ENGLISH. Craftsman 54985
Craftsman 54985 is a 1/2 Horsepower Garage Door Opener with AssureLink™ connectivity. Here are some of the features and benefits of this product:
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Owner’s Manual/Manual Del Propietario
®
1/2 HP
Garage Door Opener WITH AssureLink™ CONNECTIVITY
Abridor de puerta de cochera CON CONECTIVO AssureLink™
For Residential Use Only/Sólo para uso residencial
MODEL/MODELO 139.54985
Read and follow all safety rules and operating instructions before first use of this product.
Fasten the manual near the garage door after installation.
Periodic checks of the opener are required to ensure safe operation.
DO NOT enable the Timer-to-Close feature if you are installing the garage door opener on a one-piece door. The Timer-to-Close is to be used ONLY with sectional doors.
Leer y seguir todas las reglas de seguridad y las instrucciones de operación antes de usar este producto por primera vez.
Guardar este manual cerca de la puerta de la cochera.
Se deben realizar revisiones periódicas del abridor de puertas para asegurar su operación segura.
NO uso el característica Temporizador para cierra se el abridor de la puerta es instalado en un puerta de un sola pieza. El característica temporizador para cierra es SOLÓ para uso con puertas seccionales.
Sears Brands Management Corporation, Hoffman Estates, IL 60179 U.S.A.
www.craftsman.com
TABLE OF CONTENTS
Introduction 2-7
Safety symbol and signal word review . . . . . . . . . . . . . . . . . . . . . 2
Preparing your garage door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Tools needed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5
Carton inventory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Hardware inventory. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Assembly 8-11
Assemble the rail and install the trolley . . . . . . . . . . . . . . . . . . . . 8
Fasten the rail to the motor unit . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Install the idler pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Install the chain/cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Tighten the chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Installation 11-27
Installation safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Determine the header bracket location . . . . . . . . . . . . . . . . . . . . 12
Install the header bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Attach the rail to the header bracket . . . . . . . . . . . . . . . . . . . . . . 14
Position the opener. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Hang the opener . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Install the lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Attach the emergency release rope and handle . . . . . . . . . . . . . 17
Fasten the door bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18-19
Connect the door arm to trolley . . . . . . . . . . . . . . . . . . . . . . .20-21
Attach the warning labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Install the door control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Install The Protector System ® . . . . . . . . . . . . . . . . . . . . . . . . .23-25
Electrical requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Aligning the safety reversing sensors . . . . . . . . . . . . . . . . . . . . . 27
Adjustment 28-30
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Program the travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Test the safety reversal system. . . . . . . . . . . . . . . . . . . . . . . . . . 30
Test The Protector System ® . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Operation 31-35
Operation safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31-32
Door control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
To erase the memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
To open the door manually. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Care of your opener . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Troubleshooting 35-36
Repair Parts 37-38
Rail assembly parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Installation parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Motor unit assembly parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Accessories 39
Warranty 39
Repair Parts and Service Back Cover
INTRODUCTION
Safety Symbol and Signal Word Review
This garage door opener has been designed and tested to offer safe service provided it is installed, operated, maintained and tested in strict accordance with the instructions and warnings contained in this manual.
Mechanical
When you see these Safety Symbols and Signal Words on the following pages, they will alert you to the possibility of serious
injury or death if you do not comply with the warnings that
accompany them. The hazard may come from something mechanical or from electric shock. Read the warnings carefully.
Electrical
When you see this Signal Word on the following pages, it will alert you to the possibility of damage to your garage door and/or the garage door opener if you do not comply with the cautionary statements that accompany it. Read them carefully.
2
Preparing your garage door
Before you begin:
1. Disable locks and remove any ropes connected to the garage door.
2. Lift the door halfway up. Release the door. If balanced, it should stay in place, supported entirely by its springs.
3. Raise and lower the door to check for binding or sticking.
If your door binds, sticks, or is out of balance, call a trained door systems technician.
4. Check the seal on the bottom of the door. Any gap between the floor and the bottom of the door must not exceed 1/4 inch (6 mm). Otherwise, the safety reversal system may not work properly.
5. The opener should be installed above the center of the door. If there is a torsion spring or center bearing plate in the way of the header bracket, it may be installed within
4 feet (1.2 m) to the left or right of the door center. See
To prevent possible SERIOUS INJURY or DEATH: l
ALWAYS call a trained door systems technician if garage door binds, sticks, or is out of balance. An unbalanced garage door may NOT reverse when required.
l l
NEVER try to loosen, move or adjust garage door, door springs, cables, pulleys, brackets or their hardware, ALL of which are under EXTREME tension.
Disable ALL locks and remove ALL ropes connected to garage door BEFORE installation and operating garage door opener to avoid entanglement.
To prevent damage to garage door and opener: l l
ALWAYS disable locks BEFORE installing and operating the opener.
ONLY operate garage door opener at 120 V, 60 Hz to avoid malfunction and damage.
Sectional Door
One-Piece Door
Tools needed
During assembly, installation and adjustment of the opener, instructions will call for hand tools as illustrated below.
Stepladder
Carpenter’s Level
(optional)
Pencil
Tape Measure
Drill Drill Bits 3/16",
5/16", and 5/32"
Sockets and Wrench 1/2",
5/8", 7/16", 9/16", and 1/4"
Wire Cutters
Pliers
3
Hack Saw
Claw Hammer
Screwdriver
Adjustable End Wrench
Planning
Identify the type and height of your garage door. Survey your garage area to see if any of the conditions below apply to your installation. Additional materials may be required. You may find it helpful to refer back to this page and the accompanying illustrations as you proceed with the installation of your opener.
Depending on your requirements, there are several installation steps which may call for materials or hardware not included in the carton.
l
Installation Step 1 – Look at the wall or ceiling above the garage door. The header bracket must be securely fastened to structural supports.
l l l
Installation Step 5 – Do you have a finished ceiling in your garage? If so, a support bracket and additional fastening hardware may be required.
Installation Step 12 – Depending upon garage construction, extension brackets or wood blocks may be needed to install sensors.
Installation Step 12 – Alternate floor mounting of the safety reversing sensor will require hardware not provided.
l l
Do you have an access door in addition to the garage door? If not, Model 139.53702 Emergency Key Release is required. See
Accessories page.
Look at the garage door where it meets the floor. Any gap between the floor and the bottom of the door must not exceed
1/4" (6 mm). Otherwise, the safety reversal system may not work properly. See Adjustment Step 2. Floor or door should be repaired.
SECTIONAL DOOR INSTALLATION l
Do you have a steel, aluminum, fiberglass or glass panel door?
If so, horizontal and vertical reinforcement is required
(Installation Step 8).
l l
The opener should be installed above the center of the door. If there is a torsion spring or center bearing plate in the way of the header bracket, it may be installed within 4 feet (1.22 m) to the left or right of the door center. See Installation Steps 1 and 8.
If your door is more than 7 feet (2.13 m) high, see rail extension kits listed on Accessories page.
SECTIONAL DOOR INSTALLATION
Horizontal and vertical reinforcement is needed for lightweight garage doors
(fiberglass, steel, aluminum, door with glass panels, etc.). See page 18 for details.
Header Wall
Slack in chain tension is normal when garage door is closed.
FINISHED CEILING
Support bracket
& fastening hardware is required.
See page 16.
Torsion Spring
OR
Extension Spring
Motor Unit
Wall-mounted
Door Control
Access Door
Vertical Centerline of Garage Door
Safety Reversing Sensor
Gap between floor and bottom of the door must not exceed 1/4" (6 mm).
Safety Reversing Sensor
Header
Bracket
Rail Tab
CLOSED POSITION
Trolley
Header
Wall
Garage
Door
Garage Door
Spring
Straight
Door
Arm
Door
Bracket
Curved
Door Arm
Chain
Emergency
Release
Rope & Handle
4
Planning (Continued)
ONE-PIECE DOOR INSTALLATIONS l
Generally, a one-piece door does not require reinforcement. If your door is lightweight, refer to the information relating to sectional doors in Installation Step 8.
l
Depending on your door’s construction, you may need additional mounting hardware for the door bracket (Step 8).
Without a properly working safety reversal system, persons
(particularly small children) could be SERIOUSLY INJURED or
KILLED by a closing garage door.
l l
The gap between the bottom of the garage door and the floor MUST NOT exceed 1/4" (6 mm). Otherwise, the safety reversal system may NOT work properly.
The floor or the garage door MUST be repaired to eliminate the gap.
ONE-PIECE DOOR WITHOUT TRACK FINISHED CEILING
Support bracket
& fastening hardware is required. See page 16.
Rail
Header Wall
Slack in chain tension is normal when garage door is closed.
Wall-mounted Door
Control
Motor Unit
Access
Door
Rail Tab
CLOSED POSITION
Cable
Trolley
Header
Bracket
Door Bracket
Rail
Safety Reversing Sensor
Gap between floor and bottom of door must
Safety Reversing
Sensor not exceed 1/4" (6 mm)
Header
Wall
Straight
Door
Arm
Garage Door
Curved
Door
Arm
Emergency
Release
Rope & Handle
ONE-PIECE DOOR WITH TRACK
Access
Door
Header
Wall
Rail Tab
CLOSED POSITION
Cable
Trolley
Header
Bracket
Curved
Door Arm
Door
Bracket
Garage Door
Straight
Door
Arm
Chain
Rail
Emergency
Release
Rope & Handle
Safety
Reversing Sensor
Gap between floor and bottom of door must not exceed 1/4" (6 mm)
Safety
Reversing
Sensor
5
Carton Inventory
Your garage door opener is packaged in one carton which contains the motor unit and all parts illustrated below.
Accessories will depend on the model purchased. If anything is missing, carefully check the packing material.
Hardware for assembly and installation is shown on the next page.
Save the carton and packing material until installation and adjustment is complete.
