IP (PowerFlex 755 drives only).

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Reference Section

HIM Overview

See the PowerFlex 20-HIM-A6 and 20-HIM-C6S HIM (Human Interface Module) User Manual, publication 20HIM-UM001 for more information on the HIM.

The keypad consists of soft keys, navigation and number keys, and single-function keys, which are described in their respective subsections that follow.

Soft Keys

The soft keys on the HIM are located at the top of the keypad and highlighted in the figure.

Depending on the screen being displayed or the data entry mode being used, a soft key name and its function changes. When a dynamic soft key (up to a maximum of five keys) is active, its present function and corresponding Soft Key Label is shown at the bottom of the HIM screen.

Navigation and Number Keys

The five blue multi-function keys (2, 4, 5, 6, and 8) shown in the figure are used to do the following:

• Enter their respective numeric value

• Scroll menus/screens

• Perform corresponding functions displayed in the Data Area.

Table 3 - Navigation and Number Keys

Multi-function Key Name

2/Down Arrow

4/Left Arrow

5/Enter

6/Right Arrow

8/Up Arrow

Function

• Enters the numeric value ‘2’.

• Scrolls down to select an item.

• Enters the numeric value ‘4’.

• Scrolls left to select an item.

• Enters the numeric value ‘5’.

• Displays the next level of a selected menu item.

• Enters new values.

• Performs intended actions.

• Enters the numeric value ‘6’.

• Scrolls right to select an item.

• Enters the numeric value ‘8’.

• Scrolls up to select an item.

The five gray number keys (0, 1, 3, 7, and 9) are used only to enter their respective numeric value.

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Reference Section

Single-function Keys

There are four single-function keys, which are highlighted below and listed in the following table. Each single-function key always performs only its dedicated function.

Table 4 - Single-function Keys

Single-function Key Name

Start

(1)

Folders

Function

Starts the drive.

(1)

Controls

Accesses folders for parameters, diagnostics, memory functions, preferences, and other tasks.

Accesses jog, direction, auto/manual, and other control functions.

Stop • Stops the drive or clears a fault.

• This key is always active.

• This key is controlled by drive parameter 307 [Start Stop Mode].

(1) During drive startup these keys are temporarily inactive.

Soft Key Labels

The soft key labels identify the present function of a corresponding soft key on the keypad. Different screens can show different soft key labels.

ESC VIEW REF PAR# TEXT

Soft Key Labels

Soft Keys

Table 5 - Soft Key Label Explanation

Soft Key Label Name

.

Decimal Point

Backspace

+ / -

#

Sign

Number

Language

Scroll Up

ACK

ALL

Scroll Down

Scroll Left

Scroll Right

Acknowledge

All

Function

Adds decimal point to the right-most position of a numeric value.

Deletes the character to the left of the cursor.

Changes the sign of a parameter value.

Selects the Direct Numeric Entry Method to change PowerFlex 750-Series drive parameter associations.

Directly accesses the Select Language To Use screen.

• Scrolls up through display lines.

• Increases a value.

• Scrolls down through display lines.

• Decreases a value.

Scrolls left through display lines.

Scrolls right through display lines.

Acknowledges the fault or alarm on the pop-up screen, stops the backlight from flashing, and keeps the pop-up screen active.

• Clears all faults, alarms or events when a pop-up box appears from a queue screen.

• Restores all Host or Port device parameters to factory defaults.

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Reference Section

Table 5 - Soft Key Label Explanation

(Continued)

Soft Key Label

CLR

DEL

EDIT

END

ENTER

ESC

EXP

FIX

INFO

INS

LINK

LOWER

MOST

PAR#

PGDN

PGUP

REF

RESET

TEXT

TOP

UPPER

VIEW

ZONES

Name

Clear

Delete

Edit

End

Enter

Escape

Exponent

Fix

Information

Function

• Deletes an entire text string.

• Displays the Select Action pop-up box used to clear the selected fault, alarm or event, or the entire fault, alarm or event queue.

Deletes a highlighted character.

• Accesses a displayed parameter to edit.

• Accesses the Edit Process Display screen.

• Displays the end (least recent) fault, alarm or event in a queue

• Scrolls to the end line of data on the Device Version information screen.

• Displays the next level of a selected menu item.

• Enters new values.

• Performs the intended action.

• Cancels port verification conflict pop-up box during procedure to resolve a conflict.

• Cancels the existing screen and returns to the previous screen.

• Cancels an entry.

• Cancels pop-up Fault Display screen.

• Displays the time zone groups list screen (only when the Date/Time Set Edit Mode screen is shown).

Allows data entry using scientific notation for 32-bit REAL (floating point) values.

Fixes ‘Changed’ or ‘Requires Configuration’ port verification conflicts upon powerup.

• Shows additional information about a selected port verification conflict upon powerup.

• Shows additional information about Set Default actions.

Insert

Link

Lower

Most

Inserts a space to the left of a highlighted character.

Displays a Link Edit pop-up box to link parameters (only PowerFlex 7-Class drives).

Displays the lower 16 bits (bits 0…15) of a 32-bit Bit-type parameter.

Restores most Host or Port device parameters to factory defaults.

Parameter Number Navigates directly to a parameter.

Page Down Scrolls down to the next page of data lines on the Device Version information screen.

Page Up

Reference

Scrolls up to the previous page of data lines on the Device Version information screen.

Enters the speed reference for the Host Drive.

Reset

Text

Top

Upper

View

Zones

Resets the Process screen’s displayed monitoring items to the factory default monitoring items.

Edits user-definable text for the device selected.

• Displays the top (most recent) fault, alarm or event in a queue.

• Scrolls to the top line of data on the Device Version information screen.

Displays the upper 16 bits (bits 16…31) of a 32-bit Bit-type parameter.

• Toggles between select screens and views.

• Displays the time stamp screen from a fault, alarm or event queue screen.

Displays the Select Time Zone screen.

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Reference Section

Resetting Factory Defaults

1. Access the Status screen.

00

ESC

Stopped

0.000 Hz

Host Drive

240V 4.2A

20G...D014

REF PAR#

AUTO

F

TEXT

Status Screen

2. Use the or key to scroll to the port of the device whose parameters you want to set to factory defaults

(for example, Port 00 for the host drive or the respective port number for one of the drive’s connected peripherals).

3. Press the key to display its last-viewed folder.

4. Use the

5. Use the

6. Press the

or

or

key to scroll to the Memory folder.

key to select

Set Defaults

.

(Enter) key to display the Set Defaults pop-up box (see examples below).

Stopped

0.000 Hz

Port 00 Set Defaults

Host and Ports (Preferred)

This Port Only

AUTO

F

ESC INFO

Stopped

0.000 Hz

Port xx Set Defaults

This Port Only

AUTO

F

ESC INFO

For Host Drive For Connected Peripheral

7. Use the or key to select the appropriate action.

• Host and Ports (Preferred): Selects the host device and all ports for a factory default action.

• This Port Only: Selects only this port for a factory default action.

TIP

For a description of a selected menu item, press the Info soft key.

8. Press the (Enter) key to display the warning pop-up box to reset defaults.

‘Host and Ports (Preferred)’ Pop-Up Box

Stopped

0.000 Hz

AUTO

F

WARNING

Sets most parameters in the

Host device and all ports to factory defaults.

Continue?

ESC ENTER

‘This Port Only’ Pop-Up Box

Stopped

0.000 Hz

AUTO

F

WARNING

Use MOST to reset typical

▲ settings on this port

(preferred). Use ALL to reset all settings.

▼

ESC ALL MOST

Press the

ENTER

soft key to affirm and set most parameters for the host drive and port devices to factory defaults. Press the

ESC soft key to cancel.

Press the

MOST

soft key to set

most

settings for the selected port device to factory defaults. Press the

ESC

soft key to cancel.

IMPORTANT

Setting the drive to factory default results in Fault 48 “System Defaulted”. This is normal and expected.

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Reference Section

Typical Speed Reference Examples

User Adjustable at Drive

The Control screen (shown below) is used to directly control the drive. It displays vertical bar graphs of the drive’s Speed

Reference and Feedback values, and a Key Function Map that corresponds to the navigation/number keys for drive control.

Press the (Controls) key to display the Control screen.

IMPORTANT

To navigate from the Control screen to another HIM menu screen, you must always press the ESC

soft key

to deactivate the Control screen and display the previous screen.

IMPORTANT

The HIM can be located in Port 1, Port 2, or Port 3 (default is Port 1). Port 2 and Port 3 can be used for door-mounted or remote-mounted HIMs. See the following table for parameter 545 [SXX] setup for speed reference. (add from Roman's chart in the

Word document P871, P872, P873)

Table 6 - Speed Reference Parameter Settings

No.

Drive

Parameter

Name

545 Spd Ref A Sel

User

Setting

877

Default Value/Options

871 P871 = Port 1 HIM reference

P877 = Port 13 reference

Notes

Selects the source parameter number for the speed reference while in “Auto” (typical) mode. Reference value from port devices. For a speed reference from a communication network, set this parameter to Port 0 and select P871…877 [Port_

n

_Reference] as appropriate.

Important Example

: 20-COMM-E, EtherNet/IP Communication Adapter = Dint for speed reference multiplied by 1,000 (60 Hz = 60,000 and 1750 RPM = 1,750,000).

Control Screen Key Function Map corresponds to Navigation/Number Keys

Stopped

0.000 Hz

REMOVE

HIM

REV

REF FBK

ESC

JOG

REF

EDIT

REF

REF

AUTO

F

MANUAL

FWD

HELP

See table below for key functions.

Table 7 - Control Screen Soft Key

Label

ESC

Name

Escape

Function

Deactivates the Control Screen and reverts back to the previous screen.

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Reference Section

Table 8 - Control Screen Navigation/Number Keys

Key Label

JOG

REF

HELP

REV

EDIT REF

FWD

REMOVE HIM

REF

Function

Jogs the host drive.

Decreases the speed reference for the host drive.

Displays Rockwell Automation Drives Technical Support direct phone number, website address, and email address.

Sets the direction to reverse for the host drive.

Enables direct data entry of the speed reference for the host drive.

Sets the direction to forward for the host drive.

Allows HIM removal without causing a fault if the HIM is not the last controlling device. (The REMOVE HIM label is not available when the HIM has manual control of the host drive. In this case, a fault occurs if the HIM is removed.)

Increases the speed reference for the host drive.

MANUAL

Switches between Auto and Manual modes.

Table 9 - Start and Stop Keys

Single-function Key Name

Start

Stop

Function

Starts the drive.

• Stops the drive or clears a fault.

• This key is always active.

• This key is controlled by drive parameter 307 [Start Stop Mode].

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39

Reference Section

Connections on PowerFlex 753 Main Control Board

Terminal block TB1 and the input mode jumpers are mounted directly on the main control board.

SK-R1-MCB1-PF753

1

2

4

3

Table 10 - 753 Main Control Board Details

No. Name

1 Jumper J4 Input Mode

2 TB1

3 TB3

4 TB2

Description

Analog input mode jumper. Selects voltage mode or current mode.

I/O terminal block.

Digital input terminal block.

Relay terminal block.

Table 11 - J4 Input Mode Jumper

Jumper Position Voltage Mode Current Mode

3 1

J4

4 2

J4

3 1

4 2

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Table 12 - TB1 Terminal Designations

Ptc-

Ptc+

To0

24VC

+24V

Di C

Di 1

Di 2

Ao0-

Ao0+

10VC

+10V

Ai0-

Ai0+

Terminal

Ao0–

Ao0+

10VC

+10V

Ai0–

Ai0+

Ptc–

Ptc+

T0

24VC

+24V

Di C

Di 1

Di 2

Name

Analog Out 0 (–)

Analog Out 0 (+)

10 Volt Common

+10 Volt Reference

Analog Input 0 (–)

Analog Input 0 (+)

Motor PTC (–)

Motor PTC (+)

Transistor Output 0

24 Volt Common

+24 Volt DC

Digital Input Common

Digital Input 1

Digital Input 2

Description Related

Param

Bipolar, ±10V

(1)

, 11 bit & sign, 2 k ohm minimum load.

