7 Chapter 7 - Fault Tracing and Maintenance. ABB ACS800 CraneDrive Control, ACC800 7.1

Chapter 7 - Fault Tracing and Maintenance

7.4.2 Fan

The cooling fan minimum lifetime is calculated at about 60 000 hours, but in an average installation the fan is likely to operate considerably longer.

The actual lifetime depends on the frequency converter usage and ambient temperature.

The fan is completely sealed and its lifetime cannot be prolonged with cleaning or lubrication. Fan rotation must be prevented when compressed air is used for cleaning heatsink fins.

Fan failure can be predicted by the increasing noise from fan bearings and the gradual rise in the heatsink temperature in spite of heatsink cleaning. If the frequency converter is operated in a critical part of a process, fan replacement is recommended once these symptoms start appearing.

Fan failure will be self-evident due to the overtemperature Warnings and

Faults. After the heatsink has cooled it is possible to reset the

Warning/Fault and briefly operate the motor in a critical application.

7.4.3 Capacitors

A replacement fan is available from ABB. Do not attempt operation with other than ABB specified spare parts. The fan can be withdrawn by removing the bottom of the frame.

The ACS 800 intermediate circuit employs several electrolytic capacitors.

The minimum lifetime of these capacitors is calculated at about 100 000 hours, but in an average installation the capacitors are likely to operate considerably longer. The actual lifetime depends on the frequency converter loading and the ambient temperature.

Capacitor life can be prolonged by lowering the ambient temperature. It is not possible to predict capacitor failure.

Capacitor failure is usually followed by a mains fuse failure or a Fault trip.

Contact ABB if capacitor failure is suspected. Replacements are available from ABB. Do not attempt operation with other than ABB specified spare parts.

Relays and Contactors Frames R2 and R3 are fitted with a relay and frame R4 employs a contactor as a part of the charging circuit. The minimum estimated life spans for the relays and contactors are 100,000 and 1,000,000 operations respectively, but in average applications they are likely to operate considerably longer. The need for renewal of these components depends directly on the frequency of charging cycles.

Relay and contactor replacements are available from ABB. Do not attempt operation with other than ABB specified spare parts.

ACC 800 Firmware Manual 7-13

Chapter 7 - Fault Tracing and Maintenance

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7-14 ACC 800 Firmware Manual

A

Appendix A - Complete Parameter and Default Settings

The tables in this appendix list all the actual signals, parameters, and alternative settings for the CraneDrive. Use these tables as reference when you are customizing macros for your CraneDrive application.

Table A-1 Actual Signals.

Signal name Short name

ACTUAL SIGNALS (Group 1)

1 SPEED ESTIMATED SP ESTIM

2 MOTOR SPEED FILT

3 FREQUENCY

4 MOTOR CURRENT

5 MOTOR TORQUE FILT

SPEED

FREQ

CURRENT

TORQUE

6 POWER

7 DC BUS VOLTAGE V

8 MAINS VOLTAGE

9 OUTPUT VOLTAGE

10 ACS 800 TEMP

11 APPLICATION MACRO

12 SPEED REF

13 CTRL LOCATION

14 OP HOUR COUNTER

15 KILOWATT HOURS

16 IDENTIF RUN DONE

17 DI7-1 STATUS

18 AI1 [V]

19 AI2 [mA]

20 EXT AI1 [V]

21 RO3-1 STATUS

22 AO1 [mA]

23 AO2 [mA]

24 TOTAL INERTIA

25 EXT DI6-1 STATUS

26 EXT RO4-1 STATUS

27 MOTOR RUN-TIME

28 MOTOR TEMP EST

29 CTRL BOARD TEMP

30 FAN ON TIME

31 AI3 [mA]

32 TOTAL OPER TIME

33 LOAD TORQUE ton

34 LOAD SPEC FACT Km

35 LIFETIME LEFT %

POWER

DC BUS V

MAINS V

OUT VOLT

ACS TEMP

MACRO

SPEEDREF

CTRL LOC

OP HOUR

KW HOURS

ID RUN

DI7-1

AI1 [V]

AI2 [mA]

EXT AI1

RO3-1

AO1 [mA]

AO2 [mA]

INERTIA

EXT DI6-1

EXT RO4-1

RUN-TIME

MOT TEMP

CTRL B T

FAN TIME

AI3 [mA]

OPERTIME

LOAD ton

FACT Km

LIFETIME

Range/Unit rpm rpm

Hz

A

%

%

V

V

V

%

CRANE; M/F CTRL; USER 1 LOAD; USER 2 LOAD

V mA mA kgm 2 h (Hours) rpm

LOCAL; I/O CTRL; FIELDBUS; M/F CTRL h kWh

True, False

V mA hrs ton

%

C (deg Celcius)

C (deg Celcius) h mA

Fieldbus scaling

20000 = par. 69.01

20000 = par. 69.01

100 = 1 Hz

10 = 1 A

10000 = 100 % of motor nominal torque

1000 = 100 % of motor nominal power (par..99.09)

1 = 1 V

1 = 1 V

1 = 1 V

10 = 1 %

1 = 1

(1 … 6 acc. par. 99.02)

20000 = par. 69.01

1 … 4

1 = 1 h

1 = 100 kWh

65535 = True, 0 = False

1 = 1 (0 … 127)

10 = 1 V

10 = 1 mA

10 = 1 V

1 = 1 (0 … 7)

10 = 1 mA

10 = 1 mA

10 = 1 kgm2

1 = 1 (0 … 63)

1 = 1 (0 … 15)

1 = 10 h

1 = 1 deg C

1 = 1 deg C

1 = 10 h

10 = 1 mA

10 = 1 h

100 = 1 ton

100 = 1

1 = 1 %

ACC 800 Firmware Manual A-1

Appendix A – Complete Parameter and Default Settings

Signal name

INT SIGNALS (Group 2)

