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Unit Clearances and Weights . Trane CVHE-SVX02M-EN, CVHG, CVHF, CVHE
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Unit Clearances and Weights
Recommended Unit Clearances
Adequate clearances around and above the chiller are required to allow sufficient access for service and maintenance operations. Specific unit clearance requirements are indicated in the submittal package provided for your unit.
• Do NOT install piping or conduit above the compressor motor assembly or behind the suction elbow of the unit.
• Minimum vertical clearance above the unit is 3 ft
(92 cm).
Figure 4. Clearance requirements
• Use a housekeeping pad to provide better service clearances; refer to submittal for more information.
Per National Electric Code (NEC) Article 110: Unit mounted starters from 0 to 600V require a 42 inch
(107 cm) clearance, 601 to 2500V require a 48 inch
(122 cm) clearance, and 2501 to 9000V require a 60 inch
(152 cm) clearance. Refer to NEC and local electrical codes for starter and control panel clearance requirements.
Table 1. Clearance requirements
Evaporator Size
032 Short/Long
050 Short/Long
080 Short/Long
Shell Combo
Short/Short
Short/Long
Long/Long
Short/Short
Short/Long
Long/Long
Short/Short
Short/Long
in.
45
45
53
85
77
45
45
78
A cm
114
195
114
114
198
114
134
215
CVHE-SVX02M-EN
in.
141
219
187
141
219
187
141
219
B cm
358
556
474
358
556
474
358
556
in.
321
431
411
321
431
411
329
439
C cm
815
1094
1043
815
1094
1043
835
1115
in.
34
40
36
36
34
34
40
40
D cm
86
86
86
101
101
101
91
91
in.
53
62
76
76
53
53
62
62
E cm
134
134
134
157
157
157
193
193
15
Table 1. Clearance requirements (continued)
Evaporator Size
142 Medium/Long/
Extended
210 Long
Shell Combo
Long/Long
Medium/Long
Long/Long
Extended/Long
Long/Long
Extended/Long
in.
53
78
58
58
59
A cm
134
198
147
147
149
in.
187
207
187
209
187
B cm
474
525
474
530
474
in.
419
444
424
469
426
C cm
1064
1127
1076
1191
1082
250 Extended 63 160 209 530 475 1206
otte
All dimensions are approximate; refer to the unit submittal package for exact dimensions for your unit.
General Weights
Weights (lb)
should be used for general information only. Trane does not recommend using this weight information for considerations relative to chiller handling, rigging, or placement. The large number of variances between chiller selections drives variances in chiller weights that are not recognized in these tables. For specific weights for your chiller, refer to your submittal package.
Table 2. Representative weights, 60 Hz chillers (lb)
Model
Comp Size
NTON
CPKW
Evap Size
EVSZ
Cond Size
CDSZ
CVHE
CVHF
230–320
360–500
360–500
360–500
360–500
360–500
350–570
350–570
350–570
230–320
230–320
230–320
230–320
230–320
360–500
360–500
360–500
350–570
350–570
350–570
455
455
455
455
455
588
588
588
588
588
588
289
289
455
455
455
233
289
289
289
289
032S 032S
050S
050L
080S
080S
080L
050S
050S
050L
032S
032L
050S
050S
050L
050S
050S
050L
050S
050L
080S
080S
080L
080S
080L
080L
050S
050L
050L
032L
032L
050S
050L
050L
050S
050L
050L
080S
080L
080S
Weights without Starters
Operating Shipping
14828
—
15433
16277
20035
13469
—
13924
14574
17599
21001
22352
20717
21683
23034
23200
26793
29854
31442
33463
20487
21453
22703
22970
26512
31845
18356
19304
18281
19038
19986
20265
22976
25634
26917
28333
17984
18741
19567
19968
22557
26997
in.
36
44
44
44
47
43
D cm
91
111
111
111
119
109
in.