4-20 mA

(1)

, 11 bit & sign, 400 ohm maximum load.

270

For (+) 10 Volt references.

2k ohm minimum.

Isolated

(2)

, bipolar, differential, 11 bit & sign.

Voltage Mode:

(3)

±10V @ 88k ohm input impedance.

Current Mode:

(3)

0-20 mA @ 93 ohm input impedance

255

Motor protection device

(Positive Temperature Coefficient).

250

Open drain output, 48V DC, 250 mA maximum load.

Drive supplied logic input power.

150 mA maximum

24V DC (30V DC Max.) - Opto isolated

High State: 20…24V DC

Low State: 0…5V DC

220

(1) Mode is selected by parameter only.

(2) Differential Isolation - External source must be maintained at less than 160V with respect to PE. Input provides high common mode immunity.

(3) Mode is selected by jumper J4.

Table 13 - 0…20 mA Analog Input - Unipolar Speed Reference

Set Direction Mode

Port 0: P308 [Direction Mode] = 0 “Unipolar”

Common

+

Ai0–

Ai0+

Set Selection

Port 0: P545 [Spd Ref A Sel] = Port 0: P260 [Anlg In0 Value]

753 Main Control Board TB1

Adjust Scaling

Port 0: P261 [Anlg In0 Hi] = 20 mA

Port 0: P262 [Anlg In0 Lo] = 0 mA

Port 0: P547 [Spd Ref A AnlgHi] = 60 Hz

Port 0: P548 [Spd Ref A AnlgLo] = 0 Hz

J4

3 1

4 2

View Results

Port 0: P260 [Anlg In0 Value]

Port 0: P592 [Selected Spd Ref]

Jumper set to current mode.

Rockwell Automation Publication 750-QS001A-EN-P - March 2015

Reference Section

41

Reference Section

Table 14 - 0…+10V Analog Input - Unipolar Speed Reference

Set Direction Mode

Port 0: P308 [Direction Mode] = 0 “Unipolar”

Common

+

Ai0–

Ai0+

Set Selection

Port 0: P545 [Spd Ref A Sel] = Port 0: P260 [Anlg In0 Value]

753 Main Control Board TB1

Adjust Scaling

Port 0: P261 [Anlg In0 Hi] = 10 Volt

Port 0: P262 [Anlg In0 Lo] = 0 Volt

Port 0: P547 [Spd Ref A AnlgHi] = 60 Hz

Port 0: P548 [Spd Ref A AnlgLo] = 0 Hz

J4

3 1

4 2

View Results

Port 0: P260 [Anlg In0 Value]

Port 0: P592 [Selected Spd Ref]

Jumper set to voltage mode.

Table 15 - 10k Ohm Potentiometer - Unipolar Speed Reference

Set Direction Mode

Port 0: P308 [Direction Mode] = 0 “Unipolar”

10VC

+10V

Ai0–

Ai0+

Set Selection

Port 0: P545 [Spd Ref A Sel] = Port 0: P260 [Anlg In0 Value]

J4

3 1

4 2

753 Main Control Board TB1

Adjust Scaling

Port 0: P261 [Anlg In0 Hi] = 10 Volt

Port 0: P262 [Anlg In0 Lo] = 0 Volt

Port 0: P547 [Spd Ref A AnlgHi] = 60 Hz

Port 0: P548 [Spd Ref A AnlgLo] = 0 Hz

View Results

Port 0: P260 [Anlg In0 Value]

Port 0: P592 [Selected Spd Ref]

Jumper set to voltage mode.

Table 16 - 2-Wire Control on PF753 Main Control Board

Non-Reversing - Internal Supply

Set Direction Mode

Port 0: P308 [Direction Mode] = 2 “Rev Disable”

Stop-Run

24VC

+24V

Di C

Di 1

Set Selection

Port 0: P163 [DI Run] = Port 0: P220 [Digital In Sts], bit 1 = Digital In 1

753 Main Control Board TB1

Reversing - External Supply

+24V

Common

View Results

Port 0: P220 [Digital In Sts]

Port 0: P935 [Drive Status 1]

Set Direction Mode

Port 0: P308 [Direction Mode] = 0 “Unipolar”

Run Fwd

Set Selection

Port 0: P164 [DI Run Forward] = Port 0: P220 [Digital In Sts], bit 1 = Digital In 1

Port 0: P165 [DI Run Reverse] = Port 0: P220 [Digital In Sts], bit 2 = Digital In 2

Run Rev

Di C

Di 1

Di 2

753 Main Control Board TB1

View Results

Port 0: P220 [Digital In Sts]

Port 0: P935 [Drive Status 1]

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Rockwell Automation Publication 750-QS001A-EN-P - March 2015

Table 17 - 3-Wire Control on PF753 Main Control Board

Internal Supply

Set Selection

Port 0: P158 [DI Stop] = Port 0: P220 [Digital In Sts], bit 1 = Digital In 1

Port 0: P161 [DI Start] = Port 0: P220 [Digital In Sts], bit 2 = Digital In 2

Stop

Start

24VC

+24V

Di C

Di 1

Di 2

View Results

Port 0: P220 [Digital In Sts]

Port 0: P935 [Drive Status 1]

+24V

753 Main Control Board TB1

External Supply

Common

Stop

Start

Di C

Di 1

Di 2

Set Selection

Port 0: P158 [DI Stop] = Port 0: P220 [Digital In Sts], bit 1 = Digital In 1

Port 0: P161 [DI Start] = Port 0: P220 [Digital In Sts], bit 2 = Digital In 2

View Results

Port 0: P220 [Digital In Sts]

Port 0: P935 [Drive Status 1]

753 Main Control Board TB1

Reference Section

Rockwell Automation Publication 750-QS001A-EN-P - March 2015

43

Reference Section

Connections on 11-Series Expansion I/O Module

Terminal block TB1 and the input mode jumpers are mounted on the option module installed in the drive.

11-Series I/O Module

Table 18 - Analog Input Mode Jumpers

Voltage Mode Current Mode

P4

1

2 2

1

P5

P4

1

2 2

1

P5

Table 19 - TB1 Terminal Designations

Di2

Di2P

Ip

Ic

EnC

EnNO

Ai0+

Sh

Di0

Di0P

Di1

Di1P

–10V

10VC

+10V

Sh

Ao0–

Ao0+

Sh

Ai0–

Ip

Ic

Di2

Di2P

Di0

Di0P

Di1

Di1P

EnC

EnNO

Terminal

–10V

10VC

+10V

Sh

Ao0–

Ao0+

Sh

Ai0–

Ai0+

Name Description Related

Param

(4)

–10 Volt Reference Negative 10V DC for analog inputs. 2k ohm minimum.

10 Volt Common For (–) and (+) 10 Volt references.

+10 Volt Reference Positive 10V DC for analog inputs. 2k ohm minimum.

Shield Terminating point for wire shields when an EMC plate or conduit box is not installed.

Analog Out 0 (–) Bipolar, ±10V, 11 bit & sign, 2 k ohm minimum load.

4-20 mA, 11 bit & sign, 400 ohm maximum load.

Analog Out 0 (+)

Shield

Analog Input 0 (–)

Analog Input 0 (+)

75 on Port X

Terminating point for wire shields when an EMC plate or conduit box is not installed.

Differential

(2)

, bipolar, 11 bit & sign.

Voltage Mode: ±10V @ 88k ohm input impedance.

Current Mode: 0-20 mA @ 93 ohm input impedance.

50, 70 on Port X

Sh Shield

Input Power

Input Common

Terminating point for wire shields when an EMC plate or conduit box is not installed.

Digital Input 0

Digital Input 0 Power

(1)

Digital Input 1

Digital Input 1Power

(1)

24V DC (30V DC Max.) - Opto isolated

High State: 20…24V DC 11.2 mA DC

Low State: 0…5V DC

120V AC (132V AC Max.) 50/60 Hz

(3)

- Opto isolated

Digital Input 2

Digital Input 2 Power

(1)

High State: 100…132V AC

Low State: 0…30V AC

External 24V DC or 115V AC power supply input connections. Does not power the main control board.

1 on Port X

Enable Output ATEX fault enable output. Used only when an ATEX option module is installed.

(1) Digital Inputs are either 24 Volts DC (1132C) or 115 Volts AC (1132D) based on module catalog number. Ensure applied voltage is correct for I/O module.

(2) Differential - External source must be maintained at less than 160V with respect to PE. Input provides high common mode immunity.

(3) For CE compliance use shielded cable. Cable length should not exceed 30 m (98 ft).

(4) I/O Module parameters also have a Port designation.

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Rockwell Automation Publication 750-QS001A-EN-P - March 2015

Reference Section

Table 20 - 0…20 mA Analog Input - Unipolar Speed Reference

Set Direction Mode

Port 0: P308 [Direction Mode] = 0 “Unipolar”

Common

+

Ai0–

Ai0+

Sh

Set Selection

Port 0: P545 [Spd Ref A Sel] = Port 4 (or port where your 11-Series I/O Module is installed), See page 10

: P50 [Anlg In0 Value]

11-Series I/O Module TB1

P4

1

2 2

1

P5

Adjust Scaling

Port 4 (or port where your 11-Series I/O Module is installed), See page 10

: P51 [Anlg In0 Hi] = 20 mA

Port 4 (or port where your 11-Series I/O Module is installed), See page 10

: P52 [Anlg In0 Lo] = 0 mA or 4 mA

Port 0: P547 [Spd Ref A AnlgHi] = 60 Hz

Port 0: P548 [Spd Ref A AnlgLo] = 0 Hz

View Results

Port 4 (or port where your 11-Series I/O Module is installed), See page 10

: P50 [Anlg In0 Value]

Port 0: P592 [Selected Spd Ref]

Jumper set to current mode.

Table 21 - 0…+10V Analog Input - Unipolar Speed Reference

Set Direction Mode

Port 0: P308 [Direction Mode] = 0 “Unipolar”

Common

+

Ai0–

Ai0+

Sh

Set Selection

Port 0: P545 [Spd Ref A Sel] = Port 4 (or port where your 11-Series I/O Module is installed), See page 10

: P50 [Anlg In0 Value]

11-Series I/O Module TB1

P4

1

2 2

1

P5

Adjust Scaling

Port 4 (or port where your 11-Series I/O Module is installed), See page 10

: P51 [Anlg In1 Hi] = 10 Volt

Port 4 (or port where your 11-Series I/O Module is installed), See page 10

: P52 [Anlg In1 Lo] = 0 Volt

Port 0: P547 [Spd Ref A AnlgHi] = 60 Hz

Port 0: P548 [Spd Ref A AnlgLo] = 0 Hz

View Results

Port 4 (or port where your 11-Series I/O Module is installed), See page 10

: P50 [Anlg In0 Value]

Port 0: P592 [Selected Spd Ref]

Jumper set to voltage mode.

Table 22 - 10k Ohm Potentiometer - Unipolar Speed Reference

Set Direction Mode

Port 0: P308 [Direction Mode] = 0 “Unipolar”

10VC

+10V

Set Selection

Port 0: P545 [Spd Ref A Sel] = Port 4 (or port where your 11-Series I/O Module is installed), See page 10

: P50 [Anlg In0 Value]

P4

1

2 2

1

P5

11-Series I/O Module TB1

Ai0–

Ai0+

Sh

Adjust Scaling

Port 4 (or port where your 11-Series I/O Module is installed), See page 10

: P51 [Anlg In0 Hi] = 10 Volt

Port 4 (or port where your 11-Series I/O Module is installed), See page 10

: P52 [Anlg In0 Lo] = 0 Volt

Port 0: P547 [Spd Ref A AnlgHi] = 60 Hz

Port 0: P548 [Spd Ref A AnlgLo] = 0 Hz

View Results

Port 4 (or port where your 11-Series I/O Module is installed), See page 10

: P50 [Anlg In0 Value]

Port 0: P592 [Selected Spd Ref]

Jumper set to voltage mode.