Range/Unit

1 SPEED REF 2 rpm

2 SPEED REF 3 rpm

Description

Ramp input reference limited by speed limits (parameters 20.1

& 20.2)

Ramp output reference

3 SPEED REF 4 rpm

4 SPEED ERROR NEG

5 TORQUE PROP REF rpm

%

Total speed reference = ramp output reference + speed correction reference

Actual speed - total speed reference

Speed controller proportional part output


20000 = par. 69.01

20000 = par. 69.01

20000 = par. 69.01

6 TORQUE INTEG REF

7 TORQUE DER REF

8 TORQ ACC COMP REF

9 TORQUE REF1

%

%

%

%

Speed controller integration part output

Speed controller derivative part output

Acceleration compensation reference

Torque reference input to drive (torque ramp output)

20000 = par. 69.01







10 TORQUE REF2 % Speed controller total output + acceleration compensation reference.

Limited with parameters 20.4 & 20.5

Output of “Torque Selector”, see parameter 72.2 11 TORQUE REF3

12 TORQUE REF4

13 TORQUE REF

14 TORQ USED REF

15 MOTOR TORQUE

%

%

%

%

%

Torque ref 3 + Load compensation

Torque ref 4 + Torque step

Final torque reference used by torque controller (Torque ref 5 with limits)

Actual motor torque

16 FLUX ACT

17 SPEED MEASURED

18 POS ACT PPU

19 START

20 RUNNING

21 BRAKE LIFT

22 FAULT

%

Rpm

+/- 32767

True; False

True; False

True; False

True; False

Actual motor flux

Measured (RTAC or NTAC) motor speed

Position measurement value (scaled with parameter 70.1)

Start-order (Local or External)

Drive running acknowledgment

Brake lift order

Drive fault indication (tripped)

23 “not used”

24 SPEED CORR Rpm Speed correction reference

25 POWOP SPEEDREF

26 ELSHAFT POS

ERROR

27 LIMIT WORD 1 0 – FFFF Packed boolean (Hex)

28 FAULTED INT INFO 0 – FFFF Packed boolean (Hex)

29 TORQUE SELECTOR ZERO; SPEED;

TORQUE; MIN;

MAX; ADD

30 dV/dt

% rpm/s

Power optimisation calculated speed reference (enabled with

“High speed” signal)

Electric Shaft control position error in Slave drive (Slave Posact

– Master Posact). Scaling according to parameter 70.1 POS

SCALE setting.

Limit word indicating if drive is running in any limitation, For bit details see section 4.3

INT board fault info, For bit details see section 4.3

Torque reference (2.11) selector setting used:

0 = Zero control (not used in CraneDrive)

1 = Speed control (Torq ref 2)

2 = Torque control (Torq ref 1)

3 = Minimum control (min of Torq ref 1 and 2)

4 = Maximum control (max of Torq ref 1 and 2)

5 = Add control (sum of Torq ref 1 and 2)

Speed reference ramp derivative

31 LOAD TORQUE %

32 LIMIT WORD INV

33 INT SC INFO

% Tn (Integer scaling: 10=1%)

0 – FFFF Packed boolean (Hex)


Calculated load torque in % of motor nominal torque (filtered with par. 68.10)

Limit word indicating details if bit 4 in TORQ INV CUR LIM of

2.27 Limit Word 1 is set. For bit details see section 4.3

Information word on location of Short circuit fault. For bit details see section 4.3

1 = 1

1 = 1 (0 … 65535)

1 = 1 (0 … 65535)

1 = 1 (0 … 5)

20000 = par. 69.01

1000 = 100 %

1 = 1 (0 … 65535)

1 = 1 (0 … 65535)






1000 = 100 %

20000 = par. 69.01

1 = 1

65535 = True, 0 = False

65535 = True, 0 = False

65535 = True, 0 = False

65535 = True, 0 = False

1 = 1 rpm

1000 = 100 %

A-2 ACC 800 Firmware Manual


Signal name

FB REC WORDS

(Group 3)

1 FB COMMAND WORD

Range/Unit Description Fieldbus scaling


%

Fieldbus Command Word, Dataset 1 Word 1, For bit details see section 5.6.12

Fieldbus Speed Reference, Dataset 1 Word 2

1 = 1 (0 … 65535)

10000 = 100 % 2 FB SPEED REF

3 FB TORQ REF

4 FB RAMP RATE

5 FB SPEED CORR

6 FB POS PRECOUNT

%

%

(mm)

Fieldbus Torque Reference, Dataset 1 Word 3

Fieldbus Ramp rate, Dataset 3 Word 1, see table 5-5 for details.

Fieldbus Speed Correction reference, Dataset 3 Word 2

Fieldbus Position Precount value, Dataset 3 Word 3

7 FB AUX COMM WORD 0 – FFFF Packed boolean (Hex)

8 FB LOAD MEAS REF

9 FB DS5 WORD3

10 FB DS7 WORD1

11 FB DS7 WORD2

%


Fieldbus Aux Command Word, Dataset 5 Word 1, For bit details see section 5.6.12

Fieldbus Load Measure Reference, Dataset 5 Word 2 (or

PLC signal to DW)

Fieldbus Dataset 5 Word 3 (For boolean PLC signals to

DriveWindow, 8 ms updating time)

Integer +/- 32767 Fieldbus Dataset 7 Word 1, see section 6.2.29 for details

(or PLC signal to DW)

Integer +/- 32767 Fieldbus Dataset 7 Word 2, see section 6.2.29 for details


12 FB DS7 WORD3 Integer +/- 32767 Fieldbus Dataset 7 Word 3, see section 6.2.29 for details


10000 = 100 %

1000 = 1

10000 = 100 %

1 = 1

1 = 1 (0 … 65535)

10000 = 100 %

1 = 1 (0 … 65535)

1 = 1 (-32768 … 32767)

1 = 1 (-32768 … 32767)

1 = 1 (-32768 … 32767)

Signal name Range/Unit Description

FB TRA WORDS

(Group 4)