76
92
92
92
102
115
E cm
193
233
233
233
259
292
Weights with Starters
Operating Shipping
—
16508
17113
17957
21715
—
15149
15604
16254
19279
22681
24032
22397
23363
24714
24880
28473
31534
33122
35143
22167
23133
24383
24650
28192
32173
20036
20984
19961
20718
21666
21945
24656
27314
28597
30013
19664
20421
21247
21648
24237
27715
16 CVHE-SVX02M-EN
Table 2. Representative weights, 60 Hz chillers (lb) (continued)
Model
Comp Size
NTON
350–570
350–570
350–910
350–910
350–910
350–910
350–910
350–910
1070–1300
1070–1300
1070–1300
1070–1300
1070–1300
1070–1300
1070–1300
1070–1300
CPKW
588
588
957
957
957
957
957
957
1062
1062
1062
1062
1062
1062
1062
1062
Evap Size
EVSZ
080S
080L
080S
080S
080L
080L
142M
142L
080L
142M
142L
142E
142M
142L
142E
210L
Cond Size
CDSZ
080L
080L
080S
080L
080L
142L
142L
142L
142L
142L
142L
142L
210L
210L
210L
210L
Weights without Starters
Operating
32131
34319
32843
34481
36669
44814
48446
49667
45710
49116
50337
51762
55062
56333
57758
61899
1070–1300
1470
1470–1720
1062
1340
1340
250E
210L
142L
250L
210L
210L
76152
64550
58984
1470–1720 1340 250E 250L 78803
Notes:
1
.
TECU tubes, 0.028 in. tube wall thickness.
2
.
300 psig marine waterboxes.
3
.
Heaviest possible bundle and motor combination.
4
.
Operating weights assume the largest possible refrigerant charge.
5
.
Weights with starters assume the heaviest possible starter (AFD when it’s an allowed option).
6
.
Industrial Control Panel (INDP) option, add 50 lb.
7
.
Control Power Transformer (CPTR) option, add 130 lb.
8
.
Supplemental Motor Protection (SMP) option, add 500 lb.
Shipping
63330
54580
49621
65981
38559
41210
42123
43109
46057
46970
47956
51929
27318
28855
28385
29668
31205
37663
40540
41453
Table 3. Representative weights, 50 Hz chillers (lb)
Model
Comp Size
NTON
CPKW
Evap Size
EVSZ
CVHE
190–320
190–320
190–320
190–320
190–320
190–320
300–500
215
231
215
231
215
231
215
231
215
231
215
231
360
032S
032S
032L
050S
050S
050L
050S
Cond Size
CDSZ
032S
032L
032L
050S
050L
050L
050S
Weights without Starters
Operating Shipping
14785
—
15390
—
16234
—
19696
—
20712
—
21829
—
21307
13426
—
13881
—
14531
—
17195
—
17952
—
18682
—
18806
Weights with Starters
Operating Shipping
48710
52116
53337
54762
58062
59333
60758
64899
33811
35999
35843
37481
39669
47814
51446
52667
79152
67550
61984
81803
41559
44210
45123
46109
49057
49970
50956
54929
28998
30535
31385
32668
34205
40663
43540
44453
66330
57580
52621
68981
Weights with Starters
Operating Shipping
—
16456
—
17061
—
17905
—
21419
—
22435
—
23636
—
—
15097
—
15552
—
16202
—
18918
—
19675
—
20502
—
CVHE-SVX02M-EN 17
Table 3. Representative weights, 50 Hz chillers (lb) (continued)
Model
Comp Size
NTON
CPKW
Evap Size
EVSZ
Cond Size
CDSZ
Weights without Starters
Operating Shipping
CVHG
300–500
300–500
300–500
300–500
300–500
300–500
480–565
480–565
480–565
480–565
480–565
480–565
670–780
670–780
670–780
670–780
360
379
360
379
360
379
489
489
379
360
379
360
379
360
379
489
489
489
489
621
621
621
621
050S
050L
050S
080S
080S
080L
080S
080S
080S
080L
080L
050S
050S
050L
050S
050L
050L
050L
080S
080S
080L
080L
080L
080S
080L
080L
142L
050S
050L
050L
080S
080L
670–780
670–780
920–1100
920–1100
920–1100
920–1100
621
621
621
892
892
892
142M
142L
080L
142M
142L
142M
142L
142L
142L
142L
142L
210L
49518
50789
46086
50988
52259
56984
920–1100
920–1100
892
892
142L
142E
210L
210L
58205
59630
920–1100 892 210L 210L 63821
Notes:
1
.