Rockwell Automation Publication 750-QS001A-EN-P - March 2015

45

Reference Section

Table 23 - 2-Wire Control on 11-Series I/O Module

Non-Reversing - Internal Supply

Stop-Run

Di0

Di0P

Set Direction Mode

Port 0: P308 [Direction Mode] = 2 “Rev Disable”

Set Selection

Port 0: P163 [DI Run] = Port 4 (or port where your 11-Series I/O Module is installed), See page 10

: P1 [Dig In Sts], bit 0 = Input 0

11-Series I/O Module TB1

View Results

Port 4 (or port where your 11-Series I/O Module is installed), See

page 10 : P1 [Dig In Sts]

Port 0: P935 [Drive Status 1]

P3

3

1

3

P8

1

Jumpers set to internal supply source.

Reversing - External Supply

Run Fwd

Run Rev

Di0

Di0P

Di1

Di1P

Set Direction Mode

Port 0: P308 [Direction Mode] = 0 “Unipolar”

Set Selection

Port 0: P164 [DI Run Forward] = Port 4 (or port where your 11-Series I/O Module is installed), See

page 10 : P1 [Dig In Sts], bit 0 = Input 0

Port 0: P165 [DI Run Reverse] = Port 4 (or port where your 11-Series I/O Module is installed), See page 10

: P1 [Dig In Sts], bit 1 = Input 1

+24V

Common

Ip

Ic

View Results

Port 4 (or port where your 11-Series I/O Module is installed), See

page 10 : P1 [Dig In Sts]

Port 0: P935 [Drive Status 1]

11-Series I/O Module TB1

P3

3

1

3

P8

1

Jumpers set to external supply source.

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Rockwell Automation Publication 750-QS001A-EN-P - March 2015

Reference Section

Table 24 - 3-Wire Control on 11-Series I/O Module

Start

Internal Supply

Stop

Di0

Di0P

Di1

Di1P

Set Selection

Port 0: P158 [DI Stop] = Port 4 (or port where your 11-Series I/O Module is installed), See

page 10 : P1 [Dig In Sts], bit 0 = Input 0

Port 0: P161 [DI Start] = Port 4 (or port where your 11-Series I/O Module is installed), See

page 10 : P1 [Dig In Sts], bit 1 = Input 1

View Results

Port 4 (or port where your 11-Series I/O Module is installed), See page 10

: P1 [Dig In Sts]

Port 0: P935 [Drive Status 1]

11-Series I/O Module TB1

P3

3

1

3

P8

1

Jumpers set to internal supply source.

External Supply

+24V or +120V

Common

11-Series I/O Module TB1

Ip

Ic

Di0

Di0P

Di1

Di1P

Set Selection

Port 0: P158 [DI Stop] = Port 4 (or port where your 11-Series I/O Module is installed), See

page 10 : P1 [Dig In Sts], bit 0 = Input 0

Port 0: P161 [DI Start] = Port 4 (or port where your 11-Series I/O Module is installed), See

page 10 : P1 [Dig In Sts], bit 1 = Input 1

View Results

Port 4 (or port where your 11-Series I/O Module is installed), See page 10

: P1 [Dig In Sts]

Port 0: P935 [Drive Status 1]

IMPORTANT:

Connect 24V supply only to 20-750-1132C-2R or 20-750-1133C-1R2T.

Connect 120V supply only to 20-750-1132D-2R.

P3

3

1

3

P8

1

Jumpers set to external supply source.

Rockwell Automation Publication 750-QS001A-EN-P - March 2015

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Reference Section

Connections on 22-Series Expansion I/O Module

Terminal block TB1 and the input mode jumpers are mounted on the option module installed in the drive.

22-Series I/O Module

Table 25 - Input Mode Jumpers

Jumper

Position

Voltage Mode Current Mode

Ai1

Ai0

Ai1

Ai0

Table 26 - TB1 Terminal Designations

Terminal Name Description

Terminating point for wire shields when an EMC plate or conduit box is not installed.

Related

Param

(4)

Di0

Di1

Di2

Di3

Di4

Di5

Ai0+

Ai1–

Ai1+

24VC

+24V

DiC

Ao1–

Ao1+

–10V

10VC

+10V

Ai0–

Sh

Sh

PTC–

PTC+

Ao0–

Ao0+

Ao1+

–10V

10VC

+10V

Ai0–

Ai0+

Ai1–

Ai1+

24VC

+24V

Sh

Sh

Ptc–

Ptc+

Ao0–

Ao0+

Ao1–

Shield

Di C

Di 0

Di 1

Di 2

Di 3

Di 4

Di 5

Motor PTC (–)

Motor PTC (+)

Analog Out 0 (–)

Motor protection device (Positive Temperature

Coefficient).

Analog Out 0 (+)

Analog Out 1 (–)

Bipolar, ±10V, 11 bit & sign, 2 k ohm minimum load.

4-20 mA, 11 bit & sign, 400 ohm maximum load.

Analog Out 1 (+)

–10 Volt Reference 2k ohm minimum.

10 Volt Common For (–) and (+) 10 Volt references.

+10 Volt Reference 2k ohm minimum.

Analog Input 0 (–)

Analog Input 0 (+)

Isolated

(2)

, bipolar, differential, 11 bit & sign.

Voltage Mode: ±10V @ 88k ohm input impedance.

Current Mode: 0-20 mA @ 93 ohm input impedance.

Analog Input 1 (–)

Analog Input 1 (+)

24 Volt Common

+24 Volt DC

Drive supplied logic input power.

200 mA max. per I/O module

600 mA max per drive

Digital Input Common Common for Digital Inputs 0…5

Digital Input 0

(1)

Digital Input 1

(1)

24V DC (30V DC Max.) - Opto isolated

High State: 20…24V DC 11.2 mA DC

Digital Input 2

(1)

Low State: 0…5V DC

120V AC (132V AC Max.) 50/60 Hz

(3)

- Opto isolated

Digital Input 3

(1)

Digital Input 4

(1)

High State: 100…132V AC

Low State: 0…30V AC

Digital Input 5

(1)

40 on Port X

75 on Port X

85 on Port X

50, 70 on Port X

60, 70 on Port X

1 on Port X

(1) Digital Inputs are either 24 Volts DC (2262C) or 115 Volts AC (2262D) based on module catalog number. Ensure applied voltage is correct for I/O module.

(2) Differential Isolation - External source must be maintained at less than 160V with respect to PE. Input provides high common mode immunity.

(3) For CE compliance use shielded cable. Cable length should not exceed 30 m (98 ft).

(4) I/O Module parameters also have a Port designation.

48

Rockwell Automation Publication 750-QS001A-EN-P - March 2015

Reference Section

Table 27 - 0…20 mA Analog Input - Unipolar Speed Reference at Terminals Ai0±

Set Direction Mode

Port 0: P308 [Direction Mode] = 0 “Unipolar”

Common

+

Ai0–

Ai0+

Set Selection

Port 0: P545 [Spd Ref A Sel] = Port 4 (or port where your 22-Series I/O Module is installed), See page 10

: P50 [Anlg In0 Value]

22-Series I/O Module TB1

Ai1

Ai0

Adjust Scaling

Port 4 (or port where your 22-Series I/O Module is installed), See

page 10

: P51 [Anlg In0 Hi] = 20 mA

Port 4 (or port where your 22-Series I/O Module is installed), See

page 10

: P52 [Anlg In0 Lo] = 0 mA

Port 0: P547 [Spd Ref A AnlgHi] = 60 Hz

Port 0: P548 [Spd Ref A AnlgLo] = 0 Hz

Jumpers set to current mode.

View Results

Port 4 (or port where your 22-Series I/O Module is installed), See

page 10

: P50 [Anlg In0 Value]

Port 0: P592 [Selected Spd Ref]

Table 28 - 0…+10V Analog Input - Unipolar Speed Reference at Terminals Ai0±

Set Direction Mode

Port 0: P308 [Direction Mode] = 0 “Unipolar”

Common

+

Ai0–

Ai0+

Set Selection

Port 0: P545 [Spd Ref A Sel] = Port 4 (or port where your 22-Series I/O Module is installed), See page 10 : P50 [Anlg In0 Value]

22-Series I/O Module TB1

Ai1

Ai0

Adjust Scaling

Port 4 (or port where your 22-Series I/O Module is installed), See

page 10

: P51 [Anlg In0 Hi] = 10 Volt

Port 4 (or port where your 22-Series I/O Module is installed), See

page 10

: P52 [Anlg In0 Lo] = 0 Volt

Port 0: P547 [Spd Ref A AnlgHi] = 60 Hz

Port 0: P548 [Spd Ref A AnlgLo] = 0 Hz

Jumpers set to voltage mode.

View Results

Port 4 (or port where your 22-Series I/O Module is installed), See

page 10

: P50 [Anlg In0 Value]

Port 0: P592 [Selected Spd Ref]

Table 29 - 10k Ohm Potentiometer - Unipolar Speed Reference at Terminals Ai0±

Set Direction Mode

Port 0: P308 [Direction Mode] = 0 “Unipolar”

10VC

+10V

Ai0–

Ai0+

Set Selection

Port 0: P545 [Spd Ref A Sel] = Port 4 (or port where your 22-Series I/O Module is installed), See page 10

: P50 [Anlg In0 Value]

22-Series I/O Module TB1

Adjust Scaling

Port 4 (or port where your 22-Series I/O Module is installed), See

page 10 : P51 [Anlg In0 Hi] = 10 Volt

Port 4 (or port where your 22-Series I/O Module is installed), See

page 10 : P52 [Anlg In0 Lo] = 0 Volt

Port 0: P547 [Spd Ref A AnlgHi] = 60 Hz

Port 0: P548 [Spd Ref A AnlgLo] = 0 Hz

Ai1

Ai0

View Results

Port 4 (or port where your 22-Series I/O Module is installed), See

page 10 : P50 [Anlg In0 Value]

Port 0: P592 [Selected Spd Ref]

Jumpers set to voltage mode.

Rockwell Automation Publication 750-QS001A-EN-P - March 2015

49

Reference Section

Table 30 - 0…20 mA Analog Input - Unipolar Speed Reference at Terminals Ai1±

Set Direction Mode

Port 0: P308 [Direction Mode] = 0 “Unipolar”

Common

+

Ai1–

Ai1+

Set Selection

Port 0: P545 [Spd Ref A Sel] = Port 4 (or port where your 22-Series I/O Module is installed), See page 10

: P60 [Anlg In1 Value]

22-Series I/O Module TB1

Ai1

Ai0

Adjust Scaling

Port 4 (or port where your 22-Series I/O Module is installed), See

page 10 : P61 [Anlg In1 Hi] = 20 mA

Port 4 (or port where your 22-Series I/O Module is installed), See

page 10 : P62 [Anlg In1 Lo] = 0 mA

Port 0: P547 [Spd Ref A AnlgHi] = 60 Hz

Port 0: P548 [Spd Ref A AnlgLo] = 0 Hz

Jumpers set to current mode.