1 FB STATUS WORD

2 FB FAULT WORD 1



3 FB FAULT WORD 2

4 FB ALARM WORD



5 FB AUX STATUSWORD 0 – FFFF Packed boolean (Hex)

Fieldbus Status Word, Dataset 2 Word 1, For bit details see section 5.6.12

Fieldbus Fault Word 1, Dataset 6 Word 1, For bit details see section 5.6.12

Fieldbus Fault Word 2, Dataset 6 Word 2, For bit details see section 5.6.12

Fieldbus Alarm Word, Dataset 6 Word 3, For bit details see section 5.6.12

Fieldbus Aux Status Word, Dataset 12 Word 1, For bit details see section 5.6.12


1 = 1 (0 … 65535)

1 = 1 (0 … 65535)

1 = 1 (0 … 65535)

1 = 1 (0 … 65535)

1 = 1 (0 … 65535)

Signal name

INFORMATION (Group 5)

1 SW PACKAGE VER

2 APPLIC SW VERSION

3 TEST DATE

4 INVERTER TYPE

5 ACS800 -

Range/Unit e.g. ACXR7100

Description

Version of the complete ACC 800 software package e.g. ACAR7100 Version of the ACC 800 application software ddmmyy (Day Month Year) Converter factory test date

CraneDrive ACS800 Application type



Table A-2 Parameter Settings.

Parameter

99 START-UP DATA

99.1 LANGUAGE

99.2 APPLICATION MACRO

99.3 APPLIC RESTORE

Alternative Settings

ENGLISH; ENGLISH AM; DEUTSCH; ITALIANO; ESPANOL;

PORTUGUES; NEDERLANDS; FRANCAIS; DANSK; SUOMI; SVENSKA;

CESKY; POLSKI; PO-RUSSKI

CRANE; M/F CTRL; USER 1 LOAD; USER 1 SAVE; USER 2 LOAD;

USER 2 SAVE

NO; YES

Default

setting

ENGLISH

CRANE

NO

99.4 MOTOR CTRL MODE DTC; SCALAR DTC

99.5 MOTOR NOM VOLTAGE ½ * U

N of ACS 800 ... 2 * U

N of ACS 800 (printed on the motor nameplate) 0 V

99.6 MOTOR NOM CURRENT 1/6 * I hd of ACS 800 ... 2 * I hd of ACS 800 (printed on the motor nameplate) 0.0 A

99.7 MOTOR NOM FREQ

99.8 MOTOR NOM SPEED

8 Hz ... 300 Hz (printed on the motor nameplate)

1 rpm ... 18 000 rpm (printed on the motor nameplate)

50.0 Hz

1 rpm

99.9 MOTOR NOM POWER

99.10 MOTOR ID RUN

0 kW ... 9000 kW (printed on the motor nameplate)

ID MAGN; STANDARD; REDUCED

0.0 kW

ID MAGN

99.11 DEVICE NAME Drive section name, e.g. “Main Hoist”

10 DIGITAL INPUTS

10.1 BRAKE ACKN SEL INTERNAL ACK; DI1; DI2; DI5; DI6; DI_IL

10.2 ZERO POS SEL

10.3 SLOWDOWN-N SEL

10.4 FAST STOP-N SEL

10.5 POWER ON ACKN SEL

10.6 SYNC SEL

10.7 CHOPPER FLT-N SEL

10.8 STEP REF2 SEL

10.9 STEP REF3 SEL

10.10 STEP REF4 SEL

10.11 HIGH SPEED SEL

NOT SEL; DI1; DI2; DI5; DI6; DI_IL

NOT SEL; DI1; DI2; DI5; DI6; EXT DI1.1; EXT DI1.2; EXT DI2.1; EXT

DI2.2; DI5+DI6; DI1.1+DI1.2; DI_IL


DI2.2; DI_IL


DI2.2;

EXT DI1.3; EXT DI2.3; DI_IL

NOT SEL; DI1; DI2; DI3; DI4; DI5; DI6; EXT DI1.1; EXT DI1.2; EXT DI2.1;

EXT DI2.2; DI_IL

NOT SEL; DI1; DI2; DI3; DI4; DI5; DI6; EXT DI1.1; EXT DI1.2; EXT DI2.1;

EXT DI2.2; DI_IL


DI2.2; DI1.3; DI2.3; DI_IL


DI2.2; DI1.3; DI2.3; DI_IL


DI2.2; DI1.3; DI2.3; DI_IL


DI2.2; DI_IL

NOT SEL; DI1; DI2; DI3; DI4; DI5; DI6; DI_IL 10.12 SNAG LOAD-N SEL

10.13 ACCELERATE SEL

10.14 FB STOPLIM SEL

10.15 ELSHAFT ON SEL

10.16 FAULT RESET SEL


DI2.2; DI_IL

NOT SEL; DI3+DI4; DI5+DI6; DI1.1+DI1.2

NOT SEL; DI1; DI2; EXT DI1.1; EXT DI1.2; EXT DI2.1; EXT DI2.2; EXT

DI1.3; EXT DI2.3; DI5; DI6; DI_IL

NOT SEL; DI1; DI2; DI3; DI4; DI5; DI6; DI_IL

10.17 USER MACRO CH SRC NOT SEL; DI1; DI2; DI3; DI4; DI5; DI6; COMM MODULE; DI_IL

10.18 EXTERNAL FAULT

13 ANALOGUE INPUTS

NOT SEL; DI1; DI2; DI3; DI4; DI5; DI6; DI_IL

13.1 SCALE AI1

13.2 FILTER AI1

13.3 SCALE AI2

13.4 FILTER AI2

13.5 SCALE EXT AI1

13.6 FILTER EXT AI1

13.7 AI1 0% REF LEV

0 ... 4.000

0 s ... 4.00 s

0 ... 4.000

0 s ... 4.00 s

0 ... 4.000

0 s ... 4.00 s

0.0 ... 10.0 V

14 RELAY OUTPUTS

14.1 RELAY RO1 OUTPUT



14.4 EXT1 DO1 OUTPUT




NOT USED; READY; RUNNING; FAULT; FAULT-N; CONTROL LOC;