TECU tubes, 0.028 in. tube wall thickness.
2
.
300 psig marine waterboxes.
3
.
Heaviest possible bundle and motor combination.
4
.
Operating weights assume the largest possible refrigerant charge.
5
.
Weights with starters assume the heaviest possible starter (AFD when it’s an allowed option).
6
.
Industrial Control Panel (INDP) option, add 50 lb.
7
.
Control Power Transformer (CPTR) option, add 130 lb.
8
.
Supplemental Motor Protection (SMP) option, add 500 lb.
30740
—
32328
—
34349
—
22258
23274
—
22323
—
23524
—
24923
—
24391
25874
28712
33279
32952
34540
36561
45020
41562
42475
39269
43032
43945
47879
21244
22538
24647
28754
28732
30015
31431
38203
48792
49778
53751
26520
—
27803
—
29219
—
19747
20504
—
19563
—
20390
—
21589
—
Weights with Starters
Operating Shipping
50075
51346
46643
51545
52816
57541
24948
26431
29269
33836
33509
35097
37118
45577
58762
60187
64378
—
32041
—
33629
—
35650
22815
23831
22608
—
23624
—
24825
—
26224
42119
43032
39826
43589
44502
48436
21801
23095
25204
29311
29289
30572
31988
38760
49349
50335
54308
—
27821
—
29104
—
30520
20304
21061
20107
—
20864
—
21691
—
22890
18 CVHE-SVX02M-EN
Weights (kg)
360–500
350–570
350–570
350–570
350–570
350–570
350–570
350–570
350–570
350–910
350–910
350–910
350–910
350–910
230–320
230–320
230–320
230–320
230–320
360–500
360–500
360–500
360–500
360–500
360–500
360–500
350–910
1070–1300
1070–1300
1070–1300
1070–1300
1070–1300
1070–1300
1070–1300
1070–1300
should be used for general information only. Trane does not recommend using this weight information for considerations relative to chiller handling, rigging, or
Table 4. Representative weights, 60 Hz chillers (kg)
Model
Comp Size
NTON
CPKW
Evap Size
EVSZ
Cond Size
CDSZ
CVHE
CVHF
230–320
588
957
957
957
957
957
455
588
588
588
588
588
588
588
289
455
455
455
455
455
455
455
233
289
289
289
289
289
957
1062
1062
1062
1062
1062
1062
1062
1062
032S 032S
080L
080S
080S
080L
080L
142M
080L
050S
050S
050L
050S
050L
080S
080S
032S
032L
050S
050S
050L
050S
050S
050L
050S
050L
080S
080S
142L
080L
142M
142L
142E
142M
142L
142E
210L
080L
080S
080L
080L
142L
142L
080L
050S
050L
050L
080S
080L
080S
080L
032L
032L
050S
050L
050L
050S
050L
050L
080S
080L
080S
080L
142L
142L
142L
142L
142L
210L
210L
210L
210L
CVHE-SVX02M-EN
placement. The large number of variances between chiller selections drives variances in chiller weights that are not recognized in these tables. For specific weights for your chiller, refer to your submittal package.
