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680 SERIES
12.3 CLEARRAY® Water Purification System
Your new hot tub has our water purification system factory installed that will begin disinfecting your water instantly.
CLEAR
RAY
Water Purification System is exclusive
WARNING!
DO NOT LOOK AT LIT BULB
SEVERE EYE DAMAGE
OR BLINDNESS CAN OCCUR technology utilizing natural ultraviolet technology to sanitize your water, disinfecting bacteria, viruses, and algae in portable hot tubs.
The ultraviolet light otherwise known as UV-C or germicidal light inactivates the microorganisms by disrupting the DNA so that it cannot reproduce and is considered lifeless. The ballast is the power supply for the purification system; it has two LED indicator lights the green indicating incoming power flow and the red indicating the system is properly working. CLEAR
RAY
is standard for all models.
Note:
The CLEAR
RAY
System only runs when the jets pump 1 is running.
120 - 230V
After a year the bulb must be replaced. If the UV timer has been programmed correctly a message will appear on the LED display when the time allotted has expired. In order to clear the “blb” message a new
UV bulb needs to be installed and the timer must be reset (Section 10.6, page 32).
Note:
In order to access the CLEAR
RAY
unit, the front synthetic panel or the stereo panel and the right corner panel need to be removed.
12.4 CLEARRAY® Bulb Replacement and Quartz Tube
Maintenance
Important:
It is
MANDATORY
that the UV bulb is replaced and the quartz tube be cleaned every 12 months to maintain optimum performance.
9 10
1
2
4
6 7
8
3
13
5
11
Figure 1
!
!
!
12
DANGER:
TURN THE SPA BREAKER TO THE OFF
POSITION!
WARNING:
DRAIN THE SPA IF YOU ARE REPLACING OR
CLEANING THE QUARTZ TUBE!
WARNING:
ALLOW BULB TO COOL DOWN PRIOR TO
REMOVING FROM QUARTZ TUBE.
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680 SERIES
!
DANGER:
NEVER LOOK AT THE LIT BULB. THIS CAN
CAUSE SEVERE EYE DAMAGE OR BLINDNESS.
UV bulb replacement and quartz tube maintenance:
Note:
Location of CLEAR
RAY
System and connection may vary by model.
1. Turn the breaker to the spa OFF. DRAIN YOUR
SPA CONTROLLER
SPA. Disconnect the CLEAR
RAY
System from the controller, Figure 2.
Connection
Note:
If you are only replacing the UV bulb then the spa does not have to be drained. You will need to drain it if you are replacing or cleaning the quartz tube.
UV Unit
DO NOT LOOK AT LIT BULB
SEVERE EYE DAMAGE
OR BLINDNESS CAN OCCUR
Figure 2
!
DANGER:
NEVER REMOVE COVER WITHOUT FIRST
TURNING OFF AT POWER SOURCE AND DRAINING
YOUR SPA.
2. Once the UV bulb has cooled off remove the CLEAR
RAY
System enclosure cover (10) and gasket (9) by removing the four screws (11).
Figure 3
7
Figure 4 Figure 5
4
8
4
5
3. Remove the black bulb boot (8) by sliding it over the cable away from the quartz seal compression nut (7), Figure 3.
4. Slowly remove the UV bulb (4) out of the quartz tube.
5. Remove bulb socket (5) from the UV bulb (4), Figure 4.
6. Remove the quartz seal compression nut (7) by turning it
counterclockwise,
Figure 3. Use a pair of channel-lock pliers if needed, Figure 5. You will notice that there is a stainless steel compression washer (6) that slides
2
13
over the quartz tube. Save the washer (6) for later use, Figure 6. There is also a black seal ring (13), grasp the black seal ring; slowly and carefully remove the quartz tube.
7
6
7. Now you are ready to clean or replace the quartz tube (2). For the
Figure 6 cleaning of the quartz tube (2), follow steps 8 and 9 then proceed to step
10. For replacing of the quartz tube (2), skip steps 8 and 9 and proceed to step 10.
8.
Cleaning quartz tube:
Clean the quartz tube by wiping until clear using a paper towel or a dry cotton cloth. If needed a household tub and shower lime removal product can be used.
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680 SERIES
!
WARNING
:
Do not use abrasive cleaners as they can scratch the quartz tube surface.
9. Rinse the quartz tube with clean water to completely remove any cleaning products that were used in step 4.
10.
Replacing quartz tube:
You will notice that the new quartz tube does not have a black cushion on the domed end as the old quartz tube does. This is normal as the cushion was provided with the original quartz tube to protect it from breakage during transportation. Install the black seal ring (13) over the opened end of the quartz tube. Place the new quartz tube (2) into the water chamber (1) with the domed end first making sure it is inserted and seated inside the quartz end holder.
Only a small portion will be exposed when it is seated correctly.
11. Reinstall the compression washer (6) over the open end of the quartz tube (2). Push it against the quartz black seal ring (13).
12. Reinstall and hand tighten the quartz seal compression nut (7) by turning it
clockwise
.
13. Refill your spa.
14.
System Test 1:
Assure there is no water dripping from the seal compression nut (7). If water is visible, STOP and tighten the compression nut (7) using a pair of channel lock pliers to a maximum of 1/4 turn. If that does not fix the leak, then repeat quartz tube maintenance process from step 1 through step 13. Make sure there is no water leaking before proceeding to step 15.
15.
System Test 2:
Reconnect the CLEAR
RAY
System to the controller.
Turn breaker back ON and turn on the pump to circulate the water through the CLEAR
RAY
System. Wait for 5 minutes and assure no water is dripping. If water is visible, STOP, fix the leak by repeating quartz tube maintenance process from step 1 through step 14.
Make sure there is no water visible. Turn the pump and breaker OFF, disconnect the
CLEAR
RAY System from the controller BEFORE proceeding to step 16.
16. Reconnect the bulb socket (5) to the new UV bulb (4) make sure you use the latex glove provided when handling the UV bulb.
Note:
Align pins on UV bulb (4) to the receptacle holes on the bulb socket (5) before inserting the pins completely into socket holes. Failure to do so will damage the UV bulb.
!
WARNING:
DO NOT TOUCH THE NEW UV BULB WITH
YOUR BARE HAND. Oil on your skin will cause hot spot on the UV bulb and shorten the life of your UV bulb. Use the provided latex glove to handle the UV bulb.
17. Slide the new UV bulb (4) back inside the quartz tube, Figure 3.
18. Reinstall the black bulb boot (8) back over the quartz seal compression nut (7).
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