BRAKE LIFT; WATCHDOG-N; USER 1 OR 2; REVERSE; OVERSPEED;

RDY FOR RUN; SPEED LIM 1; LIFETIME>90%

See 14.1

See 14.1

See 14.1

See 14.1

See 14.1

See 14.1

DI1

DI2

DI5

DI6

NOT SEL

NOT SEL

NOT SEL

NOT SEL

NOT SEL

NOT SEL

NOT SEL

NOT SEL

NOT SEL

NOT SEL

NOT SEL

NOT SEL

NOT SEL

NOT SEL

1.000

0.02 s

1.000

0.02 s

0.000

0.02 s

0.0 V

0 = NO

65535 = YES

0 = DTC

65535=SCALAR

1 = 1 V

10 = 1 A

100 = 1 Hz

1 = 1 rpm

10 = 1 kW

1 = 1 (1 … 3)

1 = 1 (1 … 6)

1 = 1 (1 … 6)

1 = 1 (1 … 12)

1 = 1 (1 … 8)

1 = 1 (1 … 9)

1 = 1 (1 … 8)

1000 = 1

100 = 1 s

1000 = 1

100 = 1 s

1000 = 1

100 = 1 s

10 = 1 V

BRAKE LIFT 1 = 1 (1 … 14)

WATCHDOG-N

FAULT-N


1 = 1 (0 … 13)

1 = 1 (1 … 6)

1 = 1 (1 … 10)

1 = 1 (1 … 12)

1 = 1 (1 … 12)

1 = 1 (1 … 12)

1 = 1 (1 … 12)

1 = 1 (1 … 12)

1 = 1 (1 … 12)

1 = 1 (1 … 10)

1 = 1 (1 … 8)

1 = 1 (1 … 10)

1 = 1 (1 … 4)

1 = 1 (1 … 12)

1 = 1 (1 … 14)

1 = 1 (1 … 14)

NOT USED 1 = 1 (1 … 14)

NOT USED 1 = 1 (1 … 14)

NOT USED 1 = 1 (1 … 14)

NOT USED 1 = 1 (1 … 14)



Parameter

15 ANALOGUE OUTPUTS

15.1 ANALOGUE OUTPUT1

15.2 INVERT AO1

15.3 MINIMUM AO1

15.4 FILTER ON AO1

15.5 SCALE AO1

15.6 ANALOGUE OUTPUT2

15.7 INVERT AO2

15.8 MINIMUM AO2

15.9 FILTER ON AO2

15.10 SCALE AO2

16 SYST CTR INPUTS

16.2 PARAMETER LOCK

16.3 PASS CODE

16.8 FAN SPD CTRL MODE

16.9 FUSE SWITCH CNTR

16.10 INT CONFIG USER


NOT USED; MEAS SPEED; SPEED; FREQUENCY; CURRENT; SIGN TORQUE;

POWER; DC BUS VOLT; OUTPUT VOLT; SIGN POSACT; SIGN SP REF

NO; YES

0 mA; 4 mA

0.00 s ... 10.00 s

10 % ... 1000 %

NOT USED; SIGN SPEED; SPEED; FREQUENCY; CURRENT; TORQUE;

POWER; DC BUS VOLT; OUTPUT VOLT; TORQUE REF; SIGN SP REF

NO; YES

0 mA; 4 Ma

0.00 s ... 10.00 s

10 % ... 1000 %

OPEN; LOCKED

0 ... 30 000

CONST 50HZ; RUN/STOP; CONTROLLED

OFF; ON

0 … Int config (number of R8i modules configured in drive)

Default

setting

SPEED

NO

0 mA

0.10 s

100%

TORQUE


1 = 1 (1 … 11)

0 = NO

65535 = YES

1 = 0 mA

2 = 4 mA

100 = 1 s

1 = 1 %

1 = 1 (1 … 11)

NO

0 mA

0 = NO

65535 = YES

1 = 0 mA

2 = 4 mA

100 = 1 s 2.00 s

100% 1 = 1 %

OPEN 0 = OPEN

65535 = LOCKED

0 1 = 1

CONST 50HZ 1 = 1 (0 … 2)

OFF 0 = OFF

65535 = ON

“Int config” 1 = 1 (0 … 12)

20 LIMITS

20.1 MINIMUM SPEED

20.2 MAXIMUM SPEED

20.3 MAXIMUM CURRENT A

20.4 MAXIMUM TORQUE

20.5 MINIMUM TORQUE

20.6 OVERVOLTAGE CTRL

0.00 Amp ... I max

Amp

0.0 % ... 600.0 %

-600.0 % … 0.0 %

20.7 UNDERVOLTAGE CTRL ON; OFF

20.8 MINIMUM FREQ

20.9 MAXIMUM FREQ

20.10 SPEED LIMIT AI3

20.11 P MOTORING LIM

- 18 000/(number of pole pairs) rpm ... MAXIMUM SPEED (value of par. 20.2)

MINIMUM SPEED (value of par. 20.1) ... 18 000/(number of pole pairs) rpm

ON; OFF

(calculated) 20000 = p.69.1

(calculated) 20000 = p.69.1

I max

Amp

200.0 %

-200.0 %

OFF

ON

10 = 1 A

100 = 1 %

100 = 1 %

0 = OFF

65535 = ON

0 = OFF

65535 = ON

100 = 1 Hz - 300.00 Hz ... MAXIMUM FREQ Hz (value of par 20.9) (Visible if Scalar mode) -50.00 Hz

MINIMUM FREQ Hz (value of par 20.8) ... 300.00 Hz (Visible if Scalar mode) 50.00 Hz