View Results

Port 4 (or port where your 22-Series I/O Module is installed), See

page 10 : P60 [Anlg In1 Value]

Port 0: P592 [Selected Spd Ref]

Table 31 - 0…+10V Analog Input - Unipolar Speed Reference at Terminals Ai1±

Set Direction Mode

Port 0: P308 [Direction Mode] = 0 “Unipolar”

Common

+

Ai1–

Ai1+

Set Selection

Port 0: P545 [Spd Ref A Sel] = Port 4, (or port where your 22-Series I/O Module is installed)See

page 10 : P60 [Anlg In1 Value]

22-Series I/O Module TB1

Ai1

Ai0

Adjust Scaling

Port 4 (or port where your 22-Series I/O Module is installed), See

page 10 : P61 [Anlg In1 Hi] = 10 Volt

Port 4 (or port where your 22-Series I/O Module is installed), See

page 10 : P62 [Anlg In1 Lo] = 0 Volt

Port 0: P547 [Spd Ref A AnlgHi] = 60 Hz

Port 0: P548 [Spd Ref A AnlgLo] = 0 Hz

Jumpers set to voltage mode.

View Results

Port 4 (or port where your 22-Series I/O Module is installed), See

page 10 : P60 [Anlg In1 Value]

Port 0: P592 [Selected Spd Ref]

Table 32 - 10k Ohm Potentiometer - Unipolar Speed Reference at Terminals Ai1±

Set Direction Mode

Port 0: P308 [Direction Mode] = 0 “Unipolar”

10VC

+10V

Set Selection

Port 0: P545 [Spd Ref A Sel] = Port 4 (or port where your 22-Series I/O Module is installed), See

page 10 : P60 [Anlg In1 Value]

Ai1–

Ai1+

22-Series I/O Module TB1

Adjust Scaling

Port 4 (or port where your 22-Series I/O Module is installed), See

page 10 : P61 [Anlg In1 Hi] = 10 Volt

Port 4 (or port where your 22-Series I/O Module is installed), See

page 10 : P62 [Anlg In1 Lo] = 0 Volt

Port 0: P547 [Spd Ref A AnlgHi] = 60 Hz

Port 0: P548 [Spd Ref A AnlgLo] = 0 Hz

Ai1

Ai0

View Results

Port 4 (or port where your 22-Series I/O Module is installed), See

page 10 : P60 [Anlg In1 Value]

Port 0: P592 [Selected Spd Ref]

Jumpers set to voltage mode.

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Rockwell Automation Publication 750-QS001A-EN-P - March 2015

Reference Section

Table 33 - 2-Wire Control on 22-Series I/O Module

Non-Reversing - Internal Supply

Set Direction Mode

Port 0: P308 [Direction Mode] = 2 “Rev Disable”

Stop-Run

24VC

+24V

Di C

Di 0

Set Selection

Port 0: P163 [DI Run] = Port 4 (or port where your 22-Series I/O Module is installed), See page 10 : P1 [Dig In Sts], bit 0 = Input 0

22-Series I/O Module TB1

+24V

Reversing - External Supply

Common

View Results

Port 4 (or port where your 22-Series I/O Module is installed), See

page 10

: P1 [Dig In Sts]

Port 0: P935 [Drive Status 1]

Set Direction Mode

Port 0: P308 [Direction Mode] = 0 “Unipolar”

Stop Fwd

Stop Rev

Di C

Di 0

Di 1

Set Selection

Port 0: P164 [DI Run Forward] = Port 4 (or port where your 22-Series I/O Module is installed), See

page 10 : P1 [Dig In Sts], bit 0 = Input 0

Port 0: P165 [DI Run Reverse] = Port 4 (or port where your 22-Series I/O Module is installed), See

page 10 : P1 [Dig In Sts], bit 1 = Input 1

22-Series I/O Module TB1

View Results

Port 4 (or port where your 22-Series I/O Module is installed), See

page 10

: P1 [Dig In Sts]

Port 0: P935 [Drive Status 1]

IMPORTANT:

Connect 24V supply only to 20-750-2262C-2R or 20-750-2263C-1R2T.

Table 34 - 3-Wire Control on 22-Series I/O Module

Internal Supply

Set Selection

Port 0: P158 [DI Stop] = Port 4 (or port where your 22-Series I/O Module is installed), See

page 10 : P1 [Dig In Sts], bit 0 = Input 0

Port 0: P161 [DI Start] = Port 4 (or port where your 22-Series I/O Module is installed), See

page 10 : P1 [Dig In Sts], bit 1 = Input 1

Stop

Start

24VC

+24V

Di C

Di 0

Di 1

View Results

Port 4 (or port where your 22-Series I/O Module is installed), See

page 10

: P1 [Dig In Sts]

Port 0: P935 [Drive Status 1]

+24V

22-Series I/O Module TB1

External Supply

Common

Stop

Start

Di C

Di 0

Di 1

22-Series I/O Module TB1

Set Selection

Port 0: P158 [DI Stop] = Port 4 (or port where your 22-Series I/O Module is installed), See

page 10 : P1 [Dig In Sts], bit 0 = Input 0

Port 0: P161 [DI Start] = Port 4 (or port where your 22-Series I/O Module is installed), See

page 10 : P1 [Dig In Sts], bit 1 = Input 1

View Results

Port 4 (or port where your 22-Series I/O Module is installed), See

page 10

: P1 [Dig In Sts]

Port 0: P935 [Drive Status 1]

IMPORTANT:

Connect 24V supply only to 20-750-2262C-2R or 20-750-2263C-1R2T.

Connect 120V supply only to 20-750-2262D-2R.

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Reference Section

EtherNet/IP Communication

IMPORTANT

This section assumes that an EtherNet/IP network has been set up to connect to the drive.

Communication over PF755 Embedded Ethernet/IP (Port 13)

You will need the information gathered in Step 2: Validate the Drive Installation, Where are Signal Sources Connected? on page 10 to complete the EtherNet/IP setup.

Connecting the Ethernet Cable to the Drive

1. Remove power from the drive.

2. Remove the drive cover and lift up the drive HIM bezel to its open position to access the drive control pod.

3. Use static control precautions.

4. Connect one end of an Ethernet cable to the network. See the following figure for an example of wiring to an

EtherNet/IP network.

Controller

(ControlLogix shown with

1756-ENBT Bridge)

PowerFlex 755 Drives

(each with embedded EtherNet/IP adapter)

Ethernet

Switch

ATTENTION:

Risk of injury or death exists. The drive may contain high voltages that can cause injury or death. Remove power from the drive. Verify power has been discharged before connecting the embedded EtherNet/IP adapter to the network.

5. Route the other end of the Ethernet cable through the bottom of the PowerFlex 755 drive, and insert the cable plug into the embedded EtherNet/IP adapter mating socket.

Embedded

EtherNet/IP

Port

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Reference Section

Setting the IP Address

There are three ways to set the IP address on a PowerFlex 755 embedded EtherNet adapter.

• BOOTP server

• Manually via the rotary switches

• Manually via adapter parameters

TIP

If the PowerFlex 755 drive is connected to a Stratix 6000 or Stratix 8000 managed Ethernet switch and the drive is set for BOOTP mode, the ‘dynamic IP address assignment by port’ (Stratix 6000) or ‘DHCP persistence’ (Stratix 8000) feature will automatically set the IP address for the drive. For more details, see the Stratix 6000 Ethernet Managed Switch User Manual, publication 1783-UM001 or the Stratix 8000 and Stratix 8300 Ethernet Managed Switches User Manual, publication 1783-UM003 .

Setting the IP Address Using BOOTP Server

By default, the drive is set up to receive its IP address via the BOOTP server.

1. Verify the rotary switches are set to the value of 999 or any value other than 001…254 and 888.

Hundreds

Position

Tens

Position

Ones

Position

2

3

4

1

5

0

9

6

7

8

2

3

4

1

5

0

9

6

7

8

2

3

4

1

5

0

9

6

7

8

2. Verify parameter 36 [BOOTP] on Port 13 is set to ‘1’ (Enabled).

3. Verify communication has been established (ENET status indicator is steady green).

If the status indicator is not steady green, refer to the PowerFlex 755 Drive Embedded EtherNet/IP Adapter User

Manual, publication 750COM-UM001 and/or your network administrator to validate connectivity.

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Reference Section

Setting the IP Address Using the Adapter Rotary Switches

You can use the rotary switches to set the IP address if the following are met.

• The IP address follows the format 192.168.1.xxx

• The subnet mask is 255.255.255.0

• There is no gateway address

IMPORTANT

When using the adapter rotary switches, set the IP address before power is applied because the adapter uses the IP address it detects when it first receives power.

1. Verify that the drive is not powered.

2. Set the IP address to a valid address (001…254) by turning the rotary switches using a small screwdriver.

For example, if the IP address needs to be 192.168.1.123, turn the top switch so the arrow is pointing at 1, turn the middle switch so the arrow is pointing at 2, and turn the bottom switch so the arrow is pointing at 3.

See

Table 35

for more information on the address settings.

2

3

4

1

5

0

9

6

7

8

2

3

4

1

5

0

9

6

7

8

2

3

4

1

5

0

9

6

7

8

Table 35 - IP Address Settings and Descriptions

Settings

001…254

888

Description

The adapter will use the rotary switch settings for the IP address (192.168.1.xxx, where xxx = rotary switch settings).

The value stored in

parameter 36 - [BOOTP]

is automatically ignored.

Resets the adapter IP address function to factory defaults. Thereafter, the drive must be powered down, the switches set to a correct value (001…254), and then the drive must be powered up again to accept the new address.

Disables the rotary switches and requires using

parameter 36 - [BOOTP]

to select the BOOTP server as the source for the IP address or, if disabled, selects the adapter parameters as the source.

Any other setting

3. Apply power to the drive.

4. Verify communication has been established.

If communication is not established, refer to the PowerFlex 755 Drive Embedded EtherNet/IP Adapter User

Manual, publication 750COM-UM001 and/or your network administrator to validate connectivity.

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Reference Section

Setting the IP Address Using Adapter Parameters

1. Verify that the IP address rotary switches are set to any value other than 001…254 or 888. The default setting is 999.

See

Table 35 on page 54

for more information on the address settings.

ATTENTION:

Risk of equipment damage, injury, or death exists. Unpredictable operation may occur if you fail to verify that parameter settings are compatible with your application. Verify that settings are compatible with your application before applying power to the drive.

2. Apply power to the drive.

3. Set the value of parameter 36 [BOOTP] to ‘0’ (Disabled).

Stopped

0.000 Hz

Edit BOOTP

Disabled

ESC

▲

0 << 1

▼

AUTO

F

0

ENTER

Value Setting

0 Disabled

1 Enabled (Default)

4. Set the value of parameters 38 [IP Addr Cfg 1] through 41 [IP Addr Cfg 4] to a unique IP address.

Default = 0.0.0.0

255.255.255.255

Stopped

0.000 Hz

Edit IP Addr Cfg 1

0

0 << 255

ESC

AUTO

F

ENTER

[IP Addr Cfg 1]

[IP Addr Cfg 2]

[IP Addr Cfg 3]

[IP Addr Cfg 4]

5. Set the value of parameters 42 [Subnet Cfg 1] through 45 [Subnet Cfg 4] to the desired value for the subnet mask.

Default = 0.0.0.0

255.255.255.255

Stopped

0.000 Hz

Edit Subnet Cfg 1

0

0 << 255

ESC

AUTO

F

ENTER

[Subnet Cfg 1]

[Subnet Cfg 2]

[Subnet Cfg 3]

[Subnet Cfg 4]

6. If required, set the value of parameters 46 [Gateway Cfg 1] through 49 [Gateway Cfg 4] to the desired value for the gateway device.

Default = 0.0.0.0

255.255.255.255

Stopped

0.000 Hz

Edit Gateway Cfg 1

0

0 << 255

ESC

AUTO

F

ENTER

[Gateway Cfg 1]

[Gateway Cfg 2]

[Gateway Cfg 3]

[Gateway Cfg 4]

7. Reset the adapter by power cycling the drive or by using the HIM’s Reset Device function located in the drive’s

DIAGNOSTIC folder.

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Reference Section

Table 36 - PowerFlex 755 Embedded EtherNet/IP Port 13 Parameter Settings

No.