Chain Spreader
3-Button Remote Control (2)
Multi-Function
Control Panel
Trolley
Wireless Keypad
Rail
Center/Back
Sections
Motor Unit with 2 Light Lenses
“U” Bracket
Idler Pulley
(In Hardware Bag)
Chain and Cable
Rail
Front (header)
Section
Curved Door
Arm Section
Header Bracket Door Bracket
Hardware Bag
Safety Reversing
Sensor Bracket (2)
The Protector System ®
(2) Safety Reversing Sensors
(1 Sending Eye and 1 Receiving Eye) with 2-Conductor White & White/Black
Bell Wire attached
2-Conductor Bell Wire
White & White/Red
Safety Labels and Literature
Hanging Brackets
(packaged inside the front rail)
Straight Door
Arm Section
(packaged inside the front rail)
6
Hardware Inventory
Separate all hardware and group as shown below for the assembly and installation procedures.
ASSEMBLY HARDWARE
Bolt 1/4"-20x2-1/2
Trolley Threaded Shaft
Master
Link (2)
Nut 5/16"
Idler Bolt
Lock Nut
1/4"-20
Lock Washer 5/16"
INSTALLATION HARDWARE
Spacer (2)
Washer 1/4" (2)
Carriage Bolt
1/4"-20x1/2" (2)
Wing Nut
1/4"-20 (2)
Lag Screw
5/16"-9x1-5/8" (4)
Ring
Fastener (3)
Nut 5/16"-18 (6) Handle
Insulated Staples
(Not shown)
Lock Washer 5/16" (5)
Hex Bolt
5/16"-18x7/8" (4)
Self-Threading Screw
1/4"-14x5/8" (2)
Screw
6ABx1" (2)
Drywall Anchors (2)
Screw 6-32x1" (2)
Rope
Clevis Pin
5/16"x1-1/2"
Clevis Pin
5/16"x1"
7
Clevis Pin
5/16"x1-1/4"
ASSEMBLY STEP 1
Assemble the Rail and Install the Trolley
To avoid installation difficulties, do not run the garage door opener until instructed to do so.
The front rail has a cut out “window” at the door end. The front rail has a rail tab. This tab MUST be on the top of the rail when assembled.
1. Remove the straight door arm and hanging bracket packaged inside the front rail and set aside for Installation
Step 5 and 9. NOTE: To prevent INJURY while unpacking the rail carefully remove the straight door arm stored within the rail section.
2. Align the rail sections on a flat surface as shown and slide the tapered ends into the larger ones. Tabs along the side will lock into place.
3. Place the motor unit on packing material to protect the cover, and rest the back end of the rail on top. For convenience, put a support under the front end of the rail.
4. As a temporary stop, insert a screwdriver into the hole 10"
(25 cm) from the front end of the rail, as shown.
5. Check to be sure there are 4 plastic wear pads inside the inner trolley. If they became loose during shipping, check all packing material. Snap them back into position as shown.
6. Slide the trolley assembly along the rail from the back end to the screwdriver.
7. Slide the rail onto the “U” bracket, until it reaches all the stops on the top and sides of the “U” bracket.
To prevent INJURY from pinching, keep hands and fingers away from the joints while assembling the rail.
Outer Trolley
Inner Trolley
Wear Pads
Front Rail
Section
(TO DOOR)
Idler
Pulley
Hole
Rail
Tab
Trolley
Window
Cut-Out
To garage door opener
(TO MOTOR UNIT)
“U” Bracket
SLIDE TO STOPS
ON TOP AND
SIDES OF
“U” BRACKET
ASSEMBLY STEP 2
Fasten the Rail to the Motor Unit
1. Insert a 1/4"-20x2-1/2" bolt into the cover protection bolt hole on the back end of the rail as shown. Install lower spacer and washer then tighten securely with a 1/4"-20 lock nut. DO NOT overtighten.
2. Remove the bolt and lock nut from the top of the motor unit.
3. Use the carton to support the front end of the rail.
4. Place the “U” bracket, flat side down onto the motor unit and align the bracket holes with the bolt holes.
5. Fasten the “U” bracket with the previously removed bolt and lock nut; DO NOT use any power tools. The use of power tools may permanently damage the garage door opener.
6. Attach chain spreader to the motor unit with two screws.
To avoid SERIOUS damage to garage door opener, use ONLY those bolts/fasteners mounted in the top of the opener.
Bolt
1/4"-20x2-1/2"
Hex Screws
8-32x7/16"
Washer 1/4"
Spacer
Cover
Protection
Bolt Hole
Bolt
Lock Nut
"U" Bracket
Chain
Spreader
Sprocket
HARDWARE SHOWN ACTUAL SIZE
Washer 1/4" Lock Nut 1/4"-20
Bolt 1/4"-20x2-1/2"
Spacer
Spacer
Washer 1/4"
Lock Nut
1/4"-20
8
ASSEMBLY STEP 3
Install the Idler Pulley
1. Lay the chain/cable beside the rail, as shown. Grasp the end of the cable and pass approximately 12" (30 cm) of cable through the window. Allow it to hang until Assembly Step 4.
2. Remove the tape from the idler pulley. The inside center should be pre-greased. If dry, regrease to ensure proper operation.
3. Place the idler pulley into the window as shown.
4. Insert the idler bolt from the top through the rail and pulley.
Tighten with a 5/16" lock washer and nut underneath the rail until the lock washer is compressed.
5. Rotate the pulley to be sure it spins freely.
6. Locate the rail tab. The rail tab is between the idler bolt and the trolley in the front rail section. Use a flat head screwdriver and lift the rail tab until the tab is vertical (90º).
Rail Tab
CORRECT
INCORRECT
Chain and Cable
Idler Bolt
Rail Tab
Screwdriver
Trolley
Idler Pulley
Lock
Washer
5/16"
Nut 5/16"
Cable Link
Idler Bolt
HARDWARE SHOWN ACTUAL SIZE
9
Nut 5/16" Lock Washer 5/16"
ASSEMBLY STEP 4
Install the Chain/Cable
1. Pull the cable around the idler pulley and toward the trolley.
2. Connect the cable to the retaining slot on the trolley, as shown
(Figure 1).
a. Push pins of master link bar through cable link and trolley slot.
b. Push master link cap over pins and past pin notches.
c. Slide clip-on spring over cap and onto pin notches until both pins are securely locked in place.
3. With the trolley against the screwdriver, dispense the remainder of the cable/chain along the rail toward the motor unit around the sprocket and continuing to the trolley assembly. The sprocket teeth must engage the chain.
(Figure 2)
4. Check to make sure the chain is not twisted, then connect it to the threaded shaft with the remaining master link.
5. Thread the inner nut and lock washer onto the trolley threaded shaft.
6. Insert the trolley threaded shaft through the hole in the trolley.
Be sure the chain is not twisted. (Figure 3)
7. Loosely thread the outer nut onto the trolley threaded shaft.
8. Remove the screwdriver.
To avoid possible SERIOUS INJURY to finger from moving garage door opener: l
ALWAYS keep hand clear of sprocket while operating opener.
l
Securely attach sprocket cover BEFORE operating.
Leave Chain and Cable
Inside Bag to
Prevent Kinking.
Figure 1
Keep Chain and Cable
Taut When Dispensing
Sprocket
Figure 2
Figure 3 Master Link
Inner Nut
Lock Washer
Outer Nut
Master Link
Threaded Shaft
HARDWARE SHOWN ACTUAL SIZE
Trolley Threaded Shaft
Master Link Nut 5/16" Lock Washer 5/16"
10
ASSEMBLY STEP 5
Tighten the Chain
1. Spin the inner nut and lock washer down the trolley threaded shaft, away from the trolley.
2. To tighten the chain, turn outer nut in the direction shown
(Figure 1).
3. When the chain is approximately 1/4" (6 mm) above the base of the rail at its midpoint, re-tighten the inner nut to secure the adjustment (Figure 2).
Sprocket noise can result if chain is too loose. When installation is complete, you may notice some chain droop with the door closed. This is normal. If the chain returns to the position shown in Figure 2 when the door is open, do not re-adjust the chain.
NOTES: l
During future maintenance, ALWAYS pull the emergency release handle to disconnect trolley before adjusting chain.
l
You may notice loosening of chain after Adjustment Step 2
(Test the Safety Reversal System). Check for proper tension and readjust chain if necessary. Then repeat Adjustment
Step 2.
You have now finished assembling your garage door opener.
Please read the following warnings before proceeding to the installation section.
Figure 1
Figure 2
To Tighten Outer Nut
Outer
Nut
Lock
Washer
Trolley
Threaded
Shaft
Chain
Base of Rail
Inner Nut
To Tighten
Inner Nut
1/4" (6 mm)
Mid length of Rail
INSTALLATION
IMPORTANT INSTALLATION INSTRUCTIONS
To reduce the risk of SEVERE INJURY or DEATH:
1. READ AND FOLLOW ALL INSTALLATION WARNINGS AND
INSTRUCTIONS.
8. NEVER wear watches, rings or loose clothing while installing or servicing opener. They could be caught in garage door or opener mechanisms.
2. Install garage door opener ONLY on properly balanced and lubricated garage door. An improperly balanced door may
NOT reverse when required and could result in SEVERE
INJURY or DEATH.
9. Install wall-mounted garage door control:
• within sight of the garage door.
• out of reach of children at minimum height of 5 feet
3. ALL repairs to cables, spring assemblies and other hardware
MUST be made by a trained door systems technician BEFORE installing opener.
4. Disable ALL locks and remove ALL ropes connected to garage door BEFORE installing opener to avoid entanglement.
5. Install garage door opener 7 feet (2.1 m) or more above floor.
6. Mount the emergency release within reach, but at least
6 feet (1.83 m) above the floor and avoiding contact with vehicles to avoid accidental release.
7. NEVER connect garage door opener to power source until instructed to do so.
(1.5 m).
• away from ALL moving parts of the door.
10. Place entrapment warning label on wall next to garage door control.
11. Place manual release/safety reverse test label in plain view on inside of garage door.
12. Upon completion of installation, test safety reversal system.
Door MUST reverse on contact with a 1-1/2" (3.8 cm) high object (or a 2x4 laid flat) on the floor.
13. DO NOT enable the Timer-to-Close functionality if operating either one-piece or swinging garage doors. To be enabled
ONLY when operating a sectional door.
11
INSTALLATION STEP 1
Determine the Header Bracket Location
To prevent possible SERIOUS INJURY or DEATH: l l
Header bracket MUST be RIGIDLY fastened to structural support on header wall or ceiling, otherwise garage door might NOT reverse when required. DO NOT install header bracket over drywall.