0.0 % ... 100.0 %

0.0 % ... 600.0 %

100.0 %

300.0 %

100 = 1 Hz

10 = 1 %

100 = 1 %

20.12 P GENERATING LIM

20.13 TORQ RISE T LIM

-600.0 % … 0.0 %

0.0 % … “max” % (max depends on inverter & motor size combination)

100 = 1 %

100 = 1 %

21 START/STOP

21.1 START FUNCTION

21.2 CONST MAGN TIME

23 SPEED CTRL

23.1 GAIN

23.2 INTEGRATION TIME

23.3 DERIVATION TIME

23.4 ACC COMPENSATION

23.5 SLIP GAIN

23.6 AUTOTUNE RUN ?

23.7 FEEDB FILTER TIME

23.8 SPEED STEP (only for

DW)

CNST DC MAGN

30.0 ms ... 10000.0 ms

0.0 ... 200.0

0.01 s ... 1000.00 s

0.0 ms ... 9999.8 ms

0.00 s ... 1000.00 s

0.0 % ... 400.0 %

NO; YES

0.0 ... 999.9 ms

-1500.00 … 1500.00 rpm

-300.0 %

“max” %

CNST DC

MAGN

500.0 ms

10.0

2.50 s

0.0 ms

0.00 s

100.0%

NO

4.0 ms

0.00 rpm

3 = CONST DC

MAGN

1 = 1 ms

100 = 1.0

1000 = 1 s

1 = 1 ms

10 = 1 s

1 = 1 %

0 = NO

65535 = YES

1 = 1 ms

20000 = p.69.1

24 TORQUE CTRL

24.1 TORQ RAMP UP

24.2 TORQ RAMP DOWN 0.00 s ... 120.00 s

24.3 TORQ STEP (only for DW) -300.00 … 300.00 %

(not visible if par 72.1 MAST/FOLL MODE = FOLLOWER)

0.00 s ... 120.00 s

26 MOTOR CONTROL

26.3 IR COMPENSATION

(visible only when the “SCALAR motor control mode” is selected)

0 % ... 30 % (visible only when the “SCALAR motor control mode” is selected)

0.00 s

0.00 s

0.00 %

0%

100 = 1 s

100 = 1 s

100 = 1 %

100 = 1 %



Parameter

27 BRAKE CHOPPER

27.1 BRAKE CHOPPER CTL


OFF; ON

27.2 BR OVERLOAD FUNC

27.3 BR RESISTANCE

NO; WARNING; FAULT

0.01 … 100.00 ohm

27.4 BR THERM TCONST 0.000 … 10000.000 s

27.5 MAX CONT BR POWER 0.00 … 10000.00 kW

Default

setting

OFF

(R2&R3=ON)

NO

100.00 ohm

0.000 s

0.00 kW


0 = OFF

65535 = ON

1 = 1 (0 … 2)

1 = 1 ohm

1 = 1 s

1 = 1 Kw

27.6 BC CTRL MODE

28 MOTOR MODEL

AS GENERATOR; COMMON DC AS

GENERATOR

OFF

0 = AS GENERATOR

65535 = COMMON DC

28.1 LONG DISTANCE MOD

28.2 TR TUNE

OFF; ON

-60.0 % … +200.0 % 0.0 %

0 = OFF

65535 = ON

1 = 1 %

30 FAULT FUNCTIONS

30.2 PANEL LOSS

30.4 MOTOR THERM PROT

30.5 MOT THERM P MODE

30.6 MOTOR THERM TIME

30.7 MOTOR LOAD CURVE

30.8 ZERO SPEED LOAD

30.9 BREAK POINT

30.10 MOTOR PHASE LOSS

30.11 EARTH FAULT

FAULT; NO

FAULT; WARNING; NO

DTC; USER MODE; THERMISTOR

256.0 s ... 9999.8 s

50.0 % ... 150.0 %

25.0 % ... 150.0 %

1.0 Hz ... 300.0 Hz

NO; FAULT

NO; FAULT

FAULT

FAULT

DTC 1 = 1 (1 … 3)

(calculated) 1 = 1 s

100.0 %

74.0 %

1 = 1 %

1 = 1 %

45.0 Hz

FAULT

1 = 1 (1 … 2)

1 = 1 (1 … 3)

100 = 1 Hz

0 = NO

65535 = FAULT

FAULT 0 = NO

65535 = FAULT

30.12 MASTER FAULT FUNC FAULT; NO; WARNING (visible only when COMM MODULE is selected) FAULT 1 = 1 (1 … 3)

30.13 COMM FLT TIME-OUT 0.10 ... 60.00 s (visible only when COMM MODULE is selected) 1.00 s 100 = 1 s

50 PULSE-ENCODER

50.1 ENCODER PULSE NR

50.2 SPEED MEAS MODE

50.3 ENCODER ALM/FLT

50.4 ENCODER DELAY

50.5 SPEED FEEDB USED

51 COMM MODULE

51.1 MODULE TYPE

51.2 ... 51.15

60 LOCAL OPERATION

60.1 LOC OPER INH

60.2 LOC SPEED MAX

60.3 LOC ZERO SPEED TD

(Only visible when ENCODER MODULE is selected, par. 98.1)

1000 – 4096

A_-B DIR; A_-_; A_-_B DIR; A_-_ B_-_

WARNING; FAULT

5 ms ... 50000 ms

True; False

(Only visible when par. 98.2 selected to COMM MODULE)

(Fieldbus module type connected)

(Fieldbus module parameters per connected type of module)

True; False

0.0 % ... 100.0 %

0.0 s ... 300.0 s

1024

A_-_ B_-_

FAULT

1 = 1

1 = 1 (0 … 3)

