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Product Identification
A red label should be on the front face of the thermal system.
1. Product Label
Figure 1.
This label contains information required to properly maintain, service and order parts for this product. If there is no label, look for a white label on the inside of the thermal system legs (Figure 2A) or the valve body vertical yoke (Figure 2B). When replacing the original thermal assembly or valve body, secure the old red label onto the valve or thermal system or ink the number onto the body.
Position Valve
2. Select valve location with sufficient clearance to allow maintenance. Install valve in line. The direction of the arrows on the valve body must match the direction of the water or steam flow.
For best results, we recommend installing the valve in a horizontal line, and in the upright position with bellows head above valve. The valve may also be installed in any position within 90° of upright.
3.
Figure 4.
The direction of the arrows on the valve body must match the direction of the water flow.
Pipe the hot water to the bottom ‘B’ port, and the cold water to the upper ‘U’ port. The mixed water will exit the valve through the common ‘C’ port.
Cold Water Inlet U C Tempered Water Outlet
2A. Thermal System Label 2B. Valve Body Label
Installation
Tools Needed
• Straight slot screwdriver
• 5/16" open end wrench
• 3/8" open end wrench
• 7/16" open end wrench
• 1-3/8" open end wrench
• Pliers
• 1/2" wrench for hi-power regulator housing bolts
Before Installing Valve
1. To insure proper system operation, thoroughly flush all piping and valves to rid them of all scale, dirt and debris.
B
4. Inlet Piping
Hot Water Inlet
DO NOT
reverse the inlets; the valve will not properly control the temperature of the mixed water if hot and cold supplies are reversed.
Install Bulb
4. Figure 5a shows proper bulb orientation. Figure 5b shows the special bulb needed for upwards vertical positioning.
5. Figure 6. For any position, fully immerse the bulb in the flow of the medium.
TOP
Standard Bulb
Downward Vertical (left) or
Horizontal (below)
Only
Special Bulb
Upward Vertical
Only (right)
WORD "TOP" ON FLAT SURFACE FACING UP
HEAD END
5A Bulb Orientation 5B. Special Bulb
These instructions are for D style bulbs - for installation of other styles, refer to tag attached to bulb.
Correct:
Bulb in flow of medium
Incorrect:
Bulb not in flow of medium
6. Bulb Position
5
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Table of contents
- 1 Valve Description
- 1 Operation
- 2 Applications
- 3 Specifications
- 3 Sizing and Selection
- 4 Maximum Water Capacities
- 5 Product Identification
- 5 Installation
- 6 Maintenance
- 9 Preventive Maintenance
- 9 Troubleshooting
- 10 Dimensions
- 12 Parts List
- 14 Accessories
- 14 Temp. Ranges/Bulb Sizes
- 15 Ordering Code
- 16 Warranty Information