15567
14897
15640
16633
20327
21975
22529
20734
22279
22832
23479
24976
25552
26199
28077
15179
9293
9731
10298
10419
12026
14445
14574
10139
9397
9835
10448
10523
12153
13542
14262
Weights without Starters
Operating Shipping
6726 6109
—
7000
7383
9088
9526
—
6316
6611
7983
8326
12852
8157
8501
8875
9057
10232
12246
12391
8756
8292
8635
9065
9192
10422
11627
12209
13088
12875
13457
14154
17084
18389
18803
17490
18693
19107
19554
20891
21305
21752
23555
19
16329
16258
17001
17994
21688
23336
23889
22094
23639
24193
24840
26336
26913
27559
29438
15941
10055
10493
11060
11181
12788
14593
15336
10901
10159
10597
11210
11285
12915
14304
15024
Weights with Starters
Operating Shipping
— —
7488
7762
8145
9850
10288
6871
7078
7373
8745
9088
13614
8919
9263
9637
9819
10994
12571
13153
9518
9054
9398
9828
9954
11184
12389
12971
13850
14236
14818
15515
18444
19749
20164
18851
20053
20467
20915
22252
22666
23113
24915
Table 4. Representative weights, 60 Hz chillers (kg) (continued)
Model
Comp Size
NTON
CPKW
Evap Size
EVSZ
Cond Size
CDSZ
Weights without Starters
Operating
1070–1300
1470
1470–1720
1062
1340
1340
250E
210L
142L
250L
210L
210L
34542
29279
26755
1470–1720 1340 250E 250L 35744
Notes:
1
.
TECU tubes, 0.71 mm tube wall thickness.
2
.
2068.4 kPaG non-marine waterboxes.
3
.
Heaviest possible bundle and motor combination.
4
.
Operating weights assume the largest possible refrigerant charge.
5
.
Weights with starters assume the heaviest possible starter (AFD when it’s an allowed option).
6
.
Industrial Control Panel (INDP) option, add 23 kg.
7
.
Control Power Transformer (CPTR) option, add 59 kg.
8
.
Supplemental Motor Protection (SMP) option, add 227 kg.
Shipping
28726
24757
22508
29928
Table 5. Weights, 50 Hz chillers (kg)
Model
Comp Size
NTON
CPKW
Evap Size
EVSZ
CVHE
CVHG
190–320
190–320
190–320
190–320
190–320
190–320
300–500
300–500
300–500
300–500
300–500
300–500
300–500
480–565
480–565
480–565
360
379
360
379
360
215
231
360
379
360
379
379
360
379
360
379
489
489
489
231
215
231
215
231
215
231
215
231
215
032S
032S
032L
050S
050S
050L
050S
050S
050L
050S
080S
080S
080L
050S
050S
050L
Cond Size
CDSZ
032S
032L
032L
050S
050L
050L
050S
050L
050L
080S
080S
080L
080L
050S
050L
050L
10670
—
11305
—
13943
—
14664
—
15580
—
10096
10557
11064
Weights without Starters
Operating Shipping
6706
—
6981
—
7364
6090
—
6296
—
6591
9901
—
9665
—
10126
—
—
8934
—
9395
—
8474
—
8530
—
8874
—
—
7800
—
8143
—
9249
—
9793
—
12029
—
12611
—
13254
—
8957
9300
9636
20
Weights with Starters
Operating Shipping
35903
30640
28115
37105
30087
26118
23868
31289
—
11260
—
11895
—
14534
—
15254
—
16171
10349
10810
11316
Weights with Starters
Operating Shipping
—
7464
—
7739
—
—
6848
—
7054
—
8122
—
9715
—
10176
—
10721
—
10255
—
10716
—
9300
—
9120
—
9464
7349
—
8581
—
8924
—
9839
—
10383
—
12619
—
13201
—
13844
9210
9553
9889
CVHE-SVX02M-EN
Table 5. Weights, 50 Hz chillers (kg) (continued)
Model
Comp Size
NTON
480–565
480–565
480–565
670–780
670–780
670–780
670–780
670–780
670–780
920–1100
920–1100
920–1100
920–1100
920–1100
CPKW
621
621
892
892
892
892
489
489
489
621
621
621
621
621
Evap Size
EVSZ
050S
050L
080S
080S
080S
080L
080L
142M
142L
080L
142M
142L
142M
142L
Cond Size
CDSZ
080S
080L
080L
080S
080L
080L
142L
142L
142L
142L
142L
142L
210L
210L
Weights without Starters
Operating Shipping
23038
20904
23128
23704
25848
26401
11736
13024
15095
14947
15667
16584
20421
22461
920–1100 892 142E 210L 27048
920–1100 892 210L 210L 28949
These representative chiller weight values are based on the following:
Notes:
1
.
