Customer Connections. Rockwell Automation PowerFlex 400 Main Input Disconnect Package, PowerFlex 400 3 Contactor Full Feature Bypass with Disconnect Package
Below you will find brief information for AC Drive Packages PowerFlex 400 Main Input Disconnect Package, AC Drive Packages PowerFlex 400 3 Contactor Full Feature Bypass with Disconnect Package. These packages are designed for fan & pump applications and include a drive and a disconnect switch or circuit breaker for input power disconnect. This manual provides basic installation and operation information.
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Installation Instructions PowerFlex 400 AC Drive Packages for Fan & Pump Applications Important User Information Read this document and the documents listed in the additional resources section about installation, configuration, and operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards. Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice. If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment. The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams. No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual. Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited. Throughout this manual, when necessary, we use notes to make you aware of safety considerations. WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss. ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence. IMPORTANT Identifies information that is critical for successful application and understanding of the product. Labels may also be on or inside the equipment to provide specific precautions. SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present. BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures. ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE). Allen-Bradley, Rockwell Software, Rockwell Automation, and TechConnect are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies. Summary of Changes This manual contains new and updated information. New and Updated Information This table contains the changes made to this revision. Topic Page Removed all content related to the discontinued 3 Contactor Basic Bypass with Disconnect Package – (Style C) Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 3 Summary of Changes Notes: 4 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 Table of Contents Preface Who Should Use this Manual? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 What Is Not in this Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Manual Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Catalog Number Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Chapter 1 Main Input Disconnect Package (Style A/M) Style Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hardware Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Main Disconnect Switch (DS1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Main Circuit Breakers (CB1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Main Fuses (FU1-FU3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Input Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Output Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Control and Signal Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Parameter Defaults (Style A/M) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Drawing Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208V AC Input – Main Input Disconnect Drive Packages (Style A/M) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 460V AC – Main Input Disconnect Drive Packages (Style A/M) Schematic Drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Interconnect Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Layout Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Outline Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 13 13 13 14 15 15 16 17 18 19 19 20 22 29 34 70 Chapter 2 3 Contactor Full Feature Bypass with Style Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 Hardware Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 Disconnect Package (Style B/N) Main Disconnect Switch (DS1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Main Circuit Breakers (CB1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Main Fuses (FU1-FU3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Contactors (DIC, DOC, BC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Motor Overload Relay (OL). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Control Transformer (T1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bypass Control Interface (CP1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Input Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Output Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Control and Signal Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Customer Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Interlock. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Freeze/Fire Stat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Autostart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 87 87 88 89 89 91 91 92 92 93 94 95 95 95 95 5 Table of Contents Bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 Purge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 Bypass Running . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 Operating Modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 Parameter Defaults (Style B/N) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 Drawing Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 208V AC – 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 460V AC – 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 Schematic Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 Interconnect Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117 Layout Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122 Outline Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159 Chapter 3 Mechanical Installation Mounting Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maximum Surrounding Air Temperature. . . . . . . . . . . . . . . . . . . . . . Minimum Mounting Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lifting and Mounting the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Watts Loss. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177 177 177 177 180 181 182 Chapter 4 Electrical Installation Power Wire Size Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power Terminal Block Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Control and Signal Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing Input Power Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing Output Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing an Optional Transformer or Reactor. . . . . . . . . . . . . . . . . . . . . Installing Fuses for Branch Circuit Protection. . . . . . . . . . . . . . . . . . Installing the Required External/Separate Input Disconnect . . . . Installing Input/Output Power Wiring. . . . . . . . . . . . . . . . . . . . . . . . 185 185 186 186 187 187 188 189 189 Appendix A Supplemental Information Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191 Appendix B Replacement Parts 6 Common Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Disconnect Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bypass Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Enclosure Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 193 194 196 198 Preface The purpose of this manual is to provide basic information needed to install, start-up and troubleshoot PowerFlex® 400 Adjustable Frequency AC Drive Packages for Fan & Pump Applications. User documentation for the PowerFlex 400 Drive Packages for Fan & Pump Applications includes these Installation Instructions and the PowerFlex 400 User Manual, Publication 22C-UM001…. Both manuals are required to properly install and operate the PowerFlex 400 Adjustable Frequency AC Drive Packages for Fan & Pump Applications. Topic Page Who Should Use this Manual? 7 What Is Not in this Manual 7 Additional Resources 8 Manual Conventions 8 General Precautions 9 Catalog Number Explanation 10 Who Should Use this Manual? This manual is intended for qualified personnel. You must be able to program and operate Adjustable Frequency AC Drive devices. In addition, you must have an understanding of the parameter settings and functions. What Is Not in this Manual The PowerFlex 400 Adjustable Frequency AC Drive Packages for Fan & Pump Applications Installation Instructions is designed to provide only basic installation and operation information. For this reason, the following topics have not been included: • Specifications • Troubleshooting • Startup • Programming and Parameters Please refer to the PowerFlex 400 User Manual for detailed drive information. Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 7 Preface Additional Resources These documents contain additional information concerning related products from Rockwell Automation. Resource Description Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives, publication DRIVES-IN001 Provides the basic information needed to properly wire and ground Pulse Width Modulated (PWM) AC drives. Preventive Maintenance of Industrial Control and Drive System Equipment, publication DRIVES-TD001 Contains a checklist that can be used as a guide to perform preventive maintenance on variable frequency AC drives. PowerFlex 400 User Manual, publication 22C-UM001 Provides the basic information needed to install, startup and troubleshoot the PowerFlex 400 Adjustable Frequency AC Drive. Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1 Provides general guidelines for installing a Rockwell Automation industrial system. Product Certifications website, http://www.ab.com Provides declarations of conformity, certificates, and other certification details. You can view or download publications at http:/www.rockwellautomation.com/literature/. To order paper copies of technical documentation, contact your local Allen-Bradley distributor or Rockwell Automation sales representative. Manual Conventions • To help differentiate parameter names and LCD display text from other text, the following conventions will be used: • Parameter Names will appear in [brackets]. For example: [DC Bus Voltage]. • Display Text will appear in “quotes.” For example: “Enabled.” • The following words are used throughout the manual to describe an action: Word Can Cannot May Must Shall Should Should Not 8 Meaning Possible, able to do something Not possible, not able to do something Permitted, allowed Unavoidable, you must do this Required and necessary Recommended Not recommended Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 Preface General Precautions ATTENTION: This drive contains ESD (Electrostatic Discharge) sensitive parts and assemblies. Static control precautions are required when installing, testing, servicing or repairing this assembly. Component damage may result if ESD control procedures are not followed. If you are not familiar with static control procedures, reference A-B publication 8000-4.5.2, “Guarding Against Electrostatic Damage” or any other applicable ESD protection handbook. ATTENTION: An incorrectly applied or installed drive can result in component damage or a reduction in product life. Wiring or application errors, such as, undersizing the motor, incorrect or inadequate AC supply, or excessive ambient temperatures may result in malfunction of the system. ATTENTION: Only qualified personnel familiar with adjustable frequency AC drives and associated machinery should plan or implement the installation, startup and subsequent maintenance of the system. Failure to comply may result in personal injury and/or equipment damage. ATTENTION: To avoid an electric shock hazard, verify that the voltage on the bus capacitors has discharged before performing any work on the drive. Measure the voltage at the drive (Refer to the PowerFlex 400 User Manual for test point locations). The voltage must be zero. Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 9 Preface Catalog Number Explanation The PowerFlex 400 Adjustable Frequency AC Drive Packages for Fan & Pump Applications catalog numbering scheme is shown below. Position 1-3 4 5 6-8 9 10 11 12 13 14 15 16 17 18 19+ 23C – D 038 A 1 0 3 N N B A N N -LR b c d e f g h i j a k a d j Enclosure Package Type Code Enclosure Code 23C PowerFlex 400 A NEMA/UL Type 1 A H NEMA/UL Type 12 with Fan and Filter B X NEMA/UL Type 3R ‡ M E NEMA/UL Type 4 ‡ b Voltage Rating Code Voltage Ph. X 208V ac 3 D 480V ac 3 N ‡ Designed for maximum ambient temperature of 40° C with no direct sunlight exposure. HIM Rating Code 208V, 60Hz Input 1 Amps kW (Hp) Frame 012 12 2.2 (3.0) C 017 16.8 3.7 (5.0) C 024 24 5.5 (7.5) C 033 30.8 7.5 (10) C 049 46.2 11 (15) D 065 64 15 (20) D 075 75 18.5 (25) D Description Main Input Disconnect ‡ 3 Contactor Full Feature Bypass with Disconnect Main Input Circuit Breaker 3 Contactor Full Feature Bypass with Circuit Breaker Interface Module ‡ Not available with all ratings at 460V. Consult product selection tables for details. Fixed Keypad Not available with all ratings at 460V. Consult product selection tables for details. f Emission Class Code Rating 0 Not Filtered k Control Code A g Description Single Motor Version 090 88 22 (30) D 120 114 30 (40) E Code Version E 3 RS485 Code Rating B BACnet Adapter N Reserved C ControlNet Adapter 145 143 37 (50) Configured drive amp ratings may differ from stand-alone drive ratings. Configured drives sized per NEC motor amps. D DeviceNet Adapter E EtherNet/IP Adapter c2 L LonWorks Adapter Rating P PROFIBUS DP Adapter l m Code Rating N Reserved 460V, 60Hz Input kW (Hp) n Available with all ratings in NEMA/UL Type 12, 3R, or 4 enclosures (Position d = H, X, or E) and 160-250 kW (250-350 Hp) ratings in NEMA/UL Type 1 enclosures (Position d = A). e c1 Frame n Code Amps 6P0 4.8 2.2 (3.0) C 010 7.6 4.0 (5.0) C 012 11 5.5 (7.5) C 017 14 7.5 (10) C 022 21 11 (15) C 030 27 15 (20) C Code Rating 038 34 18.5 (25) D N Reserved 045 40 22 (30) D 060 52 30 (40) D 072 65 37 (50) E 088 77 45 (60) E 105 96 55 (75) E 142 124 75 (100) E 170 156 90 (125) F 208 180 110 (150) F 260 240 132 (200) G 310 302 160 (250) G 370 361 200 (300) H 460 414 250 (350) H h Options Code Rating N Reserved Code -LR -E5 i Description 3% Input Line Reactor § Space Heater - Local Power § 3% Input Line Reactor not available for all package styles. Consult product selection tables for additional detail. ♣ Available with NEMA/UL Type 3R and 4 enclosures only. Configured amp ratings may differ from standalone drive ratings. Configured drives sized per NEC motor amps. 10 m Drive Code Code l Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 ♣ Chapter 1 Main Input Disconnect Package (Style A/M) This chapter describes the features and operation for the Main Input Disconnect Package (Style A/M). Topic Hardware Overview Electrical Installation Parameter Defaults (Style A/M) Drawing Index Schematic Drawings Interconnect Drawings Layout Drawings Outline Drawings Style Explanation Hardware Overview Page 11 13 16 17 20 27 32 68 • Style A = Fused Disconnect • Style M = Circuit Breaker The Main Input Disconnect Package (Style A/M) combines an Adjustable Frequency AC Drive with a means for disconnecting input power within a single package. Input power is connected to the PowerFlex drive through a door interlocked fuse disconnect switch or circuit breaker. Main Disconnect Switch (DS1) An Allen-Bradley Bulletin 194R Fused Disconnect Switch with lockable rotary mounted operator handle is provided. The disconnect switch is designed to meet disconnect switch requirements for branch circuit protection. The door mounted handle accepts up to three (3) padlocks. Main Circuit Breakers (CB1) An Allen-Bradley Bulletin 140U circuit breaker with lockable rotary mounted operator handle is provided. The circuit breaker is designed to meet circuit breaker requirements for branch circuit protection. The door-mounted handle accepts up to three (3) padlocks. Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 11 Chapter 1 Main Input Disconnect Package (Style A/M) Main Fuses (FU1-FU3) ATTENTION: Most codes require that upstream branch circuit protection be provided to protect input power wiring. Install the fuses recommended in Table 1. Do not exceed the fuse ratings. Failure to observe this precaution could result in damage to, or destruction of, the equipment. Input line branch circuit protection fuses must be used to protect the input power lines. If input fuses are not provided with your drive, recommended fuse values are shown in Table 1. The input fuse ratings listed in Table 1 are applicable for one drive per branch circuit. No other load may be applied to that fused circuit. The recommended fuse type for all PowerFlex 400 Drive Packages for Fan & Pump Applications is UL Class J. Table 1 - Fuse Recommendations Drive Rating Input Voltage 208V AC – 3-Phase 460V AC – 3-Phase 12 kW 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 2.2 4.0 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110 132 160 200 250 Hp 3.0 5.0 7.5 10 15 20 25 30 40 50 3.0 5.0 7.5 10 15 20 25 30 40 50 60 75 100 125 150 200 250 300 350 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 Fuse Rating Amps 20 20 35 40 80 100 125 150 200 250 10 15 20 20 35 35 60 70 80 100 150 175 200 250 350 400 500 600 700 Main Input Disconnect Package (Style A/M) Chapter 1 Input Power Wiring Electrical Installation Use 75 °C rated copper conductors only for customer power wiring. Refer to the PowerFlex 400 User Manual for additional detailed information about input power wiring recommendations and selection. ATTENTION: Protect the contents of the options cabinet from metal chips and other debris while drilling the conduit openings. Failure to observe this precaution could result in damage to, or destruction of, the equipment. ATTENTION: Do not route signal and control wiring with power wiring in the same conduit. This can cause interference with drive operation. Failure to observe this precaution could result in damage to, or destruction of, the equipment. To connect AC input power to the drive package: ❏ 1. Select the proper wire size according to NEC and all applicable local codes and standards. Note that you must punch openings in the Option Cabinet of the desired conduit size, following NEC and all applicable local codes and standards. Power terminal block specifications are listed in Table 2. ❏ 2. Connect the three-phase AC input power leads (three-wire VAC) to the appropriate terminals. Connect the AC input power leads to terminals L1, L2, L3 on the fused disconnect switch. ❏ 3. Tighten the AC input terminal power terminals to the proper torque according to drive type as shown in Table 2. Table 2 - AC Input Power Terminal Block Specifications Volts AC kW Hp Maximum Wire Size(1) Minimum Wire Size Recommended Torque 208V 2.2…3.7 3.0…5.0 8.4 mm2 (8 AWG) 4.0 N•m (35 lb•in) 5.5…7.5 11…15 7.5…10 16.0 mm (4 AWG) 15…20 2 18.5…30 25…40 460V 2 33.6 mm (2 AWG) 2.5 mm2 (14 AWG) 2 2.5 mm (14 AWG) 2 4.0 N•m (35 lb•in) 2.5 mm (14 AWG) 17.5 N•m (155 lb•in) 2 31.1 N•m (275 lb•in) 250 MCM 10.0 mm (6 AWG) 2 37 50 350 MCM 35.0 mm (1/0 AWG) 31.1 N•m (275 lb•in) 2.2…7.5 3.0…10 8.4 mm2 (8 AWG) 2.5 mm2 (14 AWG) 4.0 N•m (35 lb•in) 16.0 mm2 (4 AWG) 2.5 mm2 (14 AWG) 4.0 N•m (35 lb•in) 11…18.5 15…25 22…37 30…50 2 33.6 mm (2 AWG) 45…75 60…100 90…110 125…150 (2) 350 MCM 132 200 250 MCM (2) 350 MCM 160…200 250…300 (2) 350 MCM 250 350 (2) 400 MCM 2 2.5 mm (14 AWG) 17.5 N•m (155 lb•in) 2 10.0 mm (6 AWG) 31.1 N•m (275 lb•in) (2) 10.0 mm2 (6 AWG) 31.1 N•m (275 lb•in) 2 31.1 N•m (275 lb•in) 2 31.1 N•m (275 lb•in) 2 31.1 N•m (275 lb•in) (2) 35.0 mm (1/0 AWG) (2) 70.0 mm (3/0 AWG) (2) 70.0 mm (3/0 AWG) (1) Maximum/minimum sizes that the terminal block will accept - these are not recommendations. If national or local codes require sizes outside the range, lugs may be used. Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 13 Chapter 1 Main Input Disconnect Package (Style A/M) Output Power Wiring Refer to the PowerFlex 400 User Manual for additional detailed information about output power wiring recommendations and selection. ATTENTION: Unused wires in conduit must be grounded at both ends to avoid a possible shock hazard caused by induced voltages. Also, if a drive sharing a conduit is being serviced or installed, all drives using this conduit should be disabled to eliminate the possible shock hazard from cross-coupled motor leads. Failure to observe these precautions could result in bodily injury. ATTENTION: Do not route signal and control wiring with power wiring in the same conduit. This can cause interference with drive operation. Failure to observe this precaution could result in damage to, or destruction of, the equipment. To connect AC output power wiring from the drive to the motor: ❏ 1. Wire the three-phase AC output power motor leads by routing them according to the drive option type. Note that you must punch openings in the option cabinet of the desired conduit size, following NEC and all applicable local codes and standards. Power terminal block specifications are listed in Table 3. Do not route more than three sets of motor leads through a single conduit. This will minimize cross-talk that could reduce the effectiveness of noise reduction methods. If more than three drive/motor connections per conduit are required, shielded cable must be used. If possible, each conduit should contain only one set of motor leads. ❏ 2. Connect the three-phase AC output power motor leads to terminals U, V, W (T1, T2, T3) on the power terminal block located on the drive. ❏ 3. Tighten the three-phase AC output power terminals to the proper torque according to drive type as shown in Table 3. Table 3 - AC Output Power Terminal Block Specifications Volts kW AC Hp Maximum Wire Size(1) Minimum Wire Size Recommended Torque 208V 3.0…10 8.4 mm2 (8 AWG) 1.3 mm2 (16 AWG) 3.7 N•m (33 lb•in) 460V 2.2…7.5 2 2 11…22 15…30 33.6 mm (2 AWG) 8.4 mm (8 AWG) 5.1 N•m (45 lb•in) 30…37 40…50 33.6 mm2 (2 AWG) 2.5 mm2 (14 AWG) 17.5 N•m (155 lb•in) 2.2…15 3.0…20 18.5…30 25…40 2 8.4 mm (8 AWG) 2 3.7 N•m (33 lb•in) 2 5.1 N•m (45 lb•in) 1.3 mm (16 AWG) 2 33.6 mm (2 AWG) 8.4 mm (8 AWG) 2 2 37…45 50…60 33.6 mm (2 AWG) 3.5 mm (12 AWG) 5.6 N•m (49.5 lb•in) 55…75 75…100 107.2 mm2 (4/0 AWG) 53.5 mm2 (1/0 AWG) 19.5 N•m (173 lb•in) 90…110 125…150 300 MCM 70.0 mm2 (3/0 AWG) 19.5 N•m (173 lb•in) 2 (4/0 AWG) 132…160 200…250 300 MCM 107.2 mm 29.4 N•m (260 lb•in) 200…250 300…350 500 MCM 300 MCM 40.0 N•m (354 lb•in) (1) Maximum/minimum sizes that the terminal block will accept - these are not recommendations. If national or local codes require sizes outside the range, lugs may be used. 14 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 Main Input Disconnect Package (Style A/M) Chapter 1 Control and Signal Wiring Refer to the PowerFlex 400 User Manual for additional detailed information about control and signal wiring. The Control I/O Terminal Block (TB1) and Relay Terminal Block (TB2) located on the drive Main Control Board provide terminals for interfacing customer supplied control inputs and outputs. All analog and discrete control wiring will be made at these terminals. Typical customer control and signal wiring is shown on the Interconnect Drawings Figure 8 on page 27 and Figure 9 on page 28. To connect control and signal wiring to the drive package: ❏ 1. Wire the control and signal leads by routing them according to the drive option type. Note that you must punch openings in the option cabinet of the desired conduit size, following NEC and all applicable local codes and standards. I/O terminal block specifications are listed in Table 4. Control and signal wires should be separated from power wires by at least 0.3 meters (1 foot). ❏ 2. Connect the control and signal wiring to the I/O terminals located on the drive. ❏ 3. Tighten the I/O terminals to the proper torque according to drive type as shown in Table 4. Table 4 - I/O Terminal Block Specifications Voltage Rating Maximum Wire Size(1) Minimum Wire Size Torque 208…460V AC 1.3 mm2 (16 AWG) 0.13 mm2 (26 AWG) 0.5…0.8 N•m (4.4…7 lb•in) (1) Maximum/minimum sizes that the terminal block will accept - these are not recommendations. Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 15 Chapter 1 Main Input Disconnect Package (Style A/M) Parameter Defaults (Style A/M) Parameter Name Output Freq Commanded Freq Output Current Output Voltage DC Bus Voltage Drive Status Fault 1 Code Process Display Output Power Elapsed MWh Elapsed Run Time Torque Current Drive Temp Elapsed kWh Number b001 b002 b003 b004 b005 b006 b007 b008 b010 b011 b012 b013 b014 b015 Default Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Motor NP Volts Motor NP Hertz Motor OL Current Minimum Freq Maximum Freq Start Source Stop Mode Speed Reference Accel Time 1 Decel Time 1 Reset To Defalts Auto Mode P031 P032 P033 P034 P035 P036 P037 P038 P039 P040 P041 P042 Drive Rated Volts 60 Hz Drive Rated Amps 0.0 Hz 60 Hz 6 “2-W Lvl/Enbl” (1) 1 “Coast, CF” 2 “Analog In1” 20.00 Secs 20.00 Secs 0 “Ready/Idle” 1 “Hnd-Off-Auto” Digital In1 Sel Digital In2 Sel Digital In3 Sel Digital In4 Sel Relay Out1 Sel Relay Out1 Level Relay 1 On Time Relay 1 Off Time Relay Out2 Sel Relay Out2 Level Relay 2 On Time Relay 2 Off Time Opto Out Sel Opto Out Level Opto Out Logic Analog In 1 Sel Analog In 1 Lo Analog In 1 Hi Analog In 1 Loss Analog In 2 Sel Analog In 2 Lo Analog In 2 Hi Analog In 2 Loss Sleep-Wake Sel Sleep Level Sleep Time Wake Level Wake Time Analog Out1 Sel Analog Out1 High Analog Out1 Setpt Analog Out2 Sel Analog Out2 High Analog Out2 Setpt T051 T052 T053 T054 T055 T056 T058 T059 T060 T061 T063 T064 T065 T066 T068 T069 T070 T071 T072 T073 T074 T075 T076 T077 T078 T079 T080 T081 T082 T083 T084 T085 T086 T087 1 “Purge” 3 “Local” 10 “Clear Fault” 4 “Comm Port” 0 “Ready/Fault” 0.0 0.0 Secs 0.0 Secs 2 “MotorRunning” 0.0 0.0 Secs 0.0 Secs 1 “At Frequency” 0.0 0 “Normally Open” 2 “0-10V” 0.0% 100.0% 0 “Disabled” 1 “4-20 mA” (1) 0.0% 100.0% 0 “Disabled” 0 “Disabled” 10.0% 0.0 Secs 15.0% 0.0 Secs 0 “OutFreq 0-10” 100% 0.0% 1 “OutCurr 0-10” 100% 0.0% Language Comm Format Comm Data Rate Comm Node Addr Comm Loss Action Comm Loss Time C101 C102 C103 C104 C105 C106 1 “English” 0 “RTU 8-N-1” 3 “9600” 100 0 “Fault” 5.0 Secs 16 Parameter Name Comm Write Mode Number C107 Default 0 “Save” Purge Frequency Internal Freq Preset Freq 0 Preset Freq 1 Preset Freq 2 Preset Freq 3 Accel Time 2 Decel Time 2 S Curve % PID Trim Hi PID Trim Lo PID Ref Sel PID Feedback Sel PID Prop Gain PID Integ Time PID Diff Rate PID Setpoint PID Deadband PID Preload Process Factor Auto Rstrt Tries Auto Rstrt Delay Start At PowerUp Reverse Disable Flying Start En PWM Frequency PWM Mode Boost Select Start Boost Break Voltage Break Frequency Maximum Voltage Slip Hertz @ FLA DC Brake Time DC Brake Level DC Brk Time@Strt Current Limit 1 Current Limit 2 Motor OL Select Drive OL Mode SW Current Trip Load Loss Level Load Loss Time Stall Fault Time Bus Reg Mode Skip Frequency 1 Skip Freq Band 1 Skip Frequency 2 Skip Freq Band 2 Skip Frequency 3 Skip Freq Band 3 Compensation Reset Meters Testpoint Sel Fault Clear Program Lock Motor NP Poles A141 A142 A143 A144 A145 A146 A147 A148 A149 A150 A151 A152 A153 A154 A155 A156 A157 A158 A159 A160 A163 A164 A165 A166 A167 A168 A169 A170 A171 A172 A173 A174 A175 A176 A177 A178 A179 A180 A181 A182 A183 A184 A185 A186 A187 A188 A189 A190 A191 A192 A193 A194 A195 A196 A197 A198 A199 5.0 Hz 60.00 Hz 0.0 Hz 5.0 Hz 10.0 Hz 20.0 Hz 30.00 Secs 30.00 Secs 20% 60.0 Hz 0.0 Hz 0 “PID Disabled” 0 “Analog In 1” 0.01 2.0 Secs 0.00 0.0% 0.0% 0.0 Hz 30.0 0 1.0 Secs 1 “Enabled” (1) 1 “Rev Disabled” 1 “Enabled” (1) 4.0 kHz 1 “2-Phase” 4 “45.0, VT” 2.5% 25.0% 15.0 Hz Drive Rated Volts 2.0 Hz 0.0 Secs Drive Rated Amps 0 (Disabled) Drive Rated Amps Drive Rated Amps 0 “No Derate” 3 “Both-PWM 1st” 0.0 (Disabled) 0.0 (Disabled) 0 Secs 0 “60 Seconds” 1 “Enabled” 0 Hz 0.0 Hz 0 Hz 0.0 Hz 0 Hz 0.0 Hz 1 “Electrical” 0 “Ready/Idle” 400 0 “Ready/Idle” 0 “Unlocked” 4 Relay Out3 Sel Relay Out3 Level Relay Out4 Sel Relay Out4 Level Relay Out5 Sel Relay Out5 Level Relay Out6 Sel Relay Out6 Level Relay Out7 Sel Relay Out7 Level Relay Out8 Sel R221 R222 R224 R225 R227 R228 R230 R231 R233 R234 R236 0 “Ready/Fault” 0.0 0 “Ready/Fault” 0.0 0 “Ready/Fault” 0.0 0 “Ready/Fault” 0.0 0 “Ready/Fault” 0.0 0 “Ready/Fault” Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 Parameter Name Relay Out8 Level Aux Motor Mode Aux Motor Qty Aux 1 Start Freq Aux 1 Stop Freq Aux 1 Ref Add Aux 2 Start Freq Aux 2 Stop Freq Aux 2 Ref Add Aux 3 Start Freq Aux 3 Stop Freq Aux 3 Ref Add Aux Start Delay Aux Stop Delay Aux Prog Delay Aux AutoSwap Tme Aux AutoSwap Lvl Number R237 R239 R240 R241 R242 R243 R244 R245 R246 R247 R248 R249 R250 R251 R252 R253 R254 Default 0.0 0 “Disabled” 1 “1 Aux Mtr” 50.0 Hz 25.0 Hz 0.0% 50.0 Hz 25.0 Hz 0.0% 50.0 Hz 25.0 Hz 0.0% 5.0 Secs 3.0 Secs 0.50 Secs 0.0 Hr 50.0% Control Source Contrl In Status Comm Status PID Setpnt Displ Analog In 1 Analog In 2 Fault 1 Code Fault 2 Code Fault 3 Code Fault 1 Time-hr Fault 1 Time-min Fault 2 Time-hr Fault 2 Time-min Fault 3 Time-hr Fault 3 Time-min Elapsed Time-hr Elapsed Time-min Output Powr Fctr Testpoint Data Control SW Ver Drive Type Output Speed Output RPM Fault Frequency Fault Current Fault Bus Volts Status @ Fault d301 d302 d303 d304 d305 d306 d307 d308 d309 d310 d311 d312 d313 d314 d315 d316 d317 d318 d319 d320 d321 d322 d323 d324 d325 d326 d327 Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only (1) The default values of these parameters differ from Factory Defaults. Setting P041 [Reset To Defalts] to 1 “Factory Rset” will change these parameter settings to the defaults list in the PowerFlex 400 User Manual. ATTENTION: Parameter A165 [Start At PowerUp] ships from the factory enabled. This feature allows a Run command to automatically cause the drive to resume running at commanded speed after drive input power is restored. Equipment