1000 ms

True

0 = WARNING

65535 = FAULT

1 = 1 ms

0 = False

65535 = True

(module type) See module manual

See module manual

False

10.0 %

120.0 s

0 = False

65535 = True

10 = 1 %

10 = 1 s

61 SPEED MONITOR

61.3 MOT OVERSPEED LEV

61.4 SPEED LIM 1

62 TORQUE MONITOR

62.1 TORQ MON SEL

62.2 SP DEV LEV

62.3 TORQ FLT TD

62.4 SP DER BLK LEV

63 FAST STOP

63.1 FAST STOP TYPE 11

63.2 FAST STOP TYPE 12

0 ... 200 %

0.0 ... 200.0 %

True; False

0...100 %

0...60000 ms

0...100 %/s

NOT USED; FAST STOP 1; FAST STOP 2; FAST STOP 3

NOT USED; FAST STOP 1; FAST STOP 2; FAST STOP 3

110 %

20.0 %

True

10 %

600 ms

13 %/s

1 = 1 %

10 = 1 %

0 = False

65535 = True

1 = 1 %

1 = 1 ms

1 = 1 %/s

NOT USED 1 = 1 (0 … 4)

NOT USED 1 = 1 (0 … 4)



Parameter

64 CRANE

64.1 STAND ALONE SEL

64.2 CONTIN GEAR


True; False

True; False

64.3 HIGH SPEED LEVEL 1

64.4 DEADZONE A

64.5 DEADZONE B

64.6 REF SHAPE

0.0 % ... 100.0 %

0.0 % ... 100.0 %

0.0 % ... 100.0 %

0 ... 100

64.7 SLOWDOWN SPEEDREF 0 % ... 100 %

64.8 ZERO POS OK TD 0.0 s ... 60.0 s

64.9 TORQUE REF SCALE

64.10 CONTROL TYPE

0 ... 4.00

JOYSTICK; RADIO CTRL; MOTOR POT; STEP JOYST; STEP RADIO;

FB JOYSTICK

0.0 % ... 100.0 % 64.11 MINIMUM REF

64.12 JOYSTICK WARN TD

64.13 STEP REF LEVEL 1


0 ms ... 5000 ms

0.0 % ... 100.0 %

0.0 % ... 100.0 %

0.0 % ... 100.0 % 64.15 STEP REF LEVEL 3


65 LOGIC HANDLER

65.1 CONTIN ON

0.0 % ... 100.0 %

True; False

65.2 OFF TD

66 TORQUE PROVING

66.1 TORQ PROV SEL

0.0 s ... 10000.0 s

True; False

66.2 TORQ PROV FLT TD

66.3 TORQ PROV REF

67 MECH BRAKE CONT

67.1 BRAKE FALL TIME

67.2 BRAKE FLT TD

67.4 BRAKE REOPEN TD

67.5 BRAKE LONG FT TD

67.6 ZERO SPEED LEV

67.7 ZERO SPEED TIME

67.8 SPEED REF TD

67.9 START TORQ SEL

67.10 MIN START TQ REF

67.11 MOTOR TYPE

0.0 s ...100.0 s

0.0 % ... 200.0 %

0.0 s ... 60.0 s

0.0 s ... 60.0 s

0.0 s ... 60.0 s

0.0 s ... 60.0 s

0.0 % ... 100.0 %

0 ... 1000 ms

0.00 s ... 10.00 s

NOT USED; AUTO TQ MEM; LOAD MEAS; PAR 67.10

0 … 300 %

STANDARD; CONICAL

67.12 RED FLUX LEVEL

67.13 START FLUX LEVEL

67.14 START FLUX TIME

68 POWER OPTIMIZE

68.1 POWOP SELECT

25 ... 100 % (visible only if par. 67.11 selected to CONICAL)

100 ... 140 % (visible only if par. 67.11 selected to CONICAL)

0.0 ... 10.0 s (visible only if par. 67.11 selected to CONICAL)

True; False

68.2 BASE SPEED 1.0 % ... 100.0 %

68.3 POWOP AUTOTUNE SEL True; False

68.4 INERTIA TOTAL UP

68.5 INERTIA TOTAL DWN

68.6 TQLIM UP

68.7 TQLIM DWN

0.00 kgm2 ... 100.00 kgm2

0.00 kgm2 ... 100.00 kgm2

0.0 % ... 200.0 %

0.0 % ... 200.0 %

68.8 POWOP RESET LEV

68.9 T MAX

0 % ... 100 %

0% … 2000%

68.10 LOAD TORQ FILT TC 0 ms ... 32000 ms

68.11 SLACK ROPE TQ LEV -400 % ... 400 %

68.12 LOADCORR FACT UP 0.00 ... 100.00

68.13 LOADCORR FACT DWN 0.00 ... 100.00

Default

setting

True

False

98.0 %

0.0 %

0.0 %

20

25 %

0.3 s

1.00

JOYSTICK


0 = False

65535 = True

0 = False

65535 = True

10 = 1 %

10 = 1 %

10 = 1 %

1 = 1

1 = 1 %

10 = 1 s

100 = 1.0

1 = 1 (0 … 6)

0.0 %

400 ms

10.0 %

25.0 %

50.0 %

100.0 %

False

180.0 s

False

0.5 s

20.0 %

10 = 1 %

1 = 1 ms

10 = 1 %

10 = 1 %

10 = 1 %

10 = 1 %

0 = False

65535 = True

10 = 1 s

0 = False

65535 = True

10 = 1 s

10 = 1 %

1.0 s

1.0 s

0.0 s

10 = 1 s

10 = 1 s

10 = 1 s

0.5 s

1.0 %

200 ms

0.20 s

10 = 1 s

10 = 1 %

1 = 1 ms

100 = 1 s

NOT USED 1 = 1 (0 … 4)

