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Aotewell Ltd www.aotewell.com Industry Automation
Preface
Overview
This manual provides the basic information needed to install, start-up, and troubleshoot the PowerFlex 700L Liquid-Cooled AC Drive.
Topic
Complete Drive Data Nameplate Locations
Page
Who Should Use this
Manual?
This manual is intended for qualified personnel. You must be able to install, wire, and operate Adjustable Frequency AC Drive devices. In addition, you must have an understanding of the parameter settings and functions.
What Is Not in this Manual
This manual is designed to provide only basic installation and start-up information. The following information is
not included
:
PowerFlex 700L Active Converter Power Module Information
Regenerative PowerFlex 700L drives are equipped with a PowerFlex 700L
Active Converter Power Module. For details on active converter I/O wiring, start-up, programming, and other related information, see the PowerFlex
700L Active Converter Power Module User Manual, publication
PFLEX-UM002.
PowerFlex 700 Vector Control Information (standard)
For PowerFlex 700L drives equipped with Standard Vector Control, see the
PowerFlex 700 Adjustable Frequency AC Drive User Manual - Series B, publication 20B-UM002, which provides I/O wiring, start-up, programming, and vector control encoder information.
PowerFlex 700S Phase II Control Information (optional)
For PowerFlex 700L drives equipped with Optional 700S Phase II Control, see the PowerFlex 700S High Performance AC Drive - Phase II Control
User Manual, publication 20D-UM006, which provides I/O wiring, start-up, programming, and other related information.
PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual
HongKong|UK|China
www.aotewell.com Industry Automation Aotewell Ltd
P-2
Overview
HIM (Human Interface Module) Information
For an overview of the HIM operation, see the PowerFlex 700 Adjustable
Frequency AC Drive User Manual - Series B, publication 20B-UM002, or the PowerFlex 700S High Performance AC Drive - Phase II Control User
Manual, publication 20D-UM006.
PowerFlex 7-Class Network Communication Adapter Information
For PowerFlex 700L drives equipped with a network communication adapter, see the adapter User Manual, publication 20COMM-UMxxx, for information on configuring and using I/O and explicit messaging over the network.
Additional Resources
PowerFlex 700L Service Information
For Frame 2 drive service information, see the PowerFlex 700L
Liquid-Cooled Adjustable Frequency AC Drive Frame 2 Hardware Service
Manual, publication 20L-TG002.
For Frame 3A and 3B drive service information, see the PowerFlex 700L
Liquid-Cooled Adjustable Frequency AC Drive Frames 3A and 3B
Hardware Service Manual, publication 20L-TG001.
Documentation can be obtained online at http:// literature.rockwellautomation.com
. To order paper copies of technical documentation, contact your local Rockwell Automation distributor or sales representative.
To find your local Rockwell Automation distributor or sales representative, visit http://www.rockwellautomation.com/locations .
For information such as firmware updates or answers to drive-related questions, go to the Drives Service & Support website at http:// www.ab.com/support/abdrives and click on the Downloads or
Knowledgebase link.
The following publications provide general drive information.
Title
Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives
Preventive Maintenance of Industrial Control and Drive System Equipment
PowerFlex 70EC/700VC Reference Manual
Publication
DRIVES-IN001
DRIVES-TD001
PFLEX-RM004
Safety Guidelines for the Application, Installation, and Maintenance of Solid State Control SGI-1.1
A Global Reference Guide for Reading Schematic Diagrams 100-2.10
Guarding Against Electrostatic Damage 8000-4.5.2
The following publications provide specific feedback card information for
PowerFlex 700L drives with Optional 700S Phase II Control.
PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual
+86-755-8660-6182
Aotewell Ltd www.aotewell.com Industry Automation
Overview
P-3
Manual Conventions
Title Publication
Hi-Resolution (Stegmann) Feedback Option Card Installation Instructions for PowerFlex 700S Drives 20D-IN001
Resolver Feedback Option Card Installation Instructions for PowerFlex 700S Drives 20D-IN002
Multi-Device Interface Option Card Installation Instructions for PowerFlex 700S Drives
Second Encoder Option Card for PowerFlex 700S Drives with Phase II Control
DriveGuard Safe Torque Off Option for PowerFlex 700S Phase II and PowerFlex 700L Drives
20D-IN004
20D-IN009
20D-UM007
The following publication provides information that is necessary when applying the 700S Phase II Control DriveLogix
™
5730 Controller.
Title
DriveLogix 5730 Controller User Manual
Publication
20D-UM003
The following publications provide information that is useful when planning and installing communication networks.
Title
ControlNet Coax Tap Installation Instructions
ControlNet Coax Media Planning and Installation Manual
ControlNet Fiber Media Planning and Installation Guide
DeviceNet Product Overview
DeviceNet Media Design and Installation Guide
DeviceNet Starter Kit User Manual
EtherNet/IP Media Planning and Installation Manual
(1)
EtherNet/IP Network Infrastructure Guidelines
EtherNet/IP Performance Application Solution
SynchLink
™
Design Guide
Publication
1786-IN007
1786-6.2.1
CNET-IN001
DNET-SO002
DNET-UM072
DNET-UM003
ODVA Pub. 148
ODVA Pub. 35
ENET-AP001
1756-TD008
(1)
Use this link to the ODVA EtherNet/IP library for these publications: http://odva.org/Home/
ODVATECHNOLOGIES/EtherNetIP/EtherNetIPLibrary/tabid/76/Default.aspx
•
In this manual, we also refer to the PowerFlex 700L Liquid-Cooled AC
Drive as drive, PowerFlex 700L, or PowerFlex Drive.
•
To help differentiate parameter names and LCD display text from other text, the following conventions are used:
–
Parameter Names appear in [brackets] – example: [DC Bus Voltage].
–
Display Text appears in “quotes” – example: “Enabled.”
•
The following words may be used in the manual to describe an action.
Word
Can
Cannot
May
Meaning
Possible, able to do something
Not possible, not able to do something
Permitted, allowed
Must
Shall
Unavoidable, you must do this
Required and necessary
Should Recommended
Should Not Not recommended
PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual
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Aotewell Ltd
P-4
Overview
General Precautions
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!
!
!
!
!
ATTENTION:
This drive contains electrostatic discharge (ESD) sensitive parts and assemblies. Static control precautions are required when installing, testing, servicing, or repairing this assembly. Component damage may result if ESD control procedures are not followed. If you are not familiar with static control procedures, see Guarding Against Electrostatic Damage, publication 8000-4.5.2, or any other applicable ESD protection handbook.
ATTENTION:
An incorrectly applied or installed drive can result in component damage or a reduction in product life. Wiring or application errors, such as undersizing the motor, incorrect or inadequate AC supply, or excessive ambient temperatures may result in malfunction of the system.
ATTENTION:
Only qualified personnel familiar with adjustable frequency AC drives and associated machinery should plan or implement the installation, start-up, and subsequent maintenance of the system. Failure to comply may result in personal injury and/ or equipment damage.
ATTENTION:
To avoid an electric shock hazard, verify that the voltage on the bus capacitors has discharged completely before servicing. After removing power to the drive, wait 5 minutes for the bus capacitors to discharge. Measure the DC bus voltage at the
DC+ and DC- TESTPOINT sockets on the drive or power module.
for Frame 3A, or
for Frame 3B. The voltage must be zero.
ATTENTION:
Risk of injury or equipment damage exists. DPI host products must not be directly connected together via 1202 cables. Unpredictable behavior can result if two or more devices are connected in this manner.
PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual
+86-755-8660-6182
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Overview
P-5
Catalog Number Explanation
1-3 4 5-7 8
20L E 800 A
a b c d
a
Drive
Code
20L
Type
PowerFlex 700L
Code
C
D
E
F
b
Voltage Rating
Voltage
400V AC
480V AC
600V AC
690V AC
Amps
360
650
1250
c1
ND Rating
400V, 60 Hz Input
Hp (KW)
268 (200)
500 (370)
960 (715)
Ph.
