- Industrial & lab equipment
- Trane
- CVHG
- User manual
- 100 Pages
Electrical Requirements . Trane CVHE-SVX02M-EN, CVHG, CVHF, CVHE
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Electrical Requirements
Installation Requirements
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Unit-mounted starters are available as an option on most units. While this option eliminates most fieldinstalled wiring requirements, the electrical contractor must still complete the electrical connection for the following:
• power supply wiring to the starter,
• other unit control options present, and
• any field-supplied control devices.
As you review this manual along with the wiring instructions presented in this section, keep in mind that:
• All field-installed wiring must conform to National
Electric Code (NEC) guidelines, and any applicable local, state, and national codes. Be sure to satisfy proper equipment grounding requirements per
NEC.
• Compressor motor and unit electrical data
(including motor kW, voltage utilization range, rated load amps, and locked rotor amps) is listed on the chiller nameplate.
• All field-installed wiring must be checked for proper terminations, and for possible shorts or grounds.
that shipped with the chiller or the unit submittal for specific as-built electrical schematic and connection information.
provide electrical access, exercise care to prevent debris from falling inside the enclosure. Refer to installation information shipped with the starter or submittal drawings.
Electrical Requirements
Before wiring begins, observe the following electrical requirements:
• Follow all lockout/tagout procedures prior to performing installation and/or service on the unit.
• Always wear appropriate personal protective equipment.
• Wait the required time to allow the capacitor(s) to discharge; this could be up to 30 minutes.
• Verify that all capacitors are discharged prior to service using a properly rated volt meter.
• Use appropriate capacitor discharge tool when necessary.
• Comply with the safety practices recommended in
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Do NOT modify or cut enclosure to provide electrical access. Removable panels have been provided, and any modification should be done away from the enclosure. If the starter enclosure must be cut to
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53
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Trane-supplied Starter Wiring
Table 15.
Standard field power wiring requirements
Power Supply Wiring to Starter Panel
3-Phase Line Voltage
Starter Panel
Terminals
2X3-L1, L2, L3, and Ground (a)
3-Phase Line Voltage: Circuit Breaker 2Q1-L1, L2, L3, and Ground
Starter to Motor Power Wiring
Remote Starter to Chiller Motor Junction Box
Starter to Control Panel
120 Vac Control Wiring
120 Vac Power Supply (from Starter to
Control Panel)
High Pressure Cutout to Starter
Starter
T1 through T6
Starter Panel
Terminals
2X1-1, 2X1-2
2X1-20 (Ground)
2X1-4
(c)
Motor
T1 through T6
Unit Control Panel
Terminations
1X1-1, 1X1-12
1X1-18 (Ground)
1X1-4
Max Terminal Wire
Size (AWG)
8
14
(b)
Minimum Circuit
Ampacity
40
20
1Q1 Circuit Breaker to Starter
1X1-3 14 20
Oil Pump Interlock 2X1-7, 2X1-8 1A7-J2-4, 1A7-J2-2
14
Low Voltage Circuits
Less Than 30 Vac
Starter Panel
Terminals
Unit Control Panel
Terminations
Standard Circuits
Inter-processor Communications (IPC)
Remote-Mounted (d)
2A1-J3-3-4, or
2X1-12 to 13 if Present (Do
NOT Ground Shield at Starter)
1A1-J5-1-2, 3-4
Shield Ground at
1X1-22 (GND) Only
2-wire with Gound
Comm Link
Notes:
1
.
All wiring to be in accordance with National Electrical Code (NEC) and any local codes.
2
.
Oil pump motor: 1 Ph, 3/4 HP, 11.7 full load amps at 115 Vac.
3
.
Auxiliary equipment must be powered from other sources as the chiller control panel power supplies are sized for the chiller loads only.
20
(a)
(b)
(c)
(d)
Ground lug for a unit-mounted solid state starter or wye-delta starter is sized to accept 14 AWG solid to 8 AWG strand wire. If local codes require different lug size, it must be field-supplied and -installed.
Wires, lugs, and fuses/breakers are sized based on National Electric Code NEC [NFPA 70] and UL 1995.
1Q1 Circuit Breaker to Starter connects to 2X16 Starter Panel Terminal for all starter types
except
the AFDG (Trane-supplied remote Danfoss AFD); for the
AFDG, 1Q1 Circuit Breaker to Starter connects to 2X13 Starter Panel Terminal.
Must be separated from 120 Vac and higher wiring.
Electrical Protection Package option): A unitmounted, factory-wired, separate enclosure positioned next to the control panel is available when separate source control power is required.
This permits the controls to remain powered while the three-phase line voltage is disconnected. Contact your local Trane representative for more information.
