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Installation: Controls . Trane CVHE-SVX02M-EN, CVHG, CVHF, CVHE
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Installation: Controls
This section covers information pertaining to the
UC800 controller hardware. For information about the
Tracer® AdaptiView™ display, which is used to interface with the internal chiller data and functions provided by the UC800, refer to
Tracer AdaptiView
Display for Water-Cooled CenTraVac Chillers
Operations Guide
(CTV-SVU01*-EN).
UC800 Specifications
Power Supply
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The UC800 (1A22) receives 24 Vac (210 mA) power from the 1A2 power supply located in the chiller control panel.
Wiring and Port Descriptions
The following figure illustrates the UC800 controller ports, LEDs, rotary switches, and wiring terminals. The numbered list following the figure corresponds to the numbered callouts in the illustration.
46 CVHE-SVX02M-EN
Figure 29.
UC800 wiring locations and connection ports
4. Machine bus for existing machine LLIDs (IPC3
Tracer bus 19.200 baud).
IPC3 Bus: used for Comm
4 using TCI or LonTalk ® using LCI-C.
5. Power (210 mA at 24 Vdc) and ground terminations
(same bus as Item 4). Factory wired.
6. Not used.
7. Marquee LED power and UC800 Status indicator
(
8. Status LEDs for the BAS link, MBus link, and IMC link.
9. USB device Type B connection for the service tool
(Tracer® TU).
10. The Ethernet connection can
only
be used with the
Tracer® AdaptiView™ display.
11. USB Host (not used).
Communication Interfaces
There are four connections on the UC800 that support the communication interfaces listed. Refer to
for the locations of each of these ports.
• BACnet® MS/TP
• MODBUS® Slave
• LonTalk® using LCI-C (from the IPC3 bus)
• Comm 4 using TCI (from the IPC3 bus)
Rotary Switches
There are three rotary switches on the front of the
UC800 controller. Use these switches to define a threedigit address when the UC800 is installed in a BACnet® or MODBUS® system (e.g., 107, 127, etc.).
otte ® and
001 to 247 for MODBUS ®.
LED Description and Operation
There are ten LEDs on the front of the UC800. The following figure shows the locations of each LED and the following table describes their behavior in specific instances.
1. Rotary Switches for setting BACnet® MAC address or MODBUS® ID.
2. LINK for BACnet® MS/TP, or MODBUS® Slave (two terminals, ±). Field wired if used.
3. LINK for BACnet® MS/TP, or MODBUS® Slave (two terminals, ±). Field wired if used.
CVHE-SVX02M-EN 47
Figure 30.
LED locations Table 14.
LED behavior
LED
Marquee LED
LINK, MBUS,
IMC
Ethernet Link
Service
UC800 Status
Powered.
If the Marquee LED is green solid, the
UC800 is powered and no problems exist.
Low power or malfunction.
If the Marquee LED is red solid, the UC800 is powered but there are problems present.
Alarm.
The Marquee LED blinks red when an alarm exists.
The
TX
LED blinks green at the data transfer rate when the UC800 transfers data to other devices on the link.
The
RX
LED blinks yellow at the data transfer rate when the UC800 receives data from other devices on the link.
The
LINK
LED is solid green if the Ethernet link is connected and communicating.
The
ACT
LED blinks yellow at the data transfer rate when data flow is active on the link.
The
Service
LED is solid green when pressed. For qualified service technicians only. Do NOT use.
voltage (less than 30V) and high voltage circuits. Failure to do so could result in electrical noise that could distort the signals carried by the low-voltage wiring, including inter-processor communication
(IPC).
48 CVHE-SVX02M-EN
Figure 31.
Standard control panel: Tracer® ™ main unit assembly (showing low voltage and higher voltage areas for proper routing of field wiring)
CVHE-SVX02M-EN 49
Figure 32.
Optional control panel: Tracer® ™ main unit assembly (showing low voltage and higher voltage areas for proper routing of field wiring)
50 CVHE-SVX02M-EN
Installing the Tracer AdaptiView
Display
During shipment, the Tracer® AdaptiView™ display is boxed, shrink-wrapped, and located behind the control panel. The display must be installed at the site.
Trane, must install the Tracer ®
AdaptiView ™ display and display arm.
1. Unwrap the control panel and display arm. Locate the box containing the Tracer® AdaptiView™ display behind the control panel (labeled A in
).