3
3
3
3
Code
360
650
1K2
c2
ND Rating
480V, 60 Hz Input
Code Amps Hp (KW)
360
650
300 (224)
600 (445)
360
650
1K2
Code
425
1250
Amps
425
800
c3
1150 (860)
ND Rating
600V, 60 Hz Input
Hp (KW)
465 (345)
870 (650) 800
1K1 1175 1275 (950)
3B
3B
♣
♣
Must operate at 2 kHZ PWM only, and only as a stand-alone inverter module (“K” in position 13).
3B
Frame
3A
2
3A
Frame
Frame
2
3A
3B
c4
ND Rating
690V, 60 Hz Input
Code
380
705
1K0
Amps
380
705
1050
Hp (KW)
475 (355)
881 (657)
1310 (980)
Frame
3A
3B
♣
Must operate at 2 kHZ PWM only, and only as a
3B
♣ stand-alone inverter module (“K” in position 13).
HongKong|UK|China
9
0
e
10
E
f
11
Position
12
N
g
N
h
13
A
i
d
Enclosure
Code Type
Conformal
Coating
A
N
NEMA/UL Type 1, IP20
✝
Open-Chassis Style/IP00
❖
No
No
✝
Frame 3 complete drive.
❖
Frame 2 drive and Frame 3 input filter and power modules.
e
HIM
Code Operator Interface
0
3
No HIM/Blank Cover
Full Numeric LCD
♠
C Door-Mounted Full Numeric LCD
✝
♠
Frame 2 and Frame 3 power modules.
✝
Frame 3 complete drive only.
Code
E
N
Q
f
Documentation
Documents
English Doc Set
No Documentation
No Documentation
Ship Carton
Yes
Yes
No
g
Brake
Code
N
w/Brake IGBT
No
Code
N
h
Brake Resistor w/Resistor
No
14
N
j
15
1
k
16
0
l
17 18
W A
m n
i
Equipment Type
Code Description Frame
A
C
E
Complete Regenerative
Drive - Std. Interrupt Rating
Input Filter
Combined Active Converter/
Inverter Power Module
G
J
Active Converter
Power Module
Inverter Power Module -
Coupled Version
K
Inverter Power Module -
Common DC Bus Version
L Dual Inverter Power Module
P
X
Active Converter Power
Module - Stand Alone Version
Spare Power Module
◆
No control cassettes.
◆
2, 3A, and 3B
3A and 3B
3A only
3B only
3B only
3B only
3A only
3B only
3A and 3B
j
Comm Slot
Code Communication Option
DPI
User-Installed
Kit Cat. No.
✧
N
C
D
E
1
2
3
4
5
None N
ControlNet (Coax) - DPI ‡ 20-COMM-C
DeviceNet - DPI ‡ 20-COMM-D
20-COMM-E EtherNet/IP - DPI ‡
DriveLogix Comm Option,
ControlNet (Coax)
✽
—
DriveLogix Comm Option,
ControlNet Redundant (Coax)
✽
DriveLogix Comm Option,
ControlNet (Fiber)
✽
DriveLogix Comm Option,
ControlNet Redundant (Fiber)
✽
DriveLogix Comm Option,
DeviceNet (Open
Connection)
✽
—
—
—
—
6
DriveLogix Comm Option,
DeviceNet (Twisted Pair)
✽
—
✧
For 700S Phase II Control with DriveLogix5730, comm. slot option selections are mutually exclusive. For two communication adapters, (DPI and DriveLogix), select the DriveLogix comm. slot option and order the DPI user installed kit catalog number separately.
‡ 700 Vector Control uses DPI comm. slot options only.
✽
DriveLogix comm. slot options require 700S
Phase II Control with DriveLogix5730.
PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual
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P-6
Overview
1-3 4 5-7 8
20L E 800 A
a b c d
k
Control Option
Code Control Cassette
Logic
Expansion
Synch
Link
1
2
700VC
24V I/O
700VC
115V I/O
Base
Base
N/A
N/A
A 700S Ph. II Expanded No
B 700S Ph. II Expanded
C 700S Ph. II Expanded
No
Yes
Yes D 700S Ph. II Expanded
W None
❖
N/A N/A
Modules, and spare power modules.