Concrete anchors MUST be used if mounting header bracket or 2x4 into masonry.
l l
NEVER try to loosen, move or adjust garage door, springs, cables, pulleys, brackets, or their hardware, ALL of which are under EXTREME tension.
ALWAYS call a trained door systems technician if garage door binds, sticks, or is out of balance. An unbalanced garage door might NOT reverse when required.
Header Wall
Unfinished
Ceiling
OPTIONAL
CEILING
MOUNT
FOR
HEADER
BRACKET
Vertical Centerline of Garage Door
2x4
2x4
Structural
Supports
Level
(optional)
Installation procedures vary according to garage door types.
Follow the instructions which apply to your door.
1. Close the door and mark the inside vertical centerline of the garage door.
2. Extend the line onto the header wall above the door.You can fasten the header bracket within 4 feet (1.22 m) of the left or right of the door center only if a torsion spring or center bearing plate is in the way; or you can attach it to
the ceiling (see page 13) when clearance is minimal. (It
may be mounted on the wall upside down if necessary, to
gain approximately 1/2" (1 cm). If you need to install the header bracket on a 2x4 (on wall or ceiling), use lag screws
(not provided) to securely fasten the 2x4 to structural
supports as shown here and on page 13.
3. Open your door to the highest point of travel as shown. Draw an intersecting horizontal line on the header wall above the high point : l
2" (5 cm) above the high point for sectional door and onepiece door with track.
l
8" (20 cm) above the high point for one-piece door without track.
This height will provide travel clearance for the top edge of the door. NOTE: If the total number of inches exceeds the height available in your garage, use the maximum height possible, or
refer to page 13 for ceiling installation.
Header Wall
2" (5 cm)
Track
Highest Point of Travel
Door
Sectional door with curved track
Door
Header Wall
8" (20 cm)
Highest
Point of Travel
Jamb
Hardware
Door
Header Wall
2" (5 cm)
Track
Highest Point of Travel
One-piece door with horizontal track
Door
Header Wall
8" (20 cm)
Highest
Point of Travel
Pivot
One-piece door without track: jamb hardware
One-piece door without track: pivot hardware
12
INSTALLATION STEP 2
Install the Header Bracket
You can attach the header bracket either to the wall above the garage door, or to the ceiling. Follow the instructions which will work best for your particular requirements. Do not install the header bracket over drywall. If installing into masonry, use concrete anchors (not provided).
WALL HEADER BRACKET INSTALLATION
1. Center the bracket on the vertical centerline with the bottom edge of the bracket on the horizontal line as shown (with the arrow pointing toward the ceiling).
2. Mark the vertical set of bracket holes. Drill 3/16" pilot holes and fasten the bracket securely to a structural support with the hardware provided.
Figure 1
HARDWARE SHOWN ACTUAL SIZE
Lag Screw
5/16"-9x1-5/8"
2x4
Structural
Support
UP
Wall Mount
Optional
Mounting Holes
Header
Bracket
Vertical
Centerline of Garage Door
Door Spring
Lag Screws
5/16"-9x1-5/8"
Horizontal
Line
Highest Point of
Garage Door Travel
Vertical
Centerline of Garage Door
CEILING HEADER BRACKET INSTALLATION
1. Extend the vertical centerline onto the ceiling as shown.
2. Center the bracket on the vertical mark, no more than 6"
(15 cm) from the wall. Make sure the arrow is pointing away from the wall. The bracket can be mounted flush against the ceiling when clearance is minimal.
3. Mark the side holes. Drill 3/16" pilot holes and fasten bracket securely to a structural support with the hardware provided.
Figure 2
Ceiling Mounting Holes
UP
Vertical Centerline of Garage Door
Header
Bracket
6" (15 cm) Maximum
Door
Spring Lag Screws
5/16"-9x1-5/8"
Garage Door Vertical
Centerline of Garage Door
13
INSTALLATION STEP 3
Attach the Rail to the Header Bracket
1. Position the opener on the garage floor below the header bracket. Use packing material as a protective base.
NOTE: If the door spring is in the way, you will need help.
Have someone hold the opener securely on a temporary support to allow the rail to clear the spring.
2. Position the rail bracket against the header bracket.
3. Align the bracket holes and join with a clevis pin as shown.
4. Insert a ring fastener to secure.
Header Wall
Header Bracket
Idler Pulley
Header
Bracket
Mounting
Hole
Garage Door
Temporary Support
HARDWARE SHOWN ACTUAL SIZE
Clevis Pin 5/16"x1-1/2" Ring Fastener
14
INSTALLATION STEP 4
Position the Opener
Follow instructions which apply to your door type as illustrated.
SECTIONAL DOOR OR ONE-PIECE DOOR WITH TRACK
A 2x4 laid flat is convenient for setting an ideal door-to-rail distance.
1. Raise the opener onto a stepladder. You will need help at this point if the ladder is not tall enough.
2. Open the door all the way and place a 2x4 laid flat on the top section beneath the rail.
3. If the top section or panel hits the trolley when you raise the door, pull down on the trolley release arm to disconnect inner and outer sections. Slide the outer trolley toward the motor unit. The trolley can remain disconnected until Installation
Step 12 is completed.
To prevent damage to garage door, rest garage door opener rail on 2x4 placed on top section of door.
Door
Rail
2x4 is used to determine the correct mounting height from ceiling.
ENGAGED
Trolley
Release Arm
RELEASED
ONE-PIECE DOOR WITHOUT TRACK
A 2x4 on its side is convenient for setting an ideal door-to-rail distance.
1. Raise the opener onto a stepladder. You will need help at this point if the ladder is not tall enough.
2. Open the door all the way and place a 2x4 on its side on the top section of the door beneath the rail.
3. The top of the door should be level with the top of the motor unit. Do not position the opener more than 4" (10 cm) above this point.
Header
Bracket
Top of Door
2x4 is used to determine the correct mounting height from ceiling.
15
INSTALLATION STEP 5
Hang the Opener
Three representative installations are shown. Yours may be different. Hanging brackets should be angled (Figure 1) to provide rigid support. On finished ceilings (Figures 2 and 3), attach a sturdy metal bracket to structural supports before installing the opener. This bracket and fastening hardware are not provided.
1. Measure the distance from each side of the motor unit to the structural support.
2. Cut both pieces of the hanging bracket to required lengths.
3. Drill 3/16" pilot holes in the structural supports.
4. Attach one end of each bracket to a support with 5/16"-9x1-
5/8" lag screws.
5. Fasten the opener to the hanging brackets with 5/16"-18x7/8" hex bolts, lock washers and nuts.
6. Check to make sure the rail is centered over the door (or in line with the header bracket if the bracket is not centered above the door).
7. Remove the 2x4. Operate the door manually. If the door hits the rail, raise the header bracket.
NOTE: DO NOT connect power to opener at this time.
To avoid possible SERIOUS INJURY from a falling garage door opener, fasten it SECURELY to structural supports of the garage.
Concrete anchors MUST be used if installing ANY brackets into masonry.
Figure 1
Measure
Distance
Bolt 5/16"-18x7/8"
Lock Washer 5/16"
Nut 5/16"-18
Figure 2
Structural
Supports
Lag Screw
5/16"-9x1-5/8"
Hidden
Support
Bracket
(Not Provided)
FINISHED CEILING
HARDWARE SHOWN ACTUAL SIZE
Lag Screw
5/16"-9x1-5/8"
Lag Screw 5/16"-9x1-5/8"
(Not Provided)
Bolt 5/16"-18x7/8"
Lock Washer 5/16"
Nut 5/16"-18
Bolt 5/16"-18x7/8"
Lock Washer 5/16"
Nut 5/16"-18
Hex Bolt
5/16"-18x7/8" Nut 5/16"-18 Lock Washer 5/16"
Figure 3
Lag Screw
5/16"-9x1-5/8"
FINISHED CEILING
(Not Provided)
Bolt 5/16"-18x7/8"
Lock Washer 5/16"
Nut 5/16"-18 Bolt 5/16"-18x7/8"
Lock Washer 5/16"
Nut 5/16"-18
16
INSTALLATION STEP 6
Install the Lights
1. Press the release tabs on both sides of lens. Gently rotate lens back and downward until the lens hinge is in the fully open position. Do not remove the lens.
2. Insert an A19 incandescent (100 watt maximum) or compact fluorescent (26W, 100W equivalent) light bulb into the light socket. The lights will turn ON and remain lit for approximately 4-1/2 minutes when power is connected.
Then the lights will turn OFF.
3. Reverse the procedure to close the lens.
4. If the bulbs burn out prematurely due to vibration, replace with a garage door opener bulb. Use A19, standard neck garage door opener for replacement.
NOTE: Do not use halogen, short neck, or specialty light bulbs as these may overheat the end panel or light socket. Do not use LED bulbs as they may reduce the range or performance of your remote control(s).
To prevent possible OVERHEATING of the end panel or light socket: l l
Use ONLY A19 incandescent (100W maximum) or compact fluorescent (26W maximum) light bulbs.
DO NOT use incandescent bulbs larger than 100W.
l l
DO NOT use compact fluorescent light bulbs larger than 26W
(100W) equivalent.
DO NOT use halogen bulbs.
l
DO NOT use short neck or specialty light bulbs.
Release Tab
Compact Fluorescent
Light Bulb
or
100 Watt (Max)
Standard Light Bulb
100 Watt (Max)
Standard Light Bulb
Lens
Hinge
or
Compact Fluorescent
Light Bulb
INSTALLATION STEP 7
Attach the Emergency Release Rope and Handle
1. Insert one end of the emergency release rope through the handle. Make sure that “NOTICE” is right side up. Tie a knot at least 1 inch (2.5 cm) from the end of the emergency release rope.
2. Insert the other end of the emergency release rope through the hole in the trolley release arm. Mount the emergency release within reach, but at least 6 feet (1.83 m) above floor, avoiding contact with vehicles to prevent accidental release and secure with a knot.
NOTE: If it is necessary to cut the emergency release rope, seal the cut end with a match or lighter to prevent unraveling. Ensure the emergency release rope and handle are above the top of all vehicles to avoid entanglement.