54 CVHE-SVX02M-EN
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Table of contents
- 8 Unit Nameplate
- 9 Model Number Descriptions
- 10 Pre-Installation
- 10 ASHRAE Standard 15 Compliance
- 10 Unit Shipment
- 10 Installation Requirements and Contractor Responsibilities
- 12 Storage Requirements
- 14 Unit Components
- 15 Unit Clearances and Weights
- 15 Recommended Unit Clearances
- 16 General Weights
- 16 Weights (lb)
- 19 Weights (kg)
- 22 Installation: Mechanical
- 22 Operating Environment
- 22 Foundation Requirements
- 22 Rigging
- 22 Standard Chiller Lift
- 24 Special Lift Requirements
- 24 Unit Isolation
- 24 Isolation Pads
- 24 Spring Isolators
- 26 Leveling the Unit
- 27 Installation: Water Piping
- 27 Overview
- 27 Water Treatment
- 27 Pressure Gauges
- 27 Valves—Drains and Vents
- 27 Strainers
- 28 Required Flow-Sensing Devices
- 28 Paddle Switches
- 28 Water Flow Detection Controller and Sensor
- 30 Evaporator and Condenser Water Piping
- 31 Water Piping Connections
- 32 Waterbox Locations
- 32 Grooved Pipe Coupling
- 32 Flange-connection Adapters
- 33 Victaulic Gasket Installation
- 34 Bolt-Tightening Sequence for Water Piping Connections
- 35 Flanges with 4, 8, or 12 Bolts
- 35 Flanges with 16, 20, or 24 Bolts
- 35 Flanges with More than 24 Bolts
- 36 Evaporator Waterbox Covers
- 36 Pressure Testing Waterside Piping
- 37 Vent Piping
- 37 Refrigerant Vent Line
- 37 General Requirements
- 37 Purge Discharge
- 37 Vent Line Materials
- 37 Vent Line Sizing
- 38 Vent Line Installation
- 41 Vent Line Sizing Reference
- 44 Insulation
- 44 Unit Insulation Requirements
- 44 Insulation Thickness Requirements
- 44 Factory Applied Insulation
- 46 Installation: Controls
- 46 UC800 Specifications
- 46 Power Supply
- 46 Wiring and Port Descriptions
- 47 Communication Interfaces
- 47 Rotary Switches
- 47 LED Description and Operation
- 51 Installing the Tracer AdaptiView Display
- 52 Adjusting the Tracer AdaptiView Display Arm
- 53 Electrical Requirements
- 53 Installation Requirements
- 53 Electrical Requirements
- 54 Trane-supplied Starter Wiring
- 55 Customer-supplied Remote Starter Wiring
- 55 Current Transformer and Potential Transformer Wire Sizing
- 57 Power Supply Wiring
- 57 Three-Phase Power
- 57 Circuit Breakers and Fused Disconnects
- 57 Power Factor Correction Capacitors (Optional)
- 58 Interconnecting Wiring
- 59 Starter to Motor Wiring (Remote-Mounted Starters Only)
- 59 Ground Wire Terminal Lugs
- 60 Terminal Clamps
- 60 Wire Terminal Lugs
- 60 Bus Bars
- 61 Starter to Control Panel Wiring
- 62 10 to 13.8kV Medium Voltage Motor
- 62 Motor Terminal Box
- 63 Motor Supply Wiring
- 63 Motor Terminals
- 63 Ground Wire Terminal Lug
- 64 System Control Circuit Wiring (Field Wiring)
- 65 Water Pump Interlock Circuits and Flow Switch Input
- 65 Chilled Water Pump
- 65 Chilled Water Proof of Flow
- 65 Condenser Water Pump
- 65 Condenser Water Proof of Flow
- 65 Temperature Sensor Circuits
- 66 CWR—Outdoor Option
- 66 Optional Control and Output Circuits
- 66 Optional Tracer Communication Interface
- 66 Starter Module Configuration
- 66 Schematic Wiring Drawings
- 67 Operating Principles
- 67 General Requirements
- 67 Cooling Cycle
- 67 CVHE and CVHG 3-Stage Compressor
- 67 CVHF 2-Stage Compressor
- 68 Oil and Refrigerant Pump
- 68 Compressor Lubrication System
- 70 Motor Cooling System
- 70 Tracer AdaptiView Display
- 71 Start-up and Shut-down
- 71 Sequence of Operation
- 71 Software Operation Overview Diagram
- 72 Start-up Sequence of Operation—Wye-delta
- 76 Power Up Diagram
- 76 Ice Machine Control
- 78 Free Cooling Cycle
- 79 Free Cooling (FRCL)
- 79 Hot Gas Bypass (HGBP)
- 79 Hot Water Control
- 80 Heat Recovery Cycle
- 80 Auxiliary Condensers
- 80 Control Panel Devices and Unit-Mounted Devices
- 80 Unit Control Panel
- 80 User-Defined Language Support
- 81 Unit Start-up and Shut-down Procedures
- 81 Daily Unit Start-up
- 82 Seasonal Unit Start-up
- 82 Daily Unit Shut-down
- 82 Seasonal Unit Shut-down
- 83 Recommended Maintenance
- 83 Record Keeping Forms
- 83 Normal Operation
- 85 Recommended Compressor Oil Change
- 86 Purge System
- 86 Leak Checking Based on Purge Pump Out Time
- 86 Long Term Unit Storage
- 87 Refrigerant Charge
- 87 Leak Testing
- 87 Recommended System Maintenance
- 87 Condenser
- 88 Evaporator
- 88 Waterbox and Tubesheet Protective Coatings
- 88 Sacrificial Anodes
- 89 Waterbox Removal and Installation
- 89 Discussion
- 89 Procedure
- 90 Reassembly
- 90 Torque Requirements and Waterbox Weights
- 91 Connection Devices Information
- 92 Forms and Check Sheets
- 92 Unit Start-up/Commissioning
- 93 CenTraVac™ Chiller Installation Completion and Request for Trane Service
- 95 CVHE, CVHF, and CVHG CenTraVac™ Chiller Start-up Tasks to be Performed by Trane
- 97 CVHE, CVHF, and CVHG CenTraVac™ Chiller Annual Inspection List
- 98 CVHE, CVHF, and CVHG CenTraVac™ Chiller Operator Log