▲
Requires DriveLogix5730.
❖
Frame 3 input filter, Active Converter Power
N/A
Yes
No
▲
Yes
▲
No
N/A
N/A
9
0
e
10
E
f
11
Position
12
N
g
N
h
13
A
i
l
Feedback
Code
Control
Option
Type
0 All None
1
A
700VC
700S Ph. II
Encoder 5V/12V
Resolver
❤
B 700S Ph. II Hi-Res. Stegmann Encoder
❤
C 700S Ph. II Multi-Device Interface
❤ ✠
E 700S Ph. II 2nd Encoder
❤
S 700S Ph. II Safe-Off (w/2nd Encoder)
❤
❤
Requires expanded cassette.
✠
Multi-Device Interface allows the connection of the Stegmann and Temposonics linear sensors.
The Temposonics sensor cannot be used to close motor control or speed loops.
14
N
j
15
1
k
16
0
l
17 18
W A
m n
Code
W
E
K
L
m
Additional 700S Configuration
Logix Option
None
Phase II Control
Phase II Control with DriveLogix5730
Phase II Control with DriveLogix5730
Embedded
Comm.
—
No
No
EtherNet/IP
Code Coolant
N
A
None
Water
n
Coolant Type
Frame
3 Input Filter only
All
PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual
+86-755-8660-6182
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Complete Drive Data
Nameplate Locations
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Overview
P-7
Frame 2 Drives
shows multiple data nameplate locations for Frame 2 drives. The data and agency markings are different for equipment type. For example, the complete drive is UL listed component; and the Power Modules are UL recognized.
Figure P.1 Frame 2 Drive Data Nameplate Locations
Cat No. 20LC360N3ENNAN10WA
NEMA Type
Complete Regenerative Drive
Nominal Voltage
Normal Duty Power
Input: 3 Phase, 47-63 Hz
AC Voltage Range
Amps
Output: 3 Phase, 0-400Hz
AC Voltage Range
Base Hz (default)
Continuous Amps
Rated Coolant
Nom. Coolant Pressure
MFD. in 2007 on JUL 05
Series: A
Original Firmware V. x.xxx
Frame: 2
Serial Number: MEAE2WJ0
Made in the U.S.A. (FAC1C)
SIDE VIEW
Cat No. 20LC360N3ENNAN10WA
NEMA Type
Complete Regenerative Drive
Nominal Voltage
Normal Duty Power
Input: 3 Phase, 47-63 Hz
AC Voltage Range
Amps
Output: 3 Phase, 0-400Hz
AC Voltage Range
Base Hz (default)
Continuous Amps
Rated Coolant
Nom. Coolant Pressure
MFD. in 2007 on JUL 05
Series: A
Original Firmware V. x.xxx
Frame: 2
Serial Number: MEAE2WJ0
Made in the U.S.A. (FAC1C)
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FRONT VIEW (Cover Removed) [email protected]
PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual
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P-8
Overview
Frames 3A and 3B Drives
shows multiple data nameplate locations for complete Frame 3A/
3B drives. The data and agency markings are different for equipment type.
For example, except for 690V AC input, the complete drive is UL listed component; and the Input Filter and Power Modules are UL recognized.
Base Power Module catalog numbers do not reflect the position 14 and position 16 options actually installed inside the Inverter Power Module.
When ordering a replacement Inverter Power Module for use in a complete drive, inform Rockwell Customer Service of both the Inverter Power
Module catalog string, and the position 14 and position 16 factory-installed options shown on the Factory Installed Options label.
Figure P.2 Complete Frame 3A and 3B Drive Data Nameplate Locations
Input Filter Assembly
(Label on inside front of door)
Cat No. 20LE800N0NNNCNW0WN
UL Open Type/IP00
Input Filter Assembly
Nominal Voltage
Normal Duty Power
Input: 3 Phase, 47-63 Hz
AC Voltage Range
Amps
Output: 3 Phase, 47-63 Hz
AC Voltage Range
Base Hz (default)
Continuous Amps
Rated Coolant
Nom. Coolant Pressure
MFD. in 2005 on MAR 05
870HP
600V
518-633
800
518-633
N.A.