To prevent possible SERIOUS INJURY or DEATH from a falling garage door: l
If possible, use emergency release handle to disengage trolley ONLY when garage door is CLOSED. Weak or broken springs or unbalanced door could result in an open door falling rapidly and/or unexpectedly.
l l
NEVER use emergency release handle unless garage doorway is clear of persons and obstructions.
NEVER use handle to pull door open or closed. If rope knot becomes untied, you could fall.
Trolley
Trolley
Release Arm
Emergency
Release Handle
Overhand
Knot
17
INSTALLATION STEP 8
Fasten the Door Bracket
Follow instructions which apply to your door type as illustrated below or on the following page.
A horizontal reinforcement brace should be long enough to be secured to two or three vertical supports. A vertical reinforcement brace should cover the height of the top panel.
Figure 1 shows one piece of angle iron as the horizontal brace. For the vertical brace, 2 pieces of angle iron are used to create a Ushaped support. The best solution is to check with your garage door manufacturer for an opener installation door reinforcement kit.
NOTE: Many door reinforcement kits provide for direct attachment of the clevis pin and door arm. In this case you will not need the door bracket; proceed to Step 9.
Fiberglass, aluminum or lightweight steel garage doors WILL
REQUIRE reinforcement BEFORE installation of door bracket.
Contact your door manufacturer for reinforcement kit.
Header
Bracket
Door
Bracket
Location
SECTIONAL DOORS
1. Center the door bracket on the previously marked vertical centerline used for the header bracket installation. Note correct UP placement, as stamped inside the bracket.
2. Position the top edge of the bracket 2"-4" (5-10 cm) below the top edge of the door, OR directly below any structural support across the top of the door.
3. Mark, drill holes and install as follows, depending on your door’s construction:
Metal or light weight doors using a vertical angle iron brace between the door panel support and the door bracket: l
Drill 3/16" fastening holes. Secure the door bracket using the two 1/4"-14x5/8" self-threading screws (Figure 2A).
l
Alternately, use two 5/16" bolts, lock washers and nuts (not provided) (Figure 2B).
Metal, insulated or light weight factory reinforced doors: l
Drill 3/16" fastening holes. Secure the door bracket using the self-threading screws (Figure 3).
Wood Doors: l
Use top and bottom or side to side door bracket holes. Drill
5/16" holes through the door and secure bracket with 5/16"x2" carriage bolts, lock washers and nuts (not provided)
(Figure 4).
NOTE: The 1/4"-14x5/8" self-threading screws are not intended for use on wood doors.
Figure 1
Vertical
Centerline of Garage
Door
HORIZONTAL AND VERTICAL
REINFORCEMENT IS NEEDED FOR
LIGHTWEIGHT GARAGE DOORS
(FIBERGLASS, ALUMINUM, STEEL,
DOORS WITH GLASS PANEL, ETC.).
(NOT PROVIDED)
Vertical Reinforcement
Door Bracket
Vertical Centerline of Garage Door
UP
Self-Threading
Screw 1/4"-14x5/8"
Vertical Reinforcement
Vertical
Centerline of Garage Door
Bolt
5/16"-18x2"
UP
Provided)
Door
Bracket
Lock Washer 5/16"
Nut
5/16"-18
Figure 2B
Figure 2A
Bolt 5/16"x2"
(Not Provided)
Inside Edge of Door or
Reinforcement Board
HARDWARE
SHOWN ACTUAL
SIZE
Self-Threading
Screw
1/4"-14x5/8"
Vertical
Centerline of Garage Door
UP
Self-Threading Screw
1/4"-14x5/8"
Vertical
Centerline of Garage
Door
UP
Figure 4
Figure 3
18
Fasten the Door Bracket (Continued)
ONE-PIECE DOORS
Please read and comply with the warnings and reinforcement instructions on the previous page. They apply to one-piece doors also.
l l l
Center the door bracket on the top of the door, in line with the header bracket as shown. Mark either the left and right, or the top and bottom holes.
Metal Doors: Drill 3/16" pilot holes and fasten the bracket with the 1/4"-14x5/8" self-threading screws provided.
Wood Doors: Drill 5/16" holes and use 5/16"x2" carriage bolts, lock washers and nuts (not provided) or 5/16"x1-1/2" lag screws (not provided) depending on your installation needs.
NOTE: The door bracket may be installed on the top edge of the door if required for your installation. (Refer to the dotted line optional placement drawing.)
HARDWARE SHOWN
ACTUAL SIZE
Self-Threading Screw
1/4"-14x5/8"
Header Wall
2x4 Support
Finished Ceiling
Header
Bracket
Door
Bracket
Optional
Placement of Door
Bracket
Vertical
Centerline of
Garage Door
HORIZONTAL AND VERTICAL
REINFORCEMENT IS NEEDED
FOR LIGHTWEIGHT GARAGE
DOORS (FIBERGLASS, ALUMINUM,
STEEL, DOORS WITH GLASS
PANEL, ETC.). (NOT PROVIDED)
Door
Bracket
Nut
5/16"-18
Door
Bracket
Self-Threading
Screw
1/4"-14x5/8"
Top of Door
(Inside Garage)
Top Edge of Door
Optional
Placement
METAL DOOR
Lock
Washer
5/16"
Top of Door
(Inside Garage)
Top Edge of Door
Optional
Placement
Carriage Bolt
5/16"x2"
(Not Provided)
WOOD DOOR For a door with no exposed framing, or for the optional installation, use lag screws 5/16"x1-1/2" (Not Provided) to fasten door bracket.
19
INSTALLATION STEP 9
Connect Door Arm to Trolley
Follow instructions which apply to your door type as illustrated below and on the following page.
IMPORTANT: The groove on the straight door arm MUST face away from the curved door arm (Figure 4).
Figure 1
SECTIONAL DOORS ONLY
1. Make sure garage door is fully closed. Pull the emergency release handle to disconnect the outer trolley from the inner trolley. Slide the outer trolley back (away from the pulley) about 8" (20 cm) as shown in Figures 1, 2 and 3.
2. Fasten straight door arm section to outer trolley with the
5/16"x1" clevis pin. Secure the connection with a ring fastener
(Figure 1).
3. Fasten curved section to the door bracket in the same way, using the 5/16"x1-1/4" clevis pin.
4. Bring arm sections together. Find two pairs of holes that line up and join sections. Select holes as far apart as possible to increase door arm rigidity (Figure 2).
Hole alignment alternative (Figure 3): l
If holes in curved arm are above holes in straight arm, disconnect straight arm. Cut about 6" (15 cm) from the solid end. Reconnect to trolley with cut end down as shown.
l
Bring arm sections together.
l
Find two pairs of holes that line up and join with bolts, lock washers and nuts.
Pull the emergency release handle toward the opener at a 45° angle so that the trolley release arm is horizontal. Trolley will re-engage automatically when opener is operated during the adjustments.
Figure 2
Figure 3
HARDWARE SHOWN ACTUAL SIZE
Pulley
8" (20 cm) min.
Ring
Fastener
Inner
Trolley
Outer
Trolley
Clevis Pin
5/16"x1"
Emergency
Release
Handle Door
Bracket
Curved Door Arm
Clevis Pin 5/16"x1-1/4"
Straight
Door Arm
Pulley
8" (20 cm) min.
Nuts
5/16"-18
Lock
Washers
5/16"
Door Bracket
Pulley
8" (20 cm) min.
Bolts
5/16"-18x7/8"
Nut 5/16"-18 Lock Washer 5/16" Ring Fastener
Nuts
5/16"-18
Lock
Washers
5/16"
Clevis Pin
5/16"x1" (Trolley)
Clevis Pin
5/16"x1-1/4" (Door Bracket)
Hex Bolt
5/16"-18x7/8"
Figure 4
CORRECT
Straight
Door Arm
(Groove facing out)
Curved
Door Arm
Cut this end
Bolts
5/16"-18x7/8"
Straight
Door Arm
INCORRECT
Curved
Door
Arm
20
Connect Door Arm to Trolley (Continued)
ALL ONE-PIECE DOORS
IMPORTANT: The groove on the straight door arm MUST face away from the curved door arm (Figure 5).
1. Close the door. Disconnect the trolley by pulling the emergency release handle.
2. Fasten the straight door arm and the curved door arm together to the longest possible length (with a 2 or 3 hole overlap).
3. Attach the straight door arm to the door bracket using the
5/16"x1-1/4" clevis pin. Secure with the ring fastener.
4. Attach the curved door arm to the trolley using the 5/16"x1" clevis pin. Secure with the ring fastener.
5. Pull the emergency release handle toward the garage door opener until the trolley release arm is horizontal.
HARDWARE SHOWN ACTUAL SIZE
Nut 5/16"-18 Lock Washer 5/16" Ring Fastener
Clevis Pin
5/16"x1" (Trolley)
Clevis Pin
5/16"x1-1/4" (Door Bracket)
Hex Bolt
5/16"-18x7/8"
Figure 5
CORRECT
Straight
Door Arm
(Groove facing out)
Curved
Door Arm
INCORRECT
Straight
Door Arm
Curved
Door
Arm
Figure 6 One-Piece Door Without Track
Pulley
Rail Tab
Inner Trolley
Outer Trolley
Ring
Fastener
Door
Bracket
Straight
Door
Arm
Ring Fastener
Nuts
5/16"-18
Lock Washers
5/16" Clevis Pin
5/16"x1"
Clevis Pin
5/16"x1-1/4"
Curved
Door Arm Bolts
5/16"-18x7/8"
Emergency
Release
Handle
Figure 7 One-Piece Door With Track
Ring Fastener
Nuts 5/16"-18
Ring Fastener
Lock Washers 5/16"
Clevis Pin
5/16"x1"
Clevis Pin
5/16"x1-1/4"
Hex Bolt 5/16"-18x7/8"
INSTALLATION STEP 10
Attach the Warning Labels
1. Attach the entrapment warning label on the wall near the door control with tacks or staples.
2. Attach the manual release/safety reverse test label in a visible location on the inside of the garage door.
21
INSTALLATION STEP 11
Install the Door Control
INTRODUCTION
NOTE: Older Craftsman door controls and third party products are not compatible.