damage and/or personal injury may result if this parameter is used in an inappropriate application. Do not use this function without considering applicable local, national and international codes, standards, regulations or industry guidelines. Main Input Disconnect Package (Style A/M) Drawing Index Input Voltage Type NEMA/UL Type 1 208V AC NEMA/UL Type 12 NEMA/UL Type 4 NEMA/UL Type 3R Chapter 1 208V AC Input – Main Input Disconnect Drive Packages (Style A/M) Hp 3 5 7.5 10 15 20 25 30 40 50 3 5 7.5 10 15 20 25 30 40 50 3 5 7.5 10 15 20 25 30 40 50 3 5 7.5 10 15 20 25 30 40 50 3 5 7.5 10 15 20 25 30 40 50 Input Line Drawing Reactor SchematicPage No Yes With or Without With or Without With or Without 98D00697 98D00756 98D01535 98D01537 98D01535 20 21 24 25 24 Hp InterconnectPage 97D00696 97D00754 97D01548 97D01548 97D01548 27 28 31 31 31 LayoutPage 95D00758 32 95D00689 68 95D00759 33 95D00691 69 95D00775 34 95D00692 70 95D00760 95D00776 35 36 95D00693 95D00694 71 72 95D00791 40 95D00690 76 95D00792 41 95D00753 77 95D01367 42 95D01359 78 95D01368 43 95D01360 79 95D01369 44 95D01361 80 95D01575 46 95D01576 47 95D01552 82 95D02451 48 95D02497 49 95D01563 54 95D01565 55 95D01551 83 95D02455 56 95D02495 57 95D01553 61 95D01554 62 95D01550 84 95D02453 63 95D02493 64 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 Style OutlinePage 3 5 7.5 10 15 20 25 30 40 50 3 5 7.5 10 15 20 25 30 40 50 3 5 7.5 10 15 20 25 30 40 50 3 5 7.5 10 15 20 25 30 40 50 3 5 7.5 10 15 20 25 30 40 50 A A&M 17 Chapter 1 Main Input Disconnect Package (Style A/M) 460V AC – Main Input Disconnect Drive Packages (Style A/M) Input Voltage Type NEMA/UL Type 1 460V AC NEMA/UL Type 12 18 Hp 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 200 250 300 350 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 Input Line Drawing Reactor SchematicPage 98D00697 20 Hp InterconnectPage 97D00696 27 LayoutPage 95D00758 32 95D00689 68 95D00759 33 95D00691 69 95D00760 35 95D00693 71 95D01262 37 95D01264 73 95D01862 38 95D01866 74 95D01864 39 95D01868 75 95D00791 40 95D00690 76 95D00792 41 95D00753 77 95D01367 42 95D01359 78 95D01369 44 95D01361 80 95D01370 45 95D01362 81 95D01575 46 95D01576 47 95D01552 82 95D02470 50 95D02476 51 95D01579 52 No Yes With or Without 98D01888 22 97D01890 29 98D01887 23 97D01889 30 98D00756 98D01535 21 24 97D00754 97D01548 28 31 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 Style OutlinePage 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 200 250 300 350 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 A M A A&M Main Input Disconnect Package (Style A/M) Input Voltage Type NEMA/UL Type 4 460V AC NEMA/UL Type 3R Hp 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 Input Line Drawing Reactor SchematicPage With or Without 98D01537 98D01535 LayoutPage 31 26 24 97D01548 31 95D02442 53 95D01563 54 95D01565 55 95D02469 58 95D02475 59 95D01568 60 95D01553 61 95D01554 62 95D02468 65 95D02474 66 95D01557 67 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 Hp Style 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 A&M OutlinePage 25 97D01548 98D01538 With or Without InterconnectPage Chapter 1 95D01551 95D01550 83 84 19 DATE BY 3 INCOMING L11 R/L1 CONTROL BOARD P1 P2 AI1 10V 20MA POWERFLEX 400 U/T1 T1 POWER Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 3 4 5 AO2 10V 20MA 7 MOTOR 8 9 15 16 18 19 20 42 41 40 DWG. NO. 98D00697 - NEXT SH. 1 SH. NO. 11/24/04 1 38 42 41 40 39 37 38 39 36 ENG. DATE THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE SCHEMATIC DRAWING - PF400, STYLE A 3-50HP @ 208VAC & 3-150HP @ 460VAC 29 37 CHK. BY JFH/ACI DATE 4/5/04 R1 R2 R3 R4 R5 R6 35 DR. BY JRF/ACI DATE 4/5/04 17 36 ECN/CR. NO. 14 34 BY JRF JRF REH REH JLD 13 35 DATE 11/24/04 2/3/05 6/7/07 8/10/07 1/31/11 11 12 28 27 26 25 24 23 22 21 20 33 REV. A B C D E 10 SRC SNK 19 18 17 16 15 34 JUMPER 6 AI2 10V 20MA GND T3 33 JUMPER 2 1 AO1 10V 20MA DM1 V/T2 W/T3 32 T/L3 S/L2 31 L13 32 LG FU3 30 L3 14 31 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED f T2 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 L12 DIGITAL COMMON FU2 DIGITAL INPUT 1 (PURGE) L2 DIGITAL INPUT 2 (LOCAL) 15 DIGITAL INPUT 3 (CLEAR FAULT) FU1 + 24VDC 14 + 10VDC 13 12 L1 11 12 ANALOG INPUT #1 MAIN DISC. SWITCH 10 11 ANALOG COM. #1 13 09 10 DS1 08 09 FUNCTION LOSS 07 RUN/FWD 08 SOFTWARE ENABLE 06 DIGITAL INPUT 4 (COMM PORT) 07 DIGITAL COMMON 05 OPTO COMMON 06 ANALOG INPUT #2 04 ANALOG COM #2 05 OPTO OUTPUT (AT FREQUENCY) 03 RJ-45 SHIELD 04 #1 RELAY N.O. (READY/FAULT) 02 #1 RELAY COMMON 03 #2 RELAY N.O. (MOTOR RUNNING) 01 #1 RELAY N.C. 01 #2 RELAY COMMON 02 ANALOG OUTPUT #1 (FREQUENCY 0-10V) 20 ANALOG OUTPUT #2 (OUTPUT CURRENT 0-10V) Schematic Drawings #2 RELAY N.C. Chapter 1 Main Input Disconnect Package (Style A/M) Figure 1 - 3.0…50 Hp, 208V AC & 3.0…150 Hp, 460V AC Drives - NEMA/UL Type 1 98D00697 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED C2 B2 T S 1 2 3 AO1 10V 20MA CONTROL BOARD T/L3 S/L2 4 5 AO2 10V 20MA 6 7 AI1 10V 20MA 8 9 10 AI2 10V 20MA 11 12 SRC SNK 13 14 15 ANALOG OUTPUT #2 (OUT CURRENT 0-10V) 16 POWERFLEX 400 ANALOG INPUT #2 17 ANALOG COM #2 18 OPTO OUTPUT (AT FREQUENCY) 19 20 RJ-45 SHIELD W/T3 V/T2 U/T1 R1 R2 R3 R4 R5 R6 GND T3 T2 T1 T3 T2 T1 MOTOR 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 DWG. NO. 98D00756 - NEXT SH. 1 SH. NO. 11/24/04 1 38 ENG. DATE 37 38 CHK. BY JFH/ACI DATE 5/17/04 36 37 DR. BY JRF/ACI DATE 5/17/04 35 36 42 41 40 39 34 35 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE SCHEMATIC DRAWING - PF400, STYLE A, W/LINE REACTOR 3-50HP @ 208VAC & 3-150HP @ 460VAC 33 34 ECN/CR. NO. 32 33 BY JRF JRF REH JLD 31 32 DATE 11/24/04 5/18/05 6/7/07 1/31/11 30 31 REV. A B C D 29 30 39 28 29 JUMPER 28 JUMPER 27 C1 B1 #1 RELAY N.O. (READY/FAULT) 26 L23 L22 #1 RELAY COMMON 27 G FU3 FU2 #2 RELAY N.O. (MOTOR RUNNING) 25 BY L3 L2 P2 #1 RELAY N.C. 26 DATE POWER INCOMING 3f R/L1 P1 #2 RELAY N.C. 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 R FUNCTION LOSS A2 RUN/FWD A1 SOFTWARE ENABLE L21 DIGITAL COMMON L1 DIGITAL INPUT 1 (PURGE) 09 LR + 24VDC FU1 + 10VDC 08 ANALOG INPUT #1 07 ANALOG COM. #1 LINE REACTOR 05 ANALOG OUTPUT #1 (FREQUENCY 0-10V) DS1 MAIN DISC. SWITCH OR OPTIONAL CIRCUIT BREAKER 04 05 #2 RELAY COMMON 06 03 04 DIGITAL INPUT 2 (ANALOC 1 IN) 02 DIGITAL INPUT 3 (CLEAR FAULT) 03 DIGITAL INPUT 4 (COMM PORT) 01 DIGITAL COMMON 01 OPTO COMMON 02 Main Input Disconnect Package (Style A/M) Chapter 1 Figure 2 - 3.0…50 Hp, 208V AC & 3.0…150 Hp, 460V AC Drives with Line Reactor - NEMA/UL Type 1 98D00756 21 DATE BY 3 INCOMING L1 R/L1 CONTROL BOARD P1 P2 AI1 10V 20MA POWERFLEX 400 R/L1 T1 POWER MOTOR 4 5 7 8 9 10 11 12 13 14 16 19 20 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 46 45 44 1 42 SH. NO. 41 42 1 40 41 NEXT SH. 39 40 98D01888 - 1 38 39 DWG. NO. 37 38 ENG. AWR/ACI DATE 10/5/06 36 37 46 45 44 43 35 36 TERMINAL TORQUE VALUES - INCH POUNDS DRIVE HORSEPOWER 200HP DISC-L1, L2, L3 275 GROUND LUG-LG 275 DRIVE-R, S, T & PE 260 34 35 43 33 34 CHK. BY AWR/ACI DATE 10/6/06 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE SCHEMATIC DRAWING (FUSED DISCONNECT) PF400, 200HP/460VAC, NEMA1 STYLE A, FRAME G 26 32 DR. BY REH/ACI DATE 10/6/06 R1 R2 R3 R4 R5 R6 33 ECN/CR. NO. 18 31 BY REH 17 32 DATE 6/7/07 15 25 24 23 22 21 20 19 18 17 30 REV. A SRC SNK 16 31 JUMPER 6 AI2 10V 20MA 15 14 13 12 29 3 AO2 10V 20MA PE GND T3 30 JUMPER 2 1 AO1 10V 20MA DM1 T/L3 28 PE T/L3 29 L3 11 27 G FU3 T2 28 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED f S/L2 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 S/L2 DIGITAL COMMON L2 DIGITAL INPUT 1 (PURGE) FU2 DIGITAL INPUT 2 (LOCAL) 12 DIGITAL INPUT 3 (CLEAR FAULT) FU1 + 24VDC 11 + 10VDC 10 09 ANALOG INPUT #1 MAIN DISC. SWITCH ANALOG COM. #1 10 08 DS1 FUNCTION LOSS 09 RUN/FWD 07 SOFTWARE ENABLE 08 DIGITAL INPUT 4 (COMM PORT) 06 DIGITAL COMMON 07 OPTO COMMON 05 ANALOG OUTPUT #1 (FREQUENCY 0-10V) 06 ANALOG INPUT #2 04 ANALOG COM #2 05 OPTO OUTPUT (AT FREQUENCY) 03 RJ-45 SHIELD 04 #1 RELAY N.O. (READY/FAULT) 02 #1 RELAY COMMON 03 #2 RELAY N.O. (MOTOR RUNNING) 01 #1 RELAY N.C. 01 #2 RELAY COMMON 02 ANALOG OUTPUT #2 (OUTPUT CURRENT 0-10V) 22 #2 RELAY N.C. Chapter 1 Main Input Disconnect Package (Style A/M) Figure 3 - 200 Hp, 460V AC Drives - NEMA/UL Type 1 98D01888 BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 4 5 7 8 10 11 12 13 14 16 19 20 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 46 45 44 43 DWG. NO. 98D01887 - 1 NEXT SH. 1 SH. NO. 1 41 ENG. AWR/ACI DATE 10/5/06 40 41 46 45 44 43 42 39 40 300HP 275 275 354 38 39 250HP 275 275 260 37 38 DRIVE HORSEPOWER CB1-L1, L2, L3 GROUND LUG DRIVE-R, S, T & PE 36 37 TERMINAL TORQUE VALUES - INCH POUNDS 35 36 42 34 35 CHK. BY AWR/ACI DATE 10/6/06 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE SCHEMATIC DRAWING (CIRCUIT BREAKER) PF400, 250-350HP/460VAC, NEMA1 STYLE A, FRAMES G & H 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 33 DR. BY REH/ACI DATE 10/6/06 R1 R2 R3 R4 R5 R6 MOTOR 34 ECN/CR. NO. 18 GND T3 12 32 BY REH 17 PE T/L3 S/L2 T2 33 DATE 6/7/07 15 ANALOG INPUT #2 31 REV. A SRC SNK ANALOG COM #2 32 350HP 275 275 354 9 AI2 10V 20MA OPTO OUTPUT (AT FREQUENCY) 31 JUMPER 6 AI1 10V 20MA RJ-45 SHIELD 30 3 AO2 10V 20MA #1 RELAY N.O. (READY/FAULT) 29 JUMPER 2 1 AO1 10V 20MA CONTROL BOARD DM1 #1 RELAY COMMON 30 PE T/L3 S/L2 POWERFLEX 400 #2 RELAY N.O. (MOTOR RUNNING) 28 GND L13 P1 P2 #1 RELAY N.C. 29 DATE POWER L12 #2 RELAY COMMON 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 INCOMING DIGITAL COMMON 13 DIGITAL INPUT 1 (PURGE) 12 DIGITAL INPUT 2 (LOCAL) 11 10 DIGITAL INPUT 3 (CLEAR FAULT) T1 09 10 + 24VDC R/L1 08 09 + 10VDC R/L1 07 08 ANALOG INPUT #1 L11 06 07 ANALOG COM. #1 11 05 06 #2 RELAY N.C. CB1 CIRCUIT BREAKER 04 FUNCTION LOSS 05 RUN/FWD 03 SOFTWARE ENABLE 04 DIGITAL INPUT 4 (COMM PORT) 02 DIGITAL COMMON 03 OPTO COMMON 01 ANALOG OUTPUT #1 (FREQUENCY 0-10V) 01 ANALOG OUTPUT #2 (OUTPUT CURRENT 0-10V) 02 Main Input Disconnect Package (Style A/M) Chapter 1 Figure 4 - 250…350 Hp, 460V AC Drives - NEMA/UL Type 1 98D01887 23 3 INCOMING 31 R2 L1 FU1 H1 FU4 230V FU5 L21 LT1 X2 OPTIONAL LINE REACTOR R R/L1 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 AO2 10V 20MA AI1 10V 20MA P1 P2 U/T1 T1 T1 H4 DRIVE FAULT MOTOR 4 5 AUTO START 3 6 HAND 7 8 SS1 OFF 9 46 45 44 43 DESCRIPTION START SOURCE SPEED REF AUTO MODE DIGITAL IN2 SET ANALOG IN 2 SEL START AT POWERUP DEFAULT 3 2-W LVL SENS" 2 "ANALOG IN 1" 1 "HND-OFF-AUTO" 3 "LOCAL" 2 "0-10V" 0 "DISABLED" CHANGE TO 6 2-W LVL SENS" 3 "ANALOG IN 2" 0 "NO FUNCTION" 14 "ANLG 1 INCTRL" 1 "4-20MA" 1 "ENABLED" 35 6 AUTO 10 REV. A B C D E F 11 13 13 DATE 2/17/06 8/3/06 11/14/06 11/27/06 12/15/06 6/7/07 BY JCL JCL REH REH JCL REH 14 14 MANUAL SPEED P1 12 11 12 16 17 ECN/CR. NO. 15 19 20 DR. BY DATE 11/17/05 18 24 CHK. BY JCL/ACI DATE 02/17/06 SEE LADDER 31 R1 R2 R3 R4 R5 R6 T3 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE SCHEMATIC DRAWING - PF400, STYLE A, NEMA 3R, 12 3-50HP @ 208VAC, 3-150HP @ 460VAC GND T3 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 ENG. JFH/ACI DATE 11/17/05 DWG. NO. 98D01535 - NEXT SH. 1 SH. NO. 1 46 45 44 43 42 34 2 PARAMETER SETTING CHANGES 1 SRC SNK PE W/T3 12 41 PARAMETER P036 P038 P042 T052 T073 A165 R POWER ON OPTIONAL ENCLOSURE HEATER 125, 150HP ONLY ENCLOSURE FAN X2 AI2 10V 20MA POWERFLEX 400 T2 42 LT2 G HTR CF2 CF1 X2 AO1 10V 20MA CONTROL BOARD PE T/L3 V/T2 40 X2 T T S/L2 41 H3 C2 B2 39 24 31 23 22 115VAC H2 460V C1 B1 40 TH1 THERMOSTAT X1 208V L23 L22 38 R3 21 G FU3 39 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED FAULT FU8 FU7 L3 L2 37 BY POWER 11 38 DATE f T2 10 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 FUNCTION LOSS S RUN/FWD A2 SOFTWARE ENABLE A1 DIGITAL COMMON FU2 DIGITAL INPUT 1 (PURGE) 12 LR + 24VDC 11 + 10VDC 10 ANALOG INPUT #1 09 08 ANALOG COM. #1 MAIN DISC. SWITCH OR OPTIONAL CIRCUIT BREAKER ANALOG OUTPUT #1 (FREQUENCY 0-10V) 09 07 DS1 DIGITAL INPUT 2 (ANALOG 1 IN) 08 DIGITAL INPUT 3 (CLEAR FAULT) 06 DIGITAL INPUT 4 (COMM PORT) 07 DIGITAL COMMON 05 OPTO COMMON 06 ANALOG OUTPUT #2 (OUT CURRENT 0-10V) 04 ANALOG COM #2 05 OPTO OUTPUT (AT FREQUENCY) 03 RJ-45 SHIELD 04 #1 RELAY N.O. (READY/FAULT) 03 #1 RELAY COMMON 01 #2 RELAY N.O. (MOTOR RUNNING) 02 #1 RELAY N.C. 01 #2 RELAY N.C. 02 ANALOG INPUT #2 24 #2 RELAY COMMON Chapter 1 Main Input Disconnect Package (Style A/M) Figure 5 - 3.0…50 Hp, 208V AC & 3.0…150 Hp, 460V AC Drives - NEMA/UL Type 12 & 3R 98D01535 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 f R2 FAULT SEE NOTE 1 R3 G DRIVE FAULT POWER ON PARAMETER P036 P038 P042 T052 T073 A165 R G 1 34 2 4 5 AUTO START 18 AWG BLU 3 35 6 6 HAND 7 AI1 10V 20MA 8 SS1 OFF 9 AUTO 10 AI2 10V 20MA REV. H 11 13 13 DATE 6/25/08 BY AWR 14 14 MANUAL SPEED P1 12 11 12 SRC SNK 16 17 ECN/CR. NO. 15 ANALOG OUTPUT #2 (OUT CURRENT 0-10V) 19 20 DR. BY REH/ACI DATE 2/1/06 18 PE W/T3 V/T2 U/T1 24 CHK. BY JCL/ACI DATE 02/17/06 SEE LADDER 31 R1 R2 R3 R4 R5 R6 T3 T2 MOTOR THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE SCHEMATIC DRAWING - PF400, STYLE A, NEMA4 3 -50HP @ 208VAC & 3-100HP @ 460VAC GND T3 T2 T1 T1 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 46 45 44 43 DESCRIPTION START SOURCE SPEED REF AUTO MODE DIGITAL IN2 SET ANALOG IN 2 SEL START AT POWERUP DEFAULT 3 2-W LVL SENS" 2 "ANALOG IN 1" 1 "HND-OFF-AUTO" 3 "LOCAL" 2 "0-10V" 0 "DISABLED" PARAMETER SETTING CHANGES CHANGE TO 6 2-W LVL SENS" 3 "ANALOG IN 2" 0 "NO FUNCTION" 14 "ANLG 1 INCTRL" 1 "4-20MA" 1 "ENABLED" ENG. JFH/ACI DATE 11/17/05 DWG. NO. 98D01537 - NEXT SH. 1 SH. NO. 1 46 45 44 43 42 LT2 LT1 HTR OPTIONAL ENCLOSURE HEATER ENCLOSURE A/C 7.5-100HP@460VAC 3-50HP@208VAC AO2 10V 20MA POWERFLEX 400 ANALOG INPUT #2 41 23 GRN X2 WHT X2 AO1 10V 20MA CONTROL BOARD PE T/L3 S/L2 ANALOG COM #2 42 FU8 T A/C X2 H4 T S OPTO OUTPUT (AT FREQUENCY) 40 G 30 H3 C2 B2 RJ-45 SHIELD 41 115VAC H2 230V 460V FU5 C1 B1 #1 RELAY N.O. (READY/FAULT) 39 FU7 208V FU4 L23 L22 #1 RELAY COMMON 40 24 31 H1 SEE NOTE 1 RED X1 FU3 FU2 R/L1 #2 RELAY N.O. (MOTOR RUNNING) 38 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 1. NOT USED ON 3-5HP @ 460VAC. NOTES: 31 FU6 L3 L2 R #1 RELAY N.C. 39 BY POWER INCOMING DATE 3 A2 P1 P2 #2 RELAY N.C. 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 A1 FUNCTION LOSS L21 RUN/FWD L1 SOFTWARE ENABLE 12 LR DIGITAL COMMON 11 DIGITAL INPUT 1 (PURGE) 10 + 24VDC FU1 08 + 10VDC 09 07 08 ANALOG INPUT #1 OPTIONAL LINE REACTOR 06 07 ANALOG COM. #1 DS1 05 06 ANALOG OUTPUT #1 (FREQUENCY 0-10V) MAIN DISC. SWITCH OR OPTIONAL CIRCUIT BREAKER 04 05 #2 RELAY COMMON 09 03 04 DIGITAL INPUT 2 (ANALOG 1 IN) 03 DIGITAL INPUT 3 (CLEAR FAULT) 01 DIGITAL INPUT 4 (COMM PORT) 02 DIGITAL COMMON 01 OPTO COMMON 02 Main Input Disconnect Package (Style A/M) Chapter 1 Figure 6 - 3.0…50 Hp, 208V AC & 3.0…100 Hp, 460V AC Drives - NEMA/UL Type 4 98D01537 25 3 INCOMING L1 208V 230V FU5 23 H4 HTR G X2 L21 L31 FU9 FU10 FU11 OPTIONAL LINE REACTOR R R/L1 AO2 10V 20MA AI1 10V 20MA P1 P2 ANALOG OUTPUT #2 (OUT CURRENT 0-10V) U/T1 T1 T1 DATE BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 115VAC H3 24 31 X2 T LT2 LT1 R Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 4 G PARAMETER SETTING CHANGES JP 2 PE 3 L3 1 34 2 4 5 AUTO START 3 AO1 10V 20MA CONTROL BOARD T/L3 CHANGE TO 6 2-W LVL SENS" 3 "ANALOG IN 2" 0 "NO FUNCTION" 14 "ANLG 1 INCTRL" 1 "4-20MA" 1 "ENABLED" T 35 6 6 8 SS1 OFF 9 10 AUTO ECN/CR. NO. HAND 7 AI2 10V 20MA 11 13 13 15 16 17 CHK. BY JCL/ACI DATE 01/17/06 14 14 MANUAL SPEED P1 12 11 12 SRC SNK POWERFLEX 400 18 19 20 W/T3 24 T3 T2 MOTOR THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE SCHEMATIC DRAWING - PF400, STYLE A, NEMA4 125-150HP @ 460VAC SEE LADDER 31 R1 R2 R3 R4 R5 R6 GND T3 T2 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 DR. BY JRF/ACI DATE 11/17/05 46 45 44 ENG. JFH/ACI DATE 11/17/05 DWG. NO. 98D01538 - NEXT SH. 1 SH. NO. 1 42 46 45 44 43 41 42 BY JCL JCL AWR 40 41 DATE 4/19/07 12/31/07 6/25/08 39 40 REV. G H I 38 39 DEFAULT 3 2-W LVL SENS" 2 "ANALOG IN 1" 1 "HND-OFF-AUTO" 3 "LOCAL" 2 "0-10V" 0 "DISABLED" 37 38 DESCRIPTION START SOURCE SPEED REF AUTO MODE DIGITAL IN2 SET ANALOG IN 2 SEL START AT POWERUP 36 37 43 35 36 34 33 35 34 33 PARAMETER P036 P038 P042 T052 T073 A165 DRIVE FAULT POWER ON OPTIONAL ENCLOSURE HEATER 1 AC1 L2 L33 C2 V/T2 32 R3 X1 H2 460V X54 X40 L1 L32 C1 S/L2 31 R2 FAULT FU8 H1 FU4 L23 S 32 31 LG FU3 B2 08 07 06 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 L3 B1 FUNCTION LOSS L22 RUN/FWD L2 SOFTWARE ENABLE 12 POWER DIGITAL COMMON 11 f DIGITAL INPUT 1 (PURGE) 10 DIGITAL INPUT 2 (ANALOC 1 IN) A2 DIGITAL INPUT 3 (CLEAR FAULT) A1 DIGITAL INPUT 4 (COMM PORT) FU2 DIGITAL COMMON 09 LR + 24VDC FU1 + 10VDC 08 ANALOG INPUT #1 07 ANALOG COM. #1 06 OPTO COMMON 05 ANALOG INPUT #2 04 DS1-MAIN DISCONNECT SWITCH OR CB1-OPTIONAL CIRCUIT BREAKER ANALOG COM #2 05 OPTO OUTPUT (AT FREQUENCY) 03 RJ-45 SHIELD 04 #1 RELAY N.O. (READY/FAULT) 03 #1 RELAY COMMON 01 #2 RELAY N.O. (MOTOR RUNNING) 02 #1 RELAY N.C. 01 #2 RELAY N.C. 02 ANALOG OUTPUT #1 (FREQUENCY 0-10V) 26 #2 RELAY COMMON Chapter 1 Main Input Disconnect Package (Style A/M) Figure 7 - 125…150 Hp, 460V AC Drives - NEMA/UL Type 4 98D01538 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 DATE BY CONNECTIONS SUPPLIED BY CUSTOMER IF THE INTERLOCK CONTACT IS USED, THE JUMPER FROM TERMINALS 1 TO 3 MUST BE REMOVED AND THE JUMPER WIRE FROM TERMINALS 3 TO 11 SHOULD BE RELOCATED TO CONNECT TERMINALS 1 TO 11. IF FREEZE/FIRE STAUS INTERLOCK IS USED, THE JUMPER WIRE FROM TERMINALS 1 TO 3 MUST BE REMOVED. APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 4 3 WHEN IN "AUTO MODE" SPEED REFERENCE WILL COME FROM 0-10V SOURCE WIRED TO ANALOG INPUT #1. IF 4-20mA SOURCE IS TO BE USED, WIRE TO ANALOG INPUT #2 AND CHANGE PARAMETER PO38 [SPEED REFERENCE] =3 "ANALOG In2". 2 G L3 L2 OPENING OF THE FREEZE/FIRE INTERLOCK WILL REQUIRE MANUAL RESET. GROUND POWER 1 f 3 T/L3 S/L2 FUNCTION LOSS 1 2 3 AO1 10V 20MA CONTROL BOARD RUN/FWD 10 3 SOFTWARE ENABLE R/L1 4 DIGITAL COMMON 09 MAIN DISCONNECT SWITCH 5 6 7 AI1 10V 20MA 8 9 10 FREEZE/FIRE STATS AUTO START INTERLOCKS 1 AUTO PURGE HAND AO2 10V 20MA DIGITAL INPUT 2 (LOCAL) INCOMING DIGITAL INPUT 3 (CLEAR FAULT) 08 DIGITAL INPUT 1 (PURGE) P1 P2 DIGITAL INPUT 4 (COMM PORT) G DIGITAL COMMON L1 OPTO COMMON 07 13 2 15 14 REV. A B C D DATE 11/24/04 2/3/05 11/14/06 2/2/11 BY JRF JRF REH DJK 16 18 17 OPTO OUTPUT (AT FREQUENCY) 2 19 20 RJ-45 SHIELD DR. BY JRF/ACI DATE 4/5/04 SPEED REF. INPUT 4-20MA, 250 OHM INPUT IMPEDANCE ECN/CR. NO. SPEED REF. INPUT 0 TO +10VDC, 100KOHM INPUT IMPEDANCE 4 11 12 SRC SNK DM1 POWERFLEX 400 AI2 10V 20MA + 24VDC DS1 + 10VDC 06 ANALOG COM. #1 05 ANALOG OUTPUT #1 (FREQUENCY 0-10V) 04 ANALOG OUTPUT #2 (OUTPUT CURRENT 0-10V) 03 ANALOG INPUT #2 01 ANALOG INPUT #1 + ANALOG COM #2 G W/T3 V/T2 U/T1 #2 RELAY COMMON #1 RELAY N.C. #2 RELAY N.O. (MOTOR RUNNING) #1 RELAY COMMON #1 RELAY N.O. (READY/FAULT) CHK. BY JFH/ACI DATE 4/5/04 ENG. DATE R1 R2 R3 R4 R5 R6 DWG. NO. 97D00696 - NEXT SH. 1 SH. NO. 1 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE INTER-CONNECT DRAWING - PF400, STYLE A 3-50HP @ 208VAC & 3-150HP @ 460VAC 10 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 09 G 08 T3 07 T2 MOTOR T1 06 05 04 03 02 01 Interconnect Drawings + #2 RELAY N.C. 02 Main Input Disconnect Package (Style A/M) Chapter 1 Figure 8 - 3.0…50 Hp, 208V AC & 3.0…150 Hp, 460V AC Drives - NEMA/UL Type 1 97D00696 27 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 DATE BY CONNECTIONS SUPPLIED BY CUSTOMER IF THE INTERLOCK CONTACT IS USED, THE JUMPER FROM TERMINALS 1 TO 3 MUST BE REMOVED AND THE JUMPER WIRE FROM TERMINALS 3 TO 11 SHOULD BE RELOCATED TO CONNECT TERMINALS 1 TO 11. IF FREEZE/FIRE STAUS INTERLOCK IS USED, THE JUMPER WIRE FROM TERMINALS 1 TO 3 MUST BE REMOVED. APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 4 3 WHEN IN "AUTO MODE" SPEED REFERENCE WILL COME FROM 0-10V SOURCE WIRED TO ANALOG INPUT #1. IF 4-20mA SOURCE IS TO BE USED, WIRE TO ANALOG INPUT #2 AND CHANGE PARAMETER PO38 [SPEED REFERENCE] =3 "ANALOG In2". 2 G L3 MAIN DISCONNECT SWITCH OPENING OF THE FREEZE/FIRE INTERLOCK WILL REQUIRE MANUAL RESET. GROUND POWER L1 L2 1 3f INCOMING DS1 3 FUNCTION LOSS 1 2 3 AO1 10V 20MA CONTROL BOARD RUN/FWD 11 SOFTWARE ENABLE 10 T/L3 4 DIGITAL COMMON S/L2 5 DIGITAL INPUT 1 (PURGE) 09 6 7 AI1 10V 20MA 8 9 10 FREEZE/FIRE STATS AUTO START INTERLOCKS 1 AUTO PURGE HAND AO2 10V 20MA DIGITAL INPUT 2 (LOCAL) R/L1 DIGITAL INPUT 3 (CLEAR FAULT) 08 DIGITAL INPUT 4 (COMM PORT) P1 P2 DIGITAL COMMON G OPTO COMMON 07 13 2 15 14 REV. A B C D DATE 11/24/04 4/21/08 6/25/08 2/2/11 16 18 17 OPTO OUTPUT (AT FREQUENCY) 2 19 20 RJ-45 SHIELD DR. BY JRF/ACI DATE 5/17/04 SPEED REF. INPUT 4-20MA, 250 OHM INPUT IMPEDANCE BY ECN/CR. NO. JRF TGM AWR DJK SPEED REF. INPUT 0 TO +10VDC, 100KOHM INPUT IMPEDANCE 4 11 12 SRC SNK DM1 POWERFLEX 400 AI2 10V 20MA + 24VDC 06 + 10VDC 05 ANALOG COM. #1 04 ANALOG OUTPUT #1 (FREQUENCY 0-10V) 03 ANALOG OUTPUT #2 (OUTPUT CURRENT 0-10V) 01 ANALOG INPUT #2 02 ANALOG INPUT #1 + ANALOG COM #2 + 28 W/T3 V/T2 U/T1 #2 RELAY COMMON #1 RELAY N.C. #2 RELAY N.O. (MOTOR RUNNING) #1 RELAY COMMON #1 RELAY N.O. (READY/FAULT) CHK. BY JFH/ACI DATE 5/17/04 ENG. DATE R1 R2 R3 R4 R5 R6 #2 RELAY N.C. MOTOR DWG. NO. 97D00754 - NEXT SH. 1 SH. NO. 11/24/04 1 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE INTER-CONNECT DRAWING - PF400, STYLE A, W/LINE REACTOR 3-50HP @ 208VAC & 3-150HP @ 460VAC T3 T2 T1 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 Chapter 1 Main Input Disconnect Package (Style A/M) Figure 9 - 3.0…50 Hp, 208V AC & 3.0…150 Hp, 460V AC Drives with Line Reactor - NEMA/UL Type 1 97D00754 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 DATE BY CONNECTIONS SUPPLIED BY CUSTOMER IF THE INTERLOCK CONTACT IS USED, THE JUMPER FROM TERMINALS 1 TO 3 MUST BE REMOVED AND THE JUMPER WIRE FROM TERMINALS 3 TO 11 SHOULD BE RELOCATED TO CONNECT TERMINALS 1 TO 11. IF FREEZE/FIRE STAUS INTERLOCK IS USED, THE JUMPER WIRE FROM TERMINALS 1 TO 3 MUST BE REMOVED. APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 4 3 WHEN IN "AUTO MODE" SPEED REFERENCE WILL COME FROM 0-10V SOURCE WIRED TO ANALOG INPUT #1. IF 4-20mA SOURCE IS TO BE USED, WIRE TO ANALOG INPUT #2 AND CHANGE PARAMETER PO38 [SPEED REFERENCE] =3 "ANALOG In2". 2 G L3 L2 OPENING OF THE FREEZE/FIRE INTERLOCK WILL REQUIRE MANUAL RESET. GROUND POWER MAIN DISCONNECT SWITCH 1 3f INCOMING L1 DS1 3 FUNCTION LOSS 1 2 3 AO1 10V 20MA CONTROL BOARD RUN/FWD 12 SOFTWARE ENABLE 11 4 DIGITAL COMMON 10 T/L3 5 DIGITAL INPUT 1 (PURGE) 09 6 7 AI1 10V 20MA 8 9 10 FREEZE/FIRE STATS AUTO START INTERLOCKS 1 AUTO PURGE HAND AO2 10V 20MA DIGITAL INPUT 2 (LOCAL) S/L2 DIGITAL INPUT 3 (CLEAR FAULT) 08 DIGITAL INPUT 4 (COMM PORT) R/L1 DIGITAL COMMON 07 OPTO COMMON P1 P2 13 2 15 14 REV. A DATE 4/11/12 BY JCK 16 18 17 OPTO OUTPUT (AT FREQUENCY) 2 19 20 RJ-45 SHIELD #2 RELAY COMMON #1 RELAY N.C. #2 RELAY N.O. (MOTOR RUNNING) #1 RELAY COMMON #1 RELAY N.O. (READY/FAULT) PE W/T3 V/T2 U/T1 CHK. BY AWR/ACI DATE 10/9/06 T3 T2 T1 MOTOR DWG. NO. 97D01890 - NEXT SH. 1 SH. NO. 1 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE INTER-CONNECT DRAWING (DISCONNECT SWITCH) PF400, 200HP/460VAC, NEMA1 STYLE A, FRAME G, CONTROL ENG. AWR/ACI DATE 10/9/06 R1 R2 R3 R4 R5 R6 DR. BY REH/ACI DATE 10/9/06 SPEED REF. INPUT 4-20MA, 250 OHM INPUT IMPEDANCE ECN/CR. NO. SPEED REF. INPUT 0 TO +10VDC, 100KOHM INPUT IMPEDANCE 4 11 12 SRC SNK DM1 POWERFLEX 400 AI2 10V 20MA + 24VDC G + 10VDC 06 ANALOG COM. #1 05 ANALOG OUTPUT #1 (FREQUENCY 0-10V) 04 ANALOG OUTPUT #2 (OUTPUT CURRENT 0-10V) 03 ANALOG INPUT #2 01 ANALOG INPUT #1 + ANALOG COM #2 + #2 RELAY N.C. 02 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 Main Input Disconnect Package (Style A/M) Chapter 1 Figure 10 - 200 Hp, 460V AC Drives - NEMA/UL Type 1 97D01890 29 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 DATE BY INCOMING L1 CB1 CONNECTIONS SUPPLIED BY CUSTOMER IF THE INTERLOCK CONTACT IS USED, THE JUMPER FROM TERMINALS 1 TO 3 MUST BE REMOVED AND THE JUMPER WIRE FROM TERMINALS 3 TO 11 SHOULD BE RELOCATED TO CONNECT TERMINALS 1 TO 11. IF FREEZE/FIRE STAUS INTERLOCK IS USED, THE JUMPER WIRE FROM TERMINALS 1 TO 3 MUST BE REMOVED. APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 4 3 WHEN IN "AUTO MODE" SPEED REFERENCE WILL COME FROM 0-10V SOURCE WIRED TO ANALOG INPUT #1. IF 4-20mA SOURCE IS TO BE USED, WIRE TO ANALOG INPUT #2 AND CHANGE PARAMETER PO38 [SPEED REFERENCE] =3 "ANALOG In2". 2 G L3 OPENING OF THE FREEZE/FIRE INTERLOCK WILL REQUIRE MANUAL RESET. GROUND POWER MAIN CIRCUIT BREAKER 1 3f L2 3 FUNCTION LOSS 1 2 3 AO1 10V 20MA CONTROL BOARD RUN/FWD 10 SOFTWARE ENABLE T/L3 4 DIGITAL COMMON 09 5 6 7 AI1 10V 20MA 8 9 10 FREEZE/FIRE STATS AUTO START INTERLOCKS 1 AUTO PURGE HAND AO2 10V 20MA DIGITAL INPUT 2 (LOCAL) S/L2 DIGITAL INPUT 3 (CLEAR FAULT) 08 DIGITAL INPUT 1 (PURGE) P1 P2 DIGITAL INPUT 4 (COMM PORT) G DIGITAL COMMON R/L1 OPTO COMMON 07 13 2 15 14 REV. A DATE 4/11/12 BY JCK 16 18 17 OPTO OUTPUT (AT FREQUENCY) 2 19 20 RJ-45 SHIELD #2 RELAY COMMON #1 RELAY N.C. #2 RELAY N.O. (MOTOR RUNNING) #1 RELAY COMMON #1 RELAY N.O. (READY/FAULT) PE W/T3 V/T2 U/T1 CHK. BY AWR/ACI DATE 10/9/06 T3 T2 T1 MOTOR DWG. NO. 97D01889 - NEXT SH. 1 SH. NO. 1 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE INTER-CONNECT DRAWING (CIRCUIT BREAKER) PF400, 250-350HP/460VAC, NEMA1 STYLE A, FRAMES G & H, CONTROL ENG. AWR/ACI DATE 10/9/06 R1 R2 R3 R4 R5 R6 DR. BY REH/ACI DATE 10/9/06 SPEED REF. INPUT 4-20MA, 250 OHM INPUT IMPEDANCE ECN/CR. NO. SPEED REF. INPUT 0 TO +10VDC, 100KOHM INPUT IMPEDANCE 4 11 12 SRC SNK DM1 POWERFLEX 400 AI2 10V 20MA + 24VDC 06 + 10VDC 05 ANALOG COM. #1 04 ANALOG OUTPUT #1 (FREQUENCY 0-10V) 03 ANALOG OUTPUT #2 (OUTPUT CURRENT 0-10V) 01 ANALOG INPUT #2 02 ANALOG INPUT #1 + ANALOG COM #2 + 30 #2 RELAY N.C. 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 Chapter 1 Main Input Disconnect Package (Style A/M) Figure 11 - 250…350 Hp, 460V AC Drives - NEMA/UL Type 1 97D01889 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 DATE BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 3 FUNCTION LOSS 1 RUN/FWD 34 2 3 SOFTWARE ENABLE AO1 10V 20MA CONTROL BOARD 5 AUTO START 4 DIGITAL COMMON 12 DIGITAL INPUT 1 (PURGE) 11 35 6 7 AI1 10V 20MA 8 PURGE 9 10 OFF X 1 AUTO FREEZE/FIRE STATS X X HAND INTERLOCKS AO2 10V 20MA DIGITAL INPUT 2 (ANALOG 1 IN) 10 DIGITAL INPUT 3 (CLEAR FAULT) T/L3 DIGITAL INPUT 4 (COMM PORT) 09 DIGITAL COMMON S/L2 OPTO COMMON 08 4 11 12 SRC SNK DM1 POWERFLEX 400 AI2 10V 20MA + 24VDC P1 P2 + 10VDC R/L1 13 ANALOG INPUT #1 07 14 ANALOG COM. #1 06 15 ANALOG OUTPUT #1 (FREQUENCY 0-10V) 05 16 ANALOG OUTPUT #2 (OUTPUT CURRENT 0-10V) 04 18 ANALOG INPUT #2 03 ANALOG COM #2 17 OPTO OUTPUT (AT FREQUENCY) 2 19 20 RJ-45 SHIELD SPEED REF. INPUT 4-20MA, 250 OHM INPUT IMPEDANCE + #2 RELAY COMMON #1 RELAY N.C. #2 RELAY N.O. (MOTOR RUNNING) #1 RELAY COMMON #1 RELAY N.O. (READY/FAULT) REV. A B R1 R2 R3 R4 R5 R6 DATE 11/14/06 4/11/12 PE BY REH JCK ECN/CR. NO. T3 T2 T1 GND DR. BY JFH/ACI DATE 11/23/05 MOTOR L3 INCOMING 3 f POWER L2 TB CHK. BY JCL/ACI DATE 02/17/06 35 CONNECTIONS SUPPLIED BY CUSTOMER IF THE INTERLOCK CONTACT IS USED, THE JUMPER FROM TERMINALS 1 TO 3 MUST BE REMOVED AND THE JUMPER WIRE FROM TERMINALS 3 TO 11 SHOULD BE RELOCATED TO CONNECT TERMINALS 1 TO 11. IF FREEZE/FIRE STAUS INTERLOCK IS USED, THE JUMPER WIRE FROM TERMINALS 1 TO 3 MUST BE REMOVED. WHEN IN "AUTO MODE" SPEED REFERENCE WILL COME FROM 4-20ma SOURCE WIRED TO ANALOG INPUT #2. IF 0-10V SOURCE IS TO BE USED, CHANGE PARAMETER T73 TO "2" VOLTAGE MODE AND SET DIP SWITCH "AI2" TO 10V. OPENING OF THE FREEZE/FIRE INTERLOCK WILL REQUIRE MANUAL RESET. 