2. After the box containing the display has been removed, remove the shipping bracket from the back of the control panel (labeled B in
).
3. Remove the display from the box.
and are shipped with the display.
4. Plug the power cable (labeled C in
) and the Ethernet cable (labeled D in
) into the bottom of the display.
from the end of the display arm.
5. Adjust the Tracer® AdaptiView™ display support arm so the base plate that attaches to the display is horizontal.
holes in the display support arm base plate.
8. Attach the Tracer® AdaptiView™ display to the display support arm base plate (labeled E in
35, p. 52 ) using the M4 (metric size 4) screws
referenced in
.
Figure 34.
Power cable and Ethernet cable connections
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otte
“Adjusting the Tracer AdaptiView
before attaching the display as some adjustments may be required prior to attaching the display to the support arm base.
6. Position the Tracer® AdaptiView™ display—with the LCD screen facing up—on top of the display support arm base plate.
will be at the top when the display is attached to the display support arm.
an ®
AdaptiView ™ display on top of the support arm base plate and do NOT drop the display.
7. Align the four holes in the display with the bolt
CVHE-SVX02M-EN 51
Figure 35.
Display attachments to the support arm base plate
Adjusting the Tracer AdaptiView
Display Arm
The Tracer® AdaptiView™ display arm may become too loose or too tight and may need adjustment. There are three joints on the display arm that allow the display to be positioned at a variety of heights and following figure).
Figure 36.
Joint locations on the display arm
To adjust the tension on the display arm:
• At each joint in the display arm, there is either a hex screw in the proper direction to increase or decrease tension.
llo osse
• Joint 3 tension on a gas spring, which allows the Tracer®
AdaptiView™ display to tilt up and down.
• Joints 1 2 are covered by a plastic cap. Remove the plastic cap to access the hex bolt. Adjust using a
13 mm wrench as necessary.
• To adjust the swivel rotation tension of the Tracer®
AdaptiView™ display, adjust the hex bolt located in the support arm base plate, as described in the final step in
“Installing the Tracer AdaptiView
.
This adjustment must be done prior to attaching the display to the support arm base.
Use a 14 mm wrench to adjust the tension.
• To adjust the left/right swivel of the entire display arm, use a 13 mm wrench to adjust the bolt labeled
52 CVHE-SVX02M-EN
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Table of contents
- 8 Unit Nameplate
- 9 Model Number Descriptions
- 10 Pre-Installation
- 10 ASHRAE Standard 15 Compliance
- 10 Unit Shipment
- 10 Installation Requirements and Contractor Responsibilities
- 12 Storage Requirements
- 14 Unit Components
- 15 Unit Clearances and Weights
- 15 Recommended Unit Clearances
- 16 General Weights
- 16 Weights (lb)
- 19 Weights (kg)
- 22 Installation: Mechanical
- 22 Operating Environment
- 22 Foundation Requirements
- 22 Rigging
- 22 Standard Chiller Lift
- 24 Special Lift Requirements
- 24 Unit Isolation
- 24 Isolation Pads
- 24 Spring Isolators
- 26 Leveling the Unit
- 27 Installation: Water Piping
- 27 Overview
- 27 Water Treatment
- 27 Pressure Gauges
- 27 Valves—Drains and Vents
- 27 Strainers
- 28 Required Flow-Sensing Devices
- 28 Paddle Switches
- 28 Water Flow Detection Controller and Sensor
- 30 Evaporator and Condenser Water Piping
- 31 Water Piping Connections
- 32 Waterbox Locations
- 32 Grooved Pipe Coupling
- 32 Flange-connection Adapters
- 33 Victaulic Gasket Installation
- 34 Bolt-Tightening Sequence for Water Piping Connections