Your garage door opener is compatible with up to 2 AssureLink™ door controls.
Install the door control within sight of the door at a minimum height of 5 feet (1.5 m) where small children cannot reach, and away from the moving parts of the door.
NOTE: For gang box installations it is not necessary to drill holes or install the drywall anchors. Use the existing holes in the gang box.
WIRE THE DOOR CONTROL (FIGURE 1)
1. Strip 7/16 inch (11 mm) of insulation from one end of the wire and separate the wires.
2. Connect one wire to each of the two screws on the back of the door control. The wires can be connected to either screw.
Pre-wired installations: Choose any two wires to connect, but make note of which wires are used so that the correct wires are connected to the garage door opener in a later step.
MOUNT THE DOOR CONTROL (FIGURE 2)
1. Mark the location of the bottom mounting hole and drill a 5/32 inch (4 mm) hole.
2. Install the bottom screw, allowing 1/8 inch (3 mm) to protrude from the wall.
3. Position the bottom hole of the door control over the screw and slide down into place.
4. Lift the push bar and mark the top hole.
5. Remove the door control from the wall and drill a 5/32 inch
(4 mm) hole for the top screw.
6. Position the bottom hole of the door control over the screw and slide down into place. Attach the top screw.
WIRE THE DOOR CONTROL TO THE GARAGE DOOR OPENER
(FIGURE 3)
Pre-wired installations: When wiring the door control to the garage door opener make sure you use the same wires that are connected to the door control.
1. Run the white and red/white wire from the door control to the garage door opener. Attach the wire to the wall and ceiling with the staples (not applicable for gang box or pre-wired installations). Do not pierce the wire with the staple as this may cause a short or an open circuit.
2. Strip 7/16 inch (11 mm) of insulation from the other end of the wire near the garage door opener.
3. Connect the wire to the red and white terminals on the garage door opener.
To prevent possible SERIOUS INJURY or DEATH from electrocution: l
Be sure power is NOT connected BEFORE installing door control.
l
Connect ONLY to 12 VOLT low voltage wires.
To prevent possible SERIOUS INJURY or DEATH from a closing garage door: l l
Install door control within sight of garage door, out of reach of children at a minimum height of 5 feet (1.5 m), and away from ALL moving parts of door.
NEVER permit children to operate or play with door control push buttons or remote control transmitters.
l l
Activate door ONLY when it can be seen clearly, is properly adjusted, and there are no obstructions to door travel.
ALWAYS keep garage door in sight until completely closed.
NEVER permit anyone to cross path of closing garage door.
Figure 2
HARDWARE SHOWN ACTUAL SIZE
Insulated Staples
(Not shown)
Screw 6ABx1"
(std installation)
Screw 6-32x1"
(Gang box installation)
Figure 1
PRE-WIRED INSTALLATIONS:
Choose any two wires to connect, but make note of which wires are used.
Top Mounting Hole
Bottom Mounting Hole
Screw
6ABx1"
Drywall Anchors
Screw
6ABx1"
Strip wire
7/16" (11 mm)
Terminal Screws
Bell Wire
Figure 3
Door
Control
Connections
Strip wire
7/16" (11 mm)
To insert or release wire, push in tab with screwdriver tip
22
INSTALLATION STEP 12
Install The Protector System®
IMPORTANT INFORMATION ABOUT THE SAFETY REVERSING
SENSORS
The safety reversing sensors must be connected and aligned correctly before the garage door opener will move in the down direction.
The sending sensor (with an amber LED) transmits an invisible light beam to the receiving sensor (with a green LED). If an obstruction breaks the light beam while the door is closing, the door will stop and reverse to the full open position, and the garage door opener lights will flash 10 times.
NOTE: For energy efficiency the garage door opener will enter sleep mode when the door is fully closed. The sleep mode shuts the garage door opener down until activated. The sleep mode is sequenced with the garage door opener light bulb; as the light bulb turns off the sensor LEDs will turn off and whenever the garage door opener lights turn on the sensor LEDs will light. The garage door opener will not go into the sleep mode until the garage door opener has completed 5 cycles upon power up.
When installing the safety reversing sensors check the following: l l l
Sensors are installed inside the garage, one on either side of the door.
Sensors are facing each other with the lenses aligned and the receiving sensor lens does not receive direct sunlight.
Sensors are no more than 6 inches (15 cm) above the floor and the light beam is unobstructed.
Be sure power is NOT connected to the garage door opener
BEFORE installing the safety reversing sensor.
To prevent SERIOUS INJURY or DEATH from closing garage door: l
Correctly connect and align the safety reversing sensor. This required safety device MUST NOT be disabled.
l
Install the safety reversing sensor so beam is NO HIGHER than 6" (15 cm) above garage floor.
Safety Reversing Sensor
6" (15 cm) max. above floor
Invisible Light Beam
Protection Area
Facing the door from inside the garage
Safety Reversing Sensor
6" (15 cm) max. above floor
23
Install The Protector System
®
(Continued)
INSTALLING THE BRACKETS
Be sure power to the opener is disconnected. Install and align the brackets so the sensors will face each other across the garage door, with the beam no higher than 6" (15 cm) above the floor.
They may be installed in one of three ways, as follows.
Garage door track installation (preferred):
1. Slip the curved arms over the rounded edge of each door track, with the curved arms facing the door. Snap into place against the side of the track. It should lie flush, with the lip hugging the back edge of the track, as shown in Figure 1.
If your door track will not support the bracket securely, wall installation is recommended.
Wall installation (Figures 2 & 3):
1. Place the bracket against the wall with curved arms facing the door. Be sure there is enough clearance for the sensor beam to be unobstructed.
2. If additional depth is needed, an extension bracket (see
Accessories) or wood blocks can be used.
3. Use bracket mounting holes as a template to locate and drill
(2) 3/16" diameter pilot holes on the wall at each side of the door, no higher than 6" (15 cm) above the floor.
4. Attach brackets to wall with lag screws (not provided).
5. If using extension brackets or wood blocks, adjust right and left assemblies to the same distance out from the mounting surface. Make sure all door hardware obstructions are cleared.
Floor installation (Figure 4):
1. Use wood blocks or extension brackets (see Accessories) to elevate sensor brackets so the lenses will be no higher than
6" (15 cm) above the floor.
2. Carefully measure and place right and left assemblies at the same distance out from the wall. Be sure all door hardware obstructions are cleared.
3. Fasten to the floor with concrete anchors as shown.
Figure 1
Figure 2
Figure 3
DOOR TRACK MOUNT (RIGHT SIDE)
Door
Track
Lip
Indicator
Light
Safety
Reversing
Sensor
Bracket
Lens
WALL MOUNT (RIGHT SIDE)
Inside
Garage
Wall
Fasten Wood Block to Wall with
Lag Screws (Not provided)
Indicator
Light
Lens
Safety
Reversing
Sensor
Bracket
Lag Screws
(Not provided)
WALL MOUNT (RIGHT SIDE)
Inside
Garage
Wall
Extension Bracket
(See Accessories)
(Provided with
Extension Bracket)
HARDWARE SHOWN ACTUAL SIZE
Insulated Staples
(Not Shown)
(Provided with
Extension Bracket)
Figure 4
Lens
Indicator
Light
Safety
Reversing
Sensor
Bracket
FLOOR MOUNT (RIGHT SIDE)
Carriage Bolt
1/4"-20x1/2"
Wing Nut
1/4"-20
Inside
Garage
Wall
Lens
Attach with
Concrete Anchors
(Not provided)
Indicator
Light
Safety
Reversing
Sensor
Bracket
24
Install The Protector System
®
(Continued)
MOUNTING AND WIRING THE SAFETY REVERSING SENSORS
Mounting:
1. Slide a 1/4"-20x1/2" carriage bolt head into the slot on each sensor. Use wing nuts to fasten sensors to brackets, with lenses pointing toward each other across the door. Be sure the lens is not obstructed by a bracket extension (Figure 5).
2. Finger tighten the wing nuts.
Option A - Installation Without Pre-Wiring:
1. Run the bell wire from both sensors to the garage door opener. Attach the wire to the wall and ceiling with the staples
(Figure 6).
Option B - Pre-Wired Installation:
If your garage already has wires installed for the safety reversing sensors, follow the instructions below:
1. Cut the end of the safety sensor wire, making sure there is enough wire to reach the pre-installed wires from the wall
(Figure 7).
2. Separate the safety sensor wires and strip 7/16 inch (11 mm) of insulation from each end. Choose two of the pre-installed wires and strip 7/16 inch (11 mm) of insulation from each end.
Make sure that you choose the same color pre-installed wires for each sensor (Figure 8).
3. Connect the pre-installed wires to the sensor wires with wire nuts making sure the colors correspond for each sensor
(Figure 9).
CONNECT TO GARAGE DOOR OPENER:
1. Strip 7/16 inch (11 mm) of insulation from each set of wires.
Separate white and white/black wires sufficiently to connect to the opener quick-connect terminals. Twist like colored wires together. Insert wires into quick-connect holes: white to white and white/black to grey (Figure 10).
Figure 5
Figure 6
Figure 7
Figure 9
Safety
Reversing
Sensor
Wires
White
Carriage
Bolt
Wing
Nut
Figure 8
Not Provided
7/16"
(11 mm)
Safety Reversing
Sensor Wires
7/16"
(11 mm)
Pre-Installed Wires
Pre-Installed
Wires
White/Black
Figure 10
Bell Wire
Finished
Ceiling
Connect Wire to
Quick-Connect Terminals
Safety Reversing
Sensor
Bell Wire
1. Strip wire 7/16" (11 mm) 7/16" (11 mm)
2. Twist like colored wires together
Safety Reversing
Sensor
3. To insert or release wire, push in tab with screwdriver tip
Invisible Light Beam
Protection Area
Red White Grey
Quick-Connect Terminals
25
INSTALLATION STEP 13
Electrical Requirements
To avoid installation difficulties, do not run the opener at this time.
To reduce the risk of electric shock, your garage door opener has a grounding type plug with a third grounding pin. This plug will only fit into a grounding type outlet. If the plug doesn’t fit into the outlet you have, contact a qualified electrician to install the proper outlet.