Drive

Parameter

Name

33

36

Port Number

BOOTP

User

Setting

13

0

Default

0

1

Value/Options

0 = Disabled

1 = Enabled

Notes

A reset of the adapter is required. Reset the adapter by power cycling the drive or by using the HIM’s Reset Device function located in the drive’s DIAGNOSTIC folder.

38 IP Addr Cfg 1

39 IP Addr Cfg 2

40 IP Addr Cfg 3

41 IP Addr Cfg 4

192

168

1 xxx

0

Example IP Address.

Set to desired value.

42 Subnet Cfg 1

43 Subnet Cfg 2

44 Subnet Cfg 3

42 Subnet Cfg 4

255

255

255

0

Leave the remainder of the Embedded EtherNet/IP (Port 13) parameters at their default settings.

Set the Start, Stop, and Speed Reference Commands via the EtherNet/IP Adapter

By default, the Start and Stop commands are enabled over the EtherNet/IP adapter. To set the speed reference via the

EtherNet/IP adapter, set parameter 545 [Spd Ref A Sel]. See

Table 37

.

Table 37 - Speed Reference Parameter Setting

No.

Drive

Parameter

Name

545 Spd Ref A Sel

User

Setting

877

Default Value/Options

871 P871 = Port 1 HIM reference

Notes

P877 = Port 13 reference

Selects the source parameter number for the speed reference while in “Auto” (typical) mode. Reference value from port devices. For a speed reference from a communication network, set this parameter to Port 0 and select P871…877 [Port_

n

_Reference] as appropriate.

Important Example

: 20-COMM-E, EtherNet/IP Communication Adapter = Dint for speed reference multiplied by 1,000 (60 Hz = 60,000 and 1750 RPM = 1,750,000).

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Reference Section

Communication over EtherNet/IP on 20-750-ENETR Module

You will need the information gathered in Step 2: Validate the Drive Installation, Where are Signal Sources Connected? on page 10

to complete the EtherNet/IP setup.

Connecting the Ethernet Cable to the Drive

IMPORTANT

This section addresses the setup on the PowerFlex 20-750-ENETR Dual-port EtherNet/IP Option module that is installed in Port 6 of the drive.

ATTENTION:

Risk of injury or death exists. The drive may contain high voltages that can cause injury or death. Remove power from the drive. Verify power has been discharged before connecting the embedded EtherNet/IP adapter to the network.

1. Remove power from the drive.

2. Remove the drive cover and lift up the drive HIM bezel to its open position to access the drive control pod.

3. Use static control precautions.

4. Connect one end of an Ethernet cable to the network. See the following figure for an example of wiring to an

EtherNet/IP network.

Controller

(ControlLogix shown with

1756-ENBT Bridge)

PowerFlex 750-Series Drives

(each with EtherNet/IP adapter)

Ethernet

Switch

5. Route the other end of the Ethernet cable through the bottom of the PowerFlex 750-Series drive, and insert the cable plug into the EtherNet/IP adapter mating socket.

EtherNet/IP

Port

4

5

6

0

4 5 6

0

4 5 6

0

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Setting the IP Address

There are three ways to set the IP address on a PowerFlex 20-750-ENETR Dual-port EtherNet/IP option module.

• DHCP or BOOTP server

• Manually via the rotary switches

• Manually via adapter parameters

TIP

If the PowerFlex 750-Series drive is connected to a Stratix 6000 or Stratix 8000 managed Ethernet switch and the drive is set for

BOOTP mode, the ‘dynamic IP address assignment by port’ (Stratix 6000) or ‘DHCP persistence’ (Stratix 8000) feature will set the IP address for the drive. For more details, see the Stratix 6000 Ethernet Managed Switch User Manual, publication 1783-UM001 or the Stratix 8000 and Stratix 8300 Ethernet Managed Switches User Manual, publication 1783-UM003 .

Setting the IP Address Using DHCP or BOOTP Server

IMPORTANT

When the DHCP lease expires, the option module stops communicating on the network, which requires a power cycle or option module reset.

By default, the drive is set up to receive its IP address via the BOOTP server.

1. Verify the rotary switches are set to the value of 999 or any value other than 001…254 and 888.

3

4

5

6

7

0

3

4

5

6

7

3

4

0

5

6

7

0

Hundreds

Position

Tens

Position

Ones

Position

3

4

5

6

7

1

9

0

3

4

5

6

7

1

9

0

3

4

5

6

7

1

9

0

2. Verify parameter 5 [Net Addr Sel] on Port 6 is set to either ‘2’ (BOOTP) or ‘3’ (DHCP).

Stopped

0.000 Hz

Edit Net Addr Sel

Parameters

ESC

▲

1 << 3

▼

AUTO

F

0

ENTER

2

3

Value Setting

1 Parameters

BOOTP

DHCP (Default)

3. Verify communication has been established (ENET status indicator is steady green).

If the status indicator is not steady green, refer to the PowerFlex 20-750-ENETR Dual-port EtherNet/IP Option

Module User Manual, publication 750COM-UM008 and/or your network administrator to validate connectivity.

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Reference Section

Setting the IP Address Using the Adapter Rotary Switches

You can use the rotary switches to set the IP address if the following are met.

• The IP address follows the format 192.168.1.xxx

• The subnet mask is 255.255.255.0

• There is no gateway address

IMPORTANT

When using the adapter rotary switches, set the IP address before power is applied because the adapter uses the IP address it detects when it first receives power.

1. Verify that the drive is not powered.

2. Set the IP address to a valid address (001…254) by turning the rotary switches using a small screwdriver.

For example, if the IP address needs to be 192.168.1.123, turn the top switch so the arrow is pointing at 1, turn the middle switch so the arrow is pointing at 2, and turn the bottom switch so the arrow is pointing at 3.

See Table 38 for more information on the address settings.

3

4

5 6

7

0

3

4

5 6

7

0

3

4

5 6

7

0

3

4

5

6

7

1

9

0

3

4

5

6

7

1

9

0

3

4

5

6

7

1

9

0

Table 38 - IP Address Settings and Descriptions

Settings

001…254

888

Description

The adapter will use the rotary switch settings for the IP address (192.168.1.xxx, where xxx = rotary switch settings).

The value stored in

parameter 36 - [BOOTP]

is automatically ignored.

Resets the adapter IP address function to factory defaults. Thereafter, the drive must be powered down, the switches set to a correct value (001…254), and then the drive must be powered up again to accept the new address.

Disables the rotary switches and requires using

parameter 36 - [BOOTP]

to select the BOOTP server as the source for the IP address or, if disabled, selects the adapter parameters as the source.

Any other setting

3. Apply power to the drive.

4. Verify communication has been established.

If communication is not established, refer to the PowerFlex 20-750-ENETR Dual-port EtherNet/IP Option

Module User Manual, publication 750COM-UM008 and/or your network administrator to validate connectivity.

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Reference Section

Setting the IP Address Using Adapter Parameters

1. Verify that the IP address rotary switches are set to any value other than 001…254 or 888. The default setting is 999.

See

Table 38 on page 59

for more information on the address settings.

ATTENTION:

Risk of equipment damage, injury, or death exists. Unpredictable operation may occur if you fail to verify that parameter settings are compatible with your application. Verify that settings are compatible with your application before applying power to the drive.

2. Apply power to the drive.

3. Set the value of parameter 36 [BOOTP] to ‘0’ (Disabled).

Stopped

0.000 Hz

Edit BOOTP

Disabled

ESC

▲

0 << 1

▼

AUTO

F

0

ENTER

Value Setting

0 Disabled

1 Enabled (Default)

4. Set the value of parameter 5 [Net Addr Sel] to ‘1’ (Parameters).

Stopped

0.00 Hz

Edit Net Addr Sel

DHCP

ESC

▲

1 << 3

▼

AUTO

F

3

ENTER

Value Setting

1

2

3

Parameters

BOOTP

DHCP (default)

5. Set the value of parameters 7 [IP Addr Cfg 1] through 10 [IP Addr Cfg 4] to a unique IP address.

Default = 0.0.0.0

255.255.255.255

Stopped

0.000 Hz

Edit IP Addr Cfg 1

0

0 << 255

ESC

AUTO

F

ENTER

[IP Addr Cfg 1]

[IP Addr Cfg 2]

[IP Addr Cfg 3]

[IP Addr Cfg 4]

6. If required, set the value of parameters 11 [Subnet Cfg 1] through 14 [Subnet Cfg 4] to the desired value for the subnet mask.

Default = 0.0.0.0

255.255.255.255

Stopped

0.000 Hz

Edit Subnet Cfg 1

0

0 << 255

ESC

AUTO

F

ENTER

[Subnet Cfg 1]

[Subnet Cfg 2]

[Subnet Cfg 3]

[Subnet Cfg 4]

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Reference Section

7. If required, set the value of parameters 15 [Gateway Cfg 1] through 18 [Gateway Cfg 4] to the desired value for the gateway device.

Default = 0.0.0.0

255.255.255.255

Stopped

0.000 Hz

Edit Gateway Cfg 1

0

0 << 255

ESC

AUTO

F

ENTER

[Gateway Cfg 1]

[Gateway Cfg 2]

[Gateway Cfg 3]

[Gateway Cfg 4]

8. Reset the option module. See

Reset the Option Module on page 62

.

Table 39 - PowerFlex 750-Series 20-750-ENETR Option Module Parameter Settings

2

5

No.

Drive

Parameter

Name

Port Number

Net Addr Sel

User

Setting

5

13

Default

0

3

Value/Options

4, 5, or 6

1 = Parameters

2 = BOOTP

3 = DHCP

Notes

Port Number

7

8

IP Addr Cfg 1

IP Addr Cfg 2

9 IP Addr Cfg 3

10 IP Addr Cfg 4

192

168

1 xxx

0

Example IP Address.

Set to desired value.

11 Subnet Cfg 1

12 Subnet Cfg 2

13 Subnet Cfg 3

14 Subnet Cfg 4

255

255

255

0

Leave the remainder of the Embedded EtherNet/IP (Port 13) parameters at their default settings.

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Reset the Option Module

Changes to switch and jumper settings and some option module parameters require you to reset the option module before the new settings take effect. You can reset the option module by power cycling the drive or by using parameter 25 [Reset

Module].

ATTENTION:

Risk of injury or equipment damage exists. If the option module is transmitting control I/O to the drive, the drive can fault when you reset the option module. Determine how your drive responds before resetting the option module.

1. Set Device parameter 25 [Reset Module] (located on the communication card) to “1” (Reset Module).

Stopped

0.000 Hz

Edit Reset Module

Ready

ESC

▲

0 << 2

▼

AUTO

F

0

ENTER

1

2

Value Description

0 Ready (Default)

Reset Module

Set Defaults

When you enter “1” (Reset Module), the option module immediately resets. An alternate method to reset the module is by power cycling the drive.

Set the Start, Stop, and Speed Reference Commands via the EtherNet/IP Adapter

By default, the Start and Stop commands are enabled over the PowerFlex 20-750-ENETR Dual-Port EtherNet/IP option module. To set the speed reference via the EtherNet/IP option module, set parameter 545 [Spd Ref A Sel]. See Table 40 .

Table 40 - Speed Reference Parameter Setting

No.

Drive

Parameter

Name

545 Spd Ref A Sel

User

Setting

876

Default Value/Options

871 P871 = Port 1 HIM reference

Notes

P876 = Port 6 reference

Selects the source parameter number for the speed reference while in “Auto” (typical) mode. Reference value from port devices. For a speed reference from a communication network, set this parameter to Port 0 and select P871…876 [Port_

n

_Reference] as appropriate.

Important Example

: 20-COMM-E, EtherNet/IP Communication Adapter = Dint for speed reference multiplied by 1,000 (60 Hz = 60,000 and 1750 RPM = 1,750,000).

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Reference Section

2-Wire and 3-Wire Control

The two types of ladder control circuits commonly used are the 2-wire control circuit and the 3-wire control circuit.