0 % 1 = 1 %

STANDARD

75 %

100 %

1.0 s

0 = STANDARD

65535 =

CONICAL

1 = 1 %

1 = 1 %

10= 1 s

False

100.0 %

0 = False

65535 = True

10 = 1 %

False 0 = False

65535 = True

3.00 kgm2 100 = 1 kgm2

30.00 kgm2 100 = 1 kgm2

100.0 % 10 = 1 %

75.0 %

12 %

500 %

150 ms

-400 %

0.90

1.10

10 = 1 %

1 = 1 %

1 = 1 %

1 = 1 ms

1 = 1 %

100 = 1.0

100 = 1.0



Parameter

69 REFERENCE HANDLER

69.1 SPEED SCALING RPM

69.2 ACC TIME FORW

69.3 ACC TIME REV

69.4 DEC TIME FORW

69.5 DEC TIME REV

69.6 S-RAMP TC

69.7 RAMP SCALE LOCAL

69.10 RAMP RATE=1

70 POS MEASURE

70.1 POS SCALE

70.2 SYNC COND

71 FIELD BUS COMM

71.1 COMTEST FLT TD

71.2 RESET POWER ON TD

71.3 CHOPP/EXT MON TD

71.4 ADVANT COMM TYPE

71.5 DSET BASE ADDRESS

71.6 FIELDBUS R-TYPE

72 MASTER / FOLLOWER

72.1 MAST/ FOLL MODE

72.2 TORQUE SELECTOR

72.3 LOAD SHARE

72.4 WINDOW SEL ON

72.5 WINDOW WIDTH POS

72.6 WINDOW WIDTH NEG

72.7 DROOP RATE

72.8 TORQ REF A FTC

72.9 M/F FAULT TD

72.10 M/F COMM ERR TD

74.3 START LIFETIMEMON


0 rpm ... 10000 rpm

0.1 s ... 60.0 s

0.1 s ... 60.0 s

0.1 s ... 60.0 s

0.1 s ... 60.0 s

0.0 s ... 10.0 s

0.5 ... 100.0

0 ms ... 32767 ms

0 ms ... 32767 ms

1; 10

OFF; ON

True; False; AI3

1.00 ... 32767.00 PPU

Pos; Neg

0 ms ... 4000 ms

ENG DRIVE; STD DRIVE

Default

setting

1500 rpm

5.0 s

5.0 s

5.0 s

5.0 s

0.0 s

2 .0

True

OFF


1 = 1 rpm

10 = 1 s

10 = 1 s

10 = 1 s

10 = 1 s

10 = 1 s

10 = 1.0

1 = 1 (1 … 3)

100.00 PPU 100 = 1 ppu

Pos 0 = Pos

65535 = Neg

300 ms

2000 ms

1000 ms

1 = 1 ms

1 = 1 ms

1 = 1 ms

ENG DRIVE 0 = ENG DRIVE

65535 = STD DRIVE

1

NO

0 = 1

65535 = 10

1 = 1 (1 … 2) NO; RPBA-01

OFF; MASTER; FOLLOWER (visible only if M/F CTRL macro selected) OFF

ZERO; SPEED; TORQUE; MINIMUM; MAXIMUM; ADD

0.0 % ... 400.0 % (visible only if M/F CTRL macro selected)

OFF; ON

0.0 rpm ... 1500.0 rpm

0.0 rpm ... 1500.0 rpm

0.0 % ... 100.0 %

0 ms ... 32767 ms (visible only if M/F CTRL macro selected)



72.11 MF BROADCAST MODE NO; YES

73 ELECTRIC SHAFT

73.1 ELSHAFT MODE SEL

73.2 ELSHAFT GAIN

73.3 GEAR NUMERATOR

73.4 GEAR DENOMINATOR

73.5 POS ERROR LIMIT

73.6 ELSH CTRL MIN SPD

74 CRANE LIFETIME

74.1 NOMINAL LOAD

74.2 CRANE LIFETIME

OFF; MASTER; SLAVE

0.0 … 100.0 (only used in Slave)

1 … 32000 (only used in Slave)



0 … 100 % (only used in Slave)

0.00 … 32767.00 ton

0 … 12500 hrs

ZERO

100.0 %

OFF

0.0 rpm

0.0 rpm

0.0 %

0 ms

200 ms

200 ms

NO

OFF

0.1

1

1

10

20 %

0.00 ton

100 hrs

1 = 1 (1 … 3)

1 = 1 (1 … 6)

10 = 1 %

0 = OFF

65535 = ON

20000 = p.69.1

20000 = p.69.1

10 = 1 %

1 = 1 ms

1 = 1 ms

1 = 1 ms

0 = NO

65535 = YES

1 = 1 (1 … 3)

100 = 1.0

1 = 1

1 = 1

1 = 1

1 = 1 %

100 = 1 ton

1 = 1 hr

0 = OFF

65535 = ON


Parameter

90 DATASET REC ADDR

90.1 DATASET 7 WORD 1



92 DATASET TR ADDR










98 OPTION MODULES

98.1 ENCODER MODULE

98.2 COMM. MODULE

98.3 CH3 NODE ADDR

98.4 CH0 NODE ADDR

98.5 DI/O EXT MODULE 1

98.6 DI/O EXT MODULE 2

98.7 AI/O EXT MODULE


0 … 9999

0 … 9999

0 … 9999

0 … 9999

0 … 9999

0 … 9999

0 … 9999

0 … 9999

0 … 9999

0 … 9999

0 … 9999

0 … 9999

NTAC; NO; RTAC-SLOT1; RTAC-SLOT2; RTAC-DDCS

NO; FIELDBUS; ADVANT

1 ... 254

0 … 125

NDIO; NO; RDIO-SLOT1; RDIO-SLOT2; RDIO-DDCS

NDIO; NO; RDIO-SLOT1; RDIO-SLOT2; RDIO-DDCS

NAIO; NO; RAIO-SLOT1; RAIO-SLOT2; RAIO-DDCS


106

NO

NO

1

1

NO

NO

NO

202

218

104

402

403

404

109

107

Default

setting

0

0

0


1 = 1

1 = 1

1 = 1

1 = 1

1 = 1

1 = 1

1 = 1

1 = 1

1 = 1

1 = 1

1 = 1

1 = 1

1 = 1 (0 … 4)

1 = 1 (1 … 3)

1 = 1

1 = 1

1 = 1 (1 … 5)

1 = 1 (1 … 5)

1 = 1 (1 … 5)





B

Appendix B - User I/O Interface diagrams

The Figures in this appendix shows typical signal connections at the

RMIO board I/O, for the different control modes.