To prevent possible SERIOUS INJURY or DEATH from electrocution or fire: l l
Be sure power is NOT connected to the opener, and disconnect power to circuit BEFORE removing cover to establish permanent wiring connection.
Garage door installation and wiring MUST be in compliance with ALL local electrical and building codes.
l
NEVER use an extension cord, 2-wire adapter, or change plug in ANY way to make it fit outlet. Be sure the opener is grounded.
RIGHT WRONG
If permanent wiring is required by your local code, refer to the following procedure.
To make a permanent connection through the 7/8 inch hole in the top of the motor unit:
1. Remove the motor unit cover screws and set the cover aside.
2. Remove the attached 3-prong cord.
3. Connect the black (line) wire to the screw on the brass terminal; the white (neutral) wire to the screw on the silver terminal; and the ground wire to the green ground screw. The opener must be grounded.
4. Reinstall the cover.
PERMANENT WIRING
CONNECTION
Green
Ground Screw
Ground Tab
Ground Wire
White Wire
Black
Wire
Black Wire
26
INSTALLATION STEP 14
Aligning the Safety Reversing Sensors
The door will not close if the sensors have not been installed and aligned correctly.
When the light beam is obstructed or misaligned while the door is closing, the door will reverse and the garage door opener lights will flash ten times. If the door is already open, it will not close.
1. Check to make sure the LEDs in both sensors are glowing steadily. The LEDs in both sensors will glow steadily if they are aligned and wired correctly.
Figure 1
The sensors can be aligned by loosening the wing nuts, aligning the sensors, and tightening the wing nuts.
If the receiving sensor is in direct sunlight, switch it with sending sensor so it is on the opposite side of the door.
(invisible light beam)
Amber LED
Green LED
RECEIVING SENSOR
SENDING SENSOR
IF THE AMBER LED ON THE SENDING SENSOR IS NOT
GLOWING:
1. Make sure there is power to the garage door opener.
2. Make sure the sensor wire is not shorted/broken.
3. Make sure the sensor has been wired correctly: white wires to white terminal and white/black wires to grey terminal.
IF THE GREEN LED ON THE RECEIVING SENSOR IS NOT
GLOWING:
1. Make sure the sensor wire is not shorted/broken.
2. Make sure the sensors are aligned.
27
ADJUSTMENT
Introduction
Your garage door opener is designed with electronic controls to make setup and adjustments easy. The adjustments allow you to program where the door will stop in the open (UP) and close
(DOWN) position. The electronic controls sense the amount of force required to open and close the door. The force is adjusted automatically when you program the travel.
NOTE: If anything interferes with the door’s upward travel it will stop. If anything interferes with the door’s downward travel, it will reverse.
Without a properly installed safety reversal system, persons
(particularly small children) could be SERIOUSLY INJURED or
KILLED by a closing garage door.
l
Incorrect adjustment of garage door travel limits will interfere with proper operation of safety reversal system.
l
After ANY adjustments are made, the safety reversal system
MUST be tested. Door MUST reverse on contact with 1-1/2"
(3.8 cm) high object (or 2x4 laid flat) on floor.
To prevent damage to vehicles, be sure fully open door provides adequate clearance.
UP (Open)
DOWN (Close)
ONE-PIECE DOORS ONLY
When setting the UP travel for a one-piece door ensure that the door does not slant backwards when fully open (UP). If the door is slanted backwards this will cause unnecessary bucking and/or jerking when the door is opening or closing.
CORRECT
INCORRECT
PROGRAMMING BUTTONS
The programming buttons are located on the left side panel of the garage door opener and are used to program the travel.
PROGRAMMING BUTTONS
UP
Button
Adjustment
Button
DOWN
Button
28
ADJUSTMENT STEP 1
Program the Travel
1. Press and hold the
Adjustment Button until the
UP Button begins to flash and/or a beep is heard.
2. Press and hold the UP
Button until the door is in the desired UP position.
NOTE: The UP and DOWN
Buttons can be used to move the door up and down as needed.
3. Once the door is in the desired UP position press and release the Adjustment
Button. The garage door opener lights will flash twice and the DOWN Button will begin to flash.
IMPORTANT NOTE: For one-piece door installations
4. Press and hold the DOWN
Button until the door is in the desired DOWN position.
NOTE: The UP and DOWN
Buttons can be used to move the door up and down as needed.
5. Once the door is in the desired DOWN position press and release the
Adjustment Button. The garage door opener lights will flash twice and the UP
Button will begin to flash.
Without a properly installed safety reversal system, persons
(particularly small children) could be SERIOUSLY INJURED or
KILLED by a closing garage door.
l
Incorrect adjustment of garage door travel limits will interfere with proper operation of safety reversal system.
l
After ANY adjustments are made, the safety reversal system
MUST be tested. Door MUST reverse on contact with 1-1/2"
(3.8 cm) high object (or 2x4 laid flat) on floor.
6. Press and release the UP
Button. When the door travels to the programmed
UP position, the DOWN
Button will begin to flash.
7. Press and release the
DOWN Button. The door will travel to the programmed
DOWN position.
Programming is complete.
* If the garage door opener lights are flashing 5 times during the steps for Program the Travel, the programming has timed out. If the garage door opener lights are flashing 10 times during the steps for Program the Travel, the safety reversing sensors are
misaligned or obstructed (refer to page 27). When the sensors
are aligned and unobstructed, cycle the door through a complete up and down cycle using the remote control or the UP and DOWN buttons. Programming is complete. If you are unable to operate the door up and down, repeat the steps for
Programming the Travel.
29
ADJUSTMENT STEP 2
Test the Safety Reversal System
TEST
1. With the door fully open, place a 1-1/2 inch (3.8 cm) board (or a 2x4 laid flat) on the floor, centered under the garage door.
2. Operate the door in the down direction. The door MUST reverse on striking the obstruction.
ADJUST l
If the door stops and does not reverse on the obstruction, the down travel needs to be increased (refer to Adjustment
Step 1). NOTE: On a sectional door, make sure adjustments do not force the door arm beyond a straight up and down position.
l
Repeat the test.
l l
When the door reverses on the 1-1/2" (3.8 cm) board (or 2x4 laid flat), remove the obstruction and run the opener through
3 or 4 complete travel cycles to test adjustment.
If the garage door opener continues to fail the safety reversal test, call a trained door systems technician.
IMPORTANT SAFETY CHECK:
Test the Safety Reverse System after: l
Each adjustment of door arm length, limits, or force controls.
l l
Any repair to or adjustment of the garage door (including springs and hardware).
Any repair to or buckling of the garage floor.
l
Any repair to or adjustment of the opener.
Without a properly installed safety reversal system, persons
(particularly small children) could be SERIOUSLY INJURED or
KILLED by a closing garage door.
l
Safety reversal system MUST be tested every month.
l
After ANY adjustments are made, the safety reversal system
MUST be tested. Door MUST reverse on contact with 1-1/2"
(3.8 cm) high object (or 2x4 laid flat) on the floor.
1-1/2" (3.8 cm) board
(or a 2x4 laid flat)
ADJUSTMENT STEP 3
Test The Protector System®
1. Press the remote control push button to open the door.
2. Place the opener carton in the path of the door.
3. Press the remote control push button to close the door. The door will not move more than an inch (2.5 cm), and the opener lights will flash.
The garage door opener will not close from a remote control if the
LED in either safety reversing sensor is off (alerting you to the fact that the sensor is misaligned or obstructed). If the garage door opener closes the door when the safety reversing sensor is obstructed (and the sensors are no more than 6 inches [15 cm] above the floor), call for a trained door systems technician.
Without a properly installed safety reversing sensor, persons
(particularly small children) could be SERIOUSLY INJURED or
KILLED by a closing garage door.
Safety Reversing Sensor Safety Reversing Sensor
30
OPERATION
IMPORTANT SAFETY INSTRUCTIONS
To reduce the risk of SEVERE INJURY or DEATH:
1. READ AND FOLLOW ALL WARNINGS AND INSTRUCTIONS.
2. ALWAYS keep remote controls out of reach of children.
NEVER permit children to operate or play with garage door control push buttons or remote controls.
3. ONLY activate garage door when it can be seen clearly, it is properly adjusted, and there are no obstructions to door travel.
4. ALWAYS keep garage door in sight and away from people and objects until completely closed. NO ONE SHOULD CROSS
THE PATH OF THE MOVING DOOR.
5. NO ONE SHOULD GO UNDER A STOPPED, PARTIALLY
OPENED DOOR.
6. If possible, use emergency release handle to disengage trolley ONLY when garage door is CLOSED. Use caution when using this release with the door open. Weak or broken springs or unbalanced door could result in an open door falling rapidly and/or unexpectedly and increasing the risk of
SEVERE INJURY or DEATH.
7. NEVER use emergency release handle unless garage doorway is clear of persons and obstructions.
8. NEVER use handle to pull garage door open or closed. If rope knot becomes untied, you could fall.
9. After ANY adjustments are made, the safety reversal system
MUST be tested.
10. Safety reversal system MUST be tested every month. Garage door MUST reverse on contact with 1-1/2" (3.8 cm) high object (or a 2x4 laid flat) on the floor. Failure to adjust the garage door opener properly increases the risk of SEVERE
INJURY or DEATH.
11. ALWAYS KEEP GARAGE DOOR PROPERLY BALANCED (see
page 3). An improperly balanced door may NOT reverse when
required and could result in SEVERE INJURY or DEATH.
12. ALL repairs to cables, spring assemblies and other hardware,
ALL of which are under EXTREME tension, MUST be made by a trained door systems technician.
13. ALWAYS disconnect electric power to garage door opener
BEFORE making ANY repairs or removing covers.
14. This operator system is equipped with an unattended operation feature. The door could move unexpectedly. NO
ONE SHOULD CROSS THE PATH OF THE MOVING DOOR.
15. DO NOT enable the Timer-to-Close functionality if operating either one-piece or swinging garage doors. To be enabled
ONLY when operating a sectional door.
16. SAVE THESE INSTRUCTIONS.
Features
Your garage door opener is equipped with features to provide you with greater control over your garage door operation.