The 2-wire control circuit uses “maintained” contact devices to control the drive/motor. A typical 2-wire control circuit is shown in the following figure.

2-Wire Control on a Motor Starter

2-Wire Control on a Drive

Stop/Start or Run

OL

M

M

VFD

Stop/Start

Motor

DI0 Run

24V Common

Dig In Common

+24V DC

Motor

A 2-wire control circuit consists of a normally open “maintained” contact device that, when closed, energizes the coil of a magnetic motor starter. This in turn energizes the connected motor load, or in the case of VFD, initiates a Run command to energize the motor load. The 2-wire control circuit provides what is known as “low-voltage release.” In the event of a power failure, the magnetic motor starter or VFD shuts down. When power is restored, the magnetic motor starter or VFD automatically reenergizes, provided that none of the maintained contact devices have changed state.

This can be quite advantageous in applications such as refrigeration, air conditioning, or remote pump stations where you do not need someone to restart the equipment after a power failure. It can, however, be extremely dangerous in applications where equipment automatically starts, placing the operator in danger.

The 3-wire control circuit uses “momentary” contact devices to control the driver/motor starter. A typical 3-wire control circuit is shown in the following figure.

3-Wire Control on a Motor Starter

Stop Stop Stop

Start

M

OL

Start

Start

M

Motor

M

3-Wire Control on a Drive

Stop Stop Stop

Start

Start

Start

VFD

DI0 Run

DI1 Run

24V Common

Dig In Common

+24V DC

Motor

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Reference Section

A 3-wire control circuit consists of a normally closed stop button (STOP), a normally open start button (START), and sealing contact (M), and the coil of a magnetic motor starter. When the normally open start button is pressed, the coil of the magnetic motor starter is energized. An auxiliary contact seals around the start button to provide a latched circuit. In the case of a VFD, the internal logic control of the VFD functions identical in principle to the sealing contact.

Pressing the normally closed stop button disrupts the circuit. The 3-wire control circuit provides what is known as “lowvoltage protection.” In the event of a power failure, the magnetic motor starter drops out. In this case, however, when power is restored the magnetic motor starter does not automatically reenergize. The operator must press the start button to initiate the sequence of operations.

The 3-wire control circuit figure illustrates a control circuit with multiple start and stop push buttons. In this circuit, multiple normally closed stop buttons are placed in series and multiple open start buttons are placed in parallel to operate a magnetic motor starter in VFD. This is a common application of a 3-wire control circuit in which you need to start and stop the same VFD/motor from multiple locations within a facility. The 3-wire control circuit can be used in a variety of ways to meet specific circuit application.

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Reference Section

Drive Status Indicators

Table 41 - PowerFlex 753 Status Indicator Descriptions

Name

STS

(Status)

Color

Green

Yellow

Red

Red /

Yellow

State

Flashing

Steady

Flashing

Steady

Flashing

Steady

Flashing

Alternately

Yellow /

Green

Green /

Red

Flashing

Alternately

Flashing

Alternately

Description

Drive ready but not running, and no faults are present.

Drive running, no faults are present.

Drive is not running, a start inhibit condition exists and the drive cannot be started.

See parameter 933 [Start Inhibits].

A type 1 (user configurable) alarm exists. If the drive is stopped, it is prevented from starting until the alarm condition is cleared. If the drive is running, it continues to run but cannot restart until the alarm condition is cleared.

See parameters 959 [Alarm Status A] and 960 [Alarm Status B].

A major fault has occurred. Drive stops. Drive cannot be started until fault condition is cleared. See parameter 951 [Last Fault Code].

A non-resettable fault has occurred.

A minor fault has occurred. When running, the drive continues to run. System is brought to a stop under system control. Fault must be cleared to continue. Use parameter 950 [Minor Flt Cfg] to enable. If not enabled, acts like a major fault.

When running, a type 1 alarm exists.

See parameters 959 [Alarm Status A] and 960 [Alarm Status B].

Drive is flash updating.

Table 42 - PowerFlex 755 Status Indicator Descriptions

Name

STS

(Status)

Color

Green

Yellow

ENET

LINK

Red

Red /

Yellow

State

Flashing

Steady

Flashing

Steady

Flashing

Steady

Flashing

Alternately

Description

Drive ready but not running, and no faults are present.

Drive running, no faults are present.

Drive is not running, a type 2 (non-configurable) alarm condition exists and the drive cannot be started. See parameter 961 [Type 2 Alarms].

A type 1 (user configurable) alarm exists. If the drive is stopped, it is prevented from starting until the alarm condition is cleared. If the drive is running, it continues to run but cannot restart until the alarm condition is cleared.

See parameters 959 [Alarm Status A] and 960 [Alarm Status B].

A major fault has occurred. Drive stops. Drive cannot be started until fault condition is cleared. See parameter 951 [Last Fault Code].

A non-resettable fault has occurred.

A minor fault has occurred. When running, the drive continues to run. System is brought to a stop under system control. Fault must be cleared to continue. Use parameter 950 [Minor Flt Cfg] to enable. If not enabled, acts like a major fault.

When running, a type 1 alarm exists.

See parameters 959 [Alarm Status A] and 960 [Alarm Status B].

Drive is flash updating.

Yellow /

Green

Green /

Red

Unlit

Flashing

Alternately

Flashing

Alternately

Off

Red

Red /

Green

Green

Unlit

Green

Flashing

Steady

Flashing

Alternately

Flashing

Steady

Off

Flashing

Steady

Embedded EtherNet/IP is not properly connected to the network or needs an IP address.

An EtherNet/IP connection has timed out.

Adapter failed the duplicate IP address detection test.

Adapter is performing a self-test.

Adapter is properly connected but is not communicating with any devices on the network.

Adapter is properly connected and communicating on the network.

Adapter is not powered or is not transmitting on the network.

Adapter is properly connected and transmitting data packets on the network.

Adapter is properly connected but is not transmitting on the network.

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Reference Section

Dynamic Brake Resistor

Determine whether your drive and motor utilize a dynamic brake resistor.

Dynamic brake resistors generate heat so they are usually outside of the panel in a protective cage.

Record if a dynamic brake resistor is connected for each of your drive/motor combinations.

Drive/Motor 1

❑

Yes

❑

No

Drive/Motor 2

❑

Yes

❑

No

Drive/Motor 3

❑

Yes

❑

No

Drive/Motor 4

❑

Yes

❑

No

Typical resistor cage

Drive/Motor 5

❑

Yes

❑

No

How Dynamic Braking Works

Many fan, pump, and conveyor-like applications are allowed to coast to stop. If a controlled ramp to stop is required, the regenerative energy needs to be converted or dissipated and dynamic braking may be necessary. Adding a dynamic brake can help prevent over voltage to the drive VFD bus, fault conditions, or damage to the drive.

For purposes of this publication, a solution that allows the drive to feed the regenerated electrical power to a resistor, which then transforms it into thermal energy, is provided to prevent bus over voltage or potential damage. This process is referred to as dynamic braking (DB).

Internal dynamic braking chopper circuitry, including DB resistor power terminals BR1 and BR2, are standard on

PowerFlex 750-series drives frames 1…5 and are optional on frames 6 and 7. DB resistor connections BR1 and BR2 are not available on frames 8…10, however dynamic braking can be achieved via an independent chopper module that is connected to the DC+ and DC- terminals by using an appropriate-sized DB resistor connected to it. In the latter case, the properlysized external chopper module senses and regulates the DC bus voltage level independent of the drive control.

For more information on how to size a dynamic brake chopper and/or resistor, see PowerFlex Dynamic Braking Resistor

Calculator Application Technique, publication PFLEX-AT001 .

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Reference Section

For frames 1…7, see Table 43

to configure these parameters so the dynamic brake properly functions.

Table 43 - Dynamic Brake Resistor Parameter Settings

No.

Parameter Name External Resistor

User Setting

370 Stop Mode A 1

372

382

383

384

385

Bus Reg Mode A

DB Resistor Type

DB Ext Ohms

DB Ext Watts

DB ExtPulse Watts

2

1

Resistor NP

Resistor NP

Resistor NP

(1)

Internal Resistor

User Setting

1

2

0

N/A

N/A

N/A

Values

Default:

Options:

Default:

Options:

Default:

Options:

Units:

Default:

Min/Max:

Units:

Default:

Min/Max:

Units:

Default:

Min/Max:

Notes

1 = “Ramp”

0 = “Coast”

1 = “Ramp”

1 = “Adjust Freq”

1 = “Adjust Freq”

2 = “Dyn Brake”

3 = “Both DB 1st”

0 = “Internal”

0 = “Internal”

1 = “External”

Fans, pumps, and compressors are typically allowed to coast to stop - dynamic braking is not required.

Ramp to stop mode may cause regenerative energy - dynamic braking can be required.

The shorter the decel time, P537 [Decel Time], the greater potential need for dynamic braking.

Ohms

Based on Drive Rating

Minimum Resistor Rating

Observe minimum resistance rating by drive size.

Watt

100

1.00 to 500000.00

Watt Sec

2000

1.00 to 100000000.00

Not considered when P370 [Stop Mode A] = 0 “Coast”.

If dynamic brake resistor is installed, this parameter must be set to either 2 “Dyn Brake” or 3 “Both DB 1st”.

Not considered when P370 [Stop Mode A] = 0 “Coast”.

Sets the continuous rated power reference for the eternal dynamic brake resistor.

Refer to the PowerFlex Dynamic Braking Resistor Calculator

Application Technique, publication PFLEX-AT001 , for external resistor pulse watts settings. Or consult the resistor manufacturer for this specification.

(1) If this information is not available for the dynamic brake resistor, increase the value until nuisance DynBrake OvrTemp Alarm 10 ceases.

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Reference Section

Acceleration and Deceleration Time

Acceleration Time

Longer acceleration times can be an application consideration due to high inertia of the load and motor rotating mass. A typical application example that requires this consideration is a centrifugal fan load. Issues that can occur include overload conditions of the motor and/or drive or over current conditions of the drive. Results of these issues can be the drive exhibiting a fault condition in either motor or drive overload fault (F7 and F64 respectively) or can cause a hardware over current fault (F12). If these faults are present and in order to prevent these faults as part of startup, acceleration time must be set to the capabilities of the drive based on the load and application requirements. The normal solution will be to set parameter 535 [Accel Time 1] to longer time period so that an overload or over current condition of the drive does not occur.

An approach to perform this configuration is to set acceleration times to incremental 30 second acceleration times above the last setting and restart the drive until the load is able to start without a fault condition. The maximum acceleration time for most applications is up to 5 minutes, however very high inertia loads could require higher acceleration times (for example, 30 minutes may be common for a centrifuge). If faster acceleration time is required for the load, contact your

Allen-Bradley distributor or Allen-Bradley technical support for further application review or potential drive sizing considerations.

Recommendation:

If the load has a large inertia value and acceleration time is not an application concern, set the current limit of the drive in amps to the continuous current rating of the drive in amps. The overload current setting is configured in parameter 422

[Current Limit 1]. This lets the drive apply its rated current to the motor on a continuous basis until the application reaches full speed. Default values for this parameter that are time limited equal 110% of the Normal Duty (ND) or 150% of the Heavy Duty (HD) rating of the drive that may have induced a hardware over current fault. To obtain the continuous current rating of the drive, see parameter 21 [Rated Amps].

Deceleration Time

If the drive faults on either an overload or an over voltage condition during deceleration, it is likely due to the deceleration time being too short for the system, which results in the fault condition. Either the drive can be set to coast to rest

(parameter 370 [Stop Mode A] is set to “0”) or parameter 537 [Decel Time 1] can be extended to a longer period of time to eliminate the fault condition. Set parameter 537 [Decel Time 1] to the longest necessary decel time allowed by the system.