ACC 800 Firmware Manual B-1

Appendix B – User I/O Interface diagrams rpm

(%)

Terminal Block X16 RMIO board

1 -REF

Negative reference voltage –10V, max. 10 mA

2 AI GND

Terminal Block X21 Analogue signals

1 VREF

Positive reference voltage +10V, max. 10 mA

2 GND

3 AI1+

Speed Reference (voltage 0(2)…+10V)

4 AI1-

5 AI2+

Torque Reference (current 0…20 mA)

6 AI2-

7 AI3+

8 AI3-

Speed Limit, par. 20.10 (current 0(4)…20 mA)

9

AO1+ Motor Speed

10

AO1- 0…20 mA == 0…100 % Motor speed

11

AO2+ Motor Torque

12

AO2- 0…20 mA == 0…Motor Nominal Torque

Terminal Block X22 Digital Inputs

1

2

3

4

DI1

DI2

DI3

DI4

Brake Acknowledge (default)

Zero Position (default)

Start Direction A = Up or Forward

Start Direction B = Down or Backward

6

7

DI6 Fast Stop-N (default)

+24 VDC +24 VDC max. 100 mA ground

Use external power supply, if the total current consumption exceeds 250 mA

(DI7)

Terminal Block X23

1

+24 V DC Aux. voltage output 24V 250 mA

2 GND

Terminal Block X25 Digital Outputs

1 RO11

Relay Output 1

2 RO12 Brake Lift (default)

3 RO13


5 RO21 Relay Output 2

6 RO22 Watchdog-N (default)

7 RO23



6 RO32 Fault-N (default)

7 RO33

Figure B-1: Connections at the RMIO board in Stand Alone mode,

Joystick control.

B-2 ACC 800 Firmware Manual

Appendix B – User I/O Interface diagrams rpm

(%)

1

6

7

8

9

2

3

4

5

10


1 -REF


2 AI GND


1 VREF


2 GND

3 AI1+ not used

4 AI1-

5 AI2+ not used

6 AI2-

7 AI3+

8 AI3-


9

AO1+ Motor Speed

10


11

AO2+ Motor Torque

12



DI1 Brake Acknowledge (default)

DI2

DI3

DI4

DI5

Increase (= Accelerate)



Slowdown-N (default)


+24 VDC +24 VDC max. 100 mA

+24 VDC

DGND Digital ground

DGND Digital ground



1


2 GND


1 RO11



3 RO13




7 RO23



6 RO32 Fault-N (default)

7 RO33


Motor Pot control.


Appendix B – User I/O Interface diagrams rpm

(%)


1 -REF


2 AI GND


1 VREF


2 GND

3 AI1+

not used

4 AI1-

5 AI2+ not used

6 AI2-

7 AI3+

8 AI3-


9

AO1+ Motor Speed

10


11

AO2+ Motor Torque

12



1 DI1 Brake Acknowledge (default)

3

4

6

7

DI3

DI4




+24 VDC +24 VDC max. 100 mA ground



1


2 GND


1 RO11



3 RO13




7 RO23



6

7

RO32

RO33

Fault-N (default)


Radio Control.


Appendix B – User I/O Interface diagrams rpm

(%)


1 -REF


2 AI GND


1 VREF

Positive reference voltage +10V, max. 10 mA

2 GND

3 AI1+

not used

4 AI1-

5 AI2+

not used

6 AI2-

7 AI3+

8 AI3-


9

AO1+ Motor Speed

10


11

AO2+ Motor Torque

12



1 DI1 Brake Acknowledge (default)

2

3

DI2

DI3

Power On Ackn (programmable input)

Sync (programmable input)

4 DI4

5 DI5

6 DI6

7 +24 VDC +24 VDC max. 100 mA ground


(DI7)


1


2 GND


1 RO11



3 RO13




7 RO23



6

7

RO32

RO33

Fault-N (default)

Figure B-4: Connections at the RMIO board in Fieldbus mode.


Appendix B – User I/O Interface diagrams



ABB Automation Technologies AB

Crane Systems

721 67 Västerås

SWEDEN

Telephone +46 21 34 00 00

Telefax +46 21 34 02 90

7 Chapter 7 - Fault Tracing and Maintenance. ABB ACS800 CraneDrive Control, ACC800 7.1

Appendix A - Complete Parameter and Default Settings

Appendix B - User I/O Interface diagrams

Key Features

Related manuals

Frequently Answers and Questions

What types of cranes can ACS 800 CraneDrive Control be used with?

What are the steps to start up the ACS 800 CraneDrive Control?

How can I program the ACS 800 CraneDrive Control?

What are the different control modes for the ACS 800 CraneDrive Control?

How do I troubleshoot faults on the ACS 800 CraneDrive Control?

Table of contents

7 Chapter 7 - Fault Tracing and Maintenance. ABB ACS800 CraneDrive Control, ACC800 7.1

Appendix A - Complete Parameter and Default Settings

Appendix B - User I/O Interface diagrams

Key Features

Related manuals

ABB

ACC 600 Crane Application Program 5.x

BLAUBERG

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ABB

ACS800 Standard Control Program 7.x

ABB

ACS 1000

ABB

ACS800 标准应用程序

ABB

ACS 400

ABB

ACS800 Pump Control Application Program

ABB

ACS 600 MultiDrive

Danfoss

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ABB

ACS 600

ABB

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ABB

RAIO-01

Frequently Answers and Questions

What types of cranes can ACS 800 CraneDrive Control be used with?

What are the steps to start up the ACS 800 CraneDrive Control?

How can I program the ACS 800 CraneDrive Control?

What are the different control modes for the ACS 800 CraneDrive Control?

How do I troubleshoot faults on the ACS 800 CraneDrive Control?

Table of contents