TECU tubes, 0.71 mm tube wall thickness.
2
.
2068.4 kPaG non-marine waterboxes.
3
.
Heaviest possible bundle and motor combination.
4
.
Operating weights assume the largest possible refrigerant charge.
5
.
Weights with starters assume the heaviest possible starter (AFD when it’s an allowed option).
6
.
Industrial Control Panel (INDP) option, add 23 kg.
7
.
Control Power Transformer (CPTR) option, add 59 kg.
8
.
Supplemental Motor Protection (SMP) option, add 227 kg.
19266
17812
19519
19933
21718
22132
22579
24381
10223
11180
13043
13033
13615
14257
17329
18852
Weights with Starters
Operating Shipping
23290
21157
23380
23957
26100
26654
27300
29201
11989
13276
15348
15199
15920
16836
20673
22714
19519
18065
19772
20186
21970
22384
22832
24634
10476
11432
13295
13285
13867
14510
17581
19105
CVHE-SVX02M-EN 21
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Table of contents
- 8 Unit Nameplate
- 9 Model Number Descriptions
- 10 Pre-Installation
- 10 ASHRAE Standard 15 Compliance
- 10 Unit Shipment
- 10 Installation Requirements and Contractor Responsibilities
- 12 Storage Requirements
- 14 Unit Components
- 15 Unit Clearances and Weights
- 15 Recommended Unit Clearances
- 16 General Weights
- 16 Weights (lb)
- 19 Weights (kg)
- 22 Installation: Mechanical
- 22 Operating Environment
- 22 Foundation Requirements
- 22 Rigging
- 22 Standard Chiller Lift
- 24 Special Lift Requirements
- 24 Unit Isolation
- 24 Isolation Pads
- 24 Spring Isolators
- 26 Leveling the Unit
- 27 Installation: Water Piping
- 27 Overview
- 27 Water Treatment
- 27 Pressure Gauges
- 27 Valves—Drains and Vents
- 27 Strainers
- 28 Required Flow-Sensing Devices
- 28 Paddle Switches
- 28 Water Flow Detection Controller and Sensor
- 30 Evaporator and Condenser Water Piping
- 31 Water Piping Connections
- 32 Waterbox Locations
- 32 Grooved Pipe Coupling
- 32 Flange-connection Adapters
- 33 Victaulic Gasket Installation
- 34 Bolt-Tightening Sequence for Water Piping Connections
- 35 Flanges with 4, 8, or 12 Bolts
- 35 Flanges with 16, 20, or 24 Bolts
- 35 Flanges with More than 24 Bolts
- 36 Evaporator Waterbox Covers
- 36 Pressure Testing Waterside Piping
- 37 Vent Piping
- 37 Refrigerant Vent Line
- 37 General Requirements
- 37 Purge Discharge
- 37 Vent Line Materials
- 37 Vent Line Sizing
- 38 Vent Line Installation
- 41 Vent Line Sizing Reference
- 44 Insulation
- 44 Unit Insulation Requirements
- 44 Insulation Thickness Requirements
- 44 Factory Applied Insulation
- 46 Installation: Controls
- 46 UC800 Specifications
- 46 Power Supply
- 46 Wiring and Port Descriptions
- 47 Communication Interfaces
- 47 Rotary Switches
- 47 LED Description and Operation
- 51 Installing the Tracer AdaptiView Display
- 52 Adjusting the Tracer AdaptiView Display Arm
- 53 Electrical Requirements
- 53 Installation Requirements
- 53 Electrical Requirements