If drive faults or over load conditions continue to exist, dynamic braking can be required. Refer to PowerFlex Dynamic

Braking Resistor Calculator, publication PFLEX-AT001 , in order to apply a dynamic brake to the application.

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Table 44 - Acceleration and Deceleration Parameter Settings

No.

Parameter Name User Setting

535 Accel Time 1

537 Decel Time 1

422 Current Limit 1

Values

Units:

Default:

Min/Max:

Secs

10

0.00 / 3600.00

Units:

Default:

Min/Max:

Secs

10

0.00 / 3600.00

Units:

Default:

Min/Max:

Amps

Based on drive rating and ND/HD selection

Based on drive rating

Notes

Sets the acceleration rate for all speed changes and is dependent on inertia and acceleration torque. Also, set parameter 422 [Current Limit 1] to drive rating.

For more information, see Acceleration Time on page 68

.

Sets the deceleration rate for all speed changes and is dependent on inertia and deceleration torque.

Decel rate can affect the extent of the dynamic braking needed.

Increase the decel rate to reduce regenerative energy demand or increase the dynamic brake capacity.

For more information, see Deceleration Time on page 68

or the

PowerFlex Dynamic Braking Resistor Calculator Application

Technique, publication PFLEX-AT001 .

Current setting above continuous current rating of the drive is time limited. Refer to the Recommendation in

Acceleration

Time on page 68 .

Reference Section

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Reference Section

Direction Mode

Table 45 - 753 Main Control Board TB1 2-Wire Control with Reversing Wiring

2-Wire Control Reversing

Internal 24V Supply

Set Direction Mode

Port 0: P308 [Direction Mode] = 0 “Unipolar”

Run Fwd

Run Rev

Set Selection

Port 0: P164 [DI Run Forward] = Port 0: P220 [Digital In Sts], bit 1 = Digital In 1

Port 0: P165 [DI Run Reverse] = Port 0: P220 [Digital In Sts], bit 2 = Digital In 2

2-Wire Control Reversing

External 24V Supply

+24V

753 Main Control Board TB1

Common

Run Fwd

Run Rev

Di C

Di 1

Di 2

753 Main Control Board TB1

View Results

Port 0: P220 [Digital In Sts]

Port 0: P935 [Drive Status 1]

Table 46 - 750-Series I/O Module TB1 2-Wire Control with Reversing Wiring

2-Wire Control Reversing

External 24V Supply

20-750-2262C-2R

20-750-2263C-1R2T

+24V

Common

Run Fwd

Run Rev

Di C

Di 0

Di 1

Set Direction Mode

Port 0: P308 [Direction Mode] = 0 “Unipolar”

Configuration

Port 0: P150 [Digital In Cfg], = 1 “Run Level”

750-Series I/O Module TB1

Set Selection

Port 0: P164 [DI Run Forward] = Port 4 (or port where your I/O Module is installed): P1 [Dig In Sts], bit 0 = Input 0

Port 0: P165 [DI Run Reverse] = Port 4 (or port where your I/O Module is installed): P1 [Dig In Sts], bit 1 = Input 1

View Results

Port 4 (or port where your I/O Module is installed): P1 [Dig In Sts]

Port 0: P935 [Drive Status 1]

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Table 47 - 753 Main Control Board TB1 & TB3 3-Wire Control with Reversing Wiring

3-Wire Control Reversing

Internal Supply

Set Selection

Port 0: P158 [DI Stop] = Port 0: P220 [Digital In Sts], bit 1 = Digital In 0

Port 0: P161 [DI Start] = Port 0: P220 [Digital In Sts], bit 2 = Digital In 1

Port 0: P162 [DI Fwd Reverse] = Port 0: P220 [Digital In Sts], bit 3 = Digital In 2

Stop

Start

View Results

Port 0: P220 [Digital In Sts]

Port 0: P935 [Drive Status 1]

Rev Fwd

TB1

3-Wire Control Reversing

External 24V Supply

TB3

753 Main Control Board TB1 & TB3

Common

Stop

Start

TB1

Rev Fwd

TB3

753 Main Control Board TB1 & TB3

Reference Section

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Reference Section

Table 48 - 750-11 Series I/O Module TB1 3-Wire Control with Reversing Wiring

3-Wire Control Reversing

Internal Supply

Fwd Rev

Start

Stop

Set Selection

Port 0: P158 [DI Stop] = Port 4 (or port where your I/O Module is installed): P1 [Dig In Sts], bit 0 = Input 0

Port 0: P161 [DI Start] = Port 4 (or port where your I/O Module is installed): P1 [Dig In Sts], bit 1 = Input 1

Port 0: P162 [DI Fwd Reverse] = Port 4 (or port where your I/O Module is installed): P1 [Dig In Sts], bit 2 = Input 2

View Results

Port 4 (or port where your I/O Module is installed): P1 [Dig In Sts]

Port 0: P935 [Drive Status 1]

3-Wire Control Reversing

External 24V Supply

20-750-1132C-2R

20-720-1133C-1R2T

750-11 Series I/O Module TB1

Fwd Rev

Start

Stop

+24V

Common

3-Wire Control Reversing

External 120V Supply

20-750-1132D-2R

750-11 Series I/O Module TB1

Fwd Rev

Start

Stop

+24V

Common

72

750-11 Series I/O Module TB1

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Reference Section

Table 49 - 750-22 Series I/O Module TB1 3-Wire Control with Reversing Wiring

3-Wire Control Reversing

Internal Supply

Stop

Start

Set Selection

Port 0: P158 [DI Stop] = Port 4 (or port where your I/O Module is installed): P1 [Dig In Sts], bit 0 = Input 0

Port 0: P161 [DI Start] = Port 4 (or port where your I/O Module is installed): P1 [Dig In Sts], bit 1 = Input 1

Port 0: P162 [DI Fwd Reverse] = Port 4 (or port where your I/O Module is installed): P1 [Dig In Sts], bit 2 = Input 2

Rev Fwd

View Results

Port 4 (or port where your I/O Module is installed): P1 [Dig In Sts]

Port 0: P935 [Drive Status 1]

3-Wire Control Reversing

External 24V Supply

20-750-2262C-2R

20-720-2263C-1R2T

750-22 Series I/O Module TB1

+24V Common

Stop

Start

Rev Fwd

3-Wire Control Reversing

External 120V Supply

20-750-2262D-2R

750-22 Series I/O Module TB1

+120V Common

Stop

Start

Rev Fwd

750-22 Series I/O Module TB1

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Reference Section

Analog Output Wiring

Table 50 - 753 Main Control Board TB1 Analog Output Wiring

Analog Voltage Output

±10V, 0…20 mA Bipolar

+10V Unipolar

+ –

Ao0–

Ao0+

753 Main Control Board TB1

Configuration

Port 0: P270 [Anlg Out Type], bit 0 = 0

Set Selection

Port 0: P275 [Anlg Out0 Sel] = Port 0: P3 [Mtr Vel Fdbk]

Adjusting Scale

Port 0: P278 [Anlg Out0 DataHi] = 60 Hz

Port 0: P279 [Anlg Out0 DataLo] = 0 Hz

Port 0: P280 [Anlg Out0 Hi] = 10V/20 mA

Port 0: P281 [Anlg Out0 Lo] = 0V/0 mA

View Results

Port 0: P277 [Anlg Out0 Data]

Port 0: P282 [Anlg Out0 Val]

Table 51 - 750-Series I/O Module TB1 Analog Output Wiring

Analog Voltage Output

±10V, 0…20 mA Bipolar

+10V Unipolar

+ –

Ao0–

Ao0+

750-Series I/O Module TB1

Configuration

Port 4 (or port where your I/O module is installed): P70 [Anlg Out Type], bit 0 = 0

Set Selection

Port 4 (or port where your I/O module is installed): P75 [Anlg Out0 Sel] = Port 0: P3 [Mtr Vel Fdbk]

Adjusting Scale

Port 4 (or port where your I/O module is installed): P78 [Anlg Out0 DataHi] = 60 Hz

Port 4 (or port where your I/O module is installed): P79 [Anlg Out0 DataLo] = 0 Hz

Port 4 (or port where your I/O module is installed): P80 [Anlg Out0 Hi] = 10V/20 mA

Port 4 (or port where your I/O module is installed): P81 [Anlg Out0 Lo] = 0V/0 mA

View Results

Port 4 (or port where your I/O module is installed): P77 [Anlg Out0 Data]

Port 4 (or port where your I/O module is installed): P82 [Anlg Out0 Val]

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Reference Section

Digital Output Wiring

Table 52 - 753 Main Control Board Digital Output Wiring

Digital Output

Internal Supply

T0

+24V

753 Main Control Board TB1

Digital Output

External Supply

OR

+24V

PLC

1756-1B16

Common

IN-0

GND-0

OR

PLC

1756-1V16

5 kΩ

2 W

+24VDC

Common

T0

24VC

T0

24VC

DC-0+

IN-0

+24VDC

Common

753 Main Control Board TB1

T0

24VC

Set Selection

Port 0: P240 [TO0 Sel] = Port 0: P935 [Drive Status 1], bit 7= Faulted

View Results

Port 0: P225 [Dig Out Sts]

When TO is On, IN-O is Off.

Table 53 - 750-Series I/O Module TB1 Digital Output Wiring

Digital Output

Internal Supply

20-750-2263C-1R2T

24VC

+24V

Set Selection

Port 4 (or port where your I/O module is installed): P20 [TO0 Sel] = Port 0: P935 [Drive Status 1], bit 7= Faulted

View Results

Port 4 (or port where your I/O module is installed): P5 [Dig Out Sts]

T0

TC

T1

750-Series I/O Module TB1

750-Series I/O Module TB2

Digital Output

External Supply

20-750-2263C-1R2T

OR

PLC

1756-1B16

+24V

Common

IN-0

GND-0

OR

PLC

1756-1V16

+24VDC

Common

DC-0+

IN-0

+24VDC

Common

750-Series I/O Module TB2

T0

TC

T1

T0

TC

T1

T0

TC

T1

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Reference Section

Relay Output Wiring

Table 54 - 750-Series Control Board and I/O Module TB1 Relay Output Wiring

Relay Output

External Supply

Set Selection

Port 0: P230 [RO0 Sel] = Port 0: P935 [Drive Status 1], bit 7 = Faulted

Power

Source

753 Main Control Board

R0NC

R0C

R0NO

View Results

Port 0: P225 [Dig Out Sts]

Set Selection

Port 4 (or port where your I/O module is installed): P10 [RO0 Sel] = Port 0: P935 [Drive Status 1], bit 7= Faulted

R1NO

R1C

R1NC

or

Power

Source

750-Series I/O Module

R0NO

R0C

R0NC

View Results

Port 4 (or port where your I/O module is installed): P5 [Dig Out Sts]

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Reference Section

Disable the HIM Start Function

There are times when disabling the HIM is necessary, such as when the user requires only to use other discrete input or communications that are controlled by Start/Run, Jog, and Direction commands.

Parameter 324 [Logic Mask] is used to disable or “mask” out the HIM performing any Start, Jog, and Direction Logic function by setting bit 01 on Port 1 equal to “0”.

IMPORTANT

Setting parameter 324 [Logic Mask] to “0” to disable the Start, Jog, and Direction commands DOES NOT mask the Stop commands.

The Stop function cannot be disabled.

1. Starting from either screen, press the

PAR#

soft key.

00

ESC

Stopped

0.000 Hz

PowerFlex 753

480V 4.2A

20F...B4P2

REF PAR#

AUTO

F

TEXT

OR

00

ESC

Stopped

0.000 Hz

0.00 Amps

0.000 Bus VDC

0.00 Out

VIEW REF PAR#

AUTO

F

EDIT

Status Screen

2. Press the EDIT soft key.

3. Use the soft key or the

Stopped

0.000 Hz

Port 00 Dev Param

Logic Mask x1xx xx1x x111 1111

Bit 00 - Digital In

ESC

324

AUTO

F

PAR# EDIT

Status Screen

on the keypad to highlight bit 01.