800
N.A.
N.A.
Series: A
Original Firmware V. 2.005
C
TUV
Product Safety
R
US
Production inspected
TUV
TUV Rheinland of North America
EN 50178
TUV
Rheinland
Frame: 3B
Serial Number: MEAE2WJ0
Bauart gepruft
Functional
Safety
Type approved
P/N 181255-A01
Made in the U.S.A. (FAC1C)
Complete Regenerative Drive
(Label on inside front of door)
Cat No. 20LE800ACENNA6DELA
NEMA Type 1/IP20
Complete Regenerative Drive
Nominal Voltage
Normal Duty Power
Input: 3 Phase, 47-63 Hz
AC Voltage Range
Amps
Output: 3 Phase, 0-400Hz
AC Voltage Range
Base Hz (default)
Continuous Amps
Rated Coolant
Nom. Coolant Pressure
MFD. in 2005 on MAR 05
870HP
600V
518-633
800
0-600
60 Hz
800
Treated Water
100 psig
Series: A
Original Firmware V. 2.005
N223
TUV
Rheinland
Product Safety
TUV
TUV Rheinland of North America
TUV
Rheinland
Frame: 3B
Serial Number: MEAE2WJ0
C
R
Listed
Ind. Cont.
Eq. 966X
US
Production inspected
EN 50178
Bauart gepruft
Functional
Safety
Type approved
P/N 181255-A01
Made in the U.S.A. (FAC1C)
Input
Filter Bay
Power
Module Bay
Inverter Power Module
Power Module
Bay Door
Cutaway
Cat No. 20LE800N0NNNJND0LA
UL Open Type/IP00
Inverter Power Module - Coupled With Converter
Nominal Voltage
Normal Duty Power
Input: DC
DC Voltage Range
Amps
Output: 3 Phase, 0-400Hz
AC Voltage Range
Base Hz (default)
Continuous Amps
Rated Coolant
Nom. Coolant Pressure
MFD. in 2005 on MAR 05
870HP
600V
730-900
800
0-600
60 Hz
800
Treated Water
185 psig
Series: A
Original Firmware V. 2.005
C
Product Safety
TUV
TUV Rheinland of North America
TUV
Rheinland
Frame: 3B
Serial Number: MEAE2WJ0
R
Bauart gepruft
Functional
Safety
Type approved
US
Production inspected
EN 50178
P/N 181255-A01
Made in the U.S.A. (FAC1C)
Inverter Power Module
FIELD INSTALLED OPTIONS
Converter Power Module
Power Module Front,
Bottom Covers Removed
# :
# :
Firmware
Firmware
20-HIM-
20-I/O-
20-COMM-
20B_-DB1-
Series: A
Original Firmware V. 2.005
Cat No. 20LE800N0NNNGNW0WA
UL Open Type/IP00
Converter Power Module
Nominal Voltage
Normal Duty Power
Input: AC, 47-63 Hz
DC Voltage Range
Amps
Output: DC
DC Voltage Range
Base Hz (default)
Continuous Amps
Rated Coolant
Nom. Coolant Pressure
MFD. in 2005 on MAR 05
P/N 181255-A01
Made in the U.S.A. (FAC1C)
PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual
870HP
600V
518-633
800
730-900
N.A.
800
Treated Water
185 psig
C
TUV
Product Safety
TUV
TUV Rheinland of North America
TUV
Rheinland
Frame: 3B
Serial Number: MEAE2WJ0
R
Bauart gepruft
Functional
Safety
Type approved
US
Production inspected
EN 50178
NOTE: Power Module data nameplate labels are duplicated on the exterior left side wall of the Power Modules. These labels may be viewed without removing the front, bottom covers of the Power Modules.
Date:
Date:
HIM
I/O
COMM Module
Internal Dynamic Brake
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