TIMER-TO-CLOSE (DO NOT enable on one-piece doors)
The Timer-to-Close feature automatically closes the door after a specified time period that can be adjusted using the door control.
Prior to the door closing there will be an audible and visual alert.
ASSURELINK™
AssureLink™ technology uses a 900MHz signal to provide twoway communication between the garage door opener and
AssureLink™ accessories. Your garage door opener is compatible with up to 8 AssureLink™ accessories.
ASSURELINK™ REMOTE CONTROLS AND DOOR CONTROLS
Your garage door opener has already been programmed at the factory to operate with your remote control, which changes with each use, randomly accessing over 100 billion new codes. Older
Craftsman accessories are not compatible.
Accessories
Remote Controls
Door Controls
Keyless Entries
MEMORY CAPACITY
Up to 8
Up to 2 AssureLink™ door controls.
Up to 1
THE PROTECTOR SYSTEM
®
(SAFETY REVERSING SENSORS)
When properly connected and aligned, the safety reversing sensors will detect an obstruction in the path of the infrared beam. If an obstruction breaks the infrared beam while the door is closing, the door will stop and reverse to full open position, and the opener lights will flash 10 times. If the door is fully open, and the safety reversing sensors are not installed, or are misaligned, the door will not close from a remote control. However, you can close the door if you hold the button on the door control or keyless entry until the door is fully closed. The safety reversing sensors do not effect the opening cycle.
ENERGY CONSERVATION
For energy efficiency the garage door opener will enter sleep mode when the door is fully closed. The sleep mode shuts the garage door opener down until activated. The sleep mode is sequenced with the garage door opener light bulb; as the light bulb turns off the sensor LEDs will turn off and whenever the garage door opener lights turn on the sensor LEDs will light. The garage door opener will not go into the sleep mode until the garage door opener has completed 5 cycles upon power up.
LIGHTS
The garage door opener light bulbs will turn on when the opener is initially plugged in; power is restored after interruption, or when the garage door opener is activated. The lights will turn off automatically after 4-1/2 minutes. An incandescent A19 light bulb
(100 watt maximum) or for maximum energy efficiency a 26W
(100W equivalent) compact fluorescent light (CFL) bulb may be used.
31
Features (Continued)
USING YOUR GARAGE DOOR OPENER
The garage door opener can be activated through a wall-mounted door control, remote control, wireless keyless entry or
AssureLink™ accessory.
When the door is closed and the garage door opener is activated the door will open. If the door senses an obstruction or is interrupted while opening the door will stop. When the door is in any position other than closed and the garage door opener is activated the door will close. If the garage door opener senses an obstruction while closing, the door will reverse. If the obstruction interrupts the sensor beam the garage door opener lights will blink 10 times. However, you can close the door if you hold the button on the door control or keyless entry until the door is fully closed. The safety reversing sensors do no effect the opening cycle.
The safety reversing sensor must be connected and aligned correctly before the garage door opener will move in the down direction.
Door Control
SYNCHRONIZE THE DOOR CONTROL
To synchronize the door control to the garage door opener, press the push bar until the garage door opener activates (it may take up to 3 presses). Test the door control by pressing the push bar, each press of the push bar will activate the garage door opener.
USING THE DOOR CONTROL
Push Bar
Command LED
NOTE: If the command LED is continuously blinking, the Lock feature needs to be deactivated.
LEARN
Button
LOCK
Button
LIGHT
Button
PUSH BAR
Press the push bar to open or close the door.
LOCK
The LOCK feature is designed to prevent activation of the garage door opener from remote controls while still allowing activation from the door control and keyless entry. This feature is useful for added peace of mind when the home is empty (i.e. vacation).
Activate:
Press and hold the LOCK button for 2 seconds. The command LED will flash as long as the lock feature is activated and your hand held remote control will not operate your door at this time.
Deactivate:
Press and hold the LOCK button again for 2 seconds. The command
LED will stop flashing and normal operation will resume.
LEARN A DEVICE
Any compatible remote controls, wireless keyless entry, or
AssureLink™ accessories can be programmed to the garage door opener by pressing the Learn button on the Multi-Function
Control Panel.
LIGHT
Press the LIGHT button to turn the garage door opener lights on or off. When the lights are turned on they will stay on until the
LIGHT button is pressed again, or until the garage door opener is activated. Once the garage door opener is activated the lights will turn off after the specified period of time (the factory setting is 4-1/2 minutes). The LIGHT button will not control the lights when the door is in motion.
To change the amount of time the garage door opener lights will stay on:
Press and hold the LOCK button until the garage door opener lights flash.* The time interval is indicated by the number of flashes.
NUMBER OF TIMES GARAGE
DOOR OPENER LIGHTS FLASH
1
2
3
4
TIME THE GARAGE DOOR
OPENER LIGHT STAYS ON
1 ½ Minutes
2 ½ Minutes
3 ½ Minutes
4 ½ Minutes
To cycle through the time intervals repeat the step above.
LIGHT FEATURE
This feature will turn on the garage door opener lights when the safety reversing sensors have been broken.
Deactivate:
Press and hold the LIGHT button until the garage door opener lights turn on, then off again.*
Activate:
Start with the garage door opener lights on. Press and hold the
LIGHT button until the garage door opener lights turn off, then on again.*
* Approximately 10 seconds
32
Programming
Your garage door opener has been programmed at the factory to operate with your remote control. Older Craftsman
® accessories are not compatible, see page 39 for compatible accessories. Programming can be done through the door control or the learn button on the garage door opener. To program additional remote controls refer to the instructions provided with the additional remote controls.
IMPORTANT NOTE: If your vehicle is equipped with a Homelink
®
, you may require an external adapter depending on the make, model and year of your vehicle. Visit www.homelink.com for additional information.
PROGRAM A REMOTE USING THE LEARN BUTTON TO ADD, REPROGRAM, OR CHANGE A REMOTE CONTROL/
KEYLESS ENTRY PIN USING THE MULTI-FUNCTION CONTROL
PANEL
1. Press and release the Learn button on the garage door opener. The Learn indicator light will glow steadily for 30 seconds.
1. Press the LEARN button on the door control to enter Programming Mode.
The command LED will flash once.
2. Within 30 seconds, press and hold the button on the remote control.
2. Press the LEARN button again, the
LED will flash once.
The command LED will flash once again.
3. Release the button when the garage door opener light blinks. It has learned the code. If light bulbs are not installed, two clicks will be heard.
When replacing the light lens cover, ensure the antenna wires are hanging straight down.
3. Press the button on the remote control that you wish to operate your garage door.
OR
Enter a 4-digit personal identification number (PIN) of your choice on the keyless entry keypad.
Then press the ENTER button.
The garage door opener lights will flash
(or two clicks will be heard) when the code has been programmed.
Repeat the steps above for programming additional remote controls or keyless entry devices.
To Erase the Memory
ERASE ALL REMOTE CONTROLS AND KEYLESS ENTRIES
1. Press and hold the learn button on garage door opener until the learn LED goes out (approximately 6 seconds). All remote control and keyless entry codes are now erased. Reprogram any accessory you wish to use.
?
?
OR
?
PIN
?
ERASE ALL DEVICES (INCLUDING ASSURELINK™ ACCESSORIES)
1. Press and hold the learn button on garage door opener until the learn LED goes out (approximately 6 seconds).
2. Immediately press and hold the learn button again until the learn LED goes out. All codes are now erased.
Reprogram any accessory you wish to use.
33
To Open the Door Manually
DISCONNECT THE TROLLEY
1. The door should be fully closed if possible.
2. Pull down on the emergency release handle so the trolley release arm snaps to the vertical position. The door can now be raised and lowered as often as necessary.
Trolley
Trolley
Release Arm
(In Manual
Disconnect
Position)
Lockout position
(Manual disconnect)
Trolley
To prevent possible SERIOUS INJURY or DEATH from a falling garage door: l
If possible, use emergency release handle to disengage trolley ONLY when garage door is CLOSED. Weak or broken springs or unbalanced door could result in an open door falling rapidly and/or unexpectedly.
l l
NEVER use emergency release handle unless garage doorway is clear of persons and obstructions.
NEVER use handle to pull door open or closed. If rope knot becomes untied, you could fall.
TO RE-CONNECT THE TROLLEY
1. Pull the emergency release handle toward the garage door opener so the trolley release arm snaps to the horizontal position. The trolley will reconnect on the next UP or DOWN operation, either manually or by using the door control or remote control.
Trolley
Release
Arm
Emergency
Release Handle
(Down and Back)
To reconnect
Care of Your Opener
MAINTENANCE SCHEDULE
Every month l
Manually operate door. If it is unbalanced or binding, call a trained door systems technician.
l l
Check to be sure door opens and closes fully. Adjust if
Test the safety reversal system. Adjust if necessary, see
Twice a year l
Check chain tension. Disconnect trolley first. Adjust if necessary, see page 11.
Every year l
Oil door rollers, bearings and hinges. The garage door opener does not require additional lubrication. Do not grease the door tracks.
THE REMOTE CONTROL BATTERY
To prevent possible SERIOUS INJURY or DEATH: l
NEVER allow small children near batteries.
l
If battery is swallowed, immediately notify doctor.
To reduce risk of fire, explosion or chemical burn: l
Replace ONLY with 3V2032 coin batteries.
l
DO NOT recharge, disassemble, heat above 212°F (100°C) or incinerate.
The lithium battery should produce power for up to 3 years.
To replace battery, use the visor clip or screwdriver blade to pry open the case as shown. Insert battery positive side up (+).
Replace the battery with only 3V2032 coin cell batteries. Dispose of old battery properly
Pry open the case first in the middle (1), then at each side
(2 and 3) with the visor clip.
3
1
2
NOTICE: To comply with FCC and/or Industry Canada (IC) rules, adjustment or modifications of this transceiver are prohibited. THERE ARE NO USER SERVICEABLE PARTS. Any changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.
This device complies with Part 15 of the FCC rules and IC RSS-210. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. This Class B digital apparatus complies with Canadian ICES-003.
AVIS : Les règles de la FCC et/ou d’Industrie Canada (IC) interdisent tout ajustement ou toute modification de ce récepteur. IL N’EXISTE AUCUNE PIÈCE SUSCEPTIBLE D’ÊTRE ENTRETENUE PAR L’UTILISATEUR.