P

Stopped

0.000 Hz

Edit Logic Mask x1xx xx1x x111 1111

Bit 00 - Digital In

1

ESC

AUTO

F

ENTER

P

Stopped

0.000 Hz

Edit Logic Mask x1xx xx1x x111 1111

Bit 01 - Port 1

1

ESC

AUTO

F

ENTER

Logic Mask Screen

Edit Logic Mask Screen

4. Press the or

5. Press the ENTER soft key.

6. Press the ESC soft key.

on the keypad to change bit 01 to “0”.

P

Stopped

0.000 Hz

Edit Logic Mask x1xx xx1x x111 1111

Bit 01 - Port 1

0

ESC

AUTO

F

ENTER

Stopped

0.000 Hz

Port 00 Dev Param

Logic Mask x1xx xx1x x111 1101

Bit 01 - Digital In

324

AUTO

F

ESC PAR# EDIT

Edit Logic Mask Screen

00

ESC

Stopped

0.000 Hz

PowerFlex 753

480V 4.2A

20F...B4P2

REF PAR#

AUTO

F

TEXT

Edit Logic Mask Screen

Logic Mask Screen Status Screen

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Reference Section

HIM CopyCat Function

PowerFlex 750-Series drives and PowerFlex 7-Class drives provide a CopyCat function that enables you to upload individual parameter sets for the host drive or any of its connected peripherals into the HIM. Furthermore, an Upload All

Ports function enables you to conveniently upload multiple parameter sets for the host drive and all of its connected peripherals in one single file. In either case, this information can then be used as backup or can be transferred to another drive or peripheral device by downloading the file from the HIM’s memory.

TIP

TIP

The Upload All Ports and Download All Ports functions are only available for the host drive (Port 00) due to their unique functionality.

Before beginning the Download All Ports function, verify that your option cards are located in the same ports as the drive you are copying the parameters from. Also, verify the port you are working on before beginning the CopyCat from Device to HIM function.

The CopyCat function also enables you to rename or delete individual or multiple parameter sets stored in the HIM.

The HIM can store up to 50 individual parameter sets or up to 5 multiple parameter sets. Due to the memory capacity of the HIM, these maximums will vary when storing combinations of individual and multiple parameter sets.

Generally, the upload or download transfer process manages all conflicts. However, the download will stop and a text message will appear if any of the following conditions exist:

• A device mismatch, such as firmware revision, device type, or device series is detected.

• The drive is password protected.

• The drive is running.

You then have the option to completely stop the download or continue after noting the discrepancy for the parameters that could not be downloaded. These parameters can then be manually adjusted.

IMPORTANT

When using the HIM with a PowerFlex 753 drive with firmware revision 1.05 or earlier, or a PowerFlex 755 drive with firmware revision 1.10 or earlier, the CopyCat function cannot upload/download DeviceLogix values for DLX Out xx and DLX In xx parameters and DeviceLogix program routines. Drives with a later firmware revision support this function, but the HIM does not support screen formatting for the DeviceLogix program.

Creating CopyCat Files

1. Access the Status screen.

00

ESC

Stopped

0.000 Hz

Host Drive

240V 4.2A

20G...D014

REF PAR#

AUTO

F

TEXT

78

2. Use the or key to scroll to the Port of the device whose parameter set you want to copy (for example,

Port 00 for the host drive).

3. Press the key to display its last-viewed folder.

Rockwell Automation Publication 750-QS001A-EN-P - March 2015

Reference Section

4. Use the

5. Use the

6. Press the

or

or

key to scroll to the MEMORY folder.

key to select HIM CopyCat.

(Enter) key to display the CopyCat Files selection screen.

Stopped

0.000 Hz

Port 00

CopyCat from Device to HIM

CopyCat from HIM to Device

Delete CopyCat File

Rename CopyCat File

ESC

AUTO

F

CopyCat Files

TIP

Before any CopyCat files are created, only the ‘CopyCat From Device to HIM’ menu item is shown. When Port 00 for the Host Drive is selected in Step 2, the ‘Upload All Ports’ menu item also appears.

7. Use the or key to select the appropriate action and press the (Enter) key to initiate that action.

8. With New File selected on the Select Upload File screen, press the (Enter) key to create the file. A pop-up box will appear to confirm that the CopyCat file was successfully created. Press the ENTER soft key to complete the procedure.

TIP

When a CopyCat file is created, its default file name corresponds to the device whose file is being copied. For example, a newly created CopyCat file for a PowerFlex 755 drive has a default file name of ‘PowerFlex 755’.

When selecting an item row that is an existing CopyCat file—not a ‘New File’ row—to create a new CopyCat file, an

Overwrite pop-up box will appear. Press the

ENTER

soft key to affirm and overwrite the existing CopyCat file—or press the ESC soft key to cancel.

Renaming CopyCat Files

IMPORTANT

Text editing is not supported when using Asian language characters. Only characters in the ISO 8859-1 Latin 1 Character Set, which is supported by U.S. and European personal computers, are available. If a software tool is used for text editing Asian characters, the

HIM will replace all unsupported characters with a [] (narrow rectangle) mark.

1. Access the Status screen.

00

ESC

Stopped

0.000 Hz

Host Drive

240V 4.2A

20G...D014

REF PAR#

AUTO

F

TEXT

2. Use the or key to scroll to the Port of the device whose CopyCat file you want to rename (for example,

Port 00 for the host drive).

3. Press the key to display its last-viewed folder.

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Reference Section

4. Use the

5. Use the

6. Press the

or

or

key to scroll to the MEMORY folder.

key to select HIM CopyCat.

(Enter) key to display the CopyCat Files selection screen.

Stopped

0.000 Hz

Port 00

AUTO

F

CopyCat Files

CopyCat from Device to HIM

CopyCat from HIM to Device

Delete CopyCat File

Rename CopyCat File

ESC

7. Use the

8. Press the

9. Use the

10. Press the

or

or

key to select Rename CopyCat File.

(Enter) key to display the Select File To Rename pop-up box.

key to select the file to be renamed.

(Enter) key to display the Edit CopyCat File Text pop-up box.

Stopped

0.00 Hz

AUTO

F

Edit CopyCat File Text

P owerFlex 755

, =Move Cursor =Char Set

ESC INS DEL CLR ENTER

11. Use the or key to move the cursor to the desired character position in the displayed name.

12. Press the key to access the last-viewed character set.

13. Press the appropriate numeric key to access the desired character set.

Numeric Key Function

Selects the numeric character set.

Selects the symbols character set.

Selects the upper case letter character set.

Selects the lower case letter character set.

Also, use the appropriate soft keys to help create the new name.

Soft Key

DEL

INS

CLR

Function

Deletes a highlighted character.

Inserts a space to the left of a highlighted character.

Deletes an entire text string.

14. With the desired character selected in that character position, press the

15. Repeat steps 11 through 14 for each character position.

key to select and enter the character.

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Reference Section

16. When the desired name is displayed on the edit pop-up box, press the ENTER soft key to enter and save the new name.

Deleting CopyCat Files

1. Access the Status screen.

00

ESC

Stopped

0.000 Hz

Host Drive

240V 4.2A

20G...D014

REF PAR#

AUTO

F

TEXT

2. Use the or key to scroll to the Port of the device whose parameter set you want to delete (for example,

Port 00 for the host drive).

3. Press the

4. Use the

key to display its last-viewed folder.

or key to scroll to the MEMORY folder.

5. Use the

6. Press the

or key to select HIM CopyCat.

(Enter) key to display the CopyCat Files selection screen.

Stopped

0.000 Hz

Port 00

CopyCat from Device to HIM

CopyCat from HIM to Device

Delete CopyCat File

Rename CopyCat File

ESC

AUTO

F

CopyCat Files

7. Use the

8. Press the

or key to select Delete CopyCat File.

(Enter) key to display the Select File To Delete pop-up box.

Stopped

0.000 Hz

Select File To Delete

PowerFlex 755 Cfg

Delete All Files

AUTO

F

ESC

9. Use the or key to select the file (or all files) to delete.

10. Press the (Enter) key to display the confirmation pop-up box.

11. Press the ENTER soft key to affirm and delete the selected CopyCat file, or press the ESC soft key to cancel.

Another pop-up box will appear to confirm that the CopyCat file was successfully deleted.

12. Press the

ENTER

soft key to affirm and complete the procedure.

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Reference Section

Motor Overload

It can be necessary to adjust parameter 414 [Mtr OL Hertz]. Adjusting this parameter to a default of 20 Hz is a conservative setting to protect a typical induction motor that is not designed to adequately cool itself at full load when its rotor/internal fan is turning less than 20 Hz. Understand the speed range specifications of your motor in order to set parameter 414

[Mtr OL Hertz] to the approximate minimum operating speed under full load.

Motor and drive applications operate on a wide variety of operating speed ranges. Typical speed ratios for constant and variable torque motors in applications are expressed in terms of Motor Base Speed to Motor Minimum Speed.

Refer to Table 55 .

Table 55 - Typical Speed Ratios for Constant and Variable Torque Motors

438

175

88

17.5

1.8

Example Motor Base Speed = 1750 RPM / 60 Hz

Minimum Speed

RPM

875

Hz

30

% Motor Base Speed Speed Range Ratio

50 2:1

15

6

3

0.6

0.06

25

10

5

1

0.1

4:1

10:1

20:1

100:1

1000:1

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Reference Section

If You Have to Contact Technical Support

If your drive application is for a fan or a pump and you are having difficulty tuning the motor to the drive, review the recommendation Knowledgebase article “486982 - PowerFlex 753 or 755 Drive: Centrifugal Fan/Pump Setup Guide”.

Prior to contacting technical support resource, collect the following information and be ready to provide it to the support representative.

Nameplate Information

Drive Catalog Number

Nameplate 1 : Specifications and Custom Catalog Number representing options installed at factory.

See Nameplate 2 (Located behind HIM) for equivalent base catalog number and separate options

Series: A Cat No. 20G11 N G 011 AA0NNNNN

UL Open Type/IP20 - without Debris Hood and Conduit Plate

UL Type 1 - only with Debris Hood and Conduit Plate

400V Class 480V Class

If Nameplate 1 is not visible, record the values of the following parameters.

P20 [Rated Volts] P21 [Rated Amps]

1…3

20F

(753)

20G

(755)

4 5 6

P22 [Rated kW]

7 8…10 11 12 13

Device Version Information

Access the Device Version screen on the HIM and record the necessary information.

1. Access the Status screen.

00

ESC

Stopped

0.000 Hz

PowerFlex 753

480V 4.2A

20F...B4P2

REF PAR#

AUTO

F

TEXT

2. Use the or key to scroll to the Port of the device whose firmware version you want to view (for example,

Port 00 for the host drive).

3. Press the key to display its last-viewed folder.

4. Use the or key to scroll to the DIAGNOSTIC folder.

Rockwell Automation Publication 750-QS001A-EN-P - March 2015

83

Reference Section

5. Use the or

00

ESC

Stopped

0.000 Hz

DIAGNOSTIC

Alarms

Diagnostic Items

Reset Device

Device Version

AUTO

F

key to select Device Version.

6. Press the (Enter) key to display device version information.

Stopped

0.000 Hz

AUTO

F

PowerFlex 753

Product Rev 9.001

Product Ser Num 00000000

–Main Control Board

FW Revision 9.001

ESC TOP END PGUP PGDN

7. Record the information.

Product Series Product Revision Product Serial Number Main Control Board Firmware Revision

Power Jumper Configuration Information

Power Jumper Configuration

Jumper PE-A - MOV / Input Filter Caps

❑

Connected

❑

Disconnected

Jumper PE-B - DC Bus Common Mode Caps

❑

Connected

❑

Disconnected

84

Rockwell Automation Publication 750-QS001A-EN-P - March 2015