34 ENG. JFH/ACI DATE 11/23/06 DWG. NO. 97D01548 - NEXT SH. 1 SH. NO. 1 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE INTER-CONNECT DRAWING - PF400, STYLE A 3-50HP @ 208VAC, 3-150HP @ 460VAC NEMA 3R, 4, 12 4 3 2 1 CUSTOMER CONNECTIONS GROUND L1 DS1 or CB1 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 W/T3 07 MAIN DISCONNECT SWITCH V/T2 06 05 04 03 02 01 U/T1 #2 RELAY N.C. 01 AUTO START 02 Main Input Disconnect Package (Style A/M) Chapter 1 Figure 12 - 3.0…50 Hp, 208V AC & 3.0…150 Hp, 460V AC Drives - NEMA/UL Type 12, 4, & 3R 97D01548 31 DATE BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED C UL US LISTED GND 400 DS1 ECN/CR. NO. (20HP @ 460VAC SHOWN) THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE CONTROL COMPONENT AND TERMINAL BLOCK LOCATIONS PF400, FRAME C, STYLE A, 1 - 20HP @ 460VAC PF400, FRAME C, STYLE A, 1 - 10HP @ 208VAC 06 INPUT POWER TERMINAL BLOCK L2 L1 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 REV. A B C D DATE 6/2/04 11/24/04 2/2/11 4/2/12 BY JRF JRF DJK JCK 42 41 40 39 ENG. DATE DWG. NO. 95D00758 - NEXT SH. 1 SH. NO. 1 37 37 CHK. BY JFH/ACI DATE 5/17/04 36 36 DR. BY JRF/ACI DATE 5/17/04 35 35 42 41 40 39 38 34 34 38 33 33 32 31 32 30 29 28 27 31 PE GROUND L3 26 25 24 23 22 21 20 19 18 17 16 15 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 INDUSTRIAL CONTROL EQUIPMENT 38MN 13 14 12 13 14 11 12 10 09 08 11 10 09 08 POWER TERMINAL BLOCK 05 06 07 04 05 SIGNAL TERMINAL BLOCK 03 04 07 02 03 178358-02 01 FU1 01 FU3 32 02 Layout Drawings FU2 Chapter 1 Main Input Disconnect Package (Style A/M) Figure 13 - 3.0…10 Hp, 208V AC & 3.0…20 Hp, 460V AC Drives - NEMA/UL Type 1 95D00758 DATE BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED UL FU3 178358-02 POWER TERMINAL BLOCK BY ECN/CR. NO. (40HP @ 460VAC SHOWN) THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE CONTROL COMPONENT AND TERMINAL BLOCK LOCATIONS PF400, FRAME D, STYLE A, 25-40HP @ 460VAC PF400, FRAME D, STYLE A, 15-20HP @ 208VAC 11 10 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 39 ENG. DATE DWG. NO. 95D00759 - NEXT SH. 1 SH. NO. 1 37 CHK. BY JFH/ACI DATE 5/18/04 36 37 DR. BY JRF/ACI DATE 5/18/04 35 36 42 41 40 39 38 34 35 DATE 33 34 38 32 33 30 29 28 27 26 31 REV. PE GROUND 25 24 23 32 INDUSTRIAL CONTROL EQUIPMENT 38MN L3 L2 L1 OFF INPUT POWER TERMINAL BLOCK 22 21 20 19 18 17 16 15 14 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 FU1 12 FU2 13 194R-NJ100P3 ALLEN-BRADLEY 12 11 10 US LISTED 08 C 07 08 GND 06 07 ON 05 06 DS1 04 05 09 03 04 09 02 03 SIGNAL TERMINAL BLOCK 01 01 02 Main Input Disconnect Package (Style A/M) Chapter 1 Figure 14 - 15…20 Hp, 208V AC & 25…40 Hp, 460V AC Drives - NEMA/UL Type 1 95D00759 33 DATE BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED GND BY ECN/CR. NO. DR. BY JRF/ACI DATE 5/18/04 (30HP SHOWN) ENG. DATE THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE CONTROL COMPONENT AND TERMINAL BLOCK LOCATIONS PF400, FRAME D, STYLE A, 25-30HP @ 208VAC 09 UL 08 09 US LISTED 07 08 C 06 07 ON 05 06 DS1 04 05 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 DATE 42 41 40 39 95D00775 - NEXT SH. 1 SH. NO. 1 37 DWG. NO. 36 37 CHK. BY JFH/ACI DATE 5/18/04 35 36 42 41 40 39 38 34 35 REV. 33 34 38 32 33 31 32 31 30 PE GROUND 28 27 26 25 24 29 L1 INPUT POWER TERMINAL BLOCK 30 INDUSTRIAL CONTROL EQUIPMENT 38MN L2 L3 OFF 23 22 21 20 19 18 17 16 15 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 13 POWER TERMINAL BLOCK 12 12 14 11 11 10 03 04 SIGNAL TERMINAL BLOCK 02 03 10 01 178358-02 01 FU1 02 FU3 34 FU2 Chapter 1 Main Input Disconnect Package (Style A/M) Figure 15 - 25…30 Hp, 208V AC Drives - NEMA/UL Type 1 95D00775 DATE BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED C UL US LISTED GND ON BY ECN/CR. NO. DR. BY JRF/ACI DATE 5/18/04 (100HP @ 460VAC SHOWN) 09 DS1 08 09 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 DATE 42 41 40 39 ENG. DATE 37 CHK. BY JFH/ACI DATE 5/18/04 36 37 DWG. NO. 95D00760 - NEXT SH. 1 SH. NO. 1 42 41 40 39 38 35 36 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE CONTROL COMPONENT AND TERMINAL BLOCK LOCATIONS PF400, FRAME E, STYLE A, 50-100HP @ 460VAC PF400, FRAME E, STYLE A, 40HP @ 208VAC 34 35 REV. 33 34 38 32 33 31 32 31 30 PE GROUND 28 27 26 25 24 29 L1 INPUT POWER TERMINAL BLOCK 30 INDUSTRIAL CONTROL EQUIPMENT 38MN L2 L3 OFF 23 22 21 20 19 18 17 16 15 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 14 12 13 POWER TERMINAL BLOCK 11 FU3 12 FU2 11 10 07 08 10 06 178358-02 07 FU1 06 SIGNAL TERMINAL BLOCK 04 NET A MOD NET B 05 03 04 PORT 02 03 05 01 01 02 Main Input Disconnect Package (Style A/M) Chapter 1 Figure 16 - 40 Hp, 208V AC & 50…100 Hp, 460V AC Drives - NEMA/UL Type 1 95D00760 35 DATE BY SIGNAL TERMINAL BLOCK PORT DS1 L2 L3 ON GND REV. DATE BY ECN/CR. NO. CHK. BY JFH/ACI DATE 5/27/04 ENG. DATE THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE CONTROL COMPONENT AND TERMINAL BLOCK LOCATIONS PF400, FRAME E, STYLE A, 50HP @ 208VAC DR. BY JRF/ACI DATE 5/27/04 18 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 33 34 35 36 37 38 34 35 36 37 38 42 41 40 1 32 33 SH. NO. 31 32 1 30 31 NEXT SH. 29 30 95D00776 - 28 29 DWG. NO. 27 28 42 41 40 39 26 27 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 25 26 39 24 25 23 24 23 22 21 POWER TERMINAL BLOCK 21 22 20 20 19 17 18 19 16 17 15 14 16 15 NET A NET B OFF 13 14 12 MOD 13 11 10 09 08 07 12 11 10 09 08 07 PE GROUND 05 L1 04 05 06 03 04 INPUT POWER TERMINAL BLOCK 02 03 06 01 01 FU1 02 FU2 36 FU3 Chapter 1 Main Input Disconnect Package (Style A/M) Figure 17 - 50 Hp, 208V AC Drives - NEMA/UL Type 1 95D00776 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 DATE BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED SIGNAL TERMINAL BLOCK L1 L3 ON GND BY ECN/CR. NO. ENG. DATE THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE CONTROL COMPONENT AND TERMINAL BLOCK LOCATIONS PF400, FRAME F, STYLE A, 125-150HP @ 460VAC 42 41 40 DR. BY JRF/ACI DATE 2/3/05 CHK. BY JFH/ACI DATE 2/3/05 DWG. NO. 95D01262 - NEXT SH. 1 SH. NO. 1 42 41 40 39 38 39 37 35 34 38 DATE UL US LISTED 36 REV. C INDUSTRIAL CONTROL EQUIPMENT 38MN 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 37 POWER TERMINAL BLOCK OFF 178358-02 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 NET A NET B PE GROUND 09 10 08 MOD 09 FU1 07 FU2 08 FU3 07 DS1 L2 05 PORT 04 05 06 03 04 INPUT POWER TERMINAL BLOCK 02 03 06 01 01 02 Main Input Disconnect Package (Style A/M) Chapter 1 Figure 18 - 125…150 Hp, 460V AC Drives - NEMA/UL Type 1 95D01262 37 DATE BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED ON REV. DATE BY PORT NET A Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 250HP THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE COMPONENT DRAWING PF400, 200-250HP @ 460VAC NEMA 1, STYLE A, FRAME G 28 29 30 31 32 33 34 29 30 31 32 33 34 46 45 44 2 SH. NO. 2 42 42 NEXT SH. 41 41 95D01862 - 40 40 DWG. NO. 39 39 ENG. AWR/ACI DATE 9/25/06 38 38 46 45 44 43 37 37 43 36 36 CHK. BY AWR/ACI DATE 9/25/06 27 28 DR. BY REH/ACI DATE 9/21/06 26 27 ECN/CR. NO. 25 26 35 24 25 35 23 24 22 23 200HP POWER OUTPUT TERMINALS 21 22 20 21 18 17 16 15 19 OFF NET A MOD NET B 20 POWER OUTPUT TERMINALS NET B 14 13 19 18 17 16 15 14 13 MOD 11 PORT 10 11 L3 09 10 L2 08 09 L1 07 08 12 06 07 PE GROUND 05 06 POWER INPUT TERMINALS 04 05 PE GROUND 03 04 POWER INPUT TERMINALS 02 03 FU-1 12 01 01 02 FU-2 38 FU-3 Chapter 1 Main Input Disconnect Package (Style A/M) Figure 19 - 200…250 Hp, 460V AC Drives - NEMA/UL Type 1 95D01862 01 DATE BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED POWER OUTPUT TERMINALS REV. DATE BY ECN/CR. NO. DR. BY REH/ACI DATE 10/12/06 CHK. BY AWR/ACI DATE 10/12/06 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE COMPONENT LOCATION DRAWING PF400, 300-350HP @ 460VAC NEMA 1, STYLE A, FRAME H 12 12 17 18 19 18 19 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 31 32 33 34 35 36 37 38 39 40 41 42 32 33 34 35 36 37 38 39 40 41 42 46 45 44 1 30 31 SH. NO. 29 30 1 28 29 NEXT SH. 27 28 95D01864 - 26 27 DWG. NO. 25 26 ENG. AWR/ACI DATE 10/04/06 24 25 46 45 44 43 23 24 43 22 23 21 22 21 20 16 17 20 15 16 14 15 14 13 11 11 13 10 10 PE GROUND 08 CB1 07 08 09 06 07 L1 L2 L3 05 06 09 04 03 02 01 05 POWER INPUT TERMINALS 04 03 02 Main Input Disconnect Package (Style A/M) Chapter 1 Figure 20 - 300…350 Hp, 460V AC Drives - NEMA/UL Type 1 95D01864 39 DATE BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED Suitable for installation in a Compartment Handling Conditioned Air C UL US LISTED LR1 DS1 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 PE GROUND INDUSTRIAL CONTROL EQUIPMENT 38MN L3 L2 L1 REV. A B C D DATE 6/2/04 11/24/04 2/2/11 4/2/12 BY JRF JRF DJK JCK ECN/CR. NO. (10HP SHOWN) DR. BY JRF/ACI DATE 6/1/04 INPUT POWER TERMINAL BLOCK ENG. DATE THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE CONTROL COMPONENT AND TERMINAL BLOCK LOCATIONS PF400, FRAME C, STYLE A, 3-10HP @ 460VAC W/LINE REACTOR PF400, FRAME C, STYLE A, 3-5HP @ 208VAC W/LINE REACTOR CHK. BY JFH/ACI DATE 6/1/04 DWG. NO. 95D00791 - NEXT SH. 1 SH. NO. 1 13 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 12 13 14 11 12 09 08 10 LABEL 11 FU3 10 09 08 POWER TERMINAL BLOCK 06 07 05 06 40 04 05 SIGNAL TERMINAL BLOCK 03 04 07 02 178358-02 03 FU1 01 O 01 F 02 F 40 FU2 Chapter 1 Main Input Disconnect Package (Style A/M) Figure 21 - 3.0…5.0 Hp, 208V AC & 3.0…10 Hp, 460V AC Drives with Line Reactor - NEMA/UL Type 1 95D00791 DATE BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED C UL US LISTED DS1 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 (20HP @ 460VAC SHOWN) REV. A DATE 4/2/12 BY JCK ECN/CR. NO. THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE CONTROL COMPONENT AND TERMINAL BLOCK LOCATIONS PF400, FRAME C, STYLE A, 15-20HP @ 460VAC W/LINE REACTOR PF400, FRAME C, STYLE A, 7 1/2-10HP @ 208VAC W/LINE REACTOR 42 41 40 39 DR. BY JRF/ACI DATE 6/1/04 CHK. BY JFH/ACI DATE 6/1/04 ENG. DATE DWG. NO. 95D00792 - NEXT SH. 1 SH. NO. 1 37 42 41 40 39 38 36 37 38 35 36 34 35 PE GROUND 33 34 32 31 30 29 33 INDUSTRIAL CONTROL EQUIPMENT 38MN L3 L2 L1 28 27 26 25 24 23 22 21 20 19 18 17 16 15 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 INPUT POWER TERMINAL BLOCK 13 LR1 12 13 LABEL 14 11 12 FU3 14 10 08 07 11 178358-02 09 FU2 10 FU1 09 08 07 POWER TERMINAL BLOCK 05 40 04 05 06 03 04 SIGNAL TERMINAL BLOCK 02 03 06 01 01 02 Main Input Disconnect Package (Style A/M) Chapter 1 Figure 22 - 7.5…10 Hp, 208V AC & 15…20 Hp, 460V AC Drives with Line Reactor - NEMA/UL Type 1 95D00792 41 42 DATE BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED C UL US LISTED LR1 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 DR. BY JRF/ACI DATE 5/17/05 CHK. BY JFH/ACI DATE 5/17/05 ENG. DATE THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE LAYOUT AND TERMINAL BLOCK LOCATIONS PF400, FRAME D, STYLE A, 25-40HP @ 460VAC, W/LINE REACTOR PF400, FRAME D, STYLE A, 15-20HP @ 208VAC, W/LINE REACTOR 36 35 34 33 42 41 40 39 REV. DATE BY ECN/CR. NO. DWG. NO. 95D01367 - NEXT SH. 1 SH. NO. 1 42 41 40 39 38 INPUT POWER TERMINAL BLOCK PE GROUND 32 31 30 29 37 OFF ON 28 27 38 L3 L2 L1 DS1 26 25 24 23 22 21 20 19 18 17 16 15 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 INDUSTRIAL CONTROL EQUIPMENT 38MN 13 L1 L2 L3 12 13 14 11 12 14 10 09 08 11 POWER TERMINAL BLOCK 07 10 09 08 07 NET A NET B 06 05 SIGNAL TERMINAL BLOCK 04 05 06 03 04 MOD 02 03 PORT 01 01 178358-02 02 Chapter 1 Main Input Disconnect Package (Style A/M) Figure 23 - 15…20 Hp, 208V AC & 25…40 Hp, 460V AC Drives with Line Reactor - NEMA/UL Type 1 95D01367 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 DR. BY JRF/ACI DATE 5/18/05 CHK. BY JFH/ACI DATE 5/18/05 ENG. DATE 42 41 40 DWG. NO. 95D01368 - NEXT SH. 1 SH. NO. 1 38 42 41 40 39 37 38 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE CONTROL COMPONENT AND TERMINAL BLOCK LOCATIONS PF400, FRAME D, STYLE A, 25-30HP @ 208VAC, W/LINE REACTOR 36 37 ECN/CR. NO. 35 36 39 34 35 30 29 28 33 BY UL US LISTED 34 DATE C INDUSTRIAL CONTROL EQUIPMENT 38MN 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 32 REV. AU-2/0 PE GROUND 33 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED LR1 OFF ON GND 31 BY L1 09 08 07 06 05 04 03 02 01 32 DATE POWER TERMINAL BLOCK SIGNAL TERMINAL BLOCK NET B NET A MOD PORT DS1 L2 L3 INPUT POWER TERMINAL BLOCK 178358-02 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 FU1 FU2 03 FU3 01 LABEL 02 Main Input Disconnect Package (Style A/M) Chapter 1 Figure 24 - 25…30 Hp, 208V AC Drives with Line Reactor - NEMA/UL Type 1 95D01368 43 01 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 BY ECN/CR. NO. DR. BY JRF/ACI DATE 5/17/05 CHK. BY JFH/ACI DATE 5/17/05 ENG. DATE THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE CONTROL COMPONENT AND TERMINAL BLOCK LOCATIONS PF400, FRAME E, STYLE A, 40-50HP @ 208VAC, W/LINE REACTOR PF400, FRAME E, STYLE A, 50-100HP @ 460VAC, W/LINE REACTOR 42 41 40 DWG. NO. 95D01369 - NEXT SH. 1 SH. NO. 1 42 41 40 39 37 38 38 DATE 36 37 REV. 35 36 39 34 35 31 30 29 28 27 26 33 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED LR1 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 34 OFF ON GND 09 08 07 06 05 32 BY L3 PE GROUND INPUT POWER TERMINAL BLOCK 04 03 02 01 33 DATE POWER TERMINAL BLOCK SIGNAL TERMINAL BLOCK NET B NET A MOD PORT L1 DS1 L2 LABEL 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 FU1 02 FU2 44 FU3 Chapter 1 Main Input Disconnect Package (Style A/M) Figure 25 - 40…50 Hp, 208V AC & 50…100 Hp, 460V AC Drives with Line Reactor - NEMA/UL Type 1 95D01369 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED BY ECN/CR. NO. DR. BY JRF/ACI DATE 5/17/05 C UL US LISTED INDUSTRIAL CONTROL EQUIPMENT 38MN ENG. DATE THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE CONTROL COMPONENT AND TERMINAL BLOCK LOCATIONS PF400, FRAME F, STYLE A, 125-150HP @ 460VAC, W/LINE REACTOR 35 34 33 32 31 30 29 28 27 26 42 41 40 39 CHK. BY JFH/ACI DATE 5/17/05 DWG. NO. 95D01370 - NEXT SH. 1 SH. NO. 1 42 41 40 39 38 DATE LR1 25 24 23 22 21 20 19 18 17 16 15 14 13 37 REV. OFF ON GND 12 38 BY L3 11 10 09 08 07 06 05 36 DATE L1 DS1 L2 PE GROUND INPUT POWER TERMINAL BLOCK 04 03 02 01 37 POWER TERMINAL BLOCK SIGNAL TERMINAL BLOCK NET B NET A MOD PORT LABEL 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 FU1 04 FU2 03 FU3 01 178358-02 02 Main Input Disconnect Package (Style A/M) Chapter 1 Figure 26 - 125…150 Hp, 460V AC Drives with Line Reactor - NEMA/UL Type 1 95D01370 45 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED FRONT VIEW REV. DATE H 6/22/2011 I 4/5/12 BY DJK JCK BY REH JCL REH REH JCL ALB ALB T ECN/CR. NO. REV. DATE A 2/2/06 B 8/3/06 C 11/15/06 D 12/22/06 E 2/7/08 F 6/20/08 G 9/21/09 ECN/CR. NO. 42 41 40 DR. BY REH/ACI DATE 11/21/05 CHK. BY JCL/ACI DATE 2/17/06 ENG. JFH/ACI DATE 11/21/05 DWG. NO. 95D01575 - NEXT SH. 1 SH. NO. 1 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE LAYOUT DRAWING PF400, FRAME C, STYLE A, 3-10HP @ 208VAC, 3-20HP @ 480VAC NEMA 12 42 41 40 39 38 39 37 36 38 (DOOR NOT SHOWN FOR CLARITY) 37 36 35 33 32 31 30 29 28 34 INSIDE VIEW SECONDARY X2 F1 F2 X1 150VA FU5 FU4 TA-2-69302 27 35 34 35 PRIMARY H1 H2 H3 H4 34 33 32 31 30 29 28 27 26 25 26 24 25 20 19 23 FU8 18 17 16 15 14 13 12 11 10 09 08 07 24 TB PE GROUND CB1 L1 L2 L3 22 LR (OPTIONAL) -RESTRICTED SPACEMINIMUM MOUNTING CLEARANCE BELOW THE DRIVE IS 4.7" DM1 DS1 L1 L2 L3 06 23 TB OUTPUT POWER TERMINAL BLOCK SIGNAL TERMINAL BLOCK FRAME SIZE C R/ S/ PANEL T/ U/MOUNT V/ W/ L1 L2 L3 T1 T2 T3 P1 P2 400 TH1 GND 05 04 03 02 01 21 BY 44 P1 5 5 LT1 O F F ON -RESTRICTED SPACEMINIMUM MOUNTING CLEARANCE ABOVE THE DRIVE IS 4.7" OPTIONAL CIRCUIT BREAKER INPUT POWER TERMINAL BLOCK 22 DATE 66 MANUAL SPEED SS1 OFF MAN AUTO HAND AUTO G INTERLOCK POWER OPEN ON 11 21 20 19 LT2 R POWER DRIVE ON FAULT 22 18 17 16 15 14 13 12 11 10 09 08 07 06 05 77 88 33 99 04 FU1 03 FU2 01 10 10 02 00 46 FU3 Chapter 1 Main Input Disconnect Package (Style A/M) Figure 27 - 3.0…10 Hp, 208V & 3.0…20 Hp, 460V AC Drives - NEMA/UL Type 12 95D01575 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED FRONT VIEW REV. H TB BY DJK ECN/CR. NO. LR (OPTIONAL) S/ L2 BY REH JCL REH REH JCL AWR ALB R/ L1 P1 P2 DC- U/ T1 400 V/ T2 OUTPUT POWER TERMINAL BLOCK T/ L3 TB W/ T3 INSIDE VIEW T L3 CF1 FU6 L1 L2 L3 CB1 OPTIONAL CIRCUIT BREAKER 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 34 35 42 41 40 39 DATE 6/23/11 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE LAYOUT DRAWING PF400, FRAME D, STYLE A, 15-20HP @ 208VAC, 25-40HP @ 480VAC NEMA 12 DR. BY REH/ACI DATE 11/21/05 CHK. BY JFH/ACI DATE ENG. DATE DWG. NO. 95D01576 - NEXT SH. 1 SH. NO. 1 42 41 40 39 38 37 38 36 37 35 34 36 35 DOOR NOT SHOWN FOR CLARITY 33 34 32 30 29 33 SECONDARY X2 F1 F2 X1 28 31 ECN/CR. NO. FU5 FU4 150VA 32 REV. DATE A 2/2/06 B 8/3/06 C 11/15/06 D 12/22/06 E 2/7/08 F 2/27/08 G 7/2/08 H1 H2 H3 H4 TA-2-69302 31 30 29 28 27 26 26 PRIMARY 25 25 27 24 24 PE GROUND 23 P1 L2 DS1 INPUT POWER TERMINAL BLOCK 22 BY 4 SIGNAL TERMINAL BLOCK TH1 L1 FU1 23 DATE 6 5 MANUAL SPEED SS1 1 22 21 20 19 OFF MAN AUTO G LT1 R LT2 INTERLOCK OPEN POWER ON 2 18 17 16 15 14 13 12 11 10 09 08 07 GND FU2 06 FU3 05 7 8 3 9 194R-NJ100P3 ALLEN-BRADLEY 04 10 03 0 01 ON OFF 02 Main Input Disconnect Package (Style A/M) Chapter 1 Figure 28 - 15…20 Hp, 208V AC & 25…40 Hp 460V AC Drives - NEMA/UL Type 12 95D01576 47 TB REV. A P1 P2 DC- U/ T1 400 V/ T2 W/ T3 ECN/CR. NO. OUTPUT POWER TERMINAL BLOCK T/ L3 INSIDE VIEW T CF1 30 X2 G THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE LAYOUT DRAWING PF400, FRAME D, STYLE A, 25-30HP @ 208VAC NEMA 12 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 ENG. JFH/ACI DATE 33 32 42 41 40 39 38 37 36 34 35 DR. BY ALB/ACI DATE 7/31/08 CHK. BY JCL/ACI DATE DOOR NOT SHOWN FOR CLARITY DWG. NO. 95D02451 - NEXT SH. 1 SH. NO. 1 42 41 40 39 38 37 36 35 SECONDARY 31 34 BY DJK FU5 FU4 150VA X2 F1 F2 X1 30 35 DATE 6/23/11 PRIMARY H1 H2 H3 H4 TA-2-69302 34 33 32 31 30 29 TB S/ L2 A/C PWR L3 28 R/ L1 FU6 CB1 L1 L2 05 29 FRONT VIEW LR (OPTIONAL) SIGNAL TERMINAL BLOCK L3 04 27 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 4 L2 OPTIONAL CIRCUIT BREAKER 03 02 28 P1 5 L1 DS1 INPUT POWER TERMINAL BLOCK 01 26 BY 6 MANUAL SPEED SS1 LT1 1 27 DATE OFF MAN AUTO G R LT2 INTERLOCK OPEN POWER ON TH1 GND 7 1/2 [190.5] 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 7 8 04 FU1 03 10 01 0 02 1 Inch 2 9 [10mm] SCALE: 3 LABEL FU2 9 13/64 [233.7] ON OFF 48 FU3 Chapter 1 Main Input Disconnect Package (Style A/M) Figure 29 - 25…30 Hp, 208V AC Drives - NEMA/UL Type 12 95D02451 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED REV. A THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE LAYOUT DRAWING PF400, FRAME E, STYLE A, 40-50HP @ 208VAC NEMA 12 29 29 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 39 38 37 34 35 DR. BY ALB/ACI DATE 8/07/08 CHK. BY JCL/ACI DATE DOOR NOT SHOWN FOR CLARITY ENG. JFH/ACI DATE DWG. NO. 95D02497 - NEXT SH. 1 SH. NO. 1 42 41 40 39 38 37 36 INSIDE VIEW 34 33 32 31 35 SECONDARY X2 F1 F2 X1 150VA FU5 FU4 36 BY DJK H1 H2 H3 H4 TA-2-69302 35 34 33 32 31 ECN/CR. NO. 28 28 DATE 2/24/11 27 27 30 26 26 PRIMARY 25 25 TB 24 24 30 23 23 LR (OPTIONAL) 22 17 16 15 14 13 12 11 10 09 21 FRONT VIEW L3 22 CF1 L2 08 07 20 T TH1 L1 CB1 OPTIONAL CIRCUIT BREAKER 21 PE GROUND L3 19 OUTPUT POWER TERMINAL BLOCK U/ V/ W/ R/ S/ T/ L1 L2 L3 P1 P2 DC- T1 T2 T3 FRAME SIZE E PANEL MOUNT 400 L2 20 TB SIGNAL TERMINAL BLOCK L1 06 05 04 03 18 BY 4 P1 5 LT1 AU-2/0 GND DS1 INPUT POWER TERMINAL BLOCK 02 01 19 DATE 6 MANUAL SPEED SS1 1 18 17 OFF MAN AUTO G R LT2 INTERLOCK OPEN POWER ON 2 16 15 14 13 12 11 10 09 7 8 3 9 08 FU1 07 FU2 06 FU3 05 FU7 04 10 03 0 01 ON OFF 02 Main Input Disconnect Package (Style A/M) Chapter 1 Figure 30 - 40…50 Hp, 208V AC Drives - NEMA/UL Type 12 95D02497 49 FRONT VIEW TB REV. A T/ L3 V/ T2 W/ T3 TB1 OUTPUT POWER TERMINAL BLOCK U/ T1 P1 P2 DCFRAME SIZE E PANEL MOUNT S/ L2 BC INSIDE VIEW DOC T DIC FU6 T CF1 CB1 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE LAYOUT DRAWING PF400, FRAME E, STYLE A, 50-60HP @ 460VAC NEMA 12 L1 L2 L3 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 ECN/CR. NO. 33 32 42 41 40 34 35 DR. BY ALB/ACI DATE 7/31/08 CHK. BY JCL/ACI DATE ENG. JFH/ACI DATE DWG. NO. 95D02470 - NEXT SH. 1 SH. NO. 1 42 41 40 39 38 39 37 36 38 DOOR NOT SHOWN FOR CLARITY 37 36 35 SECONDARY 31 34 BY DJK FU5 FU4 150VA X2 F1 F2 X1 30 35 DATE 6/23/11 PRIMARY H1 H2 H3 H4 TA-2-69302 29 34 33 32 31 30 29 28 R/ L1 400 L3 27 TB2TB LR (OPTIONAL) SIGNAL TERMINAL BLOCK L2 04 28 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 4 P1 5 L1 OPTIONAL CIRCUIT BREAKER 03 02 26 BY 6 MANUAL SPEED SS1 LT1 TH1 GND DS1 INPUT POWER TERMINAL BLOCK 01 27 DATE OFF MAN AUTO G R LT2 INTERLOCK OPEN POWER ON 1 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 7 8 05 FU1 04 FU2 03 10 01 2 9 3 LABEL 0 02 ON OFF 50 FU3 Chapter 1 Main Input Disconnect Package (Style A/M) Figure 31 - 50…60 Hp, 460V AC Drives - NEMA/UL Type 12 95D02470 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED DATE 6/24/11 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE LAYOUT DRAWING PF400, FRAME E, STYLE A, 75-100HP @ 460VAC NEMA 12 29 29 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 39 38 37 34 35 DR. BY ALB/ACI DATE 8/07/08 CHK. BY JCL/ACI DATE DOOR NOT SHOWN FOR CLARITY ENG. JFH/ACI DATE DWG. NO. 95D02476 - NEXT SH. 1 SH. NO. 1 42 41 40 39 38 37 36 34 33 32 31 35 SECONDARY X2 F1 F2 X1 150VA FU5 FU4 36 ECN/CR. NO. H1 H2 H3 H4 TA-2-69302 35 34 33 32 31 BY DJK 28 28 INSIDE VIEW 27 27 30 26 26 PRIMARY 25 25 TB 24 24 30 23 23 LR (OPTIONAL) 22 17 16 15 14 13 12 11 10 09 21 REV. A L3 22 CF1 L2 08 20 T TH1 L1 CB1 21 OUTPUT POWER TERMINAL BLOCK PE GROUND L3 07 19 FRONT VIEW FRAME SIZE E PANEL MOUNT U/ V/ W/ R/ S/ T/ L1 L2 L3 P1 P2 DC- T1 T2 T3 L2 OPTIONAL CIRCUIT BREAKER 20 TB SIGNAL TERMINAL BLOCK 400 L1 DS1 06 05 04 03 18 BY 4 P1 5 LT1 AU-2/0 GND INPUT POWER TERMINAL BLOCK 02 01 19 DATE 6 MANUAL SPEED SS1 1 18 17 OFF MAN AUTO G R LT2 INTERLOCK OPEN POWER ON 2 16 15 14 13 12 11 10 09 7 8 3 9 08 FU1 07 FU2 06 FU3 05 FU7 04 10 03 0 01 ON OFF 02 Main Input Disconnect Package (Style A/M) Chapter 1 Figure 32 - 75…100 Hp, 460V AC Drives - NEMA/UL Type 12 95D02476 51 FRONT VIEW PF400_FRAME-F TH1 L3 FU7 125HP CB1 L1 L2 L3 150HP CB1 L1 L2 L3 OPTIONAL CIRCUIT BREAKER 13 12 11 10 09 08 07 06 05 04 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 39 38 37 36 35 34 33 32 34 35 REV. DATE A 2/2/06 B 8/3/06 C 11/15/06 D 12/22/06 E 8/12/08 BY REH JCL REH REH ALB THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE LAYOUT DRAWING PF400, FRAME F, STYLE A, 125-150HP @ 480VAC NEMA 12 ECN/CR. NO. DR. BY REH/ACI DATE 11/21/05 H3 H4 CHK. BY JCL/ACI DATE 02/17/06 SECONDARY X2 F1 F2 X1 500VA FU5 FU4 TA-2-69305 H1 H2 ENG. JFH DATE 11/21/05 DWG. NO. 95D01579 - NEXT SH. 1 SH. NO. 1 30 (DOOR NOT SHOWN FOR CLARITY) 29 30 INSIDE VIEW 28 29 42 41 40 39 38 37 36 35 34 33 32 31 27 28 PRIMARY 26 27 TB 25 26 31 24 23 25 LR (OPTIONAL) 24 23 22 20 19 18 21 T MTR GROUND 17 16 22 TB U/ V/ W/ T1 T2 T3 OUTPUT POWER TERMINAL BLOCK R/ S/ T/ L1 L2 L3 P1 P2 DC- 21 20 19 18 17 16 15 SIGNAL TERMINAL BLOCK NET B NET A MOD PORT L2 03 02 01 14 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 4 P1 5 LT1 O F F ON L1 DS1 POWER INPUT TERMINAL BLOCK 15 BY 6 MANUAL SPEED SS1 OFF MAN AUTO G INTERLOCK OPEN 1 14 DATE LT2 R POWER ON 2 13 12 11 10 09 08 07 06 05 7 8 3 9 GND FU1 04 FU2 03 10 01 0 02 ON OFF 52 FU3 Chapter 1 Main Input Disconnect Package (Style A/M) Figure 33 - 125…150 Hp, 460V AC Drives - NEMA/UL Type 12 95D01579 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED TB REV. A B 34 35 DATE 6/22/11 4/5/12 BY DJK JCK ECN/CR. NO. HTR (OPTIONAL) TB T INSIDE VIEW DR. BY ALB/ACI DATE 7/7/08 CHK. BY DATE ENG. DATE (DOOR NOT SHOWN FOR CLARITY) SECONDARY X2 F1 F2 X1 150VA FU5 FU4 TA-2-69302 H1 H2 H3 H4 PRIMARY DWG. NO. 95D02442 - NEXT SH. 1 SH. NO. 1 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE LAYOUT DRAWING PF400, FRAME C, STYLE A, 3-5HP @ 480VAC NEMA 3R & 4, NO A/C 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 26 24 LR (OPTIONAL) 25 20 19 23 FU8 18 17 16 24 PE GROUND 15 14 13 12 11 10 09 08 07 06 22 DM1 CB1 L1 L2 L3 05 04 23 FRONT VIEW OUTPUT POWER TERMINAL BLOCK SIGNAL TERMINAL BLOCK FRAME SIZE C R/ S/ PANEL T/ U/MOUNT V/ W/ L1 L2 L3 T1 T2 T3 P1 P2 400 TB3 DS1 L1 L2 L3 OPTIONAL CIRCUIT BREAKER 03 02 01 21 O F F ON GND INPUT POWER TERMINAL BLOCK 22 DATE 4 P1 5 1 21 20 19 6 MANUAL SPEED SS1 LT1 G OFF MAN AUTO R LT2 INTERLOCK OPEN POWER ON 2 18 17 16 15 14 13 12 11 10 09 08 07 7 8 3 9 06 FU1 05 FU2 04 FU3 03 10 01 0 02 Main Input Disconnect Package (Style A/M) Chapter 1 Figure 34 - 3.0…5.0 Hp, 460V AC Drives - NEMA/UL Type 4 95D02442 53 TB REV. A B C D E F G TB T H1 X2 H2 T Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 H4 X1 H5 BY REH JCL REH REH ALB DJK JCK ECN/CR. NO. F2 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE LAYOUT DRAWING PF400, FRAME C, STYLE A, 3-10HP @ 208VAC, 7.5-20HP @ 480VAC NEMA 4 33 32 31 30 42 41 40 39 38 37 36 35 34 35 DR. BY REH/ACI DATE 11/18/05 CHK. BY JCL/ACI DATE 02/17/06 (DOOR NOT SHOWN FOR CLARITY) ENG. JFH/ACI DATE 11/18/05 DWG. NO. 95D01563 - NEXT SH. 1 SH. NO. 1 42 41 40 39 38 37 36 35 F1 SECONDARY 29 34 INSIDE VIEW FU5 FU4 1500VA TA-2-54525 28 27 34 DATE 2/1/06 8/3/06 11/15/06 12/21/06 6/20/08 6/22/11 4/5/12 HTR (OPTIONAL) PRIMARY 33 32 31 30 29 28 H3 26 LR (OPTIONAL) 25 26 27 24 25 A/C DRAIN ON BACK 23 24 19 18 17 16 22 A/C 15 23 PE GROUND A/C PWR 14 13 12 11 10 09 08 21 DM1 FRAME SIZE C R/ S/ PANEL T/ U/MOUNT V/ W/ L1 L2 L3 T1 T2 T3 P1 P2 DS1 L1 L2 L3 07 06 05 04 22 FRONT VIEW OUTPUT POWER TERMINAL BLOCK SIGNAL TERMINAL BLOCK 400 TH1 CB1 L1 L2 L3 OPTIONAL CIRCUIT BREAKER 03 20 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 4 P1 5 G LT1 O F F ON GND INPUT POWER TERMINAL BLOCK 02 01 21 BY 6 MANUAL SPEED SS1 OFF MAN AUTO INTERLOCK OPEN 1 20 DATE LT2 R POWER ON 2 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 FU1 03 7 8 3 9 FU2 01 10 02 0 54 FU3 Chapter 1 Main Input Disconnect Package (Style A/M) Figure 35 - 3.0…10 Hp, 208V AC & 7.5…20 Hp, 460V AC Drives - NEMA/UL Type 4 95D01563 01 BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED DATE 2/1/06 8/3/06 11/15/06 12/21/06 7/9/08 6/23/11 T1 400 U/ V/ T2 BY REH JCL REH REH ALB DJK PE GROUND W/ T3 TB INSIDE VIEW HTR (OPTIONAL) H1 X2 H3 FU5 FU4 PRIMARY H4 F1 F2 SECONDARY 1500VA TA-2-54525 H2 T X1 H5 30 X2 G THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE LAYOUT DRAWING PF400, FRAME D, STYLE A, 15-20HP @ 208VAC, 25-40HP @ 480VAC NEMA 4 FU7 FU6 FU8 A/C PWR 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 ENG. JFH/ACI DATE 11/18/06 DWG. NO. 95D01565 - NEXT SH. 1 SH. NO. 1 42 41 40 39 38 34 35 37 38 39 36 37 CHK. BY JCL/ACI DATE 02/17/06 35 36 DR. BY REH/ACI DATE 11/18/05 34 35 ECN/CR. NO. 33 32 31 34 DOOR NOT SHOWN FOR CLARITY 33 32 31 30 REV. A B C D E F P1 P2 DC- OUTPUT POWER TERMINAL BLOCK T/ L3 L2 L3 07 29 S/ L2 L1 CB1 OPTIONAL CIRCUIT BREAKER 06 30 TB R/ L1 A/C PWR L3 L2 L1 DS1 05 04 03 28 FRONT VIEW LR (OPTIONAL) SIGNAL TERMINAL BLOCK TH1 GND INPUT POWER TERMINAL BLOCK 02 01 29 DATE 4 P1 5 1 28 27 26 25 24 23 22 21 20 6 MANUAL SPEED SS1 2 19 OFF MAN AUTO G LT1 R LT2 INTERLOCK OPEN POWER ON 3 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 10 7 FU1 8 FU2 9 FU3 0 02 Main Input Disconnect Package (Style A/M) Chapter 1 Figure 36 - 15…20 Hp, 208V AC & 25…40 Hp, 460V AC Drives - NEMA/UL Type 4 95D01565 55 FRONT VIEW TB REV. A DATE 6/23/11 S/ L2 P1 P2 DC- U/ T1 400 V/ T2 W/ T3 HTR (OPTIONAL) OUTPUT POWER TERMINAL BLOCK T/ L3 H1 X2 H2 T H4 X1 H5 30 X2 G A/C PWR CB1 L1 L2 L3 30 X2 G A/C PWR 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 BY DJK ECN/CR. NO. INSIDE VIEW 42 41 40 34 35 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE LAYOUT DRAWING PF400, FRAME D, STYLE A, 25-30HP @ 208VAC NEMA 12 DR. BY ALB/ACI DATE 7/31/08 CHK. BY JCL/ACI DATE ENG. JFH/ACI DATE DWG. NO. 95D02455 - NEXT SH. 1 SH. NO. 1 42 41 40 39 38 39 37 38 36 37 DOOR NOT SHOWN FOR CLARITY 35 36 34 35 32 31 33 F2 30 29 34 F1 SECONDARY 2000VA TA-2-81202 FU5 FU4 PRIMARY H3 33 32 31 30 29 28 R/ L1 FU8 FU7 FU6 L3 27 TB LR (OPTIONAL) SIGNAL TERMINAL BLOCK L2 04 28 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 4 P1 5 L1 OPTIONAL CIRCUIT BREAKER 03 02 26 BY 6 MANUAL SPEED SS1 LT1 TH1 GND DS1 INPUT POWER TERMINAL BLOCK 01 27 DATE OFF MAN AUTO G R LT2 INTERLOCK OPEN POWER ON 1 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 7 8 05 FU1 04 FU2 03 10 01 2 9 3 LABEL 0 02 ON OFF 56 FU3 Chapter 1 Main Input Disconnect Package (Style A/M) Figure 37 - 25…30 Hp, 208V AC Drives - NEMA/UL Type 4 95D02455 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED FRONT VIEW REV. A DATE 2/24/11 BY DJK T FU6 H2 H3 PRIMARY H4 H5 30 X2 G A/C PWR L1 L2 CB1 L3 OPTIONAL CIRCUIT BREAKER A/C PWR 19 18 17 16 15 14 13 12 11 10 09 08 07 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 39 38 37 34 35 ECN/CR. NO. DR. BY ALB/ACI DATE 8/07/08 CHK. BY JCL/ACI DATE DOOR NOT SHOWN FOR CLARITY THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE LAYOUT DRAWING PF400, FRAME E, STYLE A, 40-50HP @ 208VAC NEMA 4 ENG. JFH/ACI DATE DWG. NO. 95D02495 - NEXT SH. 1 SH. NO. 1 42 41 40 39 38 37 36 INSIDE VIEW 34 33 32 35 X2 31 36 X3 SECONDARY 3000VA TA-2-81203 FU5 35 34 33 32 31 X1 29 29 X4 28 28 30 27 27 FU4 26 26 H1 25 25 TB 24 24 30 23 23 30 X2 G 22 HTR (OPTIONAL) PE GROUND L3 21 LR (OPTIONAL) OUTPUT POWER TERMINAL BLOCK U/ V/ W/ R/ S/ T/ L1 L2 L3 P1 P2 DC- T1 T2 T3 FRAME SIZE E PANEL MOUNT 400 L2 22 TB SIGNAL TERMINAL BLOCK L1 06 20 BY 4 P1 5 LT1 AU-2/0 GND DS1 05 04 03 02 01 21 DATE 6 MANUAL SPEED SS1 1 20 19 18 17 OFF MAN AUTO G R LT2 INTERLOCK OPEN POWER ON 2 16 15 14 13 12 11 10 09 7 8 3 9 08 FU1 07 FU2 06 FU3 FU7 FU8 05 INPUT POWER TERMINAL BLOCK FU7 FU8 04 10 03 0 01 ON OFF 02 Main Input Disconnect Package (Style A/M) Chapter 1 Figure 38 - 40…50 Hp, 208V AC Drives - NEMA/UL Type 4 95D02495 57 FRONT VIEW TB REV. A DATE 6/23/11 S/ L2 P1 P2 DC- U/ T1 V/ T2 W/ T3 HTR (OPTIONAL) OUTPUT POWER TERMINAL BLOCK T/ L3 H1 X2 H2 T H4 FU8 FU7 FU6 X1 H5 30 X2 G A/C PWR CB1 30 X2 G A/C PWR L1 L2 L3 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 BY DJK ECN/CR. NO. INSIDE VIEW 42 41 40 34 35 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE LAYOUT DRAWING PF400, FRAME E, STYLE A, 50-60HP @ 460VAC NEMA 4 DR. BY ALB/ACI DATE 7/31/08 CHK. BY JCL/ACI DATE ENG. JFH/ACI DATE DWG. NO. 95D02469 - NEXT SH. 1 SH. NO. 1 42 41 40 39 38 39 37 38 36 37 DOOR NOT SHOWN FOR CLARITY 35 36 34 35 32 31 33 F2 30 29 34 F1 SECONDARY 2000VA TA-2-81202 FU5 FU4 PRIMARY H3 33 32 31 30 29 28 R/ L1 FRAME SIZE E PANEL MOUNT 400 L3 27 TB LR (OPTIONAL) SIGNAL TERMINAL BLOCK L2 04 28 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 4 P1 5 L1 OPTIONAL CIRCUIT BREAKER 03 02 26 BY 6 MANUAL SPEED SS1 LT1 TH1 GND DS1 INPUT POWER TERMINAL BLOCK 01 27 DATE OFF MAN AUTO G R LT2 INTERLOCK OPEN POWER ON 1 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 7 8 05 FU1 04 FU2 03 10 01 2 9 3 LABEL 0 02 ON OFF 58 FU3 Chapter 1 Main Input Disconnect Package (Style A/M) Figure 39 - 50…60 Hp, 460V AC Drives - NEMA/UL Type 4 95D02469 FRONT VIEW TB REV. A B DATE 3/11/10 6/24/11 T FU6 H2 A H4 H5 30 X2 G A/C PWR L2 L3 30 X2 G A/C PWR THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE LAYOUT DRAWING PF400, FRAME E, STYLE A, 75-100HP @ 460VAC NEMA 4 L1 CB1 OPTIONAL CIRCUIT BREAKER 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 BY ECN/CR. NO. SWC DJK X2 X1 34 33 32 42 41 40 39 38 37 34 35 DR. BY ALB/ACI DATE 8/07/08 CHK. BY JCL/ACI DATE DOOR NOT SHOWN FOR CLARITY ENG. JFH/ACI DATE DWG. NO. 95D02475 - NEXT SH. 1 SH. NO. 1 42 41 40 39 38 37 36 INSIDE VIEW X3 31 30 35 X4 SECONDARY 3000VA TA-2-81203 H3 PRIMARY 36 H1 35 34 33 32 31 30 29 HTR (OPTIONAL) PE GROUND L3 28 TB LR (OPTIONAL) OUTPUT POWER TERMINAL BLOCK U/ V/ W/ R/ S/ T/ L1 L2 L3 P1 P2 DC- T1 T2 T3 FRAME SIZE E PANEL MOUNT 400 L2 29 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 4 P1 5 SIGNAL TERMINAL BLOCK L1 06 05 04 03 27 BY 6 MANUAL SPEED SS1 LT1 AU-2/0 GND DS1 INPUT POWER TERMINAL BLOCK 02 01 28 DATE OFF MAN AUTO G R LT2 INTERLOCK OPEN POWER ON 1 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 7 8 07 FU1 06 FU2 05 FU3 FU7 FU8 04 FU7 FU8 03 10 01 0 9 2 FU5 3 FU4 ON OFF 02 Main Input Disconnect Package (Style A/M) Chapter 1 Figure 40 - 75…100 Hp, 460V AC Drives - NEMA/UL Type 4 95D02475 59 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 39 38 37 36 35 34 33 32 