- 35 Flanges with 4, 8, or 12 Bolts
- 35 Flanges with 16, 20, or 24 Bolts
- 35 Flanges with More than 24 Bolts
- 36 Evaporator Waterbox Covers
- 36 Pressure Testing Waterside Piping
- 37 Vent Piping
- 37 Refrigerant Vent Line
- 37 General Requirements
- 37 Purge Discharge
- 37 Vent Line Materials
- 37 Vent Line Sizing
- 38 Vent Line Installation
- 41 Vent Line Sizing Reference
- 44 Insulation
- 44 Unit Insulation Requirements
- 44 Insulation Thickness Requirements
- 44 Factory Applied Insulation
- 46 Installation: Controls
- 46 UC800 Specifications
- 46 Power Supply
- 46 Wiring and Port Descriptions
- 47 Communication Interfaces
- 47 Rotary Switches
- 47 LED Description and Operation
- 51 Installing the Tracer AdaptiView Display
- 52 Adjusting the Tracer AdaptiView Display Arm
- 53 Electrical Requirements
- 53 Installation Requirements
- 53 Electrical Requirements
- 54 Trane-supplied Starter Wiring
- 55 Customer-supplied Remote Starter Wiring
- 55 Current Transformer and Potential Transformer Wire Sizing
- 57 Power Supply Wiring
- 57 Three-Phase Power
- 57 Circuit Breakers and Fused Disconnects
- 57 Power Factor Correction Capacitors (Optional)
- 58 Interconnecting Wiring
- 59 Starter to Motor Wiring (Remote-Mounted Starters Only)
- 59 Ground Wire Terminal Lugs
- 60 Terminal Clamps
- 60 Wire Terminal Lugs
- 60 Bus Bars
- 61 Starter to Control Panel Wiring
- 62 10 to 13.8kV Medium Voltage Motor
- 62 Motor Terminal Box
- 63 Motor Supply Wiring
- 63 Motor Terminals
- 63 Ground Wire Terminal Lug
- 64 System Control Circuit Wiring (Field Wiring)
- 65 Water Pump Interlock Circuits and Flow Switch Input
- 65 Chilled Water Pump
- 65 Chilled Water Proof of Flow
- 65 Condenser Water Pump
- 65 Condenser Water Proof of Flow
- 65 Temperature Sensor Circuits
- 66 CWR—Outdoor Option
- 66 Optional Control and Output Circuits
- 66 Optional Tracer Communication Interface
- 66 Starter Module Configuration
- 66 Schematic Wiring Drawings
- 67 Operating Principles
- 67 General Requirements
- 67 Cooling Cycle
- 67 CVHE and CVHG 3-Stage Compressor
- 67 CVHF 2-Stage Compressor
- 68 Oil and Refrigerant Pump
- 68 Compressor Lubrication System
- 70 Motor Cooling System
- 70 Tracer AdaptiView Display
- 71 Start-up and Shut-down
- 71 Sequence of Operation
- 71 Software Operation Overview Diagram
- 72 Start-up Sequence of Operation—Wye-delta
- 76 Power Up Diagram
- 76 Ice Machine Control
- 78 Free Cooling Cycle
- 79 Free Cooling (FRCL)
- 79 Hot Gas Bypass (HGBP)
- 79 Hot Water Control
- 80 Heat Recovery Cycle
- 80 Auxiliary Condensers
- 80 Control Panel Devices and Unit-Mounted Devices
- 80 Unit Control Panel
- 80 User-Defined Language Support
- 81 Unit Start-up and Shut-down Procedures
- 81 Daily Unit Start-up
- 82 Seasonal Unit Start-up
- 82 Daily Unit Shut-down
- 82 Seasonal Unit Shut-down
- 83 Recommended Maintenance
- 83 Record Keeping Forms
- 83 Normal Operation
- 85 Recommended Compressor Oil Change
- 86 Purge System
- 86 Leak Checking Based on Purge Pump Out Time
- 86 Long Term Unit Storage
- 87 Refrigerant Charge
- 87 Leak Testing
- 87 Recommended System Maintenance
- 87 Condenser
- 88 Evaporator
- 88 Waterbox and Tubesheet Protective Coatings
- 88 Sacrificial Anodes
- 89 Waterbox Removal and Installation
- 89 Discussion
- 89 Procedure
- 90 Reassembly
- 90 Torque Requirements and Waterbox Weights
- 91 Connection Devices Information
- 92 Forms and Check Sheets
- 92 Unit Start-up/Commissioning
- 93 CenTraVac™ Chiller Installation Completion and Request for Trane Service
- 95 CVHE, CVHF, and CVHG CenTraVac™ Chiller Start-up Tasks to be Performed by Trane
- 97 CVHE, CVHF, and CVHG CenTraVac™ Chiller Annual Inspection List
- 98 CVHE, CVHF, and CVHG CenTraVac™ Chiller Operator Log