Tout changement ou toute modification non expressément approuvé par la partie responsable de la conformité peut avoir pour résultat d'annuler l'autorité de l’utilisateur de faire fonctionner l’équipement.
Cet appareil est conforme aux dispositions de la partie 15 du règlement de la FCC et de la norme IC RSS-
210. Son utilisation est assujettie aux deux conditions suivantes : (1) ce dispositif ne peut causer des interférences nuisibles, et (2) ce dispositif doit accepter tout interférence reçue, y compris une interférence pouvant causer un fonctionnement non souhaité. Cet appareil numérique de la classe B est conforme à la norme NMB-003 du Canada.
34
TROUBLESHOOTING
DIAGNOSTIC CHART
Your garage door opener is programmed with self-diagnostic capabilities. The UP and DOWN arrows on the garage door opener flash the diagnostic codes.
UP ARROW
FLASH(ES)
1
1
1
1
1
1
2
3
DOWN ARROW
FLASH(ES)
1
2
3
4
5
6
SYMPTOM SOLUTION
The garage door opener will not close and the light bulbs flash.
The garage door opener will not close and the light bulbs flash.
The door control will not function.
The garage door opener will not close and the light bulbs flash.
Safety sensors are not installed, connected, or wires may be cut. Inspect sensor wires for a disconnected or cut wire.
There is a short or reversed wire for the safety sensors. Inspect safety sensor wire at all staple and connection points, replace wire or correct as needed.
The wires for the door control are shorted or the door control is faulty. Inspect door control wires at all staple and connection points, replace wire or correct as needed.
Safety sensors are misaligned or were momentarily obstructed.
Realign both sensors to ensure both LEDs are steady and not flickering. Make sure nothing is hanging or mounted on the door that would interrupt the sensor’s path while closing.
Door moves 6-8" stops or reverses.
No movement, only a single click.
Opener hums for 1-2 seconds no movement.
Manually open and close the door. Check for binding or obstructions, such as a broken spring or door lock, correct as needed. Check wiring connections at travel module and at the logic board. Replace travel module if necessary.
Manually open and close the door. Check for binding or obstructions, such as a broken spring or door lock, correct as needed. Replace logic board if necessary.
Opener hums for 1-2 seconds no movement.
Door coasts after it has come to a complete stop.
Program travel to coasting position or have door balanced by a trained door systems technician.
No movement, or sound.
Replace logic board.
1-5
2
Unable to set the travel or retain position.
Check travel module for proper assembly, replace if necessary.
35
TROUBLESHOOTING
UP ARROW
FLASH(ES)
4
4
4
DOWN ARROW
FLASH(ES)
1-4
5
6
SYMPTOM SOLUTION
Door is moving stops or reverses. Manually open and close the door. Check for binding or obstructions, such as a broken spring or door lock, correct as needed. If the door is binding or sticking contact a trained door systems technician. If door is not binding or sticking attempt to reprogram travel (refer to page 28).
Opener runs approximately 6-8", stops and reverses.
Communication error to travel module. Check travel module connections, replace travel module if necessary.
The garage door opener will not close and the light bulbs flash.
Safety sensors are misaligned or were momentarily obstructed. Realign both sensors to ensure both LEDs are steady and not flickering. Make sure nothing is hanging or mounted on the door that would interrupt the sensor’s path while closing.
My garage door opener beeps: l
A visual and audible alert that an unattended door is closing from a garage door monitor, AssureLink
TM
Internet Gateway, or Timer-to-Close.
My remote control will not activate the garage door: l
Verify the lock feature is not activated on the door control.
l
Reprogram the remote control.
l
If the remote control will still not activate the door check the diagnostic codes to ensure the garage door opener is working properly.
My door will not close and the light bulbs blink on my motor unit:
The safety reversing sensor must be connected and aligned correctly before the garage door opener will move in the down direction.
l
Verify the safety sensors are properly installed, aligned and free of any obstructions.
My garage door opener light(s) will not turn off when the door is open:
The garage door opener is equipped with a feature that turns the light on when the safety reversing sensors have been obstructed or when the motion sensor on the door control detects movement in the garage. These features can be disabled using the door
My neighbor’s remote control opens my garage door:
Erase the memory from your garage door opener and reprogram the remote control(s).
36
REPAIR PARTS
Rail Assembly Parts
KEY PART
NO. NO.
1 4A1008
2 41C5141-1
3 41A5665
4 144C56
5 41A5807
6 12D598-1
183A163
DESCRIPTION
Master link kit
Complete trolley assembly
Complete rail
Idler pulley
Chain and cable
“U” bracket
NOT SHOWN
Wear pads
Installation Parts
1
4
3
9
8
7
10
11
12
5
6
13
2
KEY PART
NO. NO. DESCRIPTION
1
2
3
041A7187
139.30498
10A20
4 29B137
5 139.3050
6
7
41D541
41A2828
Multi-Function Control Panel
3-Button remote control
3V2032 Lithium battery
Visor clip
Wireless keypad
Wireless keypad battery cover
Emergency release rope and handle assembly
8
9
41B4494-1
41A5047-2
2-Conductor bell wire: white and white/red
Header bracket with clevis pin and fastener
10
11
41A5047
178B35
Door bracket with clevis pin and fastener
Curved door arm section
12 178B34 Straight
13 12B776 Hanging
14 41A5034 Safety sensor kit: receiving and sending eyes with 2-conductor bell wire attached
14
10A2
041A7920
114A4697
9V battery for wireless keypad
Installation hardware bag
(includes hardware listed on page 7)
Owner’s manual
15
37
Motor Unit Assembly Parts
6
5
13 12
3
2
1
8
7
9
10
4
11
6
KEY PART
NO. NO.
5
6
7
8
1
2
3
4
DESCRIPTION
041A5615
041A2817
Gear and Sprocket
Drive and Worm Gear
041B4245 Line Cord
041A7646 Front End Panel with all labels
41C279 Light Socket
108D0077 Light Lens
30B532-1 Capacitor
41A3150 Terminal Block
38
KEY PART
NO. NO. DESCRIPTION
10 041D7742-7 Travel Module (passpoint)
11 041D8113 Cover
Not Shown
041A5615 Chain Spreader
041A8114 Wire harness kit
ACCESSORIES
139.53702
Emergency Key Release:
Required for a garage with NO access door.
Enables homeowner to open garage door manually from outside by disengaging trolley.
139.53589
Support Brackets:
For finished ceilings or where additional support is required, based on garage construction. Includes brackets and fastening hardware.
139.53726
8 Foot (2.4 m) Rail Extension:
To allow an 8 foot (2.4 m) door to open fully.
139.30498
Remote Control:
Works with all Craftsman openers
1993-Present. Includes visor clip.
139.30499
Keychain Remote Control:
Works with all Craftsman openers
1993-Present. With key ring.
139.53727
10 Foot (3 m) Rail Extension:
To allow a 10 foot (3 m) door to open fully.
41A7563 Smart Control Panel:
Displays temperature, time and systems diagnostics, includes a push bar to open and close the door and lock feature for extra security.
41A7665
041A5281-1
AssureLink™ Internet Gateway:
Internet enabled accessory which connects to the computer and allows you to monitor and control garage door openers and lighting accessories enabled by AssureLink™ technology.
Extension Brackets:
(Available only through Sears Parts &
Service)
(Optional) For safety sensor installation onto the wall or floor.
41A7569
139.3050
Motion Detecting Control Panel with
Timer-To-Close:
Multi-Function door control with motion sensor that automatically turns opener lights on for 5 minutes when it detects a person entering the garage. Sensor can be easily deactivated when desired.
Wireless Keypad:
For use outside of the home to enable access to the garage using a 4-digit PIN. Works with ALL
Craftsman openers 1993-Present.
WARRANTY
CRAFTSMAN WARRANTY
90-DAY IN-HOME LIMITED WARRANTY
FOR 90 DAYS from the date of sale, this product is warranted against defects in material or workmanship. With proof of purchase, a defective product will be repaired free of charge.
LIMITED WARRANTY ON PARTS
FROM THE 91st DAY THROUGH 2 YEARS from the date of sale, this product is warranted against defective parts. With proof of purchase, a new part will be furnished to replace a defective one free of charge. Any costs for professional installation are not included.
LIMITED WARRANTY ON MOTOR
FROM THE 91st DAY THROUGH 10 YEARS from the date of sale, the motor on this product is warranted against defects in material or workmanship. With proof of purchase, a new motor will be furnished to replace a defective one free of charge. Any costs for professional installation are not included.
WARRANTY SERVICE
For warranty coverage details to obtain product repair or replacement parts, visit the web page: www.craftsman.com/warranty.
WARRANTY RESTRICTION
This Craftsman Garage Door Opener Limited Warranty does not cover light bulbs, which are expendable parts, or repair parts necessary because of operator abuse or negligence, including the failure to install, adjust and operate this garage door opener according to instructions contained in the owner’s manual. This limited warranty also does not cover any problems caused by interference.
LIMITATION ON LIABILITY
Seller will not be liable for loss or damage to property or any incidental or consequential loss or expense from property damage due directly or indirectly to the use of this product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
DISCLAIMER OF IMPLIED WARRANTIES
Except for the motor, all implied warranties for this product, including but not limited to any implied warranties of merchantability and fitness for a particular purpose, are limited in duration to the 90-Day and 91st day through 2-year limited warranty period set forth above. All implied warranties with respect to the motor are limited in duration to the 91st day through 10-year limited warranty period set forth above. No implied warranties will exist or apply after such periods. Some states do not allow limitations on how long an implied warranty lasts, so the above limitations may not apply to you.
This warranty applies only while this product is in use in the United States.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Sears Brands Management Corporation, Hoffman Estates, IL 60179
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Key features
- - AssureLink™ connectivity allows you to control and monitor your garage door from anywhere using your smartphone
- - 1/2 horsepower motor provides ample power to lift even heavy garage doors
- - Soft start and stop technology ensures smooth and quiet operation
- - The Protector System® detects obstructions and automatically reverses the door to prevent accidents
- - Compatible with most garage door types, including sectional and one-piece doors