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED FRONT VIEW 34 35 REV. DATE A 2/2/06 B 8/3/06 C 11/15/06 D 12/22/06 E 8/12/08 F 6/24/11 BY REH JCL REH REH ALB DJK ECN/CR. NO. DR. BY REH/ACI DATE 11/18/05 (DOOR NOT SHOWN FOR CLARITY) INSIDE VIEW H3 H4 SECONDARY X2 F1 F2 X1 500VA FU5 FU4 TA-2-69305 H1 H2 PRIMARY T THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE LAYOUT DRAWING PF400, FRAME F, STYLE A, 125-150HP @ 480VAC NEMA 4 CHK. BY JCL/ACI DATE 02/17/06 ENG. JCL/ACI DATE 11/18/06 DWG. NO. 95D01568 - NEXT SH. 1 SH. NO. 1 42 41 40 39 38 37 36 35 34 33 32 31 30 HTR (OPTIONAL) 29 30 TB 28 29 31 27 28 FU8 26 23 22 21 20 19 18 17 16 15 14 13 27 LR (OPTIONAL) MTR GROUND 150HP 12 11 10 09 08 07 06 05 25 TB U/ V/ W/ T1 T2 T3 OUTPUT POWER TERMINAL BLOCK R/ S/ T/ L1 L2 L3 P1 P2 DC- FRAME SIZE F PANEL MOUNT 400 125HP CB1 L1 L2 L3 CB1 L1 L2 L3 OPTIONAL CIRCUIT BREAKER 04 03 26 SIGNAL TERMINAL BLOCK L3 POWER INPUT TERMINAL BLOCK 24 BY 4 P1 5 LT1 L2 DS1 02 01 25 DATE 6 MANUAL SPEED SS1 OFF MAN AUTO G INTERLOCK OPEN 1 24 23 22 21 20 19 18 17 16 15 14 LT2 R POWER ON 2 13 12 11 10 09 08 07 06 7 8 3 9 L1 FU1 05 GND FU9 FU10 FU11 04 FU2 03 10 01 0 02 ON OFF 60 FU3 Chapter 1 Main Input Disconnect Package (Style A/M) Figure 41 - 125…150 Hp, 460V AC Drives - NEMA/UL Type 4 95D01568 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED TB REV. DATE A 2/1/06 B 8/3/06 C 11/14/06 D 12/21/06 E 6/20/08 F 6/22/2011 G 4/5/12 BY REH JCL REH REH ALB DJK JCK TB T CF1 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 ECN/CR. NO. DR. BY REH/ACI DATE 11/17/05 CHK. BY JCL/ACI DATE 02/17/06 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE LAYOUT DRAWING PF400, FRAME C, STYLE A, 3 - 10HP @208VAC, 3-20HP @ 480VAC NEMA 3R 42 41 40 34 35 ENG. JFH DATE 11/17/05 DWG. NO. 95D01553 - NEXT SH. 1 SH. NO. 1 42 41 40 39 38 39 37 38 36 37 36 35 34 (DOOR NOT SHOWN FOR CLARITY) 33 34 INSIDE VIEW 32 33 35 31 30 29 28 27 26 32 SECONDARY X2 F1 F2 X1 150VA FU5 FU4 TA-2-69302 H1 H2 H3 H4 PRIMARY 31 30 29 28 27 HTR (OPTIONAL) 25 26 24 25 20 19 23 FU8 18 17 16 24 LR (OPTIONAL) PE GROUND 15 14 13 12 11 10 09 08 07 06 22 DM1 FRAME SIZE C R/ S/ PANEL T/ U/MOUNT V/ W/ L1 L2 L3 T1 T2 T3 P1 P2 CB1 L1 L2 L3 23 FRONT VIEW OUTPUT POWER TERMINAL BLOCK SIGNAL TERMINAL BLOCK 400 TH1 DS1 L1 L2 L3 05 04 03 02 01 21 BY 4 P1 5 O F F ON GND OPTIONAL CIRCUIT BREAKER INPUT POWER TERMINAL BLOCK 22 DATE 6 MANUAL SPEED SS1 1 21 20 19 OFF MAN AUTO G LT1 R LT2 INTERLOCK OPEN POWER ON 2 18 17 16 15 14 13 12 11 10 09 08 07 7 8 3 9 06 FU1 05 FU2 04 FU3 03 10 01 0 02 Main Input Disconnect Package (Style A/M) Chapter 1 Figure 42 - 3.0…10 Hp, 208V AC & 3.0…20 Hp, 460V AC Drives - NEMA/UL Type 3R 95D01553 61 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED FRONT VIEW TB REV. A B C D E F G R/ L1 S/ L2 P1 P2 DC- U/ T1 V/ T2 OUTPUT POWER TERMINAL BLOCK T/ L3 400 TB W/ T3 HTR (OPTIONAL) T L2 DS1 L3 CF1 FU6 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 CB1 L1 L2 L3 06 OPTIONAL CIRCUIT BREAKER 05 04 03 02 01 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 DATE 2/3/06 8/3/06 11/14/06 12/21/06 7/8/08 6/23/11 4/5/12 BY REH JCL REH REH ALB DJK JCK ECN/CR. NO. 42 41 40 34 35 DR. BY REH/ACI DATE 11/16/05 CHK. BY JCL/ACI DATE 02/17/06 ENG. JCL DATE 02/17/06 DWG. NO. 95D01554 - NEXT SH. 1 SH. NO. 1 42 41 40 39 38 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE LAYOUT DRAWING PF400, FRAME D, STYLE A, 15 - 30HP @ 208VAC, 25-40HP @480VAC NEMA 3R 37 38 39 36 37 35 34 36 35 DOOR NOT SHOWN FOR CLARITY 33 INSIDE VIEW 32 33 34 31 30 29 28 27 26 32 SECONDARY X2 F1 F2 X1 150VA FU5 FU4 TA-2-69302 H1 H2 H3 H4 31 30 29 28 27 PRIMARY 25 25 26 24 24 PE GROUND 23 LR (OPTIONAL) SIGNAL TERMINAL BLOCK L1 INPUT POWER TERMINAL BLOCK 22 BY 4 P1 5 LT1 TH1 GND 194R-NJ100P3 23 DATE 6 MANUAL SPEED SS1 1 22 21 20 19 OFF MAN AUTO G R LT2 INTERLOCK OPEN POWER ON 2 18 17 16 15 14 13 12 11 10 09 08 07 7 8 3 9 06 FU1 05 FU2 04 FU3 03 10 01 0 02 ON OFF 62 ALLEN-BRADLEY Chapter 1 Main Input Disconnect Package (Style A/M) Figure 43 - 15…20 Hp, 208V AC & 25…40 Hp, 460V AC Drives - NEMA/UL Type 3R 95D01554 4 REV. A B V/ T2 W/ T3 HTR (OPTIONAL) DOC BC T DIC CF1 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 34 35 DATE 06/24/11 4/5/12 BY DJK JCK ECN/CR. NO. THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE LAYOUT DRAWING PF400, FRAME D, STYLE A, 25-30HP @ 208VAC NEMA 3R DR. BY ALB/ACI DATE 7/31/08 CHK. BY JCL/ACI DATE ENG. JFH/ACI DATE DWG. NO. 95D02453 - NEXT SH. 1 SH. NO. 1 42 41 40 39 38 39 37 36 38 DOOR NOT SHOWN FOR CLARITY 37 36 35 33 32 31 30 34 SECONDARY X2 F1 F2 X1 150VA FU5 FU4 35 INSIDE VIEW PRIMARY H1 H2 H3 H4 TA-2-69302 34 33 32 31 30 29 TB U/ T1 L3 05 28 FRONT VIEW P1 P2 DC- OUTPUT POWER TERMINAL BLOCK T/ L3 TB1 S/ L2 FU6 L1 L2 CB1 29 R/ L1 400 L3 27 TB2TB LR (OPTIONAL) SIGNAL TERMINAL BLOCK L2 DS1 28 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 5 P1 G LT1 L1 04 03 02 26 BY 6 MANUAL SPEED SS1 OFF MAN AUTO INTERLOCK OPEN GND OPTIONAL CIRCUIT BREAKER INPUT POWER TERMINAL BLOCK 01 27 DATE LT2 R POWER ON 1 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 7 8 07 TH1 FU1 06 FU2 05 FU3 04 10 03 2 9 3 LABEL 0 01 ON OFF 02 Main Input Disconnect Package (Style A/M) Chapter 1 Figure 44 - 25…30 Hp, 208V AC Drives - NEMA/UL Type 3R 95D02453 63 FRONT VIEW REV. A B DATE 6/24/11 4/5/12 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 39 38 34 35 ECN/CR. NO. DR. BY ALB/ACI DATE 8/07/08 CHK. BY JCL/ACI DATE DOOR NOT SHOWN FOR CLARITY THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE LAYOUT DRAWING PF400, FRAME E, STYLE A, 40-50HP @ 208VAC NEMA 3R ENG. JFH/ACI DATE DWG. NO. 95D02493 - NEXT SH. 1 SH. NO. 1 42 41 40 39 38 37 36 37 35 34 33 32 31 36 SECONDARY X2 F1 F2 X1 150VA FU5 FU4 TA-2-69302 H1 H2 H3 H4 35 34 33 32 31 BY DJK JCK 29 29 INSIDE VIEW 28 28 30 27 27 PRIMARY 26 26 HTR (OPTIONAL) 25 25 TB 24 24 30 23 23 LR (OPTIONAL) 22 17 16 15 14 13 12 11 10 09 21 TB L3 22 CF1 L2 08 07 20 T TH1 L1 CB1 OPTIONAL CIRCUIT BREAKER 21 PE GROUND L3 19 OUTPUT POWER TERMINAL BLOCK U/ V/ W/ R/ S/ T/ L1 L2 L3 P1 P2 DC- T1 T2 T3 L2 20 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 4 FRAME SIZE E PANEL MOUNT 400 L1 06 05 04 03 18 BY 5 P1 LT1 SIGNAL TERMINAL BLOCK AU-2/0 GND DS1 INPUT POWER TERMINAL BLOCK 02 01 19 DATE 6 MANUAL SPEED SS1 1 18 17 OFF MAN AUTO G R LT2 INTERLOCK OPEN POWER ON 2 16 15 14 13 12 11 10 09 08 07 7 8 3 9 06 FU1 05 FU2 04 FU3 03 10 01 0 02 ON OFF 64 FU7 Chapter 1 Main Input Disconnect Package (Style A/M) Figure 45 - 40…50 Hp, 208V AC Drives - NEMA/UL Type 3R 95D02493 4 REV. A B V/ W/ TB1 HTR (OPTIONAL) OUTPUT POWER TERMINAL BLOCK T CF1 25 24 23 22 21 20 19 18 17 16 15 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 34 35 DATE 6/24/11 4/5/12 BY DJK JCK ECN/CR. NO. THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE LAYOUT DRAWING PF400, FRAME E, STYLE A, 50-60HP @ 460VAC NEMA 3R DR. BY ALB/ACI DATE 7/31/08 CHK. BY JCL/ACI DATE ENG. JFH/ACI DATE DWG. NO. 95D02468 - NEXT SH. 1 SH. NO. 1 42 41 40 39 38 39 37 36 38 DOOR NOT SHOWN FOR CLARITY 37 36 35 33 32 31 30 34 SECONDARY X2 F1 F2 X1 150VA FU5 FU4 35 INSIDE VIEW PRIMARY H1 H2 H3 H4 TA-2-69302 34 33 32 31 30 29 TB U/ 14 13 12 11 10 09 08 07 06 05 28 FRONT VIEW T/ L3 P1 P2 DCT1 T2 T3 FRAME SIZE E PANEL MOUNT S/ L2 FU6 L1 L2 L3 CB1 29 R/ L1 400 L3 27 TB2TB LR (OPTIONAL) SIGNAL TERMINAL BLOCK L2 DS1 28 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 5 P1 G LT1 L1 04 03 02 26 BY 6 MANUAL SPEED SS1 OFF MAN AUTO INTERLOCK OPEN GND OPTIONAL CIRCUIT BREAKER INPUT POWER TERMINAL BLOCK 01 27 DATE LT2 R POWER ON 1 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 7 8 07 TH1 FU1 06 FU2 05 FU3 04 10 03 2 9 3 LABEL 0 01 ON OFF 02 Main Input Disconnect Package (Style A/M) Chapter 1 Figure 46 - 50…60 Hp, 460V AC Drives - NEMA/UL Type 3R 95D02468 65 FRONT VIEW Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 REV. A B DATE 6/24/11 4/5/12 FU5 FU4 42 41 40 39 38 37 34 35 DR. BY ALB/ACI DATE 8/07/08 CHK. BY JCL/ACI DATE DOOR NOT SHOWN FOR CLARITY THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE LAYOUT DRAWING PF400, FRAME E, STYLE A, 75-100HP @ 460VAC NEMA 3R ENG. JFH/ACI DATE DWG. NO. 95D02474 - NEXT SH. 1 SH. NO. 1 42 41 40 39 38 37 36 34 33 32 31 35 SECONDARY X2 F1 F2 X1 150VA 36 ECN/CR. NO. H1 H2 H3 H4 TA-2-69302 35 34 33 32 31 BY DJK JCK 29 29 INSIDE VIEW 28 28 PRIMARY 27 27 30 26 26 HTR (OPTIONAL) 25 25 TB 24 24 30 23 23 LR (OPTIONAL) 22 17 16 15 14 13 12 11 10 09 21 TB L3 22 CF1 L2 08 20 T TH1 L1 CB1 21 PE GROUND L3 07 19 OUTPUT POWER TERMINAL BLOCK U/ V/ W/ R/ S/ T/ L1 L2 L3 P1 P2 DC- T1 T2 T3 FRAME SIZE E PANEL MOUNT 400 L2 OPTIONAL CIRCUIT BREAKER 20 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 4 SIGNAL TERMINAL BLOCK L1 DS1 06 05 04 03 18 BY 5 P1 LT1 AU-2/0 GND INPUT POWER TERMINAL BLOCK 02 01 19 DATE 6 MANUAL SPEED SS1 1 18 17 OFF MAN AUTO G R LT2 INTERLOCK OPEN POWER ON 2 16 15 14 13 12 11 10 09 08 07 7 8 3 9 06 FU1 05 FU2 04 FU3 03 10 01 0 02 ON OFF 66 FU7 Chapter 1 Main Input Disconnect Package (Style A/M) Figure 47 - 75…100 Hp, 460V AC Drives - NEMA/UL Type 3R 95D02474 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED FRONT VIEW TB U/ V/ W/ T1 T2 T3 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 39 38 37 36 35 34 33 32 34 35 REV. DATE A 2/1/06 B 08/03/06 C 11/14/06 D 12/21/06 E 8/12/08 F 6/27/11 BY REH JCL REH REH ALB DJK ECN/CR. NO. DR. BY REH/ACI DATE 11/17/05 FU5 FU4 SECONDARY X2 F1 F2 X1 500VA CHK. BY JCL/ACI DATE 02/17/06 (DOOR NOT SHOWN FOR CLARITY) INSIDE VIEW H3 H4 TA-2-69305 H1 H2 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE LAYOUT DRAWING PF400, FRAME F, STYLE A, 125-150HP @ 480VAC NEMA 3R ENG. JFH/ACI DATE 11/17/05 DWG. NO. 95D01557 - NEXT SH. 1 SH. NO. 1 42 41 40 39 38 37 36 35 34 33 32 31 30 PRIMARY 29 30 CF2 28 29 TB 27 28 31 26 23 22 21 20 19 18 17 16 15 14 13 27 T 150HP 12 11 10 09 08 07 06 05 25 CF1 125HP CB1 L1 L2 L3 CB1 L1 L2 L3 OPTIONAL CIRCUIT BREAKER 04 26 HTR (OPTIONAL) L3 03 24 FU7 MTR GROUND L2 DS1 POWER INPUT TERMINAL BLOCK 02 01 25 LR (OPTIONAL) OUTPUT POWER TERMINAL BLOCK R/ S/ T/ L1 L2 L3 P1 P2 DC- FRAME SIZE F PANEL MOUNT 400 TH1 L1 FU1 24 23 22 21 20 19 18 17 BLOCK 16 BY 4 P1 5 LT1 SIGNAL DATE 6 MANUAL SPEED SS1 OFF MAN AUTO G INTERLOCK OPEN 1 15 14 LT2 R POWER ON 2 13 12 11 10 09 08 07 7 8 3 9 06 GND FU2 05 FU3 04 10 03 0 01 ON OFF 02 Main Input Disconnect Package (Style A/M) Chapter 1 Figure 48 - 125…150 Hp, 460V AC Drives - NEMA/UL Type 3R 95D01557 67 68 01 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 DATE BY O F F ON 50D00505 REV. A B DATE 11/24/04 2/2/11 BY JRF DJK ECN/CR. NO. 3.50" [88.90mm] 42 41 40 DR. BY JRF/ACI DATE 4/2/04 CHK. BY JFH/ACI DATE 4/2/04 ENG. DATE DWG. NO. 95D00689 - NEXT SH. 1 SH. NO. 11/24/04 1 42 41 40 39 38 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 37 38 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE OUTLINE DRAWING - PF400, STYLE A 3-10HP @ 208VAC & 3-20HP @ 460VAC 36 37 39 35 36 33 32 31 34 7.38" [187.33mm] 5.44" [138.11mm] 30 29 28 27 26 25 35 0.41" [ 10.31mm] 1.12" [ 28.57mm] 24 23 22 21 20 19 18 17 16 15 14 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 0.88" [ 22.23mm] 12 (COMMUNICATION ADAPTER COVER SHOWN FOR REFERENCE) 11 12 13 10 11 Outline Drawings 13 09 10 06 05 04 03 08 7.70" [195.54mm] 02 01 09 28.84" [732.63mm] 07 0.41" [ 10.31mm] 0.50" [12.70mm] 9.37" [238.09mm] 3.87" [98.42mm] 08 400 9.88" [250.83mm] 10.88" [276.23mm] 2.12" [53.97mm] 07 06 05 04 03 02 1.50" [38.10mm] 25.75" [654.05mm] Chapter 1 Main Input Disconnect Package (Style A/M) Figure 49 - 3.0…10 Hp, 208V AC & 3.0…20 Hp, 460V AC Drives - NEMA/UL Type 1 95D00689 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 42.61" [1082.36mm] BY 18.63" [473.08mm] REV. DATE BY ECN/CR. NO. DR. BY JRF/ACI DATE 4/2/04 CHK. BY JFH/ACI DATE 4/2/04 8.87" [225.42mm] 6.44" [163.51mm] 4.00" [101.60mm] ENG. DATE THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE OUTLINE DRAWING - PF400, STYLE A 15-20HP @ 208VAC & 25-40HP @ 460VAC 1.69" [ 42.86mm] 0.88" [ 22.23mm] 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 42 41 40 DWG. NO. 95D00691 - NEXT SH. 1 SH. NO. 4/2/04 1 38 42 41 40 39 37 38 39 36 37 35 36 35 34 0.41" [ 10.32mm] 8.86" [225.15mm] 4.50" [114.30mm] 33 O F F ON NET B NET A MOD PORT 0.41" [ 10.32mm] 0.50" [12.70mm] 11.12" [282.34mm] 3.50" [88.90mm] 34 DATE 1.50" [38.10mm] 11.88" [301.63mm] 12.88" [327.03mm] 2.37" [60.32mm] 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 40.25" [1022.35mm] 01 37.25" [946.15mm] 02 Main Input Disconnect Package (Style A/M) Chapter 1 Figure 50 - 15…20 Hp, 208V AC & 25…40 Hp, 460V AC Drives - NEMA/UL Type 1 95D00691 69 01 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 DATE 43.00" [1092.20mm] BY 0.41" [ 10.32mm] 11.54" [293.21mm] 13.82" [350.92mm] REV. DATE BY ECN/CR. NO. DR. BY JRF/ACI DATE 4/2/04 12.00" [304.80mm] 9.00" [228.60mm] 6.00" [152.40mm] ENG. DATE THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE OUTLINE DRAWING - PF400, STYLE A 25-30HP @ 208VAC 2.50" [ 63.50mm] 0.88" [ 22.23mm] 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 42 41 40 39 CHK. BY JFH/ACI DATE 4/2/04 DWG. NO. 95D00692 - NEXT SH. 1 SH. NO. 4/2/04 1 42 41 40 39 38 ON NET B NET A MOD PORT 0.41" [ 10.32mm] 0.75" [19.05mm] 7.75" [196.85mm] 37 O F F 16.50" [419.10mm] 18.00" [457.20mm] 6.50" [165.10mm] 38 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 1.50" [38.10mm] 5.25" [133.35mm] 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 02 20.00" [508.00mm] 70 40.00" [1016.00mm] Chapter 1 Main Input Disconnect Package (Style A/M) Figure 51 - 25…30 Hp, 208V AC Drives - NEMA/UL Type 1 95D00692 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 DATE 43.00" [1092.20mm] BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED REV. DATE BY ECN/CR. NO. DR. BY JRF/ACI DATE 4/2/04 12.00" [304.80mm] 9.00" [228.60mm] 6.00" [152.40mm] ENG. DATE THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE OUTLINE DRAWING - PF400, STYLE A 40HP @ 208VAC & 50-100HP @ 460VAC 2.50" [ 63.50mm] 0.88" [ 22.23mm] 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 42 41 40 39 CHK. BY JFH/ACI DATE 4/2/04 DWG. NO. 95D00693 - NEXT SH. 1 SH. NO. 4/2/04 1 42 41 40 39 38 0.41" [ 10.32mm] 11.54" [293.21mm] 7.75" [196.85mm] 37 ON NET B NET A MOD PORT 0.41" [ 10.32mm] 0.75" [19.05mm] 13.82" [350.92mm] 6.50" [165.10mm] 38 O F F 16.50" [419.10mm] 18.00" [457.20mm] 5.25" [133.35mm] 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 1.50" [38.10mm] 20.00" [508.00mm] 01 40.00" [1016.00mm] 02 Main Input Disconnect Package (Style A/M) Chapter 1 Figure 52 - 40 Hp, 208V AC & 50…100 Hp, 460V AC Drives - NEMA/UL Type 1 95D00693 71 72 01 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED REV. DATE BY ECN/CR. NO. DR. BY JRF/ACI DATE 4/2/04 ENG. DATE THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE OUTLINE DRAWING - PF400, STYLE A 50HP @ 208VAC 42 41 40 CHK. BY JFH/ACI DATE 4/2/04 DWG. NO. 95D00694 - NEXT SH. 1 SH. NO. 4/2/04 1 42 41 40 39 38 39 37 33 32 31 30 29 28 27 26 25 24 23 22 38 14.67" [372.67mm] 11.17" [283.77mm] 7.67" [194.87mm] 2.50" [ 63.50mm] 36 0.41" [ 10.32mm] 0.88" [ 22.23mm] 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 37 610293-222A 610293-200B 26.97" [685.01mm] 23.47" [596.11mm] 2.50" [ 63.50mm] 05 35 O F F ON 11.69" [296.86mm] 13.96" [354.61mm] 04 03 02 01 36 DATE 50.00" [1270.00mm] 34 NET B NET A MOD PORT 0.41" [ 10.32mm] 3.25" [82.55mm] 8.97" [227.83mm] 35 15.00" [381.00mm] 30.00" [762.00mm] 36.50" [927.10mm] 4.28" [108.74mm] 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 02 0.75" [19.05mm] 48.50" [1231.90mm] Chapter 1 Main Input Disconnect Package (Style A/M) Figure 53 - 50 Hp, 208V AC Drives - NEMA/UL Type 1 95D00694 01 BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED O F F ON 0.41" [ 10.32mm] 0.41" [ 10.32mm] 3.25" [82.55mm] REV. 13.96" [354.61mm] 11.69" [296.86mm] DATE BY ECN/CR. NO. 7.75" [196.85mm] 11.25" [285.75mm] 14.75" [374.65mm] ENG. DATE THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE OUTLINE DRAWING - PF400, STYLE A 125-150HP @ 460VAC 0.88" [ 22.23mm] 2.50" [ 63.50mm] TYP. 2 PLC'S. 26.97" [685.01mm] 23.47" [596.11mm] 2.50" [ 63.50mm] 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 CHK. BY JFH/ACI DATE 2/3/05 DWG. NO. 95D01264 - NEXT SH. 1 SH. NO. 1 38 DR. BY JRF/ACI DATE 2/3/05 37 38 42 41 40 39 36 37 39 35 36 34 33 35 34 33 32 DATE 50.00" [1270.00mm] 31 15.00" [381.00mm] 8.97" [227.81mm] 32 NET B NET A MOD PORT 30.00" [762.00mm] 36.50" [927.10mm] 4.28" [108.74mm] 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 0.75" [19.05mm] 48.50" [1231.90mm] 02 Main Input Disconnect Package (Style A/M) Chapter 1 Figure 54 - 125…150 Hp, 460V AC Drives - NEMA/UL Type 1 95D01264 73 74 01 DATE 50.00" [1270mm] 3.68" [94mm] O F F ON 250HP (CIRCUIT BREAKER) DR. BY REH/ACI DATE 10/11/06 CHK. BY AWR/ACI DATE 10/12/06 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE OUTLINE DRAWING PF400, 200-250HP @ 460VAC NEMA 1, STYLE A, FRAME G 28 29 30 31 28 29 30 31 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 46 45 44 43 42 BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 7.68" [195mm] 11.68" [297mm] ENG. AWR/ACI DATE 10/04/06 DWG. NO. 95D01866 - NEXT SH. 1 SH. NO. 1 46 45 44 43 42 41 40 40 41 39 39 38 37 8.66" [220mm] 36 37 38 35 36 34 35 34 ECN/CR. NO. 27 27 BY 26 26 DATE 25 25 REV. 24 24 33 23 23 32 22 22 1.25" CONDUIT KNOCKOUT 21 21 3" CONDUIT KNOCKOUT 20 20 33 19 19 32 18 18 17 15 14 13 16 200HP (DISCONNECT) R e s e t 17 48.50" [1232mm] O F F 16 15 14 NET B NET A MOD 12 13 11 12 ON 10 11 P+ 09 10 RI 08 09 T 07 08 04 03 06 0.75" [19mm] 02 07 3.25" [83mm] 01 05 Ø.56" [14mm] 16.50" [419mm] 17.05" [433mm] 14.78" [375mm] 06 PORT 16.50" [419mm] 39.50" [1003mm] 05 04 03 02 Chapter 1 Main Input Disconnect Package (Style A/M) Figure 55 - 200…250 Hp, 460V AC Drives - NEMA/UL Type 1 95D01866 DATE BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED O F F ON REV. A DATE 4/29/08 BY ECN/CR. NO. TGM CHK. BY AWR/ACI DATE 10/12/06 22 DR. BY REH/ACI DATE 10/12/06 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE OUTLINE DRAWING PF400, 300-350HP@460VAC NEMA 1, STYLE A, FRAME H 21 22 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 33 34 35 36 37 38 39 40 41 42 33 34 35 36 37 38 39 40 41 42 46 45 44 1 32 32 SH. NO. 31 31 1 30 30 NEXT SH. 29 29 95D01868 - 28 28 DWG. NO. 27 27 ENG. AWR/ACI DATE 10/04/06 26 26 46 45 44 43 25 25 43 24 24 NET B NET A 23 20 21 MOD 19 20 PORT 18 19 23 17 18 72.00" [1829mm] 16 17 15 14 16 15 R e s e t 13 P+ 12 13 RI 11 12 T 10 11 PF400FRAME H 09 10 14 08 09 05 04 07 24.00" [610mm] 08 3.50" [89mm] 06 36.00 [914] 07 26.00 [660] 06 05 04 03 02 03 27.33" [694mm] 01 62.00 [1575] 01 02 Main Input Disconnect Package (Style A/M) Chapter 1 Figure 56 - 300…350 Hp, 460V AC Drives - NEMA/UL Type 1 95D01868 75 76 01 DATE O F F ON REV. A B DATE 11/24/04 2/2/11 BY JRF DJK ECN/CR. NO. 3.00" [76.20mm] Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 DR. BY JRF/ACI DATE 5/17/04 CHK. BY JFH/ACI DATE 5/17/04 ENG. DATE DWG. NO. 95D00690 - NEXT SH. 1 SH. NO. 11/24/04 1 42 41 40 39 38 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 37 38 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE OUTLINE DRAWING - PF400, STYLE A, W/LINE REACTOR 3-5HP @ 208VAC & 3-10HP @ 460VAC 36 37 39 35 34 33 32 31 30 29 28 27 26 25 36 BY 6.00" [152.40mm] 4.50" [114.30mm] 0.88" [ 22.23mm] 24 23 22 21 20 19 18 17 16 15 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 13 14 12 12 0.28" [ 7.14mm] 11 ADAPTER COVER (COMMUNICATION ) REFERENCE SHOWN FOR 10 11 06 05 04 03 09 0.28" [ 7.14mm] 7.69" [195.26mm] 02 01 10 38.36" [974.28mm] 08 36.84" [935.83mm] 09 34.00" [863.60mm] 07 0.34" [8.73mm] 9.22" [234.16mm] 3.50" [88.90mm] 08 400 8.25" [209.55mm] 8.94" [227.01mm] 2.00" [50.80mm] 07 06 05 04 03 02 1.50" [38.10mm] 17.00" [431.80mm] Chapter 1 Main Input Disconnect Package (Style A/M) Figure 57 - 3.0…5.0 Hp, 208V AC & 3.0…10 Hp, 460V AC Drives with Line Reactor - NEMA/UL Type 1 95D00690 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 SH. NO. 16 16 42 41 40 DWG. NO. 15 15 42 41 40 39 14 14 39 13 13 NEXT SH. 12 12 ENG. DATE 11 11 CHK. BY DATE 10 10 DR. BY DATE 09 09 TITLE 08 08 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 07 07 BY 06 06 DATE 05 05 ECN/CR. NO. 04 04 BY 03 03 DATE 02 02 REV. 01 01 Main Input Disconnect Package (Style A/M) Chapter 1 Figure 58 - 7.5…10 Hp, 208V AC & 15…20 Hp, 460V AC Drives with Line Reactor - NEMA/UL Type 1 95D00753 77 01 DATE BY 49.61" [1260.17mm] ON REV. DATE BY ECN/CR. NO. DR. BY JRF/ACI DATE 5/16/05 4.00" [101.60mm] 6.44" [163.53mm] 0.88" [ 22.23mm] 06 05 04 03 02 01 NET A MOD Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 42 41 40 CHK. BY JFH/ACI DATE 5/16/05 ENG. DATE DWG. NO. 95D01359 - NEXT SH. 1 SH. NO. 1 42 41 40 39 38 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE OUTLINE DRAWING - PF400, STYLE A, W/LINE REACTOR 15-20HP @ 208VAC & 25-40HP @ 460VAC 37 38 39 36 35 34 37 8.88" [225.43mm] 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 1.69" [ 42.88mm] 13 0.41" [ 10.31mm] 12 13 14 11 12 14 10 09 11 NET B 10 09 08 4.50" [114.30mm] 3.50" 07 PORT 0.41" [ 10.31mm] 0.50" [12.70mm] 11.12" [282.35mm] 8.86" [225.15mm] [88.90mm] 08 O F F 12.88" [327.03mm] 11.88" [301.63mm] 2.38" [60.33mm] 07 06 05 04 03 02 1.50" [38.10mm] 22.13" [561.98mm] 78 47.25" [1200.15mm] 44.25" [1123.95mm] Chapter 1 Main Input Disconnect Package (Style A/M) Figure 59 - 15…20 Hp, 208V AC & 25…40 Hp, 460V AC Drives with Line Reactor - NEMA/UL Type 1 95D01359 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED DATE BY ECN/CR. NO. CHK. BY JFH/ACI DATE 5/16/05 ENG. DATE AC_DESCRIPTION ON THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE OUTLINE DRAWING - PF400, STYLE A, W/LINE REACTOR 25-30HP @ 208VAC O FF 34 33 32 31 30 29 28 27 26 25 24 42 41 40 39 DR. BY JRF/ACI DATE 5/16/05 DWG. NO. 95D01360 - NEXT SH. 1 SH. NO. 1 42 41 40 39 38 REV. 8.56" [217.49mm] 6.56" [166.69mm] 0.88" [ 22.23mm] 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 37 FASTEN R AC_SCALE_UNIT 2.50" [ 63.50mm] 0.88" [ 22.23mm] 2.00" [ 50.80mm] 01 02 38 DATE 41.00" [1041.40mm] 36 0.41" [ 10.32mm] O F F ON 11.61" [294.86mm] 6.81" [173.04mm] 37 O F F ON 0.41" [ 10.32mm] 1.00" [25.40mm] 18.60" [472.53mm] 21.60" [548.73mm] 2.50" [63.50mm] 35 19.88" [504.83mm] 13.88" [352.57mm] 4.25" [107.95mm] 36 NET B NET A MOD PORT 39.75" [1009.65mm] 41.75" [1060.45mm] 24.92" [632.94mm] 30.98" [786.86mm] 33.98" [863.06mm] 3.38" [85.73mm] 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 0.50" [12.70mm] 40.00" [1016.00mm] 03 ON 04 AC_DESCRIPTION 01 O FF 02 Main Input Disconnect Package (Style A/M) Chapter 1 Figure 60 - 25…30 Hp, 208V AC Drives with Line Reactor - NEMA/UL Type 1 95D01360 79 80 01 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED DATE BY ECN/CR. NO. DR. BY JRF/ACI DATE 5/16/05 ENG. DATE THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE OUTLINE DRAWING - PF400, STYLE A, W/LINE REACTOR 40-50HP @ 208VAC & 50-100HP & 460VAC 42 41 40 CHK. BY JFH/ACI DATE 5/16/05 DWG. NO. 95D01361 - NEXT SH. 1 SH. NO. 1 42 41 40 39 38 39 37 38 33 32 31 30 29 28 27 26 25 24 23 22 36 REV. 2.50" [ 63.50mm] 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 37 14.67" [372.67mm] 7.67" [194.87mm] 11.17" [283.77mm] 0.88" [ 22.23mm] 26.97" [685.01mm] 23.47" [596.11mm] 2.50" [ 63.50mm] 05 35 0.41" [ 10.32mm] 11.69" [296.86mm] 13.96" [354.61mm] 04 03 02 01 36 DATE 50.00" [1270.00mm] 34 O F F ON 0.41" [ 10.32mm] 3.25" [82.55mm] 8.97" [227.83mm] 35 NET B NET A MOD PORT 15.00" [381.00mm] 30.00" [762.00mm] 36.50" [927.10mm] 4.28" [108.74mm] 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 02 0.75" [19.05mm] 48.50" [1231.90mm] Chapter 1 Main Input Disconnect Package (Style A/M) Figure 61 - 40…50 Hp, 208V AC & 50…100 Hp, 460V AC Drives with Line Reactor - NEMA/UL Type 1 95D01361 01 BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED O F F ON 0.41" [ 10.32mm] 0.41" [ 10.32mm] REV. 11.69" [296.86mm] 13.96" [354.61mm] DATE BY ECN/CR. NO. 7.75" [196.85mm] 11.25" [285.75mm] 14.75" [374.65mm] ENG. DATE THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE OUTLINE DRAWING - PF400, STYLE A, W/LINE REACTOR 125-150HP @ 460VAC 2.50" [ 63.50mm] TYP. 2 PLC'S. 0.88" [ 22.23mm] 26.97" [685.01mm] 23.47" [596.11mm] 2.50" [ 63.50mm] 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 CHK. BY JFH/ACI DATE 5/16/05 DWG. NO. 95D01362 - NEXT SH. 1 SH. NO. 1 38 DR. BY JRF/ACI DATE 5/16/05 37 38 42 41 40 39 36 37 39 35 36 34 33 35 34 33 32 DATE 50.00" [1270.00mm] 31 15.00" [381.00mm] 3.25" [82.55mm] 8.97" [227.81mm] 32 NET B NET A MOD PORT 30.00" [762.00mm] 36.50" [927.10mm] 4.28" [108.74mm] 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 0.75" [19.05mm] 48.50" [1231.90mm] 02 Main Input Disconnect Package (Style A/M) Chapter 1 Figure 62 - 125…150 Hp, 460V AC Drives with Line Reactor - NEMA/UL Type 1 95D01362 81 82 DATE BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED A D O F F ON E B ON C DATE 2/1/06 8/3/06 5/21/07 2/26/08 6/26/08 BY REH JCL JCL AWR ALB ECN/CR. NO. A B C D E 34.50 [876] 34.50 [876] 19.88 [505] 19.88 [505] 34.50 [876] 19.88 [505] 34.50 [876] 73.50 [1867] 73.50 [1867] 61.50 [1562] 61.50 [1562] 37.50 [953] 37.50 [953] 22 23 24 25 26 27 28 29 30 31 32 33 34 23 24 25 26 27 28 29 30 31 32 33 34 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 DWG. NO. 95D01552 - NEXT SH. 1 SH. NO. 1 38 38 ENG. JFH DATE 11/15/06 37 37 42 41 40 39 36 36 39 35 35 3/8"Ø BOLT 21 22 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 20 CHK. BY JCL/ACI DATE 02/17/06 75.13 [1908] 75.13 [1908] INCHES [MILLIMETERS] KEY 36.55 [928] 36.55 [928] 63.13 [1604] 19.88 [505] 28.50 [724] 22.50 [572] THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE OUTLINE DRAWING - PF400, STYLE A & B 3-50HP @ 208VAC, 3-150HP @ 460VAC NEMA 12 A&B A&B 36.55 [928] 63.13 [1604] 15.88 [403] 15.25 [387] 21 DR. BY REH/ACI DATE 11/15/05 125 - 150 HP FRAME F 75 - 100 HP FRAME E (LARGE) A&B 36.55 [928] A&B 39.13 [994] 39.13 [994] 19 REV. A B C D E 40 - 50 HP FRAME E (LARGE) 50 - 60 HP FRAME E (SMALL) 30.47 [774] A&B 24.47 [622] 03 20 O F F 25 - 30 HP FRAME D (LARGE) 25 - 40 HP FRAME D (SMALL) A&B 3 - 20 HP FRAME C 3 - 10 HP FRAME C 15 - 20 HP FRAME D (SMALL) STYLE HP AT 460V 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 HP AT 208V 02 03 01 01 02 Chapter 1 Main Input Disconnect Package (Style A/M) Figure 63 - 3.0…50 Hp, 208V AC & 3.0…150 Hp, 460V AC Drives - NEMA/UL Type 12 95D01552 DATE BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED DR. BY REH/ACI DATE 11/14/05 CHK. BY JCL/ACI DATE 02/17/06 29 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 SH. NO. 1 38 38 1 37 37 NEXT SH. 36 36 95D01551 - 35 35 DWG. NO. 34 34 ENG. JFH/ACI DATE 11/14/06 33 33 42 41 40 39 32 32 39 31 31 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE OUTLINE DRAWING - PF400, STYLE A & B 3-50HP @ 208VAC, 3-150HP @ 460VAC NEMA 4 28 29 ECN/CR. NO. 27 28 BY REH JCL ALB JCK 26 27 DATE 2/1/06 8/3/06 8/15/08 4/6/12 25 26 30 24 25 30 23 24 17 16 15 14 13 12 22 73.50 [1867] 11 10 23 34.50 [876] 19.88 [505] 73.50 [1867] 09 08 07 06 05 04 21 34.50 [876] 19.88 [505] 61.50 [1562] 61.50 [1562] 37.50 [953] 37.50 [953] 37.50 [952] 22 REV. A B C D KEY 75.13 [1908] 34.50 [876] 19.88 [505] 34.50 [876] 28.50 [724] 19.88 [505] 19.88 [505] 22.50 [572] 18.53 [471] 22.50 [572] E 20 3/8"Ø BOLT 54.40 [1382] 125 - 150 HP FRAME F 75.13 [1908] 63.13 [1604] 63.13 [1604] INCHES [MILLIMETERS] 46.34 [1177] 43.34 [1101] 75 - 100 HP FRAME E (LARGE) 50 - 60 HP FRAME E (SMALL) 43.34 [1101] 39.13 [994] 39.13 [994] 18.53 [471] D 21 B 40 - 50 HP FRAME E (LARGE) 25 - 30 HP FRAME D (LARGE) 36.34 [923] 30.26 [769] 39.13 [994] C 19 E O F F ON 25 - 40 HP FRAME D (SMALL) 7.5 - 20HP FRAME C 24.00 [610] B 20 D NOT USED ON 3HP @208VAC & 3-5HP @ 480VAC 15 - 20 HP FRAME D (SMALL) 3 - 10HP FRAME C 3 - 5HP FRAME C A1 18 O F F ON C A 19 A HP AT 460V 18 17 16 15 14 13 12 11 10 09 08 07 06 05 HP AT 208V 03 04 02 03 A1 01 01 02 Main Input Disconnect Package (Style A/M) Chapter 1 Figure 64 - 3.0…50 Hp, 208V AC & 3.0…150 Hp, 460V AC Drives - NEMA/UL Type 4 95D01551 83 84 DATE BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED O F F ON E B ON BY JCL JCL JCL JCL ALB ECN/CR. NO. A B C D E D REV. DATE A 02/17/06 B 8/3/06 C 8/14/06 D 01/30/08 E 8/14/08 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 26 27 28 29 30 31 32 33 27 28 29 30 31 32 33 42 41 40 ENG. JFH DATE 11/14/05 DWG. NO. 95D01550 - NEXT SH. 1 SH. NO. 1 38 42 41 40 39 37 38 39 36 37 35 36 35 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE OUTLINE DRAWING - PF400, STYLE A & B 3-50HP @ 208VAC, 3-150HP @ 460VAC NEMA 3R 25 26 34 24 25 3/8"Ø BOLT 23 24 34 22 18 17 16 15 14 13 12 11 10 09 08 07 23 73.50 [1867] 73.50 [1867] 61.50 [1562] 61.50 [1562] 37.50 [953] 21 34.50 [876] 34.50 [876] 19.88 [505] 19.88 [505] 34.50 [876] 34.50 [876] 19.88 [505] 19.88 [505] 28.50 [724] 06 05 22 INCHES [MILLIMETERS] KEY 75.13 [1908] 75.13 [1908] 45.13 [1146] 45.13 [1146] 63.13 [1604] 45.13 [1146] 63.13 [1604] 15.88 [403] 37.50 [953] 20 A&B A&B A&B 45.13 [1146] 39.13 [994] 22.50 [572] 21 CHK. BY JCL/ACI DATE 02/17/06 125 - 150 HP FRAME F 75 - 100 HP FRAME E (LARGE) 50 - 60 HP FRAME E (SMALL) A&B 39.13 [994] 15.25 [387] 19 DR. BY REH/ACI DATE 11/14/05 40 - 50 HP FRAME E (LARGE) 25 - 30 HP FRAME D (LARGE) A&B 39.13 [994] 20 O F F 25 - 40 HP FRAME D (SMALL) 33.13 [841] 19 18 17 16 15 14 13 12 11 10 09 08 15 - 20 HP FRAME D (SMALL) A&B 3 - 20 HP FRAME C 3 - 10 HP FRAME C 06 07 STYLE HP AT 460V HP AT 208V 05 04 03 04 02 C 03 A 01 01 02 Chapter 1 Main Input Disconnect Package (Style A/M) Figure 65 - 3.0…50 Hp, 208V AC & 3.0…150 Hp, 460V AC Drives - NEMA/UL Type 3R 95D01550 Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) This chapter describes the features and operation for the 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N). Topic Hardware Overview Electrical Installation Operating Modes Parameter Defaults (Style B/N) Drawing Index Schematic Drawings Interconnect Drawings Layout Drawings Outline Drawings Style Explanation Hardware Overview Page 85 90 94 95 96 99 115 120 157 • Style B = Fused Disconnect • Style N = Circuit Breaker The 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) allows the motor to be manually transferred from drive output to the AC line, or from the AC line to the drive, while the motor is at zero (0) speed. The contactor bypass is electrically interlocked. A means for disconnecting input power via a door interlocked fuse disconnect switch is standard. In addition, this package is supplied with a bypass control interface which provides status indication and allows for remote activation of the bypass circuit. Main Disconnect Switch (DS1) An Allen-Bradley Bulletin 194R fused disconnect switch with lockable rotary mounted operator handle is provided. The disconnect switch is designed to meet disconnect switch requirements for branch circuit protection. The doormounted handle accepts up to three (3) padlocks. Main Circuit Breakers (CB1) An Allen-Bradley Bulletin 140U circuit breaker with lockable rotary mounted operator handle is provided. The circuit breaker is designed to meet circuit breaker requirements for branch circuit protection. The door-mounted handle accepts up to three (3) padlocks. Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 85 Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Main Fuses (FU1-FU3) ATTENTION: Most codes require that upstream branch circuit protection be provided to protect input power wiring. Install the fuses recommended in Table 5. Do not exceed the fuse ratings. Failure to observe this precaution could result in damage to, or destruction of, the equipment. Input line branch circuit protection fuses must be used to protect the input power lines. If input fuses are not provided with your drive, recommended fuse values are shown in Table 5. The input fuse ratings listed in Table 5 are applicable for one drive per branch circuit. No other load may be applied to that fused circuit. The recommended fuse type for all PowerFlex Drives for Fan and Pump Applications is UL Class J, 600V. Table 5 - Fuse Recommendations Drive Rating Input Voltage 208V AC – 3-Phase 460V AC – 3-Phase 86 kW 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 2.2 4.0 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110 132 160 200 250 Hp 3.0 5.0 7.5 10 15 20 25 30 40 50 3.0 5.0 7.5 10 15 20 25 30 40 50 60 75 100 125 150 200 250 300 350 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 Fuse Rating Amps 20 20 35 40 80 100 125 150 200 250 10 15 20 20 35 35 60 70 80 100 150 175 200 250 350 400 500 600 700 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Contactors (DIC, DOC, BC) Allen-Bradley Bulletin 100 Contactors are provided for all ratings. The contactors function as follows: 1. Drive-input contactor (DIC) opens and closes input to the drive. 2. Drive-output contactor (DOC) opens and closes the connection between the drive and the motor. 3. Bypass contactor (BC) opens and closes the connection to line-start the motor. Motor Overload Relay (OL) The motor overload relay is set at the factory to 100% of the drive output current. In many cases, this setting matches the motor full load amps (FLA). However, before starting the drive, you should check the setting on the motor overload relay to assure that it is set properly for your motor. • For motors with a service factor less than 1.15, set the motor overload relays to 0.9x motor FLA. • For motors with a service factor equal to, or greater than 1.15, set the motor overload relay to the motor FLA. Figure 66 - Setting Motor Overload Adjustment Dial Motor Overload Relay Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 87 Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Table 6 - Overload Ratings Drive Rating Input Voltage 208V AC – 3-Phase 460V AC – 3-Phase 88 kW 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 2.2 4.0 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110 132 160 200 250 Hp 3.0 5.0 7.5 10 15 20 25 30 40 50 3.0 5.0 7.5 10 15 20 25 30 40 50 60 75 100 125 150 200 250 300 350 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 Overload Rating Trip Class 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 Adjustment Rating (Amps) 3.2 - 16 5.4 - 27 9 - 45 9 - 45 18 - 90 18 - 90 18 - 90 40 - 200 40 - 200 40 - 200 3.2 - 16 3.2 - 16 3.2 - 16 5.4 - 27 9 - 45 9 - 45 9 - 45 9 - 45 18 - 90 18 - 90 18 - 90 40 - 200 40 - 200 40 - 200 40 - 200 100 - 500 100 - 500 100 - 500 100 - 500 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Control Transformer (T1) 115V AC control power is obtained via a supplied control power transformer. The control transformer is fused on the primary. Bypass Control Interface (CP1) The operator interface on the bypass option box shows the following LEDs: • Ready (green) - On when power is applied to the drive-bypass unit. • Interlock Open (amber) - On when the customer interlock or Aux Fault is de-energized. • Bypass Run (green) - On when the bypass contactor (BC) is energized. • Bypass Trip (red) - On when a bypass fault condition exists (for example, bypass motor overload has tripped). • Purge (amber) - On when the purge condition is active. • Drive Output Enable (Green) - On when the drive output contactor (DOC) is energized. In addition, the Bypass Control Interface contains two selector switches. Selector Switch 1 (SS1) determines the state of the DIC, DOC and BC contactors. Selector Switch 2 (SS2) determines the source of control logic. Figure 67 - Bypass Control Interface READY INTERLOCK OPEN DIC BC DRIVE FOR DRIVE STATUS SEE DRIVE DISPLAY OL DOC BYPASS TRIP PURGE DRIVE OUTPUT ENABLE BYPASS RUN MOTOR HAND MOTOR OFF AUTO DRIVE DRIVE TEST BYPASS SS2 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 SS1 89 Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Input Power Wiring Electrical Installation Use 75 °C rated copper conductors only for customer power wiring. Refer to the PowerFlex 400 User Manual for additional detailed information about input power wiring recommendations and selection. ATTENTION: Protect the contents of the options cabinet from metal chips and other debris while drilling the conduit openings. Failure to observe this precaution could result in damage to, or destruction of, the equipment. ATTENTION: Do not route signal and control wiring with power wiring in the same conduit. This can cause interference with drive operation. Failure to observe this precaution could result in damage to, or destruction of, the equipment. To connect AC input power to the drive package: ❏ 1. Select the proper wire size according to NEC and all applicable local codes and standards. Note that you must punch openings in the Option Cabinet of the desired conduit size, following NEC and all applicable local codes and standards. Power terminal block specifications are listed in Table 7. ❏ 2. Connect the three-phase AC input power leads (three-wire VAC) to the appropriate terminals. Connect the AC input power leads to terminals L1, L2, L3 on the fused disconnect switch. ❏ 3. Tighten the AC input terminal power terminals to the proper torque according to drive type as shown in Table 7. Table 7 - AC Input Power Terminal Block Specification Volts kW AC Hp Maximum Wire Size(1) Minimum Wire Size Recommended Torque 208V 3.0…5.0 8.4 mm2 (8 AWG) 2.5 mm2 (14 AWG) 4.0 N•m (35 lb•in) 2 (4 AWG) 4.0 N•m (35 lb•in) 2.2…3.7 5.5…7.5 7.5…10 16.0 mm 2.5 mm2 (14 AWG) 11…15 15…20 33.6 mm2 (2 AWG) 2.5 mm2 (14 AWG) 17.5 N•m (155 lb•in) 2 (6 AWG) 31.1 N•m (275 lb•in) 2 31.1 N•m (275 lb•in) 18.5…30 25…40 37 460V 2.2…7.5 50 3.0…10 11…18.5 15…25 22…37 45…75 30…50 60…100 250 MCM 350 MCM 2 10.0 mm 35.0 mm (1/0 AWG) 2 8.4 mm (8 AWG) 2.5 mm (14 AWG) 4.0 N•m (35 lb•in) 16.0 mm2 (4 AWG) 2.5 mm2 (14 AWG) 4.0 N•m (35 lb•in) 2 33.6 mm (2 AWG) 250 MCM 2 2.5 mm (14 AWG) 17.5 N•m (155 lb•in) 2 31.1 N•m (275 lb•in) 10.0 mm (6 AWG) 2 (6 AWG) 90…110 125…150 (2) 350 MCM (2) 10.0 mm 31.1 N•m (275 lb•in) 132 200 (2) 350 MCM (2) 35.0 mm2 (1/0 AWG) 31.1 N•m (275 lb•in) 160…200 250…300 (2) 350 MCM (2) 70.0 mm2 (3/0 AWG) 31.1 N•m (275 lb•in) 250 350 (2) 400 MCM 2 (2) 70.0 mm (3/0 AWG) 31.1 N•m (275 lb•in) (1) Maximum/minimum sizes that the terminal block will accept - these are not recommendations. If national or local codes require sizes outside the range, lugs may be used. 90 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Output Power Wiring Refer to the PowerFlex 400 User Manual for additional detailed information about output power wiring recommendations and selection. ATTENTION: Unused wires in conduit must be grounded at both ends to avoid a possible shock hazard caused by induced voltages. Also, if a drive sharing a conduit is being serviced or installed, all drives using this conduit should be disabled to eliminate the possible shock hazard from cross-coupled motor leads. Failure to observe these precautions could result in bodily injury. ATTENTION: Do not route signal and control wiring with power wiring in the same conduit. This can cause interference with drive operation. Failure to observe this precaution could result in damage to, or destruction of, the equipment. To connect AC output power wiring from the drive to the motor: ❏ 1. Wire the three-phase AC output power motor leads by routing them according to the drive option type. Note that you must punch openings in the option cabinet of the desired conduit size, following NEC and all applicable local codes and standards. Output power terminal block specifications are listed in Table 8. Do not route more than three sets of motor leads through a single conduit. This will minimize cross-talk that could reduce the effectiveness of noise reduction methods. If more than three drive/motor connections per conduit are required, shielded cable must be used. If possible, each conduit should contain only one set of motor leads. ❏ 2. Connect the three-phase AC output power motor leads to terminals T1, T2, T3 on the output power terminal block (TB2) located inside the option cabinet. ❏ 3. Tighten the three-phase AC output power terminals to the proper torque according to drive type as shown in Table 8. Table 8 - Output Power Terminal Block Specification Volts AC kW Hp Maximum Wire Size(1) Minimum Wire Size Recommended Torque 208V 2.2…5.5 7.5…15 18.5…22 30…37 2.2…5.5 7.5…22 30…55 75 90…110 132…160 200…250 3.0…7.5 10…20 25…30 40…50 3.0…7.5 10…30 40…75 100 125…150 200…250 300…350 8.4 mm2 (8 AWG) 16.0 mm2 (4 AWG) 35.0 mm2 (1/0 AWG) 350 MCM 8.4 mm2 (8 AWG) 16.0 mm2 (4 AWG) 35.0 mm2 (1/0 AWG) 350 MCM 350 MCM 300 MCM 500 MCM 0.5 mm2 (22 AWG) 2.5 mm2 (14 AWG) 2.5 mm2 (14 AWG) 10.0 mm2 (6 AWG) 0.5 mm2 (22 AWG) 2.5 mm2 (14 AWG) 2.5 mm2 (14 AWG) 10.0 mm2 (6 AWG) 10.0 mm2 (6 AWG) 107.2 mm2 (4/0 AWG) 300 MCM 1.5 N•m (13 lb•in) 2.3 N•m (20 lb•in) 2.5 N•m (22 lb•in) 31.1 N•m (275 lb•in) 1.5 N•m (13 lb•in) 2.3 N•m (20 lb•in) 2.5 N•m (22 lb•in) 31.1 N•m (275 lb•in) 31.1 N•m (275 lb•in) 29.4 N•m (260 lb•in) 40.0 N•m (354 lb•in) 460V (1) Maximum/minimum sizes that the terminal block will accept - these are not recommendations. If national or local codes require sizes outside the range, lugs may be used. Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 91 Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Control and Signal Wiring Refer to the PowerFlex 400 User Manual for additional detailed information about control and signal wiring. The Signal Terminal Block (TB1 Terminals 1…20 and R1…R6) located on the drive Main Control Board and Control Terminal Block (TB1 Terminals 31…40) located inside the Option Cabinet provide terminals for interfacing customer supplied control inputs and outputs. All analog and discrete control wiring will be made at these terminals. Typical customer control and signal wiring is shown on the Interconnect drawings, Figure 84 on page 115 and Figure 87 on page 118. To connect control and signal wiring to the drive package: ❏ 1. Wire the control and signal leads by routing them according to the drive option type. Note that you must punch openings in the option cabinet of the desired conduit size, following NEC and all applicable local codes and standards. Control and signal terminal block specifications are listed in Table 9. Control and signal wires should be separated from power wires by at least 0.3 meters (1 foot). ❏ 2. Connect the analog and relay output signal wiring to terminals 1…20 and R1…R6 located on the drive Main Control Board. ❏ 3. Connect the control wiring listed below to terminals 31…40 located inside the Option Cabinet. – Interlock – Freeze/Fire Stats – Autostart – Bypass – Purge – Bypass Running ❏ 4. Tighten the control and signal terminals to the proper torque according to drive type as shown in Table 9. Table 9 - Control and Signal Terminal Block Specifications Voltage Rating Terminals Location Maximum Wire Size(1) Minimum Wire Size Torque 208…460V AC 1…20, R1…R6 Main Control Board 1.3 mm2 (16 AWG) 0.13 mm2 (26 AWG) 0.5-0.8 N•m (4.4-7 lb•in) 31…40 Option Cabinet 4.0 mm2 (10 AWG) 0.5 mm2 (22 AWG) 0.6 N•m (5.0 lb•in) (1) Maximum/minimum sizes that the terminal block will accept - these are not recommendations. 92 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Customer Connections Chapter 2 The 3 Contactor Full Feature Bypass with Disconnect Package is set up to accommodate the following customer supplied contacts. Contacts should be rated for 120V AC. Interlock The “Interlock” input functions as an Enable input when operating in either Drive or Bypass mode. Opening of the “Interlock” input (T31-T32) will prevent the drive/motor from running. T31-T32 are shipped jumpered together (with a jumper wire) from the factory. If it is desirable to use the “Interlock” input, this jumper wire can be removed and appropriate customer contacts wired in. If a valid “Autostart” or “Bypass” contact is present, the drive/motor will immediately run upon the closing of the “Interlock” input. Freeze/Fire Stat The “Freeze/Fire Stat” input functions as a system fault input when operating in either Drive or Bypass mode. Opening of the “Freeze/Fire Stat” input (T31-T33) will prevent the drive/motor from running. T31-T33 are shipped jumpered together (with a jumper wire) from the factory. If it is desirable to use the “Freeze/Fire Stat” input, the jumper wire can be removed and appropriate customer contacts wired in. If the “Freeze/Fire Stat” input opens while operating in Drive mode, the drive will fault and require a manual reset to restart once the input closes. If the “Freeze/Fire Stat” input opens while operating in Bypass mode, the motor will coast to a stop and immediately run upon the re-closing of the input. Autostart The “Autostart” input is used to remotely start the drive when SS1 is in the DRIVE position and SS2 is in the AUTO position. A closed input to terminals 34-35 will start the drive. Bypass The “Bypass” input is used to remotely start the motor across the 3-phase AC line when SS1 is in the BYPASS position and SS2 is in the AUTO position. A closed input to terminals 34-36 will start the motor. See Figure 67 on page 89 for details on selector switch location. Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 93 Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Purge A “Purge” input can be wired to terminals 37-38. When this input is closed, the motor will run at the Purge Frequency, which is defined by Parameter A141 [Purge Frequency], assuming the following conditions exist. • SS1 is either in the DRIVE or BYPASS position. • SS2 is either in the HAND or AUTO position if Jumper P1 on the Bypass Control Panel (CP1) is in position A. • SS2 is in the HAND, MOTOR OFF or AUTO position if Jumper P1 on the Bypass Control Panel (CP1) is in Position B. • Interlock wired to terminals 31-32 is closed. • Freeze/Fire Stat wired to terminals 31-33 is closed. ATTENTION: A Purge command will take precedence over a Stop command from the Comm Port/Network. Insure that another stop method is available if stopping is necessary during a purge. Bypass Running The “Bypass Running” contact is normally open. When the Bypass Contactor (BC) is closed the Bypass Running” contact will also be closed. Operating Modes Selector Switch 1 (SS1) and Selector Switch 2 (SS2), located on the Bypass Control Panel (CP1), are used to determine the operating state of the 3 Contactor Full Feature Bypass with Disconnect Package. SS1 is used to select motor control: · DRIVE = Drive keypad/terminal block controls the motor · DRIVE TEST = Drive is powered but is not controlling the motor · BYPASS = Motor runs across 3-Phase line Jumper P2 on the Bypass Control Panel (CP1) allows the drive to be powered while running in bypass. This is accomplished by moving Jumper P2 to position B-C and turning SS1 from BYPASS to DRIVE TEST. If Jumper P2 is in position A-B, the drive cannot be powered while running in bypass. SS2 selects the source of the Start, Stop, and Drive Speed Reference as defined in Table 10. Table 10 - Command and Reference Selection SS1(1) Selection DRIVE DRIVE TEST BYPASS SS2(1) Selection Start Command(2) TB Keypad None HAND MOTOR OFF AUTO HAND MOTOR OFF AUTO HAND Automatically Starts MOTOR OFF AUTO Stop Command TB Keypad None Automatically Starts Drive Speed Reference(3) TB Keypad None Motor Runs at Base Speed Motor Runs at Base Speed (1) See Figure 67 on page 89 for details on selector switch location. (2) When “Auto” is selected, the Start Command is defined by P036 [Start Source]. Factory default is configured for terminal block control. Refer to the PowerFlex 400 User Manual for other control schemes. (3) When “Auto” is selected, the Speed Reference is defined by P038 [Speed Reference]. Analog In1 has control by factory default. Refer to the PowerFlex 400 User Manual for other control schemes. 94 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Parameter Defaults (Style B/N) Parameter Name Output Freq Commanded Freq Output Current Output Voltage DC Bus Voltage Drive Status Fault 1 Code Process Display Output Power Elapsed MWh Elapsed Run Time Torque Current Drive Temp Elapsed kWh Number b001 b002 b003 b004 b005 b006 b007 b008 b010 b011 b012 b013 b014 b015 Default Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Motor NP Volts Motor NP Hertz Motor OL Current Minimum Freq Maximum Freq Start Source Stop Mode Speed Reference Accel Time 1 Decel Time 1 Reset To Defalts Auto Mode P031 P032 P033 P034 P035 P036 P037 P038 P039 P040 P041 P042 Drive Rated Volts 60 Hz Drive Rated Amps 0.0 Hz 60 Hz 6 “2-W Lvl/Enbl”(1) 1 “Coast, CF” 2 “Analog In1” 20.00 Secs 20.00 Secs 0 “Ready/Idle” 0 “No Function”(1) Digital In1 Sel Digital In2 Sel Digital In3 Sel Digital In4 Sel Relay Out1 Sel Relay Out1 Level Relay 1 On Time Relay 1 Off Time Relay Out2 Sel Relay Out2 Level Relay 2 On Time Relay 2 Off Time Opto Out Sel Opto Out Level Opto Out Logic Analog In 1 Sel Analog In 1 Lo Analog In 1 Hi Analog In 1 Loss Analog In 2 Sel Analog In 2 Lo Analog In 2 Hi Analog In 2 Loss Sleep-Wake Sel Sleep Level Sleep Time Wake Level Wake Time Analog Out1 Sel Analog Out1 High Analog Out1 Setpt Analog Out2 Sel Analog Out2 High Analog Out2 Setpt T051 T052 T053 T054 T055 T056 T058 T059 T060 T061 T063 T064 T065 T066 T068 T069 T070 T071 T072 T073 T074 T075 T076 T077 T078 T079 T080 T081 T082 T083 T084 T085 T086 T087 1 “Purge” 3 “Local” 10 “Clear Fault” 4 “Comm Port” 0 “Ready/Fault” 0.0 0.0 Secs 0.0 Secs 2 “MotorRunning” 0.0 0.0 Secs 0.0 Secs 1 “At Frequency” 0.0 0 “Normally Open” 2 “0-10V” 0.0% 100.0% 0 “Disabled” 1 “4-20 mA”(1) 0.0% 100.0% 0 “Disabled” 0 “Disabled” 10.0% 0.0 Secs 15.0% 0.0 Secs 0 “OutFreq 0-10” 100% 0.0% 1 “OutCurr 0-10” 100% 0.0% Language Comm Format Comm Data Rate Comm Node Addr Comm Loss Action Comm Loss Time C101 C102 C103 C104 C105 C106 1 “English” 0 “RTU 8-N-1” 3 “9600” 100 0 “Fault” 5.0 Secs Parameter Name Comm Write Mode Number C107 Default 0 “Save” Purge Frequency Internal Freq Preset Freq 0 Preset Freq 1 Preset Freq 2 Preset Freq 3 Accel Time 2 Decel Time 2 S Curve % PID Trim Hi PID Trim Lo PID Ref Sel PID Feedback Sel PID Prop Gain PID Integ Time PID Diff Rate PID Setpoint PID Deadband PID Preload Process Factor Auto Rstrt Tries Auto Rstrt Delay Start At PowerUp Reverse Disable Flying Start En PWM Frequency PWM Mode Boost Select Start Boost Break Voltage Break Frequency Maximum Voltage Slip Hertz @ FLA DC Brake Time DC Brake Level DC Brk Time@Strt Current Limit 1 Current Limit 2 Motor OL Select Drive OL Mode SW Current Trip Load Loss Level Load Loss Time Stall Fault Time Bus Reg Mode Skip Frequency 1 Skip Freq Band 1 Skip Frequency 2 Skip Freq Band 2 Skip Frequency 3 Skip Freq Band 3 Compensation Reset Meters Testpoint Sel Fault Clear Program Lock Motor NP Poles A141 A142 A143 A144 A145 A146 A147 A148 A149 A150 A151 A152 A153 A154 A155 A156 A157 A158 A159 A160 A163 A164 A165 A166 A167 A168 A169 A170 A171 A172 A173 A174 A175 A176 A177 A178 A179 A180 A181 A182 A183 A184 A185 A186 A187 A188 A189 A190 A191 A192 A193 A194 A195 A196 A197 A198 A199 5.0 Hz 60.00 Hz 0.0 Hz 5.0 Hz 10.0 Hz 20.0 Hz 30.00 Secs 30.00 Secs 20% 60.0 Hz 0.0 Hz 0 “PID Disabled” 0 “Analog In 1” 0.01 2.0 Secs 0.00 0.0% 0.0% 0.0 Hz 30.0 0 1.0 Secs 1 “Enabled”(1) 1 “Rev Disabled” 1 “Enabled”(1) 4.0 kHz 1 “2-Phase” 4 “45.0, VT” 2.5% 25.0% 15.0 Hz Drive Rated Volts 2.0 Hz 0.0 Secs Drive Rated Amps 0 (Disabled) Drive Rated Amps Drive Rated Amps 0 “No Derate” 3 “Both-PWM 1st” 0.0 (Disabled) 0.0 (Disabled) 0 Secs 0 “60 Seconds” 1 “Enabled” 0 Hz 0.0 Hz 0 Hz 0.0 Hz 0 Hz 0.0 Hz 1 “Electrical” 0 “Ready/Idle” 400 0 “Ready/Idle” 0 “Unlocked” 4 Relay Out3 Sel Relay Out3 Level Relay Out4 Sel Relay Out4 Level Relay Out5 Sel Relay Out5 Level Relay Out6 Sel Relay Out6 Level Relay Out7 Sel Relay Out7 Level Relay Out8 Sel R221 R222 R224 R225 R227 R228 R230 R231 R233 R234 R236 0 “Ready/Fault” 0.0 0 “Ready/Fault” 0.0 0 “Ready/Fault” 0.0 0 “Ready/Fault” 0.0 0 “Ready/Fault” 0.0 0 “Ready/Fault” Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 Parameter Name Relay Out8 Level Aux Motor Mode Aux Motor Qty Aux 1 Start Freq Aux 1 Stop Freq Aux 1 Ref Add Aux 2 Start Freq Aux 2 Stop Freq Aux 2 Ref Add Aux 3 Start Freq Aux 3 Stop Freq Aux 3 Ref Add Aux Start Delay Aux Stop Delay Aux Prog Delay Aux AutoSwap Tme Aux AutoSwap Lvl Number R237 R239 R240 R241 R242 R243 R244 R245 R246 R247 R248 R249 R250 R251 R252 R253 R254 Default 0.0 0 “Disabled” 1 “1 Aux Mtr” 50.0 Hz 25.0 Hz 0.0% 50.0 Hz 25.0 Hz 0.0% 50.0 Hz 25.0 Hz 0.0% 5.0 Secs 3.0 Secs 0.50 Secs 0.0 Hr 50.0% Control Source Contrl In Status Comm Status PID Setpnt Displ Analog In 1 Analog In 2 Fault 1 Code Fault 2 Code Fault 3 Code Fault 1 Time-hr Fault 1 Time-min Fault 2 Time-hr Fault 2 Time-min Fault 3 Time-hr Fault 3 Time-min Elapsed Time-hr Elapsed Time-min Output Powr Fctr Testpoint Data Control SW Ver Drive Type Output Speed Output RPM Fault Frequency Fault Current Fault Bus Volts Status @ Fault d301 d302 d303 d304 d305 d306 d307 d308 d309 d310 d311 d312 d313 d314 d315 d316 d317 d318 d319 d320 d321 d322 d323 d324 d325 d326 d327 Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only (1) Chapter 2 The default values of these parameters differ from Factory Defaults. Setting P041 [Reset To Defalts] to 1 “Factory Rset” will change these parameter settings to the defaults listed in the PowerFlex 400 User Manual. ATTENTION: Parameter A165 [Start At PowerUp] ships from the factory enabled. This feature allows a Run command to automatically cause the drive to resume running at commanded speed after drive input power is restored. Equipment damage and/or personal injury may result if this parameter is used in an inappropriate application. Do not use this function without considering applicable local, national and international codes, standards, regulations or industry guidelines. 95 Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Drawing Index Input Voltage Type NEMA/UL Type 1 208V AC NEMA/UL Type 12 NEMA/UL Type 4 NEMA/UL Type 3R 96 208V AC – 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Hp 3 5 7.5 10 15 20 25 30 40 50 3 5 7.5 10 15 20 25 30 40 50 3 5 7.5 10 15 20 25 30 40 50 3 5 7.5 10 15 20 25 30 40 50 3 5 7.5 10 15 20 25 30 40 50 Input Line Drawing Reactor SchematicPage No Yes With or Without With or Without With or Without 98D00705 98D00757 98D01541 98D01539 98D01536 99 105 107 109 113 HP InterconnectPage 97D00704 97D00755 97D01549 97D01549 97D01549 115 118 119 119 119 LayoutPage 95D00761 120 95D00719 157 95D00762 121 95D00698 158 95D00763 122 95D00700 159 95D00777 123 95D00701 160 95D00765 95D00778 125 126 95D00702 95D00703 161 162 95D00793 130 95D00720 166 95D00794 131 95D00699 167 95D01371 132 95D01363 168 95D01372 95D01377 133 134 95D01364 169 95D01374 136 95D01366 171 95D01580 137 95D01581 138 95D01552 172 95D01582 139 95D01583 140 95D01569 143 95D01571 144 95D01551 173 95D02456 145 95D02496 146 95D01558 150 95D01559 151 95D01550 174 95D01560 152 95D02494 153 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 Style OutlinePage 3 5 7.5 10 15 20 25 30 40 50 3 5 7.5 10 15 20 25 30 40 50 3 5 7.5 10 15 20 25 30 40 50 3 5 7.5 10 15 20 25 30 40 50 3 5 7.5 10 15 20 25 30 40 50 B B&N 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 460V AC – 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Input Voltage Type NEMA/UL Type 1 460V AC NEMA/UL Type 12 Hp 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 200 250 300 350 3 5 7.5 10 15 20 25 30 40 50 60 75 100 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 Input Line Drawing Reactor SchematicPage 98D00705 99 Hp InterconnectPage 97D00704 115 LayoutPage 95D00761 120 95D00719 157 95D00762 121 95D00698 158 95D00763 122 95D00700 159 95D00764 124 95D00702 161 95D00765 125 95D01263 127 95D01265 163 95D01863 128 95D01867 164 95D01865 129 95D01869 165 95D00793 130 95D00720 166 95D00794 131 95D00699 167 95D01371 132 95D01363 168 95D01373 135 95D01365 170 95D01374 136 95D01366 171 95D01580 137 95D01581 138 95D01552 172 95D01582 139 95D01583 140 95D01584 141 No Yes With or Without 98D01861 101 97D01892 116 98D01860 103 97D01891 117 98D00757 98D01541 105 107 97D00755 97D01549 118 119 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 Style OutlinePage 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 200 250 300 350 3 5 7.5 10 15 20 25 30 40 50 60 75 100 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 B N B B&N 97 Chapter 2 Input Voltage 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Type NEMA/UL Type 4 460V AC NEMA/UL Type 3R 98 Hp 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 Input Line Drawing Reactor SchematicPage With or Without 98D01539 98D01536 LayoutPage 119 111 113 97D01549 119 95D02443 142 95D01569 143 95D01571 144 95D02472 147 95D02478 148 95D01574 149 95D01558 150 95D01559 151 95D02471 154 95D02477 155 95D01562 156 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 Hp Style 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 B&N OutlinePage 109 97D01549 98D01540 With or Without InterconnectPage 95D01551 95D01550 173 174 f 1 38 33 230V 41 H4 43 44 45 1 48 2 49 3 BC 45 DIC 46 BC 44 DIC X2 DRIVE INPUT CONTACTOR 61 AI1 10V 20MA P1 P2 V FUNCTION LOSS T3 T2 T1 MOTOR 08 07 06 05 04 03 35 36 37 9 C 38 42 X2 BC 40 39 40 39 X2 BYPASS CONTACTOR 2 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 39 38 37 36 35 34 33 32 31 13 12 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED B A 32 31 REMOVE JUMPER IF INTERLOCK USED P1 2 16 11 7 A 8 3 B P2 10 4 5 6 14 CP1 CONTROL PANEL SEE SH.2 ( FOR CONTROL )PANEL SCHEMATIC 15 CONN1 REV. A B C D E F G 1 62 68 63 3 3 64 64 4 4 65 69 5 5 BY JRF JRF REH REH AWR JLD JCK CONN2 DATE 11/24/04 2/3/05 9/13/06 6/8/07 6/25/08 1/31/11 4/6/12 2 DOC 63 1 67 7 7 6 ECN/CR. NO. 66 DOC 65 6 8 9 1 10 13 14 15 16 17 18 19 20 R1 R2 R3 R4 R5 R6 CHK. BY JFH/ACI DATE 4/6/04 ENG. DATE DWG. NO. 98D00705 - NEXT SH. 2 SH. NO. 1 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE SCHEMATIC DRAWING - PF400, STYLE B 3-50HP @ 208VAC & 3-150HP @ 460VAC "P2" DEFAULT POSITION IS PARKED IN POSITION "A-B". FOR DRIVE TEST IN BYPASS MOVE "P2" TO POSITION "B-C". "P1" DEFAULT POSITION IS PARKED IN POSITION "A". FOR PURGE. WITH HAND-OFF-AUTO SWITCH IN OFF POSITION MOVE "P1" TO POSTION "B". DR. BY JRF/ACI DATE 4/6/04 3 2 OPENING OF FREEZE/FIRE INTERLOCK (IN DRIVE MODE) WILL REQUIRE MANUAL RESET. 