- 54 Trane-supplied Starter Wiring
- 55 Customer-supplied Remote Starter Wiring
- 55 Current Transformer and Potential Transformer Wire Sizing
- 57 Power Supply Wiring
- 57 Three-Phase Power
- 57 Circuit Breakers and Fused Disconnects
- 57 Power Factor Correction Capacitors (Optional)
- 58 Interconnecting Wiring
- 59 Starter to Motor Wiring (Remote-Mounted Starters Only)
- 59 Ground Wire Terminal Lugs
- 60 Terminal Clamps
- 60 Wire Terminal Lugs
- 60 Bus Bars
- 61 Starter to Control Panel Wiring
- 62 10 to 13.8kV Medium Voltage Motor
- 62 Motor Terminal Box
- 63 Motor Supply Wiring
- 63 Motor Terminals
- 63 Ground Wire Terminal Lug
- 64 System Control Circuit Wiring (Field Wiring)
- 65 Water Pump Interlock Circuits and Flow Switch Input
- 65 Chilled Water Pump
- 65 Chilled Water Proof of Flow
- 65 Condenser Water Pump
- 65 Condenser Water Proof of Flow
- 65 Temperature Sensor Circuits
- 66 CWR—Outdoor Option
- 66 Optional Control and Output Circuits
- 66 Optional Tracer Communication Interface
- 66 Starter Module Configuration
- 66 Schematic Wiring Drawings
- 67 Operating Principles
- 67 General Requirements
- 67 Cooling Cycle
- 67 CVHE and CVHG 3-Stage Compressor
- 67 CVHF 2-Stage Compressor
- 68 Oil and Refrigerant Pump
- 68 Compressor Lubrication System
- 70 Motor Cooling System
- 70 Tracer AdaptiView Display
- 71 Start-up and Shut-down
- 71 Sequence of Operation
- 71 Software Operation Overview Diagram
- 72 Start-up Sequence of Operation—Wye-delta
- 76 Power Up Diagram
- 76 Ice Machine Control
- 78 Free Cooling Cycle
- 79 Free Cooling (FRCL)
- 79 Hot Gas Bypass (HGBP)
- 79 Hot Water Control
- 80 Heat Recovery Cycle
- 80 Auxiliary Condensers
- 80 Control Panel Devices and Unit-Mounted Devices
- 80 Unit Control Panel
- 80 User-Defined Language Support
- 81 Unit Start-up and Shut-down Procedures
- 81 Daily Unit Start-up
- 82 Seasonal Unit Start-up
- 82 Daily Unit Shut-down
- 82 Seasonal Unit Shut-down
- 83 Recommended Maintenance
- 83 Record Keeping Forms
- 83 Normal Operation
- 85 Recommended Compressor Oil Change
- 86 Purge System
- 86 Leak Checking Based on Purge Pump Out Time
- 86 Long Term Unit Storage
- 87 Refrigerant Charge
- 87 Leak Testing
- 87 Recommended System Maintenance
- 87 Condenser
- 88 Evaporator
- 88 Waterbox and Tubesheet Protective Coatings
- 88 Sacrificial Anodes
- 89 Waterbox Removal and Installation
- 89 Discussion
- 89 Procedure
- 90 Reassembly
- 90 Torque Requirements and Waterbox Weights
- 91 Connection Devices Information
- 92 Forms and Check Sheets
- 92 Unit Start-up/Commissioning
- 93 CenTraVac™ Chiller Installation Completion and Request for Trane Service
- 95 CVHE, CVHF, and CVHG CenTraVac™ Chiller Start-up Tasks to be Performed by Trane
- 97 CVHE, CVHF, and CVHG CenTraVac™ Chiller Annual Inspection List
- 98 CVHE, CVHF, and CVHG CenTraVac™ Chiller Operator Log