67 11 12 28 27 26 25 24 23 22 21 20 19 18 17 42 41 40 39 38 37 36 35 34 33 32 31 30 34 51 SUPPRESSORS AS REQUIRED OL SRC SNK 16 15 29 BC 50 DOC DRIVE OUTPUT CONTACTOR AI2 10V 20MA 14 13 12 11 INTERLOCKS 32 33 35 DOC 47 AO2 10V 20MA DM1 W/T3 W MG T3 T2 T1 30 FREEZE/FIRE STATS AUTO START 36 41 RUN/FWD REMOVE JUMPER IF INTERLOCK USED BY 31 34 BYPASS PURGE DOC SOFTWARE ENABLE POWERFLEX 400 U/T1 V/T2 U OPTO OUTPUT (AT FREQUENCY) 29 28 27 26 25 24 23 22 21 20 19 18 17 AO1 10V 20MA DIGITAL COMMON 42 DIGITAL INPUT 1 (PURGE) 16 CONTROL BOARD DIGITAL INPUT 2 (LOCAL) OL DIGITAL INPUT 3 (CLEAR FAULT) 15 X2 DIGITAL INPUT 4 (COMM PORT) 14 115VAC ANALOG OUTPUT #1 (FREQUENCY 0-10V) T1 DIGITAL COMMON 13 H3 OPTO COMMON H2 ANALOG OUTPUT #2 (OUTPUT CURRENT 0-10V) 12 + 24VDC T/L3 T + 10VDC R/L1 S/L2 S DOC RJ-45 SHIELD 460V R ANALOG COM. #1 Schematic Drawings ANALOG INPUT #1 43 X1 208V FU5 DIC T3 #1 RELAY N.O. (READY/FAULT) 11 H1 FU4 L23 T2 T1 #1 RELAY COMMON 10 37 LG FU3 L22 BC OL #2 RELAY N.O. (MOTOR RUNNING) 09 BC L3 L2 L21 #1 RELAY N.C. 10 31 POWER INCOMING DATE 3 FU2 FU1 #2 RELAY COMMON 09 08 07 06 05 04 L1 02 ANALOG INPUT #2 03 01 #2 RELAY N.C. DS1 MAIN DISCONNECT SWITCH 01 ANALOG COM #2 02 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Figure 68 - 3.0…50 Hp, 208V AC & 3.0…150 Hp, 460V AC Drives (Sheet 1 of 2) - NEMA/UL Type 1 98D00705 99 100 01 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 02 DATE BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED AUTO BYPASS SS2 MOTOR OFF NOEM HAND DRIVE SS1 TEST TEST RED2 IR FL ON HAND BY TEST DR LED2 A INTERLOCK OPEN LED1 G READY CONN1-1 CONN1-14 CONN1-15 TO "D" B P1 BY DR TEST 18K-1/4W R2 MOV RED1 TO "C" ON 1N4004 D2 R1 18K-1/4W "B" A PUR IR 1N4004 D1 "A" CONN1-10 CONN1-13 CONN1-16 WIRE F WIRE E WIRE A WIRE B WIRE C WIRE D CONN1-12 REV. A B C D E F G DATE 11/24/04 2/3/05 9/13/06 6/8/07 6/25/08 1/31/11 4/10/12 BY JRF JRF REH REH AWR JLD JCK CONN1-4 CONN1-5 CONN1-6 CONN1-7 CONN1-8 CONN1-11 CONN1-9 HAND HAND ECN/CR. NO. "C" FROM "A" DR. BY JRF/ACI DATE 4/6/04 FL 18K-1/4W R6 18K-1/4W R5 18K-1/4W R4 DR 18K-1/4W R3 A A B B IR HAND TEST P1 C P2 TEST CHK. BY JFH/ACI DATE 4/6/04 ENG. DATE LED4 R LED5 BYPASS TRIP G BYPASS RUN DS LED3 A PURGE CONN1-3 CONN1-2 DWG. NO. 98D00705 - NEXT SH. 2 SH. NO. 2 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE SCHEMATIC DRAWING - PF400, STYLE B 3-50HP @ 208VAC & 3-150HP @ 460VAC CONN2-7 CONN2-4 CONN2-3 CONN2-5 CONN2-6 CONN2-2 CONN2-1 DRIVE OUTPUT ENABLE RED6 G LED6 RED5 RED4 BY RED3 SCHEMATIC FOR CP1 CONTROL PANEL (SEE SH.1) PUR ON FL PUR PUR PUR DS 1N4004 D6 1N4004 D5 1N4004 D4 HAND ON 1N4004 D3 PUR "D" FROM "B" 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Figure 69 - 3.0…50 Hp, 208V AC & 3.0…150 Hp, 460V AC Drives (Sheet 2 of 2) - NEMA/UL Type 1 DATE BY 34 35 36 37 9 38 41 42 43 44 45 1 T 48 2 49 3 X2 BC DOC DIC 50 BC 46 45 A OL BC 40 39 51 47 44 40 39 P1 BC X2 DOC DIC X2 BYPASS PANEL SEE SHEET 2 BYPASS CONTACTOR (13, 15 )(19, __)(21, __) DRIVE OUTPUT CONTACTOR (17, 17 )(35, 35 )(35, __) DRIVE INPUT CONTACTOR (15, __) 61 S R/L1 S/L2 R 63 2 68 63 3 64 64 4 5 65 69 AO1 10V 20MA T DOC 6 67 7 AI1 10V 20MA 8 9 10 DR. BY AWR/ACI DATE 10/16/06 AO2 10V 20MA T/L3 65 CONTROL BOARD DOC 1 FUNCTION LOSS 11 12 SRC SNK 13 14 CHK. BY AWR/ACI DATE 10/17/06 67 P2 15 16 POWERFLEX 400 AI2 10V 20MA P1 17 V U/T1 V/T2 U 18 19 1 20 W/T3 W MG T3 T2 T1 OPENING OF FREEZE/FIRE INTERLOCK (IN DRIVE MODE) WILL REQUIRE MANUAL RESET. R1 R2 R3 R4 R5 R6 T3 T2 T1 MOTOR 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 46 45 44 43 42 41 40 39 38 37 36 35 34 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 12 31 REMOVE JUMPER IF INTERLOCK USED 13 32 16 7 8 10 4 5 6 14 TERMINAL TORQUE VALUES - INCH POUNDS DRIVE HORSEPOWER 200HP DISC-L1, L2, L3 275 GROUND LUG-LG 275 OUTPUT TB-T1, T2, T3 & MG 500 11 15 CONN1 B 2 A B P2 C 3 REV. A B C 1 DATE 3/15/07 6/11/07 4/10/12 2 62 3 BY AWR REH JCK CONN2 4 6 ECN/CR. NO. 5 66 7 "P2" DEFAULT POSITION IS PARKED IN POSITION "A-B". FOR DRIVE TEST IN BYPASS MOVE "P2" TO POSITION "B-C". "P1" DEFAULT POSITION IS PARKED IN POSITION "A". FOR PURGE. WITH HAND-OFF-AUTO SWITCH IN OFF POSITION MOVE "P1" TO POSTION "B". ENG. AWR/ACI DATE 10/12/06 DWG. NO. 98D01861 - 1 NEXT SH. 2 SH. NO. 1 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE SCHEMATIC DRAWING (FUSED DISCONNECT) PF400, 200HP/460VAC, NEMA1 STYLE B, FRAME G, CONTROL 3 2 46 45 44 43 42 41 40 39 38 37 36 35 34 33 33 115VAC X2 H4 ANALOG OUTPUT #2 (OUT CURRENT 0-10V) 32 32 33 X1 H3 #1 RELAY N.C. 33 1 35 36 38 41 42 43 31 H2 DOC T3 T2 T1 #2 RELAY N.C. 32 INTERLOCKS 31 FREEZE/FIRE STATS AUTO START BYPASS PURGE REMOVE JUMPER IF INTERLOCK USED 31 34 37 DOC OL BC 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 H1 RUN/FWD 460V DIC SOFTWARE ENABLE 08 LG DIGITAL COMMON 07 G FU5 DIGITAL INPUT 1 (PURGE) 06 FU4 DIGITAL INPUT 2 (ANALOG 1 IN) DS-1 MAIN DISCONNECT SWITCH DIGITAL INPUT 3 (CLEAR FAULT) 05 DIGITAL INPUT 4 (COMM PORT) L13 DIGITAL COMMON L3 OPTO COMMON L12 + 24VDC FU3 + 10VDC FU2 ANALOG INPUT #1 L2 ANALOG COM. #1 04 POWER ANALOG OUTPUT #1 (FREQUENCY 0-10V) INCOMING 3f ANALOG INPUT #2 03 ANALOG COM #2 OL OPTO OUTPUT (AT FREQUENCY) BC RJ-45 SHIELD L11 #1 RELAY N.O. (READY/FAULT) FU1 #1 RELAY COMMON L1 #2 RELAY N.O. (MOTOR RUNNING) 01 #2 RELAY COMMON 02 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Figure 70 - 200 Hp, 460V AC Drives (Sheet 1 of 2) - NEMA/UL Type 1 98D01861 101 102 DATE BY DRIVE SS1 TEST BYPASS CONN1-12 IR A D1 P1 R1 TEST RED1 "B" CONN1-15 CONN1-9 HAND HAND D3 FL R3 A B TEST RED3 PUR PURGE AUTO WIRE E ON HAND BY TEST DR LED2 A CONN1-1 CONN1-14 BY AWR REH JCK ECN/CR. NO. CONN1-4 CONN1-5 CONN1-6 CONN1-7 CONN1-8 CONN1-11 DR. BY REH/ACI DATE 10/16/06 HAND DS 1N4004 D6 1N4004 D5 1N4004 D4 ON 1N4004 18K-1/4W R6 18K-1/4W R5 18K-1/4W R4 DR 18K-1/4W A TEST C P2 LED4 R LED5 BYPASS TRIP G BYPASS RUN DS CONN2-1 DRIVE OUTPUT ENABLE RED4 G LED6 RED4 RED4 BY A LED3 CONN1-2 CONN1-3 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 34 42 41 40 ENG. AWR/ACI DATE 10/12/06 DWG. NO. 98D01861B-2 - 2 NEXT SH. 2 SH. NO. 2 38 38 42 41 40 39 37 37 REV. A B C 36 36 39 35 35 "A" 33 30 29 28 27 26 25 24 23 34 CHK. BY AWR/ACI DATE 10/17/06 CONN2-7 CONN2-4 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE SCHEMATIC DRAWING PF400, 200HP/460VAC, NEMA1 STYLE B, FRAME G, BYPASS PANEL B P1 IR CONN2-3 22 21 32 DATE 3/15/07 6/11/07 4/10/12 PUR ON FL CONN2-5 33 B IR FL ON HAND 20 31 CONN1-10 CONN1-13 CONN1-16 WIRE F PUR CONN2-6 32 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED NOEM PUR CONN2-2 31 30 29 28 27 26 25 24 23 22 21 20 PUR 19 BY RED2 INTERLOCK OPEN LED1 G 18 HAND PUR DR TEST 18K-1/4W R2 MOV 18K-1/4W 19 SS2 MOTOR OFF WIRE A WIRE B WIRE C WIRE D 1N4004 D2 1N4004 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 02 READY "B" 01 "A" 01 02 Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Figure 71 - 200 Hp, 460V AC Drives (Sheet 2 of 2) - NEMA/UL Type 1 DATE BY 34 35 36 37 9 38 41 42 43 44 45 1 48 2 49 3 X2 BC DOC DIC 50 46 BC 45 A OL BC 40 39 51 47 44 40 39 BC X2 DOC DIC X2 2 BYPASS PANEL SEE SHEET 2 BYPASS CONTACTOR (13, 15 )(19, __)(21, __) DRIVE OUTPUT CONTACTOR (17, 17 )(35, 35 )(35, __) DRIVE INPUT CONTACTOR (15, __) 61 S R/L1 S/L2 R 63 2 68 63 3 64 64 4 5 65 69 AO1 10V 20MA T DOC 6 67 7 AI1 10V 20MA 8 9 10 DR. BY REH/ACI DATE 10/16/06 AO2 10V 20MA T/L3 65 CONTROL BOARD DOC 1 FUNCTION LOSS 11 12 SRC SNK 13 14 CHK. BY AWR/ACI DATE 10/17/06 67 P2 15 16 POWERFLEX 400 AI2 10V 20MA P1 17 V U/T1 V/T2 U 18 19 1 20 W/T3 W MG T3 T2 T1 OPENING OF FREEZE/FIRE INTERLOCK (IN DRIVE MODE) WILL REQUIRE MANUAL RESET. R1 R2 R3 R4 R5 R6 T3 T2 T1 MOTOR 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 46 45 44 43 42 41 40 39 38 37 36 35 34 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 12 31 REMOVE JUMPER IF INTERLOCK USED 13 32 16 7 8 10 4 5 6 14 15 CONN1 B TERMINAL TORQUE VALUES - INCH POUNDS DRIVE HORSEPOWER 250HP 300HP CB1-L1, L2, L3 275 275 GROUND LUG-LG 275 275 OUTPUT TB-T1, T2, T3 & MG 500 500 11 P1 350HP 275 275 375 A B P2 C 3 REV. A B 1 DATE 3/15/07 6/11/07 2 62 3 BY AWR REH CONN2 4 6 ECN/CR. NO. 5 66 7 "P2" DEFAULT POSITION IS PARKED IN POSITION "A-B". FOR DRIVE TEST IN BYPASS MOVE "P2" TO POSITION "B-C". "P1" DEFAULT POSITION IS PARKED IN POSITION "A". FOR PURGE. WITH HAND-OFF-AUTO SWITCH IN OFF POSITION MOVE "P1" TO POSTION "B". ENG. AWR/ACI DATE 10/12/06 DWG. NO. 98D01860 - 1 NEXT SH. 2 SH. NO. 1 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE SCHEMATIC DRAWING (CIRCUIT BREAKER) PF400, 250-350HP/460VAC, NEMA1 STYLE B, FRAMES G & H, CONTROL 3 2 46 45 44 43 42 41 40 39 38 37 36 35 34 33 33 115VAC T ANALOG OUTPUT #2 (OUT CURRENT 0-10V) 32 32 33 41 42 43 X1 X2 #1 RELAY N.C. 33 1 35 36 38 FU6 31A H4 DOC T3 T2 T1 #2 RELAY N.C. 32 INTERLOCKS 31 FREEZE/FIRE STATS AUTO START BYPASS PURGE REMOVE JUMPER IF INTERLOCK USED 31 34 37 DOC OL BC 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 31 H3 RUN/FWD H2 SOFTWARE ENABLE 09 H1 DIC DIGITAL COMMON 460V FU5 DIGITAL INPUT 1 (PURGE) 08 FU4 DIGITAL INPUT 2 (ANALOG 1 IN) LG DIGITAL INPUT 3 (CLEAR FAULT) 07 G DIGITAL INPUT 4 (COMM PORT) 06 DIGITAL COMMON CB1 CIRCUIT BREAKER OPTO COMMON 05 + 24VDC L13 + 10VDC L3 ANALOG INPUT #1 L12 ANALOG COM. #1 L2 ANALOG OUTPUT #1 (FREQUENCY 0-10V) 04 POWER ANALOG INPUT #2 INCOMING 3f ANALOG COM #2 03 OPTO OUTPUT (AT FREQUENCY) OL RJ-45 SHIELD BC #1 RELAY N.O. (READY/FAULT) L11 #1 RELAY COMMON L1 #2 RELAY N.O. (MOTOR RUNNING) 01 #2 RELAY COMMON 02 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Figure 72 - 250…350 Hp, 460V AC Drives (Sheet 1 of 2) - NEMA/UL Type 1 98D01860 103 104 DATE BY DRIVE SS1 TEST BYPASS CONN1-12 IR A D1 P1 R1 TEST RED1 "B" CONN1-15 CONN1-9 HAND HAND D3 FL R3 A B TEST RED3 PUR PURGE AUTO WIRE E ON HAND BY TEST DR LED2 A CONN1-1 CONN1-14 BY AWR REH JCK ECN/CR. NO. CONN1-4 CONN1-5 CONN1-6 CONN1-7 CONN1-8 CONN1-11 DR. BY REH/ACI DATE 10/16/06 HAND DS 1N4004 D6 1N4004 D5 1N4004 D4 ON 1N4004 18K-1/4W R6 18K-1/4W R5 18K-1/4W R4 DR 18K-1/4W A TEST C P2 LED4 R LED5 BYPASS TRIP G BYPASS RUN DS CONN2-1 DRIVE OUTPUT ENABLE RED4 G LED6 RED4 RED4 BY A LED3 CONN1-2 CONN1-3 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 34 42 41 40 ENG. AWR/ACI DATE 10/12/06 DWG. NO. 98D01860 - 2 NEXT SH. 2 SH. NO. 2 38 38 42 41 40 39 37 37 REV. A B C 36 36 39 35 35 "A" 33 30 29 28 27 26 25 24 23 34 CHK. BY AWR/ACI DATE 10/17/06 CONN2-7 CONN2-4 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE SCHEMATIC DRAWING PF400, 250-350HP/460VAC, NEMA1 STYLE B, FRAMES G & H, BYPASS PANEL B P1 IR CONN2-3 22 21 32 DATE 3/15/07 6/11/07 4/10/12 PUR ON FL CONN2-5 33 B IR FL ON HAND 20 31 CONN1-10 CONN1-13 CONN1-16 WIRE F PUR CONN2-6 32 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED NOEM PUR CONN2-2 31 30 29 28 27 26 25 24 23 22 21 20 PUR 19 BY RED2 INTERLOCK OPEN LED1 G 18 HAND PUR DR TEST 18K-1/4W R2 MOV 18K-1/4W 19 SS2 MOTOR OFF WIRE A WIRE B WIRE C WIRE D 1N4004 D2 1N4004 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 02 READY "B" 01 "A" 01 02 Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Figure 73 - 250…350 Hp, 460V AC Drives (Sheet 2 of 2) - NEMA/UL Type 1 DATE 35 36 37 9 C 38 41 42 43 44 45 1 48 2 49 3 X2 DOC DIC BC 50 46 51 47 BC DOC 40 39 40 39 X2 SUPPRESSORS AS REQUIRED OL BC DIC X2 C2 BYPASS CONTACTOR DRIVE OUTPUT CONTACTOR DRIVE INPUT CONTACTOR C1 T 61 2 DOC 63 1 68 63 3 3 64 64 4 4 65 69 AO1 10V 20MA 5 5 67 AO2 10V 20MA 6 DOC 65 CONTROL BOARD T/L3 7 7 AI1 10V 20MA 8 9 1 10 AI2 10V 20MA 13 14 15 16 17 18 19 OPENING OF FREEZE/FIRE INTERLOCK (IN DRIVE MODE) WILL REQUIRE MANUAL RESET. 67 11 12 SRC SNK DM1 20 R1 R2 R3 R4 R5 R6 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 39 38 37 36 35 34 BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED B A 16 13 12 P1 2 33 32 31 11 7 A 8 B P2 3 10 4 5 6 14 CP1 CONTROL PANEL SEE SH.2 (FOR CONTROL PANEL SCHEMATIC) 15 CONN1 REV. A B C D E F 1 62 BY JRF JRF REH AWR JLD JCK CONN2 DATE 11/24/04 5/18/05 6/8/07 6/25/08 1/31/11 4/10/12 2 6 ECN/CR. NO. 66 CHK. BY JFH/ACI DATE 5/17/04 ENG. DATE DWG. NO. 98D00757 - NEXT SH. 2 SH. NO. 1 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE SCHEMATIC DRAWING - PF400, STYLE B, W/LINE REACTOR 3-50HP @ 208VAC & 3-100HP @ 460VAC "P2" DEFAULT POSITION IS PARKED IN POSITION "A-B". FOR DRIVE TEST IN BYPASS MOVE "P2" TO POSITION "B-C". "P1" DEFAULT POSITION IS PARKED IN POSITION "A". FOR PURGE. WITH HAND-OFF-AUTO SWITCH IN OFF POSITION MOVE "P1" TO POSTION "B". DR. BY JRF/ACI DATE 5/17/04 3 2 42 41 40 39 38 37 36 35 34 33 32 33 31 REMOVE JUMPER IF INTERLOCK USED 32 30 31 32 29 34 BC 45 44 C1 MOTOR 02 INTERLOCKS 33 X2 T1 H4 S/L2 W/T3 W T3 T2 T1 30 1 35 36 38 115VAC H3 460V S R/L1 V U/T1 V/T2 U MG T3 T2 T1 01 28 FREEZE/FIRE STATS AUTO START BYPASS PURGE 41 42 43 H2 230V B2 R ANALOG INPUT #2 REMOVE JUMPER IF INTERLOCK USED 31 34 37 DOC OL BC X1 208V B1 A2 POWERFLEX 400 DOC #2 RELAY N.O. (MOTOR RUNNING) 29 31 H1 B1 A1 P1 P2 T3 T2 #2 RELAY COMMON 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 A1 LINE REACTOR FUNCTION LOSS 09 DIC RUN/FWD FU5 SOFTWARE ENABLE FU4 DIGITAL COMMON 08 DIGITAL INPUT 1 (PURGE) 07 G L23 DIGITAL INPUT 2 (LOCAL) 06 FU3 DIGITAL INPUT 3 (CLEAR FAULT) L3 DIGITAL INPUT 4 (COMM PORT) L22 DIGITAL COMMON L2 OPTO COMMON POWER + 24VDC 05 3f + 10VDC 04 ANALOG INPUT #1 T1 ANALOG COM. #1 BC OL ANALOG OUTPUT #1 (FREQUENCY 0-10V) L21 ANALOG OUTPUT #2 (OUTPUT CURRENT 0-10V) FU2 ANALOG COM #2 FU1 OPTO OUTPUT (AT FREQUENCY) L1 RJ-45 SHIELD INCOMING #1 RELAY N.O. (READY/FAULT) 03 #1 RELAY COMMON DS1 MAIN DISCONNECT SWITCH #1 RELAY N.C. 01 #2 RELAY N.C. 02 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Figure 74 - 3.0…50 Hp, 208V AC & 3.0…100 Hp, 460V AC Drives with Line Reactor (Sheet 1 of 2) - NEMA/UL Type 1 98D00757 105 106 01 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED ON B P1 BY DR TEST 18K-1/4W R2 MOV TEST RED2 RED1 IR FL ON HAND BY TEST DR LED2 A INTERLOCK OPEN LED1 G READY CONN1-1 CONN1-14 CONN1-15 REV. A B C D E F DATE 11/24/04 5/18/05 6/8/07 6/25/08 1/31/11 4/10/12 BY JRF JRF REH AWR JLD JCK CONN1-4 CONN1-5 CONN1-6 CONN1-7 CONN1-8 CONN1-11 CONN1-9 ECN/CR. NO. HAND HAND DR. BY JRF/ACI DATE 5/17/04 FL 18K-1/4W R6 18K-1/4W R5 18K-1/4W R4 DR 18K-1/4W R3 CHK. BY JFH/ACI DATE 5/17/04 PUR ON FL PUR PUR PUR DS 1N4004 D6 1N4004 D5 1N4004 D4 HAND ON 1N4004 D3 B B ENG. DATE A A C IR HAND TEST P1 C P2 TEST LED4 R LED5 BYPASS TRIP G BYPASS RUN DS LED3 A PURGE CONN1-3 CONN1-2 CONN2-7 CONN2-4 CONN2-3 CONN2-5 CONN2-6 CONN2-2 CONN2-1 DRIVE OUTPUT ENABLE RED6 G LED6 RED5 RED4 BY RED3 PUR 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 42 41 40 39 "B" TO "D" "A" TO "C" DWG. NO. 98D00757 - NEXT SH. 2 SH. NO. 2 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE SCHEMATIC DRAWING - PF400, STYLE B, W/LINE REACTOR 3-50HP @ 208VAC & 3-100HP @ 460VAC 42 41 40 39 38 A 1N4004 D2 R1 18K-1/4W 02 01 37 CONN1-10 CONN1-13 CONN1-16 WIRE F WIRE E WIRE A WIRE B WIRE C PUR IR 1N4004 D1 "D" FROM "B" 38 DATE AUTO BYPASS SS2 MOTOR OFF NOEM HAND DRIVE SS1 TEST WIRE D CONN1-12 "C" FROM "A" 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 02 Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Figure 75 - 3.0…50 Hp, 208V AC & 3.0…100 Hp, 460V AC Drives with Line Reactor (Sheet 2 of 2) - NEMA/UL Type 1 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 DATE BY 31 31 BYPASS PURGE B A 12 REMOVE JUMPER IF INTERLOCK USED INTERLOCKS REMOVE JUMPER IF INTERLOCK USED FREEZE/FIRE STATS AUTO START APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 31 34 37 TB1 DOC OL BC FU7 (150HP) FU6 32 33 13 32 1 35 36 38 TB1 21 P1 2 16 33 11 34 41 42 43 35 7 8 A 36 H1 B P2 3 37 9 X1 C H3 460V 115VAC H2 230V 10 38 4 41 5 42 TH1 THERMOSTAT 208V 6 43 22 X2 14 44 T H4 45 1 48 2 49 3 DOC 50 46 BC 51 47 BC DOC DIC 40 39 40 39 X2 C1 B1 A1 C1 B1 A1 BYPASS CONTACTOR DRIVE OUTPUT CONTACTOR DRIVE INPUT CONTACTOR 125, 150HP ONLY ENCLOSURE FAN X2 X2 SUPPRESSORS AS REQUIRED OL BC CONTROL PANEL SEE SHEET 2 15 CONN1 X2 BC 45 DIC 44 CF2 CF1 X2 DIC LR C2 B2 A2 OPTIONAL LINE REACTOR T S R 1 62 2 63 68 3 3 4 4 65 5 5 BY JCL JCL REH JCL ALB ALB JCK CONN2 64 64 REV. DATE A 02/17/06 B 8/3/06 C 6/8/07 D 5/14/08 E 2/11/09 F 11/09/09 G 4/10/12 61 2 DOC 63 1 6 6 67 7 AI1 10V 20MA SS2 OFF 9 DR. BY JRF/ACI DATE 11/17/05 67 11 12 13 13 14 14 15 16 ANALOG OUTPUT #2 (OUT CURRENT 0-10V) CHK. BY JCL/ACI DATE 02/17/06 MANUAL SPEED P1 12 SRC SNK POWERFLEX 400 AI2 10V 20MA T3 T2 AUTO 10 SEE SHEET 2 HAND ECN/CR. NO. 66 65 7 8 P2 AO2 10V 20MA P1 DOC 69 AO1 10V 20MA CONTROL BOARD T/L3 S/L2 R/L1 FUNCTION LOSS 07 FU5 RUN/FWD FU4 SOFTWARE ENABLE DS1 MAIN DISCONNECT SWITCH OR OPTIONAL CIRCUIT BREAKER DIGITAL COMMON 06 DIGITAL INPUT 1 (PURGE) G DIGITAL INPUT 2 (ANALOG 1 IN) 05 DIGITAL INPUT 3 (CLEAR FAULT) L23 DIGITAL INPUT 4 (COMM PORT) L3 DIGITAL COMMON L22 OPTO COMMON FU3 + 24VDC FU2 + 10VDC L2 ANALOG INPUT #1 04 POWER ANALOG COM. #1 INCOMING 3f ANALOG OUTPUT #1 (FREQUENCY 0-10V) 03 ANALOG INPUT #2 18 ANALOG COM #2 20 W GND T3 T2 T1 MOTOR DEFAULT (3) 2-W Lvl Sens" (2) "Analog In 1" (1) "Hnd-Off-Auto" (3) "Local" (0) "NormallyOpen" (0) "Disabled" CHANGE TO (6) 2-W Lvl Sens" (3) "Analog In 2" (0) "No Function" (14) "Anlg 1 InCtrl" (1) "4-20Ma" (1) "Enabled" "P2" DEFAULT POSITION IS PARKED IN POSITION "A-B". FOR DRIVE TEST IN BYPASS MOVE "P2" TO POSITION "B-C". "P1" DEFAULT POSITION IS PARKED IN POSITION "A". FOR PURGE. WITH HAND-OFF-AUTO SWITCH IN OFF POSITION MOVE "P1" TO POSTION "B". OPENING OF FREEZE/FIRE INTERLOCK (IN DRIVE MODE) WILL REQUIRE MANUAL RESET. DESCRIPTION Start Source Speed Ref Auto Mode Digital In2 Set Analog In 2 Sel Start At Powerup PARAMETER SETTING CHANGES G T3 T2 T1 TB2 DWG. NO. 98D01541 - 1 NEXT SH. 2 SH. NO. 1 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE SCHEMATIC DRAWING - PF400, STYLE B, NEMA 12 3-50HP @ 208VAC, 3-150HP @ 460VAC 3 2 1 #2 RELAY N.O. (MOTOR RUNNING) R1 R2 R3 R4 R5 R6 PARAMETER P036 P038 P042 T052 T073 A165 19 ENG. JFH/ACI DATE 11/17/05 17 V U/T1 V/T2 W/T3 U DOC OPTO OUTPUT (AT FREQUENCY) T1 RJ-45 SHIELD BC OL #1 RELAY N.O. (READY/FAULT) L21 #1 RELAY COMMON FU1 #1 RELAY N.C. L1 #2 RELAY N.C. 01 #2 RELAY COMMON 02 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Figure 76 - 3.0…50 Hp, 208V AC & 3.0…150 Hp, 460V AC Drives (Sheet 1 of 2) - NEMA/UL Type 12 98D01541 107 108 01 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED A ON B P1 BY DR TEST 18K-1/4W R2 MOV TEST RED2 RED1 IR FL ON HAND BY TEST DR LED2 A INTERLOCK OPEN LED1 G READY CONN1-1 CONN1-14 CONN1-15 REV. DATE A 02/17/06 B 8/3/06 C 6/8/06 D 5/14/08 E 2/11/09 F 11/09/09 G 4/10/12 BY JCL JCL REH JCL ALB ALB JCK CONN1-4 CONN1-5 CONN1-6 CONN1-7 CONN1-8 CONN1-11 CONN1-9 ECN/CR. NO. HAND HAND DR. BY JRF/ACI DATE 11/17/05 FL 18K-1/4W R6 18K-1/4W R5 18K-1/4W R4 DR 18K-1/4W R3 CHK. BY JCL/ACI DATE 01/17/06 PUR ON FL PUR PUR PUR DS 1N4004 D6 1N4004 D5 1N4004 D4 HAND ON 1N4004 D3 A A B B C IR HAND TEST P1 C P2 TEST LED4 R LED5 BYPASS TRIP G BYPASS RUN DS LED3 A PURGE CONN1-3 CONN1-2 CONN2-7 CONN2-4 CONN2-3 CONN2-5 CONN2-6 CONN2-2 CONN2-1 DRIVE OUTPUT ENABLE RED4 G LED6 RED4 RED4 BY RED3 PUR 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 42 41 40 39 "B" TO "D" "A" TO "C" ENG. JFH/ACI DATE 11/17/05 DWG. NO. 98D01541 - 2 NEXT SH. 2 SH. NO. 2 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE SCHEMATIC DRAWING - PF400, STYLE B, NEMA 12 3-50HP @ 208VAC, 3-150HP @ 460VAC 42 41 40 39 38 CONN1-10 CONN1-13 CONN1-16 1N4004 D2 R1 18K-1/4W 02 01 37 BY 67 WIRE F WIRE E WIRE A WIRE B WIRE C PUR IR 1N4004 D1 "D" FROM "B" 38 DATE 61 AUTO BYPASS SS2 MOTOR OFF NOEM HAND DRIVE SS1 TEST WIRE D CONN1-12 "C" FROM "A" 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 02 Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Figure 77 - 3.0…50 Hp, 208V AC & 3.0…150 Hp, 460V AC Drives (Sheet 2 of 2) - NEMA/UL Type 12 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 DATE BY OPTIONAL WITH ENC. HEATER TH2 THERMOSTAT 31A 31 34 37 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 31 31 B A 12 REMOVE JUMPER IF INTERLOCK USED INTERLOCKS REMOVE JUMPER IF INTERLOCK USED FREEZE/FIRE STATS AUTO START BYPASS PURGE DOC OL BC FU6 32 33 13 32 1 35 36 38 P1 2 16 33 X1 11 34 41 42 43 35 7 8 A 36 H1 B P2 3 37 9 X1 C 4 41 6 43 FU8 FU7 5 42 H3 460V 115VAC H2 230V 10 38 208V X3 H4 14 44 T 45 1 48 2 49 3 22 30 DOC DIC 50 46 BC 51 47 44 DIC HTR BC DOC A/C X2 40 39 40 39 X2 SUPPRESSORS AS REQUIRED OL BC CONTROL PANEL SEE SHEET 2 15 CONN1 X2 BC 45 G 30 X2 DIC A1 C1 B1 LR A2 C2 B2 BYPASS CONTACTOR DRIVE OUTPUT CONTACTOR DRIVE INPUT CONTACTOR OPTIONAL ENCLOSURE HEATER ENCLOSURE A/C 7.5-100HP@480VAC 5-50HP@208VAC ONLY C1 B1 A1 OPTIONAL LINE REACTOR T S R 61 R/L1 2 REV. H I 1 62 2 DOC 63 1 3 4 4 65 5 5 BY AWR JCK CONN2 64 64 DATE 12/15/08 4/10/12 63 68 3 6 6 67 7 AI1 10V 20MA SS2 OFF 9 DR. BY JRF/ACI DATE 11/17/05 67 13 14 MANUAL SPEED P1 12 13 14 15 CHK. BY JCL/ACI DATE 02/17/06 11 12 SRC SNK POWERFLEX 400 AI2 10V 20MA T3 T2 AUTO 10 SEE SHEET 2 HAND ECN/CR. NO. 66 65 7 8 P2 AO2 10V 20MA P1 DOC 69 AO1 10V 20MA CONTROL BOARD T/L3 S/L2 FUNCTION LOSS 07 FU5 RUN/FWD FU4 SOFTWARE ENABLE DS1 MAIN DISCONNECT SWITCH OR OPTIONAL CIRCUIT BREAKER DIGITAL COMMON G DIGITAL INPUT 1 (PURGE) L23 DIGITAL INPUT 2 (ANALOG 1 IN) FU3 DIGITAL INPUT 3 (CLEAR FAULT) L3 DIGITAL INPUT 4 (COMM PORT) L22 DIGITAL COMMON L2 OPTO COMMON 06 POWER + 24VDC 05 f + 10VDC INCOMING ANALOG INPUT #1 04 3 ANALOG COM. #1 03 ANALOG OUTPUT #1 (FREQUENCY 0-10V) T1 ANALOG OUTPUT #2 (OUT CURRENT 0-10V) ANALOG INPUT #2 17 18 ANALOG COM #2 W U/T1 V/T2 W/T3 V 19 GND MG R1 R2 R3 R4 R5 R6 T3 T2 T1 3 2 1 DEFAULT 3 2-W Lvl Sens" 2 "Analog In 1" 1 "Hnd-Off-Auto" 3 "Local" 0 "Normally Open" 0 "Disabled" MOTOR CHANGE TO 6 2-W Lvl Sens" 3 "Analog In 2" 0 "No Function" 14 "Anlg 1 InCtrl" 1 "4-20Ma" 1 "Enabled" T3 T2 T1 "P2" DEFAULT POSITION IS PARKED IN POSITION "A-B". FOR DRIVE TEST IN BYPASS MOVE "P2" TO POSITION "B-C". "P1" DEFAULT POSITION IS PARKED IN POSITION "A". FOR PURGE. WITH HAND-OFF-AUTO SWITCH IN OFF POSITION MOVE "P1" TO POSTION "B". OPENING OF FREEZE/FIRE INTERLOCK (IN DRIVE MODE) WILL REQUIRE MANUAL RESET. DESCRIPTION Start Source Speed Ref Auto Mode Digital In2 Set Analog In 2 Sel Start At Powerup PARAMETER SETTING CHANGES 20 #2 RELAY N.O. (MOTOR RUNNING) DWG. NO. 98D01539 - 1 NEXT SH. 2 SH. NO. 1 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE SCHEMATIC DRAWING - PF400, STYLE B, NEMA4 3-50HP @ 208VAC, 3-100HP @ 460VAC ENG. JFH/ACI DATE 11/17/05 PARAMETER P036 P038 P042 T052 T073 A165 16 U DOC OPTO OUTPUT (AT FREQUENCY) BC OL RJ-45 SHIELD L21 #1 RELAY N.O. (READY/FAULT) FU1 #1 RELAY COMMON FU2 #1 RELAY N.C. L1 #2 RELAY COMMON 01 #2 RELAY N.C. 02 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Figure 78 - 3.0…50 Hp, 208V AC & 3.0…100 Hp, 460V AC Drives (Sheet 1 of 2) - NEMA/UL Type 4 98D01539 109 110 01 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED A ON B P1 BY DR TEST 18K-1/4W R2 MOV TEST RED2 RED1 IR FL ON HAND BY TEST DR LED2 A INTERLOCK OPEN LED1 G READY CONN1-1 CONN1-14 CONN1-15 REV. H I DATE 12/18/08 4/10/12 BY AWR JCK CONN1-4 CONN1-5 CONN1-6 CONN1-7 CONN1-8 CONN1-11 CONN1-9 ECN/CR. NO. HAND HAND DR. BY JRF/ACI DATE 11/17/05 FL 18K-1/4W R6 18K-1/4W R5 18K-1/4W R4 DR 18K-1/4W R3 CHK. BY JCL/ACI DATE 02/17/06 PUR ON FL PUR PUR PUR DS 1N4004 D6 1N4004 D5 1N4004 D4 HAND ON 1N4004 D3 A A B B C IR HAND TEST P1 C P2 TEST LED4 R LED5 BYPASS TRIP G BYPASS RUN DS LED3 A PURGE CONN1-3 CONN1-2 CONN2-7 CONN2-4 CONN2-3 CONN2-5 CONN2-6 CONN2-2 CONN2-1 DRIVE OUTPUT ENABLE RED6 G LED6 RED5 RED4 BY RED3 PUR 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 42 41 40 39 "B" TO "D" "A" TO "C" ENG. JFH/ACI DATE 11/17/06 DWG. NO. 98D01539 - 2 NEXT SH. 2 SH. NO. 2 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE SCHEMATIC DRAWING - PF400, STYLE B, NEMA 4 3-15HP @ 208VAC, 3-25HP @ 460VAC 42 41 40 39 38 CONN1-10 CONN1-13 CONN1-16 WIRE F WIRE E WIRE A WIRE B PUR 1N4004 D2 R1 18K-1/4W 02 01 37 BY 67 6 5 1 2 3 WIRE C WIRE D IR 1N4004 D1 "D" FROM "B" 38 DATE 61 AUTO BYPASS SS2 MOTOR OFF NOEM HAND DRIVE SS1 TEST 4 CONN1-12 "C" FROM "A" 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 02 Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Figure 79 - 3.0…30 Hp, 208V AC & 3.0…40 Hp, 460V AC Drives (Sheet 2 of 2) - NEMA/UL Type 4 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 46 45 44 43 42 41 40 39 38 37 36 35 34 DATE BY 31A INTERLOCKS B A 12 REMOVE JUMPER IF INTERLOCK USED APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED OPTIONAL WITH ENC. HEATER TH2 THERMOSTAT 1 13 32 32 33 35 36 33 34 41 42 43 35 7 115VAC 36 H3 460V 8 37 9 C 38 X2 T H4 41 HTR X2 42 43 44 OPTIONAL ENCLOSURE HEATER 45 1 48 2 49 3 X2 BC 45 DOC DIC 39 50 46 39 1 4 JP 2 PE 3 AC1 L2 L3 L33 G FU10 BC OL BC 40 51 47 44 40 BC DOC DIC X2 BYPASS CONTACTOR DRIVE OUTPUT CONTACTOR DRIVE INPUT CONTACTOR ENCLOSURE AIR CONDITIONING UNITS 125-150HP, 480VAC ONLY X54 X40 L1 L32 FU9 REV. A B C D E DATE 2/2/06 8/3/06 3/19/07 12/31/07 12/10/08 61 DOC 2 68 63 3 64 64 4 5 65 69 AO1 10V 20MA DOC 6 67 7 AI1 10V 20MA OPTIONAL LINE REACTOR 8 HAND AO2 10V 20MA T/L3 T C2 C1 C1 65 CONTROL BOARD 63 FUNCTION LOSS 1 S B2 LR B1 B1 R/L1 S/L2 R A2 A1 A1 SS2 OFF 9 67 13 13 14 MANUAL SPEED P1 12 11 12 AUTO 10 SRC SNK 14 15 16 POWERFLEX 400 AI2 10V 20MA V 1 ANALOG INPUT #2 W/T3 W 18 19 OPTO OUTPUT (AT FREQUENCY) G 20 P1 P2 R1 R2 R3 R4 R5 R6 T3 T2 T1 OPENING OF FREEZE/FIRE INTERLOCK (IN DRIVE MODE) WILL REQUIRE MANUAL RESET. 17 U/T1 V/T2 U #1 RELAY N.O. (READY/FAULT) MOTOR 01 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 02 P1 2 16 11 A B P2 3 10 4 5 6 14 CONTROL PANEL SEE SHEET 2 15 CONN1 BY REH JCL JCL JCL AWR 2 3 4 5 6 66 DR. BY JRF/ACI DATE 11/17/05 CONN2 ECN/CR. NO. 1 62 7 CHK. BY JCL/ACI DATE 02/17/06 SEE SHEET 2 "P2" DEFAULT POSITION IS PARKED IN POSITION "A-B". FOR DRIVE TEST IN BYPASS MOVE "P2" TO POSITION "B-C". "P1" DEFAULT POSITION IS PARKED IN POSITION "A". FOR PURGE. WITH HAND-OFF-AUTO SWITCH IN OFF POSITION MOVE "P1" TO POSTION "B". ENG. JFH/ACI DATE 11/17/05 DWG. NO. 98D01540 - 1 NEXT SH. 2 SH. NO. 1 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE SCHEMATIC DRAWING - PF400, STYLE B, NEMA 4 125-150HP @ 460VAC 3 2 46 45 44 43 42 41 40 39 38 37 36 35 34 33 REMOVE JUMPER IF INTERLOCK USED FREEZE/FIRE STATS AUTO START BYPASS 38 23 X1 H2 230V L31 FU8 #2 RELAY N.O. (MOTOR RUNNING) 32 31 34 37 PURGE DOC OL BC FU8 FU6 208V FU5 DOC T3 T2 T1 #2 RELAY COMMON 33 31 31 H1 FU4 DIC T3 T2 T1 #2 RELAY N.C. 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 L23 L22 RUN/FWD DS1 MAIN DISC. SWITCH OR OPTIONAL CIRCUIT BREAKER FU3 SOFTWARE ENABLE FU2 DIGITAL COMMON G L3 DIGITAL INPUT 1 (PURGE) L2 DIGITAL INPUT 2 (ANALOG 1 IN) L2 DIGITAL INPUT 3 (CLEAR FAULT) POWER DIGITAL INPUT 4 (COMM PORT) 05 f DIGITAL COMMON INCOMING + 24VDC L3 3 + 10VDC 04 ANALOG COM. #1 03 OPTO COMMON OL ANALOG INPUT #1 BC ANALOG OUTPUT #1 (FREQUENCY 0-10V) L21 ANALOG OUTPUT #2 (OUT CURRENT 0-10V) FU1 ANALOG COM #2 L1 RJ-45 SHIELD L1 #1 RELAY COMMON 01 #1 RELAY N.C. 02 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Figure 80 - 125…150 Hp, 460V AC Drives (Sheet 1 of 2) - NEMA/UL Type 4 98D01540 111 112 01 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED A ON B P1 BY DR TEST 18K-1/4W R2 MOV TEST RED2 RED1 IR FL ON HAND BY TEST DR LED2 A INTERLOCK OPEN LED1 G READY CONN1-1 CONN1-14 CONN1-15 REV. DATE A 02/17/06 B 8/3/06 C 3/19/07 D 12/05/08 E 12/10/08 BY JCL JCL JCL JCL AWR CONN1-4 CONN1-5 CONN1-6 CONN1-7 CONN1-8 CONN1-11 CONN1-9 ECN/CR. NO. HAND HAND DR. BY JRF/ACI DATE 11/17/05 FL 18K-1/4W R6 18K-1/4W R5 18K-1/4W R4 DR 18K-1/4W R3 CHK. BY JCL/ACI DATE 01/17/06 PUR ON FL PUR PUR PUR DS 1N4004 D6 1N4004 D5 1N4004 D4 HAND ON 1N4004 D3 A A B B C IR HAND TEST P1 C P2 TEST LED4 R LED5 BYPASS TRIP G BYPASS RUN DS LED3 A PURGE CONN1-3 CONN1-2 CONN2-7 CONN2-4 CONN2-3 CONN2-5 CONN2-6 CONN2-2 CONN2-1 DRIVE OUTPUT ENABLE RED4 G LED6 RED4 RED4 BY RED3 PUR 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 42 41 40 39 "B" TO "D" "A" TO "C" ENG. JFH/ACI DATE 11/17/05 DWG. NO. 98D01540 - 2 NEXT SH. 2 SH. NO. 2 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE SCHEMATIC DRAWING - PF400, STYLE B, NEMA 4 125-150HP @ 460VAC 42 41 40 39 38 CONN1-10 CONN1-13 CONN1-16 1N4004 D2 R1 18K-1/4W 02 01 37 BY (SHEET 1) 67 WIRE F WIRE E WIRE A WIRE B WIRE C PUR IR 1N4004 D1 "D" FROM "B" 38 DATE 61 AUTO BYPASS SS2 MOTOR OFF NOEM HAND DRIVE SS1 TEST WIRE D CONN1-12 "C" FROM "A" 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 02 Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Figure 81 - 125…150 Hp, 460V AC Drives (Sheet 2 of 2) - NEMA/UL Type 4 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 DATE BY OPTIONAL WITH ENC. HEATER TH2 THERMOSTAT 31A 31 34 37 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 31 31 B A 12 REMOVE JUMPER IF INTERLOCK USED INTERLOCKS REMOVE JUMPER IF INTERLOCK USED FREEZE/FIRE STATS AUTO START BYPASS PURGE DOC OL BC FU7 FU6 32 33 35 36 38 13 32 1 21 P1 2 16 33 11 34 41 42 43 35 7 8 A 36 20 H1 B P2 3 37 9 X1 C 115VAC H2 230V H3 10 38 4 41 5 42 TH1 THERMOSTAT 208V 460V 6 43 T 22 X2 H4 14 44 FU5 45 1 48 2 49 3 DOC 50 46 BC 51 47 BC DOC DIC 40 39 40 39 X2 SUPPRESSORS AS REQUIRED OL BC CONTROL PANEL SEE SHEET 2 15 CONN1 X2 BC 45 DIC 44 HTR CF1 CF1 X2 DIC C1 B1 A1 LR BYPASS CONTACTOR DRIVE OUTPUT CONTACTOR DRIVE INPUT CONTACTOR OPTIONAL ENCLOSURE HEATER 125 150HP ONLY ENCLOSURE FAN C1 B1 A1 C2 B2 A2 OPTIONAL LINE REACTOR T S R 61 2 REV. A B C D E 1 62 2 DOC 63 1 3 4 4 65 5 5 BY JCL JCL REH REH JCK CONN2 64 64 DATE 2/17/06 8/3/06 9/13/06 6/8/07 4/10/12 63 68 3 6 6 67 7 AI1 10V 20MA SS2 OFF 9 DR. BY JRF/ACI DATE 11/17/05 67 13 14 MANUAL SPEED P1 12 13 14 15 CHK. BY JCL/ACI DATE 02/17/06 11 12 SRC SNK POWERFLEX 400 AI2 10V 20MA T3 T2 AUTO 10 SEE SHEET 2 HAND ECN/CR. NO. 66 65 7 8 P2 AO2 10V 20MA P1 DOC 69 AO1 10V 20MA CONTROL BOARD T/L3 S/L2 R/L1 FUNCTION LOSS 08 FU4 RUN/FWD 07 DS1 MAIN DISCONNECT SWITCH OR OPTIONAL CIRCUIT BREAKER SOFTWARE ENABLE 06 DIGITAL COMMON G DIGITAL INPUT 1 (PURGE) 05 DIGITAL INPUT 2 (ANALOG 1 IN) L23 DIGITAL INPUT 3 (CLEAR FAULT) L3 DIGITAL INPUT 4 (COMM PORT) L22 DIGITAL COMMON FU3 OPTO COMMON FU2 + 24VDC L2 + 10VDC 04 POWER ANALOG INPUT #1 INCOMING 3f ANALOG COM. #1 03 ANALOG OUTPUT #1 (FREQUENCY 0-10V) T1 ANALOG OUTPUT #2 (OUT CURRENT 0-10V) ANALOG INPUT #2 17 18 ANALOG COM #2 W U/T1 V/T2 W/T3 V 19 R1 R2 R3 R4 R5 R6 #2 RELAY N.O. (MOTOR RUNNING) G T3 T2 T1 3 2 1 DEFAULT 3 2-W Lvl Sens" 2 "Analog In 1" 1 "Hnd-Off-Auto" 3 "Local" 0 "Normally Open" 0 "Disabled" MOTOR CHANGE TO 6 2-W Lvl Sens" 3 "Analog In 2" 0 "No Function" 14 "Anlg 1 InCtrl" 1 "4-20Ma" 1 "Enabled" T3 T2 T1 "P2" DEFAULT POSITION IS PARKED IN POSITION "A-B". FOR DRIVE TEST IN BYPASS MOVE "P2" TO POSITION "B-C". "P1" DEFAULT POSITION IS PARKED IN POSITION "A". FOR PURGE. WITH HAND-OFF-AUTO SWITCH IN OFF POSITION MOVE "P1" TO POSTION "B". OPENING OF FREEZE/FIRE INTERLOCK (IN DRIVE MODE) WILL REQUIRE MANUAL RESET. DESCRIPTION Start Source Speed Ref Auto Mode Digital In2 Set Analog In 2 Sel Start At Powerup PARAMETER SETTING CHANGES 20 GND #2 RELAY N.C. DWG. NO. 98D01536 - 1 NEXT SH. 2 SH. NO. 1 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE SCHEMATIC DRAWING - PF400, STYLE B, NEMA 3R 3-50HP @ 208VAC, 3-150HP @ 460VAC ENG. JFH/ACI DATE 02/17/06 PARAMETER P036 P038 P042 T052 T073 A165 16 U DOC OPTO OUTPUT (AT FREQUENCY) BC OL RJ-45 SHIELD L21 #1 RELAY N.O. (READY/FAULT) FU1 #1 RELAY COMMON L1 #1 RELAY N.C. 01 #2 RELAY COMMON 02 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Figure 82 - 3.0…50 Hp, 208V AC & 3.0…150 Hp, 460V AC Drives (Sheet 1 of 2) - NEMA/UL Type 3R 98D01536 113 114 01 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED B IR FL ON HAND BY TEST DR LED2 A "B" CONN1-1 CONN1-14 CONN1-15 CONN1-4 CONN1-5 CONN1-6 CONN1-7 CONN1-8 CONN1-11 CONN1-9 HAND BY JCL JCL REH REH JCK D3 FL R3 A B TEST RED3 PUR REV. A B C D E DATE 2/17/06 8/3/06 9/13/06 6/8/07 4/10/12 HAND ECN/CR. NO. PUR ON FL PUR PUR PUR DS 1N4004 D6 1N4004 D5 1N4004 D4 HAND ON 1N4004 DR. BY JRF/ACI DATE 11/17/05 18K-1/4W R6 18K-1/4W R5 18K-1/4W R4 DR 18K-1/4W B CHK. BY JCL/ACI DATE 02/17/06 A IR HAND TEST P1 C P2 LED4 R LED5 BYPASS TRIP G BYPASS RUN DS LED3 CONN1-3 CONN1-2 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 46 45 44 43 ENG. JFH/ACI DATE 11/17/05 DWG. NO. 98D01536 - 2 NEXT SH. 2 SH. NO. 2 46 45 44 43 42 40 41 TO "D" 42 TO "C" 41 40 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE SCHEMATIC DRAWING - PF400, STYLE B, NEMA 3R 3-50HP @ 208VAC, 3-150HP @ 460V CONN2-7 CONN2-4 CONN2-3 CONN2-5 CONN2-6 CONN2-2 CONN2-1 DRIVE OUTPUT ENABLE RED4 G LED6 RED4 RED4 BY A PURGE 04 03 39 ON TEST RED2 INTERLOCK OPEN LED1 G READY 38 A P1 BY DR TEST 18K-1/4W R2 RED1 39 "A" CONN1-10 CONN1-13 CONN1-16 WIRE F WIRE E WIRE A WIRE B WIRE C PUR 1N4004 D2 MOV 18K-1/4W R1 02 01 37 BY 67 F E A B C WIRE D IR 1N4004 D1 "D" "C" 38 DATE 61 AUTO BYPASS SS2 MOTOR OFF NOEM HAND DRIVE SS1 TEST D CONN1-12 FROM "B" FROM "A" 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 02 Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Figure 83 - 3.0…50 Hp, 208V AC & 3.0…150 Hp, 460V AC Drives (Sheet 2 of 2) - NEMA/UL Type 3R Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 DATE BY f DS1 6 7 8 9 10 CONNECTIONS SUPPLIED BY CUSTOMER PO38 [SPEED REFERENCE] =3 "ANALOG In2". WHEN IN "AUTO MODE" SPEED REFERENCE WILL COME FROM 0-10V SOURCE WIRED TO ANALOG INPUT #1. IF 4-20mA SOURCE IS TO BE USED, G MAIN DISCONNECT SWITCH 5 2 4 AI1 10V 20MA OPENING OF THE FREEZE/FIRE INTERLOCK WILL REQUIRE MANUAL RESET. WIRE TO ANALOG INPUT #2 AND CHANGE PARAMETER L3 L2 L1 3 AO2 10V 20MA 1 POWER INCOMING 1 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 3 2 FUNCTION LOSS 13 RUN/FWD AO1 10V 20MA DIGITAL COMMON 12 SOFTWARE ENABLE CONTROL BOARD DIGITAL INPUT 1 (PURGE) 11 DIGITAL INPUT 2 (LOCAL) 10 T/L3 DIGITAL INPUT 3 (CLEAR FAULT) 09 DIGITAL INPUT 4 (COMM PORT) S/L2 DIGITAL COMMON 08 OPTO COMMON P1 P2 14 13 2 15 SPEED REF. INPUT 0 TO +10VDC, 100KOHM INPUT IMPEDANCE 11 12 SRC SNK DM1 POWERFLEX 400 AI2 10V 20MA + 24VDC R/L1 + 10VDC 07 ANALOG INPUT #1 06 ANALOG OUTPUT #1 (FREQUENCY 0-10V) 05 16 ANALOG OUTPUT #2 (OUTPUT CURRENT 0-10V) 04 18 ANALOG INPUT #2 03 ANALOG COM. #1 + ANALOG COM #2 17 2 19 OPTO OUTPUT (AT FREQUENCY) RJ-45 SHIELD 20 SPEED REF. INPUT 4-20MA, 250 OHM INPUT IMPEDANCE + W/T3 V/T2 U/T1 #2 RELAY COMMON #1 RELAY N.C. #2 RELAY N.O. (MOTOR RUNNING) #1 RELAY COMMON #1 RELAY N.O. (READY/FAULT) R1 R2 R3 R4 R5 R6 #2 RELAY N.C. 01 REV. A B C D DATE 11/24/04 2/3/05 11/1/07 2/2/11 BY JRF JRF AWR DJK ECN/CR. NO. T1 T1 T3 MOTOR T2 T2 DR. BY JRF/ACI DATE 4/5/04 MG T3 CHK. BY JFH/ACI DATE 4/6/04 31 32 ENG. DATE 33 34 35 36 37 PURGE 38 BC BYPASS AUTO START 40 BYPASS RUN 39 DWG. NO. 97D00704 - NEXT SH. 1 SH. NO. 1 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE INTER-CONNECT DRAWING - PF400, STYLE B 3-50HP @ 208VAC & 3-150HP @ 460VAC CUSTOMER TERMINALS INTERLOCKS 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 Interconnect Drawings FREEZW/FIRE STATUS 02 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Figure 84 - 3.0…50 Hp, 208V AC & 3.0…150 Hp, 460V AC Drives - NEMA/UL Type 1 97D00704 115 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 DATE BY 1 L3 L2 L1 3 4 AO2 10V 20MA 6 7 MAIN DISCONNECT SWITCH 5 DS1 AO1 10V 20MA 8 AI1 10V 20MA 9 10 CONNECTIONS SUPPLIED BY CUSTOMER WHEN IN "AUTO MODE" SPEED REFERENCE WILL COME FROM 0-10V SOURCE WIRED TO ANALOG INPUT #1. IF 4-20mA SOURCE IS TO BE USED, WIRE TO ANALOG INPUT #2 AND CHANGE PARAMETER PO38 [SPEED REFERENCE] =3 "ANALOG In2". OPENING OF THE FREEZE/FIRE INTERLOCK WILL REQUIRE MANUAL RESET. APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 2 1 POWER INCOMING 3f 2 FUNCTION LOSS CONTROL BOARD RUN/FWD 12 SOFTWARE ENABLE 11 DIGITAL COMMON 10 T/L3 DIGITAL INPUT 1 (PURGE) 09 DIGITAL INPUT 2 (LOCAL) S/L2 DIGITAL INPUT 3 (CLEAR FAULT) 08 DIGITAL INPUT 4 (COMM PORT) P1 P2 DIGITAL COMMON G OPTO COMMON R/L1 14 13 2 15 SPEED REF. INPUT 0 TO +10VDC, 100KOHM INPUT IMPEDANCE 11 12 SRC SNK DM1 POWERFLEX 400 AI2 10V 20MA + 24VDC 07 + 10VDC 06 ANALOG INPUT #1 05 ANALOG OUTPUT #1 (FREQUENCY 0-10V) 04 16 ANALOG OUTPUT #2 (OUTPUT CURRENT 0-10V) 03 18 ANALOG INPUT #2 01 ANALOG COM. #1 + ANALOG COM #2 17 2 19 OPTO OUTPUT (AT FREQUENCY) RJ-45 SHIELD 20 SPEED REF. INPUT 4-20MA, 250 OHM INPUT IMPEDANCE + W/T3 V/T2 U/T1 #2 RELAY COMMON #1 RELAY N.C. #2 RELAY N.O. (MOTOR RUNNING) #1 RELAY COMMON #1 RELAY N.O. (READY/FAULT) R1 R2 R3 R4 R5 R6 #2 RELAY N.C. 02 REV. A DATE 4/11/12 BY JCK ECN/CR. NO. G T3 MOTOR T2 T2 DR. BY REH/ACI DATE 10/9/06 T1 T1 T3 CHK. BY AWR/ACI DATE 10/9/06 31 32 34 35 36 37 PURGE 38 BC BYPASS AUTO START 40 BYPASS RUN 39 DWG. NO. 97D01892 - NEXT SH. 1 SH. NO. 1 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE INTER-CONNECT DRAWING (DISCONNEXT SWITCH) PF400, 200HP/460VAC, NEMA1 STYLE B, FRAME G, CONTROL ENG. AWR/ACI DATE 10/9/06 33 CUSTOMER TERMINALS INTERLOCKS 116 FREEZW/FIRE STATUS 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Figure 85 - 200 Hp, 460V AC Drives - NEMA/UL Type 1 97D01892 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 DATE BY 1 L3 L2 L1 3 4 CB1 6 MAIN CIRCUIT BREAKER 5 AO2 10V 20MA 7 8 AI1 10V 20MA 9 10 CONNECTIONS SUPPLIED BY CUSTOMER WHEN IN "AUTO MODE" SPEED REFERENCE WILL COME FROM 0-10V SOURCE WIRED TO ANALOG INPUT #1. IF 4-20mA SOURCE IS TO BE USED, WIRE TO ANALOG INPUT #2 AND CHANGE PARAMETER PO38 [SPEED REFERENCE] =3 "ANALOG In2". OPENING OF THE FREEZE/FIRE INTERLOCK WILL REQUIRE MANUAL RESET. APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 2 1 POWER INCOMING 3f 2 FUNCTION LOSS 13 RUN/FWD AO1 10V 20MA DIGITAL COMMON 12 SOFTWARE ENABLE CONTROL BOARD DIGITAL INPUT 1 (PURGE) 11 DIGITAL INPUT 2 (LOCAL) 10 T/L3 DIGITAL INPUT 3 (CLEAR FAULT) 09 DIGITAL INPUT 4 (COMM PORT) S/L2 DIGITAL COMMON 08 OPTO COMMON P1 P2 14 13 2 15 SPEED REF. INPUT 0 TO +10VDC, 100KOHM INPUT IMPEDANCE 11 12 SRC SNK DM1 POWERFLEX 400 AI2 10V 20MA + 24VDC G + 10VDC R/L1 ANALOG INPUT #1 07 ANALOG OUTPUT #1 (FREQUENCY 0-10V) 06 16 ANALOG OUTPUT #2 (OUTPUT CURRENT 0-10V) 05 18 ANALOG INPUT #2 04 ANALOG COM. #1 + ANALOG COM #2 17 2 19 OPTO OUTPUT (AT FREQUENCY) RJ-45 SHIELD 20 SPEED REF. INPUT 4-20MA, 250 OHM INPUT IMPEDANCE + W/T3 V/T2 U/T1 #2 RELAY COMMON #1 RELAY N.C. #2 RELAY N.O. (MOTOR RUNNING) #1 RELAY COMMON #1 RELAY N.O. (READY/FAULT) R1 R2 R3 R4 R5 R6 #2 RELAY N.C. 03 REV. DATE BY ECN/CR. NO. G T3 MOTOR T2 T2 DR. BY REH/ACI DATE 10/9/06 T1 T1 T3 CHK. BY AWR/ACI DATE 10/9/06 31 32 34 35 36 37 PURGE 38 BC BYPASS AUTO START 40 BYPASS RUN 39 DWG. NO. 97D01891 - NEXT SH. 1 SH. NO. 1 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE INTER-CONNECT DRAWING (CIRCUIT BREAKER) PF400, 250-350HP/460VAC, NEMA1 STYLE B, FRAMES G & H, CONTROL ENG. AWR/ACI DATE 10/9/06 33 CUSTOMER TERMINALS INTERLOCKS 01 FREEZW/FIRE STATUS 02 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Figure 86 - 250…350 Hp, 460V AC Drives - NEMA/UL Type 1 97D01891 117 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 DATE BY 1 DS1 6 7 8 9 10 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED CONNECTIONS SUPPLIED BY CUSTOMER PO38 [SPEED REFERENCE] =3 "ANALOG In2". WHEN IN "AUTO MODE" SPEED REFERENCE WILL COME FROM 0-10V SOURCE WIRED TO ANALOG INPUT #1. IF 4-20mA SOURCE IS TO BE USED, G MAIN DISCONNECT SWITCH 5 AI1 10V 20MA 2 4 AO2 10V 20MA OPENING OF THE FREEZE/FIRE INTERLOCK WILL REQUIRE MANUAL RESET. WIRE TO ANALOG INPUT #2 AND CHANGE PARAMETER L3 L2 L1 3 AO1 10V 20MA 1 POWER INCOMING 3f 2 FUNCTION LOSS 13 SOFTWARE ENABLE CONTROL BOARD RUN/FWD 12 DIGITAL COMMON 11 DIGITAL INPUT 1 (PURGE) 10 T/L3 DIGITAL INPUT 2 (LOCAL) 09 DIGITAL INPUT 3 (CLEAR FAULT) S/L2 DIGITAL INPUT 4 (COMM PORT) 08 DIGITAL COMMON P1 P2 OPTO COMMON R/L1 14 13 2 15 SPEED REF. INPUT 0 TO +10VDC, 100KOHM INPUT IMPEDANCE 11 12 SRC SNK DM1 POWERFLEX 400 AI2 10V 20MA + 24VDC 07 + 10VDC 06 ANALOG INPUT #1 05 ANALOG OUTPUT #1 (FREQUENCY 0-10V) 04 16 ANALOG OUTPUT #2 (OUTPUT CURRENT 0-10V) 03 18 ANALOG INPUT #2 01 ANALOG COM. #1 + ANALOG COM #2 17 2 19 OPTO OUTPUT (AT FREQUENCY) RJ-45 SHIELD 20 SPEED REF. INPUT 4-20MA, 250 OHM INPUT IMPEDANCE + W/T3 V/T2 U/T1 #2 RELAY COMMON #1 RELAY N.C. #2 RELAY N.O. (MOTOR RUNNING) #1 RELAY COMMON #1 RELAY N.O. (READY/FAULT) R1 R2 R3 R4 R5 R6 #2 RELAY N.C. 02 REV. A B C D E DATE 11/24/04 5/10/05 11/1/07 6/25/08 2/2/11 BY JRF JRF AWR AWR DJK ECN/CR. NO. T1 T1 T3 MOTOR T2 T2 DR. BY JRF/ACI DATE 5/17/04 MG T3 CHK. BY JFH/ACI DATE 5/17/04 31 32 ENG. DATE 33 34 35 36 37 PURGE 38 BC BYPASS AUTO START 40 BYPASS RUN 39 DWG. NO. 97D00755 - NEXT SH. 1 SH. NO. 1 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE INTER-CONNECT DRAWING - PF400, STYLE B W/LINE REACTOR 3-50HP @ 208VAC & 3-100HP @ 460VAC CUSTOMER TERMINALS INTERLOCKS 118 FREEZW/FIRE STATUS 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Figure 87 - 3.0…50 Hp, 208V AC & 3.0…100 Hp, 460V AC Drives with Line Reactor - NEMA/UL Type 1 97D00755 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 6 7 AI1 10V 20MA 8 9 10 AI2 10V 20MA 11 12 SRC SNK 13 14 15 16 18 17 OPTO OUTPUT (AT FREQUENCY) RJ-45 SHIELD 20 SPEED REF. INPUT 4-20MA, 250 OHM INPUT IMPEDANCE 2 19 #2 RELAY N.O. (MOTOR RUNNING) #1 RELAY COMMON #1 RELAY N.O. (READY/FAULT) W/T3 V/T2 R1 R2 R3 R4 R5 R6 #1 RELAY N.C. REV. A DATE 11/14/06 GND GROUND DS1 L2 L3 BY REH ECN/CR. NO. MG DR. BY JRF/ACI DATE 11/23/06 MAIN DISCONNECT SWITCH L1 INCOMING 3 f POWER T1 T3 MOTOR T2 T2 T3 CHK. BY JCL/ACI DATE 02/17/06 T1 TB1 31 32 34 35 TB2 36 37 38 40 BYPASS RUN 39 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE INTER-CONNECT DRAWING - PF400, STYLE B 3-50HP @ 208VAC, 3-150HP @ 460VAC NEMA 3R, 4, 12 33 CUSTOMER CONNECTION 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 42 41 40 39 38 37 36 35 34 CONNECTIONS SUPPLIED BY CUSTOMER WHEN IN "AUTO MODE" SPEED REFERENCE WILL COME FROM 4-20ma SOURCE WIRED TO ANALOG INPUT #2. IF 0-10V SOURCE IS TO BE USED, CHANGE PARAMETER T73 TO "2" VOLTAGE MODE AND SET DIP SWITCH "AI2" TO 10V. APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 2 ENG. JFH/ACI DATE 11/23/06 DWG. NO. 97D01549 - NEXT SH. 1 SH. NO. 1 42 41 40 39 38 37 36 35 34 33 BY 5 OPENING OF THE FREEZE/FIRE INTERLOCK WILL REQUIRE MANUAL RESET. 4 AO2 10V 20MA DM1 #2 RELAY COMMON 32 DATE SOFTWARE ENABLE 3 DIGITAL COMMON POWERFLEX 400 BC 33 1 2 1 DIGITAL INPUT 1 (PURGE) U/T1 PURGE 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 FUNCTION LOSS 13 RUN/FWD AO1 10V 20MA DIGITAL INPUT 2 (LOCAL) 12 DIGITAL INPUT 3 (ANALOG 1 IN) CONTROL BOARD DIGITAL INPUT 4 (COMM PORT) 11 DIGITAL COMMON 10 T/L3 OPTO COMMON 09 + 24VDC S/L2 + 10VDC 08 ANALOG INPUT #1 P1 P2 ANALOG COM. #1 G ANALOG OUTPUT #1 (FREQUENCY 0-10V) R/L1 ANALOG OUTPUT #2 (OUTPUT CURRENT 0-10V) 07 ANALOG INPUT #2 06 ANALOG COM #2 + #2 RELAY N.C. 05 INTERLOCKS 04 FREEZE/FIRE STATUS 03 AUTO START 01 BYPASS 02 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Figure 88 - 3.0…50 Hp, 208V & 3.0…150 Hp, 460V AC Drives - NEMA/UL Type 12, 4, 3R 97D01549 119 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 T BC DIC DOC DS1 L3 L2 L1 REV. A B C D E F DATE 6/2/04 11/24/04 5/1/07 11/1/07 2/2/11 4/2/12 BY JRF JRF REH AWR DJK JCK ECN/CR. NO. INPUT POWER TERMINAL BLOCK POWER TERMINAL BLOCK SIGNAL TERMINAL BLOCK OUTPUT POWER TERMINAL BLOCK CONTROL TERMINAL BLOCK (10HP SHOWN) ENG. DATE THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE CONTROL COMPONENT AND TERMINAL BLOCK LOCATIONS PF400, FRAME C, STYLE B, 3-10HP @ 460VAC PF400, FRAME C, STYLE B, 3-5HP @ 208VAC 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 42 41 40 39 38 37 36 DR. BY JRF/ACI DATE 5/18/04 CHK. BY JFH/ACI DATE 5/18/04 DWG. NO. 95D00761 - NEXT SH. 1 SH. NO. 5/18/04 1 42 41 40 39 38 37 36 35 178358-02 PE GROUND OL 40 TB2 TB1 PRIMARY 34 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED F 4 35 BY UL US LISTED INDUSTRIAL CONTROL EQUIPMENT 38MN C E 4 34 DATE 4 Suitable for installation in a Compartment Handling Conditioned Air 4 33 32 31 30 29 28 27 NO 26 D NO 25 C CONN2 CONN1 NO 24 P1 3 23 A B B P2 3 A ABC CP1 3 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 8 07 -2 T1 T2 T3 MG -4 06 -4 -1 NC 05 T3 14 NO -3 NO 04 T2 6 2 T1 4 3 2 NC -3 NO -4 -1 NC NO -1 NC -1 NC -2 L3 13 NO -3 NO NOEM T3 14 NO L2 5 1 T2 6 L1 3 7 T1 4 1 FU5 -3 NO FU3 -2 -1 NC H1 H2 H3 H4 2 L3 13 NO FU4 -3 NO -2 L2 5 -3 NO T3 14 NO L1 3 -1 NC -4 -4 T2 6 1 -4 -1 NC -4 T1 4 L3 13 NO -2 2 -3 NO -2 -4 L2 5 SECONDARY -2 L1 3 F2 X1 1 -2 -3 NO X2 F1 -1 NC FU1 Layout Drawings FU2 03 O 01 F 02 F 120 T1 T2 T3 MG 31 32 33 34 35 36 37 38 39 40 Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Figure 89 - 3.0…5.0 Hp, 208V AC & 3.0…10 Hp, 460V AC Drives - NEMA/UL Type 1 95D00761 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 4 BC DS1 L3 L2 L1 REV. A B C OUTPUT POWER TERMINAL BLOCK DATE 5/1/07 11/1/07 4/2/12 BY REH AWR JCK ECN/CR. NO. INPUT POWER TERMINAL BLOCK POWER TERMINAL BLOCK SIGNAL TERMINAL BLOCK (20HP @ 460VAC SHOWN) THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE CONTROL COMPONENT AND TERMINAL BLOCK LOCATIONS PF400, FRAME C, STYLE B, 15-20HP @ 460VAC PF400, FRAME C, STYLE B, 7 1/2-10HP @ 208VAC CONTROL TERMINAL BLOCK 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 42 41 40 39 38 DR. BY JRF/ACI DATE 5/18/04 CHK. BY JFH/ACI DATE 5/18/04 ENG. DATE DWG. NO. 95D00762 - NEXT SH. 1 SH. NO. 1 42 41 40 39 38 37 178358-02 36 BY TB2 TB1 PRIMARY 37 DATE T FU1 35 4 36 PE GROUND UL US LISTED 4 35 34 33 32 C INDUSTRIAL CONTROL EQUIPMENT 38MN 4 31 30 NO 29 NO 28 NO 27 3 26 3 25 OL 13 NO 24 F DIC 14 23 E DOC L3 22 D T3 21 C CONN2 CONN1 T2 6 20 A B B P2 3 A ABC P1 CP1 L2 5 19 18 17 16 15 14 8 13 43 NO 12 T1 4 44 11 L1 3 2 F2 X1 10 L3 13 NO 1 FU4 FU5 09 40 43 NO SECONDARY 08 44 X2 F1 07 T3 14 NO FU3 06 13 NO L2 5 14 T2 6 FU2 05 T1 T2 T3 MG 31 32 33 34 35 36 37 38 39 40 04 T1 4 O 03 43 NO L1 3 2 F 01 44 1 2 13 NO NC 14 NO T3 14 NO 3 L3 13 NO T2 6 NOEM L2 5 T1 4 1 13 NO L1 3 2 7 14 1 T1 T2 T3 MG 43 NO H1 H2 H3 H4 44 F 02 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Figure 90 - 7.5…10 Hp, 208V AC & 15…20 Hp, 460V AC Drives - NEMA/UL Type 1 95D00762 121 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 39 38 37 36 DATE BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED P1 C D E F CONN2 CONN1 UL US LISTED INDUSTRIAL CONTROL EQUIPMENT 38MN C 4 35 A B B P2 A ABC CP1 4 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 8 -1 NC 04 DOC -3 NO 03 2 A2 A1 -4 01 NC 1 4 NO 3 NOEM 7 L3 5 L2 3 L1 1 L3 A2 A1 A2 A1 5 L2 3 L1 NO 1 NO H1 H2 H3 H4 BC BC DS1 T OFF ON MGT1T2 T3 TB2 OL TB1 T SECONDARY 31 32 33 34 35 36 37 38 39 40 L3 L2 L1 PRIMARY L3 5 L2 3 T3 -2 6 T2 4 T1 2 -4 L1 1 -1 NC -1 NO -1 NC -1 NO T3 6 T2 4 -2 -4 -4 -2 -2 T1 2 T3 6 T2 -3 NO -3 NO -2 FU3 NO -3 NO -4 3 -1 NO -2 3 FU5 -3 NO -3 NO -4 FU2 3 FU4 -2 4 -1 NC -3 NO TA-2-69301 100VA -2 -4 T1 -1 NO -3 NO 194R-NJ100P3 -2 -4 2 -1 NC -3 NO FU1 -2 -4 X2 F1 F2 X1 -1 NC -3 NO ALLEN-BRADLEY -4 REV. A B C DATE 5/1/07 11/1/07 4/3/12 BY REH AWR JCK ECN/CR. NO. INPUT POWER TERMINAL BLOCK PE GROUND POWER TERMINAL BLOCK SIGNAL TERMINAL BLOCK CONTROL TERMINAL BLOCK T1 MG DR. BY JRF/ACI DATE 5/18/04 CHK. BY JFH/ACI DATE 5/18/04 ENG. DATE (40HP @ 460VAC SHOWN) 31 32 33 34 35 36 37 38 39 40 02 OUTPUT POWER TERMINAL BLOCK DWG. NO. 95D00763 - NEXT SH. 1 SH. NO. 1 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE CONTROL COMPONENT AND TERMINAL BLOCK LOCATIONS PF400, FRAME D, STYLE B, 25-40HP @ 460VAC PF400, FRAME D, STYLE B, 15-20HP @ 208VAC T2 122 T3 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Figure 91 - 15…20 Hp, 208V AC & 25…40 Hp, 460V AC Drives - NEMA/UL Type 1 95D00763 4 178358-02 42 BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED T1 4 3 NC NC 6 5 T3 L3 -2 -4 -4 4 T2 L2 6 5 T3 L3 OL AC_VND_LABEL AC_PART_NO AC_DESCRIPTION DEVICE_ID AC_CPART_NO AC_NOTE FASTENER AC_SCALE_UNIT AC_VIEW_CODE -2 -3 NO -4 -3 NO -4 -1 NC T1 3 -3 NO 2 L1 -4 -3 NO -4 -3 NO -1 NC -3 NO 1 CONTROL TERMINAL BLOCK T2 NO62 NO61 L2 BC 2 1 T1 L1 4 3 T2 L2 6 5 DIC T3 L3 OFF ON TA-2-69301 FU5 FU4 H1 H2 H3 H4 PRIMARY T REV. A B C SECONDARY X2 F1 F2 X1 DATE 5/1/07 11/1/07 4/3/12 AU-2/0 GND BY REH AWR JCK ECN/CR. NO. DR. BY JRF/ACI DATE 5/27/04 UL US LISTED INDUSTRIAL CONTROL EQUIPMENT 38MN C CHK. BY JFH/ACI DATE 5/27/04 (25HP SHOWN) PE GROUND ENG. DATE A B P1 B P2 A ABC D E F DWG. NO. 95D00777 - NEXT SH. 1 SH. NO. 1 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE CONTROL COMPONENT AND TERMINAL BLOCK LOCATIONS PF400, FRAME D, STYLE B, 25-30HP @ 208VAC C CONN2 CONN1 4 41 DATE OUTPUT POWER TERMINAL BLOCK 2 54 -4 -2 -3 NO L1 53 -1 NC 1 DOC 31 32 33 34 35 36 37 38 39 40 TB1 L1 CP1 4 40 POWER TERMINAL BLOCK SIGNAL TERMINAL BLOCK TB2 DS1 L2 L3 4 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 FU2 06 2 INPUT POWER TERMINAL BLOCK NC 05 -1 NC 04 -3 NO 03 -1 NC -4 -2 01 4 NO FU1 -3 NO -4 -3 NO -2 T1 8 NOEM FU3 -3 NO -4 -3 NO -4 -1 NC -4 -3 NO -2 -3 NO -4 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 MG T T2 NO T3 NO 31 32 33 34 35 36 37 38 39 40 NO 3 3 1 3 7 3 -4 02 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Figure 92 - 25…30 Hp, 208V AC Drives - NEMA/UL Type 1 95D00777 123 178358-02 42 BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 4 3 NC NC 6 5 T3 L3 -2 -4 -4 4 3 T2 L2 6 5 T3 L3 OL AC_VND_LABEL AC_PART_NO AC_DESCRIPTION DEVICE_ID AC_CPART_NO AC_NOTE FASTENER AC_SCALE_UNIT AC_VIEW_CODE -2 -3 NO -3 NO -4 -4 -3 NO T1 L1 -1 NC 2 1 -4 -3 NO -3 NO -4 -3 NO -1 NC CONTROL TERMINAL BLOCK T2 NO62 NO61 L2 BC 2 1 T1 L1 4 3 T2 L2 6 5 DIC L1 T3 L3 OFF ON TA-2-69301 FU5 FU4 H1 H2 H3 H4 PRIMARY T REV. A B SECONDARY X2 F1 F2 X1 DATE 5/1/07 11/1/07 AU-2/0 GND BY REH AWR ECN/CR. NO. DR. BY JRF/ACI DATE 5/18/04 C UL US LISTED INDUSTRIAL CONTROL EQUIPMENT 38MN CHK. BY JFH/ACI DATE 5/18/04 (60HP SHOWN) PE GROUND ENG. DATE B A B P1 D E F CONN2 CONN1 DWG. NO. 95D00764 - NEXT SH. 1 SH. NO. 1 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE CONTROL COMPONENT AND TERMINAL BLOCK LOCATIONS PF400, FRAME E, STYLE B, 50,60 & 75HP @ 460VAC C CP1 A ABC P2 4 41 DATE OUTPUT POWER TERMINAL BLOCK T1 54 -4 2 L1 -2 -3 NO 1 53 -1 NC TB1 31 32 33 34 35 36 37 38 39 40 DOC TB2 DS1 L2 L3 4 40 POWER TERMINAL BLOCK SIGNAL TERMINAL BLOCK NET B NET A MOD PORT 4 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 2 INPUT POWER TERMINAL BLOCK NC 06 -1 NC 05 -3 NO 04 -4 03 -1 NC 01 -3 NO -2 02 4 NO FU1 FU2 -1 NC -3 NO -4 -3 NO -2 -3 NO T1 8 NOEM FU3 -3 NO -4 -4 -4 -2 -3 NO -4 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 MG T T2 NO T3 NO 31 32 33 34 35 36 37 38 39 40 NO 3 3 1 3 -4 124 3 7 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Figure 93 - 50…75 Hp, 460V AC Drives - NEMA/UL Type 1 95D00764 178358-02 BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 31 32 33 34 35 36 37 38 39 40 DATE 5/1/07 11/1/07 BY REH AWR ECN/CR. NO. DR. BY JRF/ACI DATE 5/18/04 C UL US LISTED A B P1 D E F CONN2 CONN1 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE CONTROL COMPONENT AND TERMINAL BLOCK LOCATIONS PF400, FRAME E, STYLE B, 100HP @ 460VAC PF400, FRAME E, STYLE B, 40HP @ 208VAC C CP1 B P2 A ABC 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 32 42 41 40 39 31 32 33 34 35 36 37 38 39 40 CHK. BY JFH/ACI DATE 5/18/04 ENG. DATE DWG. NO. 95D00765 - NEXT SH. 1 SH. NO. 1 42 41 40 39 38 37 38 36 37 35 35 36 34 34 33 31 32 33 30 31 28 27 26 29 (100HP @ 460VAC SHOWN) INDUSTRIAL CONTROL EQUIPMENT 38MN 25 24 23 22 30 REV. A B SECONDARY X2 F1 F2 X1 29 28 27 26 25 24 TA-2-69301 T 23 22 FU5 21 MG T PRIMARY AU-2/0 178358-02 20 DIC OFF ON GND 4 FU4 OL BC L1 PE GROUND 4 21 CONTROL TERMINAL BLOCK 31 32 33 34 35 36 37 38 39 40 31 32 33 34 35 36 37 38 39 40 DOC MG TB1 DS1 L2 L3 4 H1 H2 H3 H4 DATE POWER TERMINAL BLOCK TB2 T1 T2 T3 4 20 19 18 17 16 15 SIGNAL TERMINAL BLOCK NET B NET A MOD PORT INPUT POWER TERMINAL BLOCK NO 14 13 12 11 10 09 08 07 06 FU1 FU2 05 FU3 04 2 03 NO NC OUTPUT POWER TERMINAL BLOCK 8 NOEM 01 NO 3 3 NO 3 1 3 7 02 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Figure 94 - 40 Hp, 208V AC & 100 Hp, 460V AC Drives - NEMA/UL Type 1 95D00765 125 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 31 32 33 34 35 36 37 38 39 40 3 L2 4 T2 1 L1 2 T1 DOC 6 T3 5 L3 OL 4 T2 3 L2 5 L3 1 L1 6 T3 2 T1 CONTROL TERMINAL BLOCK 2 T1 1 L1 BC 4 T2 3 L2 DIC 6 T3 5 L3 OFF ON FU5 FU4 H2 H3 PRIMARY REV. A B X2 X1 H4 DATE 5/1/07 11/1/07 SECONDARY F1 F2 TA-2-69302 H1 T BY REH AWR ECN/CR. NO. C UL US LISTED DR. BY JRF/ACI DATE 5/27/04 INDUSTRIAL CONTROL EQUIPMENT 38MN CHK. BY JFH/ACI DATE 5/27/04 ENG. DATE B A B P1 D E F CONN2 CONN1 DWG. NO. 95D00778 - NEXT SH. 1 SH. NO. 1 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE CONTROL COMPONENT AND TERMINAL BLOCK LOCATIONS PF400, FRAME E, STYLE B, 50HP @ 208VAC C CP1 A P2 4 41 DATE MG 31 32 33 34 35 36 37 38 39 40 ABC 4 40 POWER TERMINAL BLOCK SIGNAL TERMINAL BLOCK MG TB1 GND PE GROUND 4 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 NET B NET A MOD PORT T1 T2 T3 TB2 L3 DS1 L2 L1 NO 15 14 13 12 11 10 09 08 31 32 33 34 35 36 37 38 39 40 07 FU1 06 FU2 05 FU3 INPUT POWER TERMINAL BLOCK 178358-02 04 2 03 NO NC 01 8 NOEM 02 NO 31 32 33 34 35 36 37 38 39 40 4 NO 3 3 3 1 126 3 7 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Figure 95 - 50 Hp, 208V AC Drives - NEMA/UL Type 1 95D00778 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 31 32 33 34 35 36 37 38 39 40 31 32 33 34 35 36 37 38 39 40 4 T2 2 T1 6 T3 5 L3 OL 4 T2 3 L2 5 L3 1 L1 6 T3 2 T1 4 T2 3 L2 CONTROL TERMINAL BLOCK 2 T1 1 L1 DIC FU1 BC 6 T3 5 L3 OFF ON X2 REV. A B C FU5 FU4 H2 H3 PRIMARY X1 H4 DATE 5/1/07 11/1/07 4/3/12 SECONDARY F1 F2 TA-2-69302 H1 T BY REH AWR JCK ECN/CR. NO. US LISTED UL CHK. BY JFH/ACI DATE 2/3/05 ENG. DATE (125HP @ 460VAC SHOWN) DR. BY JRF/ACI DATE 2/3/05 INDUSTRIAL CONTROL EQUIPMENT 38MN C P1 B A A B D E F DWG. NO. 95D01263 - NEXT SH. 1 SH. NO. 1 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE CONTROL COMPONENT AND TERMINAL BLOCK LOCATIONS PF400, FRAME F, STYLE B, 125-150HP @ 460VAC C CONN2 CONN1 4 41 DATE MG 3 L2 1 L1 DOC 31 32 33 34 35 36 37 38 39 40 P2 4 40 POWER TERMINAL BLOCK TB1 31 32 33 34 35 36 37 38 39 40 ABC CP1 4 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 MG GND PE GROUND NO 16 SIGNAL TERMINAL BLOCK TB2 T1 T2 T3 L3 L1 NO 15 14 13 12 11 10 09 08 07 DS1 L2 FU2 06 178358-02 05 FU3 INPUT POWER TERMINAL BLOCK 2 04 NO NC 03 8 NOEM 01 4 NO 3 1 3 7 3 3 02 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Figure 96 - 125…150 Hp, 460V AC Drives - NEMA/UL Type 1 95D01263 AC_VND_LABEL AC_PART_NO AC_DESCRIPTION DEVICE_ID AC_CPART_NO AC_NOTE FASTENER AC_SCALE_UNIT AC_VIEW_CODE 127 P1 E F T3 44 32 44 32 43 NO 43 NO 31 NC 31 NC 3 L2 5 L3 31 32 33 34 35 36 37 38 39 40 31 32 33 34 35 36 37 38 39 40 2 T1 4 T2 6 T3 22 14 21 NC 13 NO DOC 1 L1 MG 6 T3 5 L3 22 14 14 22 21 NC 13 NO 2 T1 1 L1 5 L3 DATE 11/1/07 4/5/12 BY AWR JCK ECN/CR. NO. DR. BY REH/ACI DATE 9/21/06 CONTROL TERMINALS 31 32 33 34 35 36 37 38 39 40 MG 31 32 33 34 35 36 37 38 39 40 TB1 29 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 F2 46 45 44 CHK. BY AWR/ACI DATE 9/25/06 ENG. AWR/ACI DATE 9/25/06 DWG. NO. 95D01863 - NEXT SH. 1 SH. NO. 1 46 45 44 43 42 42 43 41 41 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE COMPONENT DRAWING PF400, 200-250HP @ 460VAC NEMA1, STYLE B, FRAME G 39 40 38 39 40 37 35 34 38 REV. A B X1 33 36 SECONDARY F1 150VA FU5 FU4 32 37 X2 H3 TA-2-69302 H2 PRIMARY 36 35 34 33 32 31 H4 MG 25 24 30 T 6 T3 23 22 21 20 19 18 17 16 15 14 13 12 11 31 H1 4 T2 DIC 3 L2 DISCONNECT (200 HP) OFF ON 10 09 08 30 29 OL 4 T2 32 BC 3 L2 44 2 T1 1 L1 21 NC 43 NO 13 NO 31 NC CIRCUIT BREAKER (250 HP) CB1 L1 L2 L3 28 D T2 TB1 07 06 27 C CONN2 CONN1 T1 TB2 POWER INPUT TERMINALS L1 L2 L3 05 04 03 02 01 28 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED B A B 4 26 BY P2 4 27 DATE A ABC 4 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 8 09 POWER OUTPUT TERMINALS 4 08 2 NC 1 NO 3 NOEM 7 PE GROUND FU1 07 FU2 06 21 NC 05 13 NO 04 21 NC 13 NO 14 22 03 43 NO 31 NC 21 NC 13 NO 14 01 43 NO 31 NC 22 02 43 NO 31 NC 32 44 NO 14 NO 22 NO 32 3 44 3 32 3 44 128 FU3 Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Figure 97 - 200…250 Hp, 460V AC Drives - NEMA/UL Type 1 95D01863 C D 8 E F CONN2 CONN1 TB2 44 32 44 32 43 NO 43 NO 31 NC 31 NC 3 L2 5 L3 2 T1 6 T3 43 NO 44 32 44 32 43 NO 31 NC 31 NC 300HP 4 T2 22 14 21 NC 13 NO DOC 1 L1 TB1 6 T3 5 L3 OL 4 T2 22 14 21 NC BC 3 L2 13 NO 2 T1 1 L1 14 22 21 NC 13 NO CB1 H1 2 T1 1 L1 5 L3 T 4 T2 H4 6 T3 DIC 3 L2 REV. A DATE 11/1/07 BY AWR ECN/CR. NO. DR. BY REH/ACI DATE 9/21/06 T1 44 32 44 32 43 NO 43 NO 31 NC 31 NC 3 L2 5 L3 2 T1 4 T2 14 22 31 NC 43 NO 44 32 31 NC 43 NO 44 32 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 6 T3 44 32 14 43 NO 22 31 NC 2 T1 1 L1 5 L3 F1 F2 H4 MG 31 32 33 34 35 36 37 38 39 40 26 25 46 45 44 43 ENG. AWR/ACI DATE 9/25/06 DWG. NO. 95D01865 - NEXT SH. 1 SH. NO. 1 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE COMPONENT DRAWING PF400, 300-350HP @ 460VAC NEMA1, STYLE B, FRAME H 46 45 44 43 42 41 42 40 41 36 35 34 39 X1 40 SECONDARY F2 250VA F1 38 X2 33 39 X1 FU5 FU4 32 31 30 29 37 SECONDARY H3 TA-2-69303 H2 PRIMARY T 6 T3 24 23 22 21 20 19 18 17 16 15 14 13 12 11 38 X2 250VA FU5 FU4 TA-2-69303 H3 PRIMARY H2 H1 4 T2 DIC 3 L2 31 32 33 34 35 36 37 38 39 40 31 32 33 34 35 36 37 38 39 40 350HP CONTROL TERMINALS MG 300HP CONTROL TERMINALS 10 09 08 37 36 35 34 33 32 31 30 29 OL 4 T2 21 NC BC 5 L3 CB1 L1 L2 L3 13 NO 2 T1 1 L1 3 L2 31 32 33 34 35 36 37 38 39 40 31 32 33 34 35 36 37 38 39 40 TB1 MG 350HP 6 T3 21 NC 13 NO DOC 1 L1 CHK. BY AWR/ACI DATE 9/25/06 T2 T3 07 06 05 04 03 02 01 28 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED P1 4 27 BY B A B 4 28 DATE A P2 4 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 4 NO 2 NC 1 NOEM ABC 21 NC 12 13 NO 3 31 32 33 34 35 36 37 38 39 40 21 NC 13 NO 11 43 NO 31 NC 10 21 NC 31 32 33 34 35 36 37 38 39 40 13 NO MG 21 NC 13 NO 14 22 T1 T2 T3 43 NO 31 NC 14 09 43 NO 31 NC 22 7 L1 L2 L3 21 NC 32 14 44 22 08 13 NO 14 07 21 NC 13 NO 22 06 31 NC 32 44 32 44 05 43 NO 14 04 21 NC 14 03 13 NO 22 22 PE POWER POWER OUTPUT GROUND INPUT TERMINALS TERMINALS 21 NC 13 NO 32 44 PE POWER POWER GROUND INPUT OUTPUT TERMINALS TERMINALS 43 NO 31 NC 14 01 21 NC 13 NO 22 NO 14 NO 22 NO 32 3 44 3 14 3 22 02 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Figure 98 - 300…350 Hp, 460V AC Drives - NEMA/UL Type 1 95D01865 129 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 178358-02 4 T TB2 TB1 BC DS1 L1 L2 L3 C2 L3 L2 L1 REV. A B C D E DATE 6/2/04 11/24/04 11/1/07 2/2/11 4/3/12 INPUT POWER TERMINAL BLOCK POWER TERMINAL BLOCK SIGNAL TERMINAL BLOCK BY JRF JRF AWR DJK JCK OUTPUT POWER TERMINAL BLOCK ECN/CR. NO. (BOTTOM VIEW) ENG. DATE THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE CONTROL COMPONENT AND TERMINAL BLOCK LOCATIONS PF400, FRAME C, STYLE B, 3-10HP @ 460VAC W/LINE REACTOR PF400, FRAME C, STYLE B, 3-5HP @ 208VAC W/LINE REACTOR CONTROL TERMINAL BLOCK 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 42 41 40 39 38 37 36 35 PE GROUND A1 A2 B2 C1 LR1 B1 DR. BY JRF/ACI DATE 6/1/04 CHK. BY JFH/ACI DATE 6/1/04 (10HP SHOWN) DWG. NO. 95D00793 - NEXT SH. 1 SH. NO. 1 42 41 40 39 38 37 36 35 34 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED UL US LISTED OL DIC DOC 40 FU1 33 BY C 4 34 DATE 4 INDUSTRIAL CONTROL EQUIPMENT 38MN 4 33 32 31 30 29 NO 28 F NO 27 E NO 26 D 3 25 C CONN2 CONN1 98 24 P1 3 23 A B B P2 3 A ABC CP1 T1 4 T2 6 T3 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 8 01 RESET T1 T2 T3 MG -4 02 -2 2 NO 3 97 -4 NC 96 T3 14 NO NO 2 T2 6 -1 NC 95 T1 4 NOEM 2 -1 NC 1 -4 L3 13 NO -3 NO 7 -3 NO -3 NO -1 NC -1 NC -2 L2 5 PRIMARY T3 14 NO L1 3 FU4 1 -3 NO -3 NO H1 H2 H3 H4 T2 6 -1 NC T1 4 -3 NO 2 L3 13 NO FU5 -4 -2 -2 -2 -1 NC -4 -4 L2 5 -4 T3 14 NO L1 3 -2 T2 6 1 FU3 -1 NC F2 X1 T1 4 -3 NO X2 F1 2 L3 13 NO SECONDARY -4 L2 5 FU2 -2 L1 3 -2 1 O -3 NO F -1 NC F 130 T1 T2 T3 MG 31 32 33 34 35 36 37 38 39 40 Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Figure 99 - 3.0…5.0 Hp, 208V AC & 3.0…10 Hp, 460V AC Drives with Line Reactor - NEMA/UL Type 1 95D00793 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 178358-02 4 DS1 BY AWR JCK ECN/CR. NO. (20HP @ 460VAC SHOWN) (BOTTOM VIEW) THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE CONTROL COMPONENT AND TERMINAL BLOCK LOCATIONS PF400, FRAME C, STYLE B, 15-20HP @ 460VAC W/LINE REACTOR PF400, FRAME C, STYLE B, 7 1/2-10HP W/LINE REACTOR @ 208VAC 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 42 41 40 39 38 DR. BY JRF/ACI DATE 6/1/04 CHK. BY JFH/ACI DATE 6/1/04 ENG. DATE DWG. NO. 95D00794 - NEXT SH. 1 SH. NO. 1 42 41 40 39 38 37 DATE 11/1/07 4/3/12 CONTROL TERMINAL BLOCK 36 REV. A B OUTPUT POWER TERMINAL BLOCK 07 06 05 37 LR1 L1 L2 L3 L3 L2 L1 INPUT POWER TERMINAL BLOCK POWER TERMINAL BLOCK SIGNAL TERMINAL BLOCK 04 03 02 01 35 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED BC FU1 36 BY 4 PE GROUND 4 35 DATE UL US LISTED 4 34 NO 33 3 32 C NO INDUSTRIAL CONTROL EQUIPMENT 38MN NO 31 3 30 3 29 98 TB2 TB1 T1 4 T2 6 T3 28 0 27 NO T A2 26 IEC OVERLOAD 25 OL ALLEN-BRADLEY 193-EA2HC 24 F DIC 13 NO 23 E 40 DOC 14 22 D 97 L3 21 C CONN2 CONN1 96 T3 20 A B NC B P2 2 A ABC P1 CP1 95 T2 6 19 18 17 16 15 14 13 12 11 10 09 08 8 07 T1 4 43 NO 06 14 2 44 05 T3 14 NO L2 5 F2 X1 04 44 L1 3 FU4 FU5 A1 2 T2 6 L3 13 NO 1 NC T1 4 43 NO NO 2 A2 NOEM 14 L2 5 SECONDARY A1 1 T3 14 NO L1 3 7 1 3 13 NO 43 NO T2 6 44 T1 4 13 NO X2 F1 A2 13 NO 2 L3 13 NO PRIMARY 44 L2 5 FU3 A1 14 L1 3 H1 H2 H3 H4 1 T1 T2 T3 MG 43 NO FU2 03 O 01 F T1 T2 T3 MG 31 32 33 34 35 36 37 38 39 40 F 02 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Figure 100 - 7.5…10 Hp, 208V AC & 15…20 Hp, 460V AC Drives with Line Reactor - NEMA/UL Type 1 95D00794 131 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 39 38 DATE BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED A B P1 B P2 A ABC 4 E F UL US LISTED SO: _____ POWERFLEX M/N ______ __HP MAX AC INPUT: 460V ___A 3PH INPUT FREQUENCY: 50/60Hz MAX AC OUTPUT: 0-460V ___A 3PH OUTPUT FREQUENCY: 3-60Hz I/M _______ ENCLOSURE TYPE: TYPE 1 Reliance Electric INDUSTRIAL CONTROL EQUIPMENT 38MN C 610293-241A UL US LISTED INDUSTRIAL CONTROL EQUIPMENT 38MN C Suitable for installation in a Compartment Handling Conditioned Air Rockwell Automation, Euclid, OH 44117 U.S.A. D CONN2 CONN1 PE GROUND C CP1 4 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 2 04 8 -1 NC 03 NC 1 NO 3 NOEM 7 A2 A1 01 4 178358-02 L3 5 02 4 178358-02 A2 A1 L2 3 L1 1 -3 NO DOC Allen-Bradley 100-C43D00 100-C72D00 Allen-Bradley 100-C72D00 BC Allen-Bradley DIC -1 NO -1 NC DS1 T3 -2 6 T2 -4 NC NO61 L3 5 L2 3 L1 1 -1 NC NC NO62 54 4 T1 2 -4 53 -3 NO -3 NO -3 NO H1 H2 H3 H4 L1 L2 L3 LR1 L3 L2 L1 OFF ON MGT1T2 T3 TB1 TB2 T 31 32 33 34 35 36 37 38 39 40 T OL DOC T3 6 T2 4 -2 -4 -4 -2 -2 T1 2 T3 6 T2 L3 5 L2 3 L1 1 A2 A1 PRIMARY NO FU3 NO -2 -1 NO NO -4 -3 NO 3 4 3 -3 NO -4 3 -1 NO -2 -2 T1 -1 NC -3 NO FU5 -2 -4 2 -1 NO -3 NO FU4 -2 -4 FU2 SECONDARY 132 -1 NC -3 NO TA-2-69301 100VA -2 -4 X2 F1 F2 X1 -1 NC 194R-NJ100P3 -3 NO FU1 -4 ALLEN-BRADLEY REV. A B DATE 11/1/07 4/3/12 INPUT POWER TERMINAL BLOCK POWER TERMINAL BLOCK SIGNAL TERMINAL BLOCK BY AWR JCK ECN/CR. NO. MGT1T2 T3 OUTPUT POWER TERMINAL BLOCK DR. BY JRF/ACI DATE 5/17/05 CHK. BY JFH/ACI DATE 5/17/05 ENG. DATE (40HP @ 460VAC SHOWN) (BOTTOM VIEW) 31 32 33 34 35 36 37 38 39 40 CONTROL TERMINAL BLOCK DWG. NO. 95D01371 - NEXT SH. 1 SH. NO. 1 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE CONTROL COMPONENT AND TERMINAL BLOCK LOCATIONS PF400, FRAME C, STYLE B, 25-40HP @ 460VAC W/LINE REACTOR PF400, FRAME C, STYLE B, 15-20HP @ 208VAC, W/LINE REACTOR 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Figure 101 - 15…20 Hp, 208V AC & 25…40 Hp, 460V AC Drives with Line Reactor - NEMA/UL Type 1 95D01371 42 BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED OUTPUT POWER TERMINAL BLOCK 2 T1 54 -4 -2 -3 NO L1 53 -1 NC 1 4 3 NC NC 6 5 T3 L3 -2 -4 -4 L2 5 L3 2 T1 4 T2 6 T3 OL -2 4 3 T2 L2 6 5 T3 L3 -2 -1 NC T1 L1 -3 NO 2 1 DIC -4 -1 NC 3 -3 NO L1 -4 -3 NO -4 -3 NO -1 NC -3 NO 1 BC CONTROL TERMINAL BLOCK T2 NO62 NO61 L2 DOC OFF ON TA-2-69301 FU5 FU4 H1 H2 H3 H4 PRIMARY T LR1 SECONDARY X2 F1 F2 X1 REV. A DATE 11/1/07 AU-2/0 GND BY AWR ECN/CR. NO. DR. BY JRF/ACI DATE 5/18/05 PE GROUND UL US LISTED CHK. BY JFH/ACI DATE 5/18/05 INDUSTRIAL CONTROL EQUIPMENT 38MN C ENG. DATE A B P1 B P2 A ABC C D E F CONN2 CONN1 DWG. NO. 95D01372 - NEXT SH. 1 SH. NO. 1 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE CONTROL COMPONENT AND TERMINAL BLOCK LOCATIONS PF400, FRAME D, STYLE B, 25HP @ 208VAC, W/LINE REACTOR 4 41 DATE NET A NET B 31 32 33 34 35 36 37 38 39 40 TB1 L1 CP1 4 40 POWER TERMINAL BLOCK SIGNAL TERMINAL BLOCK MOD PORT TB2 DS1 L2 L3 INPUT POWER TERMINAL BLOCK 4 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 FU2 06 -1 NC 05 -3 NO 04 -1 NC -4 -2 03 NC 2 FU1 -3 NO -4 -3 NO -2 -3 NO T1 8 NOEM FU3 -4 01 LABEL -1 NC -4 -1 NC -4 -3 NO -2 -3 NO -4 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 MG T T2 NO T3 NO 31 32 33 34 35 36 37 38 39 40 NO 1 4 NO 3 3 3 7 3 -2 02 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Figure 102 - 25 Hp, 208V AC Drives with Line Reactor - NEMA/UL Type 1 95D01372 133 178358-02 42 BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED T1 OUTPUT POWER TERMINAL BLOCK 54 -4 2 L1 -2 -3 NO 1 53 -1 NC 4 3 T2 NO62 NO61 L2 NC NC 6 5 T3 L3 DOC -3 NO -2 -4 -1 NC T1 95 T2 OL 4 96 97 4 T2 BC 3 L2 98 6 T3 5 L3 6 T3 -3 NO -2 -4 -1 NC 1 L1 2 T1 4 3 T2 L2 6 5 DIC T3 L3 FU1 CONTROL TERMINAL BLOCK 2 2 T1 1 L1 BC OFF ON TA-2-69301 FU5 FU4 H1 H2 H3 H4 PRIMARY T LR1 REV. A SECONDARY X2 F1 F2 X1 DATE 11/1/07 AU-2/0 GND BY AWR ECN/CR. NO. DR. BY JRF/ACI DATE 5/18/05 C UL US LISTED CHK. BY JFH/ACI DATE 5/18/05 INDUSTRIAL CONTROL EQUIPMENT 38MN ENG. DATE B A B A ABC C D E F CONN2 CONN1 DWG. NO. 95D01377 - NEXT SH. 1 SH. NO. 1 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE CONTROL COMPONENT AND TERMINAL BLOCK LOCATIONS PF400, FRAME D, STYLE B, 30HP @ 208VAC, W/LINE REACTOR 4 41 DATE NET B NET A MOD 31 32 33 34 35 36 37 38 39 40 TB1 PE GROUND P1 CP1 4 40 POWER TERMINAL BLOCK SIGNAL TERMINAL BLOCK PORT TB2 L1 P2 4 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 DS1 L2 L3 FU3 FU2 07 2 06 NC INPUT POWER TERMINAL BLOCK 8 NOEM 05 -1 NC 04 -3 NO 03 -4 01 -1 NC -2 T1 -4 -3 NO -2 02 LABEL -1 NC -3 NO -4 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 MG T T2 NO T3 NO 31 32 33 34 35 36 37 38 39 40 NO 1 4 NO 3 3 3 -2 134 3 7 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Figure 103 - 30 Hp, 208V AC Drives with Line Reactor - NEMA/UL Type 1 95D01377 178358-02 42 BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED T1 4 3 NC NC 6 5 T3 L3 -2 -4 -4 2 NC 4 T2 L2 NO 6 5 T3 L3 96 T1 95 T2 97 6 OL 4 96 98 T3 -2 4 3 T2 L2 6 5 T3 L3 -2 -1 NC T1 L1 ON FU5 FU4 H1 H2 H3 H4 PRIMARY T TA-2-69301 LR1 OFF -3 NO 2 1 DIC -4 -1 NC T1 3 -3 NO 2 L1 -4 -3 NO -4 -3 NO -1 NC -3 NO 1 CONTROL TERMINAL BLOCK T2 NO62 NO61 L2 BC L1 REV. A SECONDARY X2 F1 F2 X1 DATE 11/1/07 AU-2/0 GND BY AWR ECN/CR. NO. DR. BY JRF/ACI DATE 5/18/05 PE GROUND UL US LISTED CHK. BY JFH/ACI DATE 5/18/05 INDUSTRIAL CONTROL EQUIPMENT 38MN C ENG. DATE A B P1 B P2 A ABC D E F CONN2 CONN1 DWG. NO. 95D01373 - NEXT SH. 1 SH. NO. 1 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE CONTROL COMPONENT AND TERMINAL BLOCK LOCATIONS PF400, FRAME E, STYLE B, 50 & 60HP @ 460VAC, W/LINE REACTOR C CP1 4 41 DATE OUTPUT POWER TERMINAL BLOCK 2 54 -4 -2 -3 NO L1 53 -1 NC 1 TB1 31 32 33 34 35 36 37 38 39 40 DOC TB2 DS1 L2 L3 4 40 POWER TERMINAL BLOCK SIGNAL TERMINAL BLOCK NET B NET A MOD PORT 4 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 FU1 FU2 06 2 INPUT POWER TERMINAL BLOCK NC 05 -1 NC 04 -3 NO 03 -1 NC -4 -2 T2 8 NOEM FU3 -3 NO -4 -3 NO -2 01 LABEL -1 NC -4 -3 NO -4 -1 NC -4 -3 NO -2 -3 NO -4 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 T1 T T2 NO T3 NO 31 32 33 34 35 36 37 38 39 40 NO 4 3 NO 3 1 3 7 3 -2 02 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Figure 104 - 50…60 Hp, 460V AC Drives with Line Reactor - NEMA/UL Type 1 95D01373 135 178358-02 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 98 6 T3 2 T1 1 L1 4 T2 3 L2 6 T3 5 L3 LR1 FU5 FU4 H2 H3 PRIMARY REV. A B X2 X1 H4 DATE 11/1/07 6/26/08 SECONDARY F1 F2 TA-2-69302 H1 T BY AWR AWR ECN/CR. NO. C UL US LISTED INDUSTRIAL CONTROL EQUIPMENT 38MN CHK. BY JFH/ACI DATE 5/18/05 ENG. DATE E F THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE CONTROL COMPONENT AND TERMINAL BLOCK LOCATIONS PF400, FRAME E, STYLE B, 40-50HP @ 208VAC, W/LINE REACTOR PF400, FRAME E, STYLE B, 75-100HP @ 460VAC, W/LINE REACTOR 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 42 41 40 39 38 37 36 DR. BY JRF/ACI DATE 5/18/05 DWG. NO. 95D01374 - NEXT SH. 1 SH. NO. 1 42 41 40 39 38 37 36 35 BY T2 OL 4 96 97 6 T3 5 L3 D 11 10 09 34 T1 95 4 T2 3 L2 C CONN2 CONN1 08 35 2 2 T1 1 L1 B A A B P1 CP1 07 06 05 04 03 02 01 33 31 32 33 34 35 36 37 38 39 40 6 T3 5 L3 DIC 4 34 MG 4 T2 3 L2 BC OFF ON P2 4 32 CONTROL TERMINAL BLOCK 2 T1 1 L1 DOC 31 32 33 34 35 36 37 38 39 40 ABC 4 33 DATE POWER TERMINAL BLOCK SIGNAL TERMINAL BLOCK MG TB1 DS1 L2 L3 L1 4 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 NET B NET A MOD PORT T1 T2 T3 TB2 GND PE GROUND NO 15 14 13 12 11 10 09 08 07 06 FU1 FU2 05 FU3 INPUT POWER TERMINAL BLOCK 178358-02 04 2 03 NO NC 01 8 NOEM 02 NO 1 NO 3 3 3 LABEL 136 3 7 Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Figure 105 - 40…50 Hp, 208V AC & 75…100 Hp, 460V AC Drives with Line Reactor - NEMA/UL Type 1 95D01374 4 TB1 T3 REV. DATE A 2/3/06 B 8/3/06 C 11/15/06 D 12/22/06 E 6/20/08 F 6/22/2011 G 4/3/12 BY REH JCL REH REH ALB DJK JCK T1 4 L1 3 T2 6 L2 5 T3 14 NO L3 13 NO 13 NO 43 NO 2 T1 4 T2 6 L2 5 BC L1 3 T3 L3 13 NO 14 PE GROUND 44 44 T OL 14 2 1 T1 4 L1 3 T3 14 NO L3 13 NO FU8 T2 6 L2 5 DIC 19 18 17 16 15 14 13 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 MTR GROUND OUTPUT POWER TERMINAL BLOCK DR. BY REH/ACI DATE 11/21/05 CHK. BY JCL/ACI DATE 02/23/06 ENG. JFH DATE 11/21/06 DWG. NO. 95D01580 - NEXT SH. 1 SH. NO. 1 42 41 40 39 38 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE LAYOUT DRAWING PF400, FRAME C, STYLE B, 3-10HP @ 208VAC, 3-20HP @ 480VAC NEMA 12 38 31 33 35 37 39 32 34 36 38 40 MG T1 T2 37 37 39 36 36 35 34 (DOOR NOT SHOWN FOR CLARITY) 33 34 35 32 33 30 29 28 27 26 31 SECONDARY X2 F1 F2 X1 100VA FU5 FU4 TA-2-69301 H1 H2 H3 H4 PRIMARY 25 32 ECN/CR. NO. T1 T2 T3 MG INSIDE VIEW 31 32 33 34 35 36 37 38 39 40 TB1 31 30 29 28 27 26 25 24 TB2 2 1 1 23 TB TB2 43 NO DOC 24 LR (OPTIONAL) -RESTRICTED SPACEMINIMUM MOUNTING CLEARANCE BELOW THE DRIVE IS 4.7" DM1 FRAME SIZE C R/ S/ PANEL T/ U/MOUNT V/ W/ L1 L2 L3 T1 T2 T3 P1 P2 22 FRONT VIEW OUTPUT POWER TERMINAL BLOCK SIGNAL TERMINAL BLOCK 12 11 23 P1 5 BYPASS 400 10 09 08 07 06 05 04 03 02 01 21 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 6 DRIVE TEST BYPASS RUN CB1 L1 L2 L3 OPTIONAL CIRCUIT BREAKER INPUT POWER TERMINAL BLOCK 22 BY DRIVE MANUAL SPEED AUTO MOTOR BYPASS TRIP O F F TH1 DS1 L1 L2 L3 FU2 20 HAND MOTOR OFF PURGE OL BC ON GND FU3 21 DATE DOC DRIVE OUTPUT ENABLE 1 20 19 18 FOR DRIVE STATUS INTERLOCK OPEN DRIVE SEE DRIVE DISPLAY DIC READY 2 17 16 15 14 13 12 11 10 09 7 08 10 07 0 06 13 NO -RESTRICTED SPACEMINIMUM MOUNTING CLEARANCE ABOVE THE DRIVE IS 4.7" 14 05 43 NO 04 44 03 13 NO 01 14 8 43 NO 3 9 FU1 44 02 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Figure 106 - 3.0…10 Hp, 208V AC & 3.0…20 Hp, 460V AC Drives - NEMA/UL Type 12 95D01580 137 6 4 P1 5 DRIVE TEST BYPASS BYPASS RUN FRONT VIEW TB2 TB1 LR (OPTIONAL) SIGNAL TERMINAL BLOCK R/ L1 S/ L2 P1 P2 DC- U/ T1 V/ T2 BY REH JCL REH REH AWR ALB DJK TB2 OUTPUT POWER TERMINAL BLOCK T/ L3 400 W/ T3 TB1 -2 -4 -3 NO -1 NC 2 1 T1 L1 4 3 T2 L2 6 5 DOC -2 -4 -1 NC -3 NO T2 6 5 T3 L3 -2 -4 T -2 -4 -1 NC 4 L2 -3 NO T1 3 BC -3 NO 2 L1 -1 NC OL T3 L3 1 L2 -3 NO -2 -4 -1 NC 2 1 L3 T1 L1 6 5 T3 L3 FU6 T2 L2 CF1 4 3 DIC L1 L2 L3 CB1 OPTIONAL CIRCUIT BREAKER INPUT POWER TERMINAL BLOCK 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 REV. DATE A 2/3/06 B 8/3/06 C 11/15/06 D 12/22/06 E 6/26/08 F 7/2/08 G 6/23/11 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE LAYOUT DRAWING PF400, FRAME D, STYLE B, 15-20HP @ 208VAC, 25-40HP @ 480VAC NEMA 12 42 41 40 MTR GROUND POWER OUTPUT TERMINAL BLOCK DR. BY REH/ACI DATE 11/21/05 CHK. BY JCL/ACI DATE 02/17/06 ENG. JFH/ACI DATE 11/21/06 DWG. NO. 95D01581 - NEXT SH. 1 SH. NO. 1 42 41 40 39 38 ECN/CR. NO. 37 38 39 36 37 31 33 35 37 39 T1 T2 T3 MG 32 34 36 38 40 35 36 34 35 DOOR NOT SHOWN FOR CLARITY 33 34 32 30 29 33 SECONDARY 28 27 31 INSIDE VIEW T1 T2 T3 MG X2 F1 F2 X1 150VA FU5 FU4 26 32 31 32 33 34 35 36 37 38 39 40 31 32 33 34 35 36 37 38 39 40 PRIMARY H1 H2 H3 H4 TA-2-69302 31 30 29 28 27 26 25 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED DRIVE MANUAL SPEED AUTO MOTOR BYPASS TRIP L1 FU1 DS1 194R-NJ100P3 24 BY HAND MOTOR OFF PURGE OL BC TH1 GND FU3 25 DATE DOC DRIVE OUTPUT ENABLE 1 24 23 22 21 20 19 FOR DRIVE STATUS INTERLOCK OPEN READY DRIVE SEE DRIVE DISPLAY DIC 2 18 17 16 15 14 13 12 11 10 09 08 7 8 07 10 06 0 05 -1 NC -3 NO 04 -1 NC 03 -1 NC -4 -2 01 -1 NC -4 -3 NO -2 02 -1 NC -4 -3 NO -2 FU2 -4 -3 NO -2 3 9 -4 -3 NO -2 ON OFF 138 ALLEN-BRADLEY Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Figure 107 - 15…20 Hp, 208V AC & 25…40 Hp, 460V AC Drives - NEMA/UL Type 12 95D01581 4 P1 5 DRIVE TEST BYPASS TB2 31 32 33 34 35 36 37 38 39 40 G T1T2 T3 PF400_FRAME-E 4 3 T2 NO62 NO61 L2 NC NC 6 5 T3 L3 LR (OPTIONAL) -2 T1 54 2 L1 53 -3 NO 1 -4 -1 NC DOC -2 -4 2 NC 4 3 T2 L2 NO 6 5 T3 L3 96 T1 95 4 96 T2 97 6 98 T3 -2 -3 NO 2 1 OL -4 -3 NO -4 -3 NO T1 L1 -1 NC 2 1 -4 -3 NO -4 -3 NO -4 -3 NO -1 NC BC T1 L1 T2 L2 6 5 T3 L3 CF1 4 3 DIC OPTIONAL CIRCUIT BREAKER 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 39 38 37 REV. DATE A 2/1/06 B 8/3/06 C 11/15/06 D 12/22/06 E 6/25/08 PE GROUND BY REH JCL REH REH AWR OUTPUT POWER TERMINAL BLOCK ECN/CR. NO. G T1 T2 T3 CHK. BY JCL/ACI DATE 02/17/06 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE LAYOUT DRAWING, PF400 FRAME E 25-30HP @ 208VAC, 50 - 60HP @ 460VAC, STYLE B, NEMA 12 DR. BY REH/ACI DATE 11/18/05 ENG. JFH/ACI DATE 11/18/05 DWG. NO. 95D01582 - NEXT SH. 1 SH. NO. 1 42 41 40 39 38 37 36 35 36 34 35 31 33 35 37 39 32 34 36 38 40 33 34 32 33 TB1 31 32 30 29 28 31 TB1 TB2 27 26 25 30 29 28 27 26 25 24 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 6 MANUAL SPEED DRIVE MOTOR AUTO BYPASS RUN AU-2/0 GND L1 L2 L3 05 23 MOTOR OFF BYPASS TRIP FU6 X1 H4 CB1 24 HAND PURGE F2 SECONDARY F1 TH1 X2 FU5 FU4 H3 L3 22 BY DOC DRIVE OUTPUT ENABLE OL BC NET B NET A MOD PORT T PRIMARY H2 L2 DS1 04 03 02 23 DATE INTERLOCK OPEN FOR DRIVE STATUS DRIVE SEE DRIVE DISPLAY DIC READY O F F ON H1 L1 INPUT POWER TERMINAL BLOCK 01 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 7 8 FU3 06 -1 NC 10 05 -3 NO 0 04 -3 NO -1 NC -4 -2 9 FU1 -3 NO -4 -3 NO -2 03 FU2 -3 NO -4 -1 NC -4 01 -3 NO -3 NO -4 1 -2 2 -4 3 -4 ON OFF 02 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Figure 108 - 25…30 Hp, 208V AC & 50…60 Hp, 460V AC Drives - NEMA/UL Type 12 95D01582 139 FRONT VIEW TB2 REV. DATE A 2/1/06 B 8/3/06 C 11/15/06 D 12/22/06 E 6/25/08 BY REH JCL REH REH AWR AU-2/0 TB1 5 L3 2 1 L1 95 TH1 3 L2 98 5 L3 6 T3 1 L1 3 L2 5 L3 CF1 OPTIONAL CIRCUIT BREAKER 16 15 14 13 12 11 10 09 08 07 2 T1 6 T3 2 T1 6 T3 22 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 39 38 37 36 35 34 31 33 35 37 39 32 34 36 38 40 ECN/CR. NO. T1 T2 T3 CHK. BY JCL/ACI DATE 02/17/06 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE LAYOUT DRAWING, PF400 FRAME E STYLE B, 40-50HP @ 208VAC, 75-100HP @ 480VAC NEMA 12 ENG. JFH/ACI DATE 11/21/05 OUTPUT POWER TERMINAL BLOCK PE GROUND DR. BY REH/ACI DATE 11/21/05 INSIDE VIEW G DWG. NO. 95D01583 - NEXT SH. 1 SH. NO. 1 42 41 40 39 38 37 36 35 34 33 32 33 31 30 32 LR (OPTIONAL) 31 30 29 27 28 T2 29 4 OL 28 T1 26 27 96 97 25 4 T2 26 4 T2 25 4 T2 24 6 T3 DIC 23 2 T1 BC 24 DOC 23 22 21 3 L2 AU-2/0 GND 06 20 1 L1 FU6 X1 H4 21 TB2 PF400_FRAME-E F2 SECONDARY F1 FU4 FU5 H3 05 19 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 4 T PRIMARY H2 CB1 L1 L2 L3 20 P1 5 BYPASS BYPASS RUN X2 H1 L3 18 BY 6 DRIVE TEST BYPASS TRIP DRIVE MANUAL SPEED AUTO MOTOR NET B NET A MOD PORT L2 DS1 04 03 02 01 19 MOTOR OFF PURGE OL BC O F F ON L1 INPUT POWER TERMINAL BLOCK 17 DATE INTERLOCK OPEN FOR DRIVE STATUS 1 18 HAND DRIVE OUTPUT ENABLE DOC DRIVE SEE DRIVE DISPLAY DIC READY 2 17 16 15 14 13 12 11 10 09 08 07 06 7 8 3 9 05 FU1 04 FU2 03 10 01 0 02 ON OFF 140 FU3 Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Figure 109 - 40…50 Hp, 208V AC & 75…100 Hp, 460V AC Drives - NEMA/UL Type 12 95D01583 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 6 5 4 MANUAL SPEED DRIVE MOTOR AUTO DRIVE TEST P1 MOTOR OFF BYPASS TRIP BYPASS BYPASS RUN FRONT VIEW ON Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 TB2 MG TB1 31 33 35 37 39 32 34 36 38 40 T1 T2 T3 T1 T2 T3 BLOCK HAND PURGE O F F 16 BY DOC DRIVE OUTPUT ENABLE OL BC SIGNAL DATE INTERLOCK OPEN READY FOR DRIVE STATUS DRIVE SEE DRIVE DISPLAY DIC 15 14 13 12 11 10 09 08 07 7 8 9 06 BY REH JCL REH REH ALB DJK MG 2 T1 1 L1 T1 T3 5 L3 6 T3 21 NC 13 NO 14 22 INSIDE VIEW 4 T2 DOC 3 L2 DR. BY REH/ACI DATE 11/21/05 L1 FU1 6 T3 5 L3 21 NC 13 NO 14 22 SECONDARY X2 F1 F2 X1 500VA FU5 FU4 TA-2-69305 H3 H4 PRIMARY H1 H2 OL 4 T2 BC 3 L2 6 T3 5 L3 21 NC 13 NO T 125HP CB1 L1 L2 L3 150HP CB1 L1 L2 L3 OPTIONAL CIRCUIT BREAKER POWER INPUT TERMINAL BLOCK DWG. NO. 95D01584 - NEXT SH. 1 SH. NO. 1 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE LAYOUT DRAWING PF400, FRAME F, STYLE B, 125-150HP @ 480VAC NEMA 12 ENG. JFH/ACI DATE 11/21/05 14 4 T2 DIC 3 L2 L3 22 2 T1 1 L1 CHK. BY JCL/ACI DATE 02/17/06 2 T1 1 L1 L2 DS1 MTR GROUND (DOOR NOT SHOWN FOR CLARITY) T2 T1 T2 T3 TB1 ECN/CR. NO. 31 32 33 34 35 36 37 38 39 40 MG TB2 LR (OPTIONAL) REV. DATE A 2/3/06 B 8/3/06 C 11/15/06 D 12/26/06 E 8/12/08 F 6/27/11 U/ V/ W/ T1 T2 T3 OUTPUT POWER TERMINAL BLOCK R/ S/ T/ L1 L2 L3 P1 P2 DC- FRAME SIZE F PANEL MOUNT 400 TH1 GND FU2 05 FU3 04 100-DS2-11 100-DS1-11 10 03 100-DS2-11 100-DS1-11 0 01 43 NO 31 NC 31 32 33 34 35 36 37 38 39 40 32 44 100-DS1-11 100-DS1-11 43 NO 31 NC 100-DS1-11 43 NO 31 NC 32 1 44 2 32 3 44 ON OFF 02 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Figure 110 - 125…150 Hp, 460V AC Drives - NEMA/UL Type 12 95D01584 141 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED REV. A B -1 NC -3 NO 2 T -2 -4 A 1 A1 T1 4 L1 3 T2 6 L2 5 A2 T3 14 NO L3 13 NO -1 NC -3 NO 2 AC_VND_LABEL AC_PART_NO AC_DESCRIPTION DEVICE_ID AC_CPART_NO AC_NOTE FASTENER AC_SCALE_UNIT AC_VIEW_CODE -2 -4 2 A 1 A1 T1 4 L1 3 T2 6 L2 5 A2 FU8 T3 14 NO L3 13 NO 20 19 18 17 16 15 14 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 ECN/CR. NO. THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE LAYOUT DRAWING PF400, FRAME C, STYLE B, 3-5HP @ 480VAC NEMA 3R/4, NO A/C 31 30 31 33 35 37 39 32 34 36 38 40 MG T1 T2 42 41 40 OUTPUT POWER TERMINAL BLOCK MTR GROUND DR. BY ALB/ACI DATE 7/7/08 CHK. BY DATE ENG. DATE DWG. NO. 95D02443 - NEXT SH. 1 SH. NO. 1 42 41 40 39 38 39 37 36 (DOOR NOT SHOWN FOR CLARITY) 38 35 INSIDE VIEW 37 36 35 34 SECONDARY 29 33 BY DJK JCK FU5 150VA X2 F1 F2 X1 28 34 T1 T2 T3 MG FU4 TA-2-69302 27 32 31 32 33 34 35 36 37 38 39 40 PRIMARY H1 H2 H3 H4 26 33 DATE 6/22/11 4/4/12 HTR (OPTIONAL) 32 31 30 29 28 27 26 25 T3 T3 14 NO -1 NC -3 NO 24 TB1 T2 6 A2 L3 13 NO 13 25 TB2 -4 -2 PE GROUND TB1 T1 4 L2 5 DIC 23 TB2 A1 L1 3 -4 A 1 -2 -3 NO BC 12 11 10 09 08 07 06 24 LR (OPTIONAL) -RESTRICTED SPACEMINIMUM MOUNTING CLEARANCE BELOW THE DRIVE IS 4.7" DM1 -1 NC DOC CB1 L1 L2 L3 22 FRONT VIEW OUTPUT POWER TERMINAL BLOCK SIGNAL TERMINAL BLOCK FRAME SIZE C R/ S/ PANEL T/ U/MOUNT V/ W/ L1 L2 L3 T1 T2 T3 P1 P2 400 TB3 DS1 L1 L2 L3 05 04 23 BY 4 P1 5 BYPASS BYPASS RUN TH1 GND OPTIONAL CIRCUIT BREAKER 03 02 01 21 DATE 6 DRIVE TEST BYPASS TRIP DRIVE MANUAL SPEED AUTO MOTOR OL BC O F F ON -RESTRICTED SPACEMINIMUM MOUNTING CLEARANCE ABOVE THE DRIVE IS 4.7" INPUT POWER TERMINAL BLOCK 22 MOTOR OFF PURGE FOR DRIVE STATUS SEE DRIVE DISPLAY 1 21 20 19 HAND DRIVE OUTPUT ENABLE DOC DRIVE DIC INTERLOCK OPEN READY 2 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 7 8 3 9 FU1 03 10 01 0 02 -1 NC SA-11 FU2 SA-11 -1 NC -4 SA-11 FU3 -1 NC -2 -3 NO -4 -1 NC -2 -3 NO -4 -3 NO -2 -3 NO -4 -2 142 SA-20 Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Figure 111 - 3.0…5.0 Hp, 460V AC Drives - NEMA/UL Type 4 95D02443 6 4 FRONT VIEW TB1 T3 TB2 T2 6 A2 T3 14 NO L3 13 NO -3 NO -1 NC -1 NC -3 NO -4 2 -2 -4 PE GROUND -2 A 1 A1 T1 4 T2 6 L2 5 T3 14 NO L3 13 NO A2 BC L1 3 -3 NO -1 NC 2 T H1 X2 AC_VND_LABEL AC_PART_NO AC_DESCRIPTION DEVICE_ID AC_CPART_NO AC_NOTE FASTENER AC_SCALE_UNIT AC_VIEW_CODE H2 -2 -4 T 2 A 1 T1 4 H4 T2 6 X1 H5 T3 14 NO L3 13 NO A2 30 X2 G A/C PWR L2 5 DIC A1 L1 3 A/C A/C DRAIN ON BACK 19 18 17 16 15 14 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 31 33 35 37 39 32 34 36 38 40 MG T1 T2 ECN/CR. NO. THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE LAYOUT DRAWING PF400, FRAME C, STYLE B, 3-10HP @ 208VAC, 7.5-20HP @ 480VAC NEMA 4 42 41 40 OUTPUT POWER TERMINAL BLOCK MTR GROUND DR. BY REH/ACI DATE 11/18/05 CHK. BY JCL/ACI DATE 02/17/06 ENG. JFH/ACI DATE 11/18/06 DWG. NO. 95D01569 - NEXT SH. 1 SH. NO. 1 42 41 40 39 38 39 37 36 (DOOR NOT SHOWN FOR CLARITY) 38 35 INSIDE VIEW 37 36 35 34 30 33 F2 29 34 F1 SECONDARY 28 32 BY REH JCL REH REH ALB DJK JCK FU5 1500VA TA-2-54525 27 33 T1 T2 T3 MG FU4 26 31 31 32 33 34 35 36 37 38 39 40 TB1 25 32 REV. DATE A 2/2/06 B 8/3/06 C 11/15/06 D 12/22/06 E 6/20/08 F 6/22/2011 G 4/4/12 HTR (OPTIONAL) H3 PRIMARY 31 30 29 28 27 26 25 24 LR (OPTIONAL) T1 4 L2 5 -4 A L1 3 A1 DOC -2 -3 NO 1 23 DM1 -1 NC 13 12 24 TB2 OUTPUT POWER TERMINAL BLOCK SIGNAL TERMINAL BLOCK FRAME SIZE C R/ S/ PANEL T/ U/MOUNT V/ W/ L1 L2 L3 T1 T2 T3 P1 P2 400 22 BYPASS 23 P1 5 DRIVE TEST 11 10 09 08 07 21 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED DRIVE MANUAL SPEED AUTO BYPASS RUN OL DS1 L1 L2 L3 06 05 04 22 MOTOR OFF MOTOR BYPASS TRIP TH1 CB1 L1 L2 L3 OPTIONAL CIRCUIT BREAKER 03 02 01 20 BY HAND PURGE BC O F F ON GND INPUT POWER TERMINAL BLOCK 21 DATE DOC DRIVE OUTPUT ENABLE 1 20 19 FOR DRIVE STATUS INTERLOCK OPEN DRIVE SEE DRIVE DISPLAY DIC READY 2 18 17 16 15 14 13 12 11 10 09 08 07 06 FU2 05 7 8 3 9 FU3 04 10 03 0 01 -1 NC SA-11 -4 SA-11 FU1 SA-11 -1 NC SA-20 -1 NC -2 -3 NO -4 -1 NC -2 -3 NO -4 -3 NO -2 -3 NO -4 -2 02 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Figure 112 - 3.0…10 Hp, 208V AC & 7.5…20 Hp, 460V AC Drives - NEMA/UL Type 4 95D01569 143 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED DRIVE 6 4 P1 5 MANUAL SPEED AUTO MOTOR DRIVE TEST BYPASS TRIP OL BYPASS BYPASS RUN FRONT VIEW TB2 TB1 REV. DATE A 2/3/06 B 8/3/06 C 11/15/06 D 12/22/06 E 7/9/08 F 6/23/11 LR (OPTIONAL) SIGNAL TERMINAL BLOCK R/ L1 P1 P2 DC- U/ T1 V/ T2 W/ T3 31 32 33 34 35 36 37 38 39 40 31 32 33 34 35 36 37 38 39 40 TB2 OUTPUT POWER TERMINAL BLOCK T/ L3 BY REH JCL REH REH ALB DJK S/ L2 400 T1 T2 T3 MG TB1 2 1 T1 L1 4 3 T2 L2 6 5 DOC -2 -4 -3 NO -4 -2 2 T1 4 T2 L2 6 5 H1 T3 L3 X2 -2 -4 -3 NO 3 -3 NO L1 -1 NC 1 -1 NC OL T3 L3 -1 NC HTR (OPTIONAL) -2 -4 -3 NO -1 NC BC -3 NO T1 L1 FU5 FU4 PRIMARY H3 T 2 1 F1 F2 SECONDARY H4 4 3 X1 T2 L2 DIC 1500VA TA-2-54525 H2 -2 -4 -1 NC L2 6 5 H5 30 X2 G A/C PWR L1 30 X2 G A/C PWR L2 L3 CB1 OPTIONAL CIRCUIT BREAKER THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE LAYOUT DRAWING PF400, FRAME D, STYLE B, 15-20HP @ 208VAC, 25-40HP @ 480V NEMA 4 FU7 FU6 FU8 FU7 T3 L3 L3 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 39 MTR GROUND POWER OUTPUT TERMINAL BLOCK CHK. BY JCL/ACI DATE 2/17/06 ENG. JFH/ACI DATE 11/18/06 DWG. NO. 95D01571 - NEXT SH. 1 SH. NO. 1 42 41 40 39 38 37 31 33 35 37 39 T1 T2 T3 MG 32 34 36 38 40 36 37 38 35 36 DR. BY REH/ACI DATE 11/18/05 34 35 ECN/CR. NO. 33 32 31 34 DOOR NOT SHOWN FOR CLARITY INSIDE VIEW 33 32 31 30 HAND MOTOR OFF PURGE L1 DS1 INPUT POWER TERMINAL BLOCK 02 01 29 BY DOC DRIVE OUTPUT ENABLE BC TH1 GND 194R-NJ100P3 30 DATE INTERLOCK OPEN FOR DRIVE STATUS DRIVE SEE DRIVE DISPLAY DIC READY 1 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 7 07 FU2 06 FU3 05 10 04 0 03 -1 NC -3 NO -4 -2 01 -1 NC 02 -1 NC -4 -3 NO -2 8 -4 -3 NO -2 -1 NC 2 9 -4 3 -1 NC -3 NO -2 FU1 -4 -3 NO -2 ON OFF 144 ALLEN-BRADLEY Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Figure 113 - 15…20 Hp, 208V AC & 25…40 Hp, 460V AC Drives - NEMA/UL Type 4 95D01571 5 4 P1 DRIVE TEST BYPASS FRONT VIEW TB2 TB1 REV. A DATE 6/23/11 TB2 LR (OPTIONAL) SIGNAL TERMINAL BLOCK MG R/ L1 P1 P2 DC- U/ T1 V/ T2 W/ T3 T3 T1 54 53 4 3 NO61 L2 T2 NO62 2 L1 -4 -3 NO 1 -2 -1 NC NC NC 6 5 DOC HTR (OPTIONAL) OUTPUT POWER TERMINAL BLOCK T/ L3 TB1 S/ L2 400 T3 L3 -1 NC -3 NO -4 -2 2 T1 1 L1 4 T2 3 L2 BC 6 T3 5 L3 -3 NO -3 NO -4 -4 2 1 T1 L1 4 3 H1 T2 L2 DIC X2 6 5 FU6 H2 T3 L3 T H4 FU8 FU7 L3 X1 H5 30 X2 G A/C PWR L1 L2 CB1 L3 30 X2 G A/C PWR 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE LAYOUT DRAWING PF400, FRAME D, STYLE B, 25-30HP @ 208VAC NEMA 4 32 31 42 41 40 39 38 37 36 31 33 35 37 39 MG T1 T2 T3 32 34 36 38 40 31 32 33 34 35 36 37 38 39 40 BY DJK ECN/CR. NO. DR. BY ALB/ACI DATE 7/31/08 CHK. BY JCL/ACI DATE DOOR NOT SHOWN FOR CLARITY ENG. JFH/ACI DATE DWG. NO. 95D02456 - NEXT SH. 1 SH. NO. 1 42 41 40 39 38 37 36 35 INSIDE VIEW F2 34 F1 SECONDARY 35 T2 30 33 T1 FU5 FU4 2000VA TA-2-81202 29 34 31 32 33 34 35 36 37 38 39 40 31 32 33 34 35 36 37 38 39 40 H3 PRIMARY 33 32 31 30 29 28 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 6 MANUAL SPEED DRIVE MOTOR AUTO BYPASS RUN L2 DS1 27 MOTOR OFF BYPASS TRIP L1 04 03 02 28 HAND PURGE OL BC GND OPTIONAL CIRCUIT BREAKER INPUT POWER TERMINAL BLOCK 01 26 BY DOC DRIVE OUTPUT ENABLE 1 27 DATE FOR DRIVE STATUS DRIVE SEE DRIVE DISPLAY DIC INTERLOCK OPEN READY 100-DS2-11 100-DS2-20 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 7 8 9 07 TH1 100-DS1-11 06 FU2 05 FU3 04 LABEL 10 03 -1 NC -4 -3 NO -2 0 01 -1 NC -3 NO FA-11 -4 SA-11 -2 SA-11 FU1 SA-11 -3 NO 2 -3 NO 3 -4 -4 ON OFF 02 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Figure 114 - 25…30 Hp, 208V AC Drives - NEMA/UL Type 4 95D02456 145 FRONT VIEW MG TB1 REV. A DATE 6/24/11 4 T2 6 T3 5 L3 21 NC 13 NO 22 2 T1 DIC 3 L2 14 13 NO 1 L1 H5 ENG. DATE THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE LAYOUT DRAWING PF400, FRAME E, STYLE B 40-50HP @ 208VAC NEMA 4 30 X2 G 22 21 20 19 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 39 38 37 36 35 34 33 32 31 30 29 31 33 35 37 39 32 34 36 38 40 T1 T2 T3 T1 T2 T3 BY DJK MG B B T3 T2 B T1 T1 T2 T3 TB1 ECN/CR. NO. 31 32 33 34 35 36 37 38 39 40 TB2 T H1 DR. BY ALB/ACI DATE 8/07/08 X4 H2 X3 X2 SECONDARY 3000VA TA-2-81203 FU5 FU4 H3 PRIMARY CHK. BY JCL/ACI DATE DOOR NOT SHOWN FOR CLARITY INSIDE VIEW HTR (OPTIONAL) FU6 X1 H4 DWG. NO. 95D02496 - NEXT SH. 1 SH. NO. 1 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 B 6 T3 21 NC 22 4 T2 5 L3 14 2 T1 BC 3 L2 27 22 14 13 NO 1 L1 18 17 28 6 T3 21 NC A/C TH1 PWR 16 15 26 4 T2 5 L3 30 X2 G A/C TH2 PWR 14 13 12 11 10 09 08 27 2 T1 3 L2 PE GROUND L3 25 LR (OPTIONAL) 1 L1 OUTPUT POWER TERMINAL BLOCK U/ V/ W/ R/ S/ T/ L1 L2 L3 P1 P2 DC- T1 T2 T3 FRAME SIZE E PANEL MOUNT 400 L2 CB1 07 06 26 TB2 SIGNAL TERMINAL BLOCK L1 OPTIONAL CIRCUIT BREAKER 24 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 4 P1 5 BYPASS RUN BYPASS L3 25 BY 6 MANUAL SPEED DRIVE TEST BYPASS TRIP DRIVE MOTOR AUTO PURGE MOTOR OFF OL BC L2 DS1 05 04 03 23 DATE INTERLOCK OPEN FOR DRIVE STATUS AU-2/0 GND L1 INPUT POWER TERMINAL BLOCK 02 01 24 HAND DRIVE OUTPUT ENABLE DOC DRIVE SEE DRIVE DISPLAY DIC READY 1 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 7 8 9 04 FU1 03 43 NO 31 NC 10 01 FU2 43 NO 31 NC 32 44 0 02 FU3 FU7 FU8 43 NO 31 NC 32 44 2 32 3 44 ON OFF 146 FU7 FU8 Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Figure 115 - 40…50 Hp, 208V AC Drives - NEMA/UL Type 4 95D02496 5 4 P1 DRIVE TEST BYPASS FRONT VIEW TB2 TB1 REV. A B DATE 6/23/11 4/4/12 SIGNAL TERMINAL BLOCK TB2 LR (OPTIONAL) R/ L1 MG S/ L2 P1 P2 DC- U/ T1 V/ T2 W/ T3 TB1 T3 54 T1 -4 2 L1 4 3 T2 NO62 NO61 L2 NC NC 6 5 T3 L3 DOC -2 -3 NO 1 53 -1 NC HTR (OPTIONAL) OUTPUT POWER TERMINAL BLOCK T/ L3 FRAME SIZE E PANEL MOUNT 400 -2 -4 -4 2 T1 NC 4 T2 NO 6 5 T3 L3 96 96 4 T2 97 6 OL T1 95 98 T3 -4 2 L2 -3 NO -3 NO -4 -4 -3 NO 3 BC L1 -1 NC 1 -2 -3 NO -3 NO -4 -3 NO -1 NC 2 1 T1 L1 4 3 T2 L2 H1 X2 6 5 DIC FU6 H2 T3 L3 T H4 FU8 FU7 L3 X1 H5 30 X2 G A/C PWR 30 X2 G A/C PWR L1 L2 L3 CB1 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 BY DJK JCK 32 31 42 41 40 39 38 37 36 31 33 35 37 39 MG T1 T2 T3 32 34 36 38 40 31 32 33 34 35 36 37 38 39 40 ECN/CR. NO. DR. BY ALB/ACI DATE 7/31/08 CHK. BY JCL/ACI DATE DOOR NOT SHOWN FOR CLARITY ENG. JFH/ACI DATE DWG. NO. 95D02472 - NEXT SH. 1 SH. NO. 1 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE LAYOUT DRAWING PF400, FRAME E, STYLE B, 50-60HP @ 460VAC NEMA 4 42 41 40 39 38 37 36 35 INSIDE VIEW F2 34 F1 SECONDARY 35 T2 30 33 T1 FU5 FU4 2000VA TA-2-81202 29 34 31 32 33 34 35 36 37 38 39 40 31 32 33 34 35 36 37 38 39 40 H3 PRIMARY 33 32 31 30 29 28 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 6 MANUAL SPEED DRIVE MOTOR AUTO BYPASS RUN L2 DS1 OPTIONAL CIRCUIT BREAKER 03 02 27 MOTOR OFF BYPASS TRIP L1 INPUT POWER TERMINAL BLOCK 01 28 HAND PURGE GND FU2 26 BY DOC DRIVE OUTPUT ENABLE OL BC TH1 FU3 27 DATE INTERLOCK OPEN FOR DRIVE STATUS DRIVE SEE DRIVE DISPLAY DIC READY 1 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 7 8 9 08 LABEL 07 -1 NC 06 -3 NO 05 -4 -2 04 -1 NC 10 03 -3 NO -4 -3 NO -2 -3 NO 0 01 -1 NC FU1 -3 NO -4 -4 -4 -2 -3 NO -3 NO 2 -4 3 -4 ON OFF 02 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Figure 116 - 50…60 Hp, 460V AC Drives - NEMA/UL Type 4 95D02472 147 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 4 P1 5 BYPASS RUN BYPASS FRONT VIEW TB2 MG TB1 REV. A B DATE 3/11/10 6/24/11 SIGNAL TERMINAL BLOCK TB2 MG B TB1 LR (OPTIONAL) B 4 T2 DOC 3 L2 6 T3 5 L3 22 14 4 T2 BC 3 L2 6 T3 5 L3 T OL 4 T2 DIC 3 L2 6 T3 5 L3 FU6 H2 L3 21 NC 13 NO H3 PRIMARY H4 A 22 2 T1 1 L1 14 21 NC 13 NO 22 2 T1 1 L1 14 21 NC 13 NO PE GROUND HTR (OPTIONAL) 2 T1 1 L1 OUTPUT POWER TERMINAL BLOCK U/ V/ W/ R/ S/ T/ L1 L2 L3 P1 P2 DC- T1 T2 T3 FRAME SIZE E PANEL MOUNT 400 L2 H5 30 X2 G A/C TH2 PWR L1 L2 CB1 L3 OPTIONAL CIRCUIT BREAKER 30 X2 G A/C TH1 PWR THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE LAYOUT DRAWING PF400, FRAME E, STYLE B 75-100HP @ 460VAC NEMA 4 A/C 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 39 38 37 36 35 34 33 32 31 30 31 33 35 37 39 32 34 36 38 40 T1 T2 T3 T1 T2 T3 INSIDE VIEW DR. BY ALB/ACI DATE 8/07/08 H1 X4 X3 X2 SECONDARY 3000VA TA-2-81203 FU5 FU4 CHK. BY JCL/ACI DATE DOOR NOT SHOWN FOR CLARITY T3 T2 T1 BY ECN/CR. NO. SWC DJK 31 32 33 34 35 36 37 38 39 40 B B T1 T2 T3 X1 ENG. JFH/ACI DATE DWG. NO. 95D02478 - NEXT SH. 1 SH. NO. 1 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 28 29 27 27 26 BY 6 MANUAL SPEED DRIVE TEST BYPASS TRIP DRIVE MOTOR AUTO PURGE MOTOR OFF OL BC L1 DS1 05 04 03 02 25 DATE FOR DRIVE STATUS AU-2/0 GND INPUT POWER TERMINAL BLOCK 01 26 HAND DRIVE OUTPUT ENABLE DOC DRIVE SEE DRIVE DISPLAY DIC INTERLOCK OPEN READY 1 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 7 8 9 05 FU1 04 FU5 03 31 NC 10 01 FU2 31 NC 0 02 FU4 FU3 FU7 FU8 31 NC 32 44 43 NO 32 44 43 NO 32 2 43 NO 3 44 ON OFF 148 FU7 FU8 Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Figure 117 - 75…100 Hp, 460V AC Drives - NEMA/UL Type 4 95D02478 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 DATE BY INTERLOCK OPEN READY FOR DRIVE STATUS 6 5 4 DRIVE TEST BYPASS TRIP DRIVE MANUAL SPEED AUTO MOTOR P1 MOTOR OFF PURGE BYPASS BYPASS RUN OL BC APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED HAND DRIVE OUTPUT ENABLE DOC DRIVE SEE DRIVE DISPLAY DIC 7 8 9 FRONT VIEW 31 33 35 37 39 32 34 36 38 40 TB2 MG T1 T2 T3 T1 T2 T3 TB1 SIGNAL TERMINAL BLOCK U/ V/ W/ T1 T2 T3 MG TB1 2 T1 1 L1 T1 BY REH JCL REH REH ALB DJK T2 3 L2 5 L3 14 22 L1 2 T1 1 L1 INSIDE VIEW ECN/CR. NO. 6 T3 5 L3 21 NC 13 NO 14 22 H3 H4 T DR. BY REH/ACI DATE 11/18/05 SECONDARY X2 F1 F2 X1 500VA FU5 FU4 TA-2-69305 H1 H2 PRIMARY 4 T2 DIC 3 L2 6 T3 5 L3 L3 21 NC 13 NO CHK. BY JCL/ACI DATE 02/17/06 14 2 T1 1 L1 L2 DS1 22 FU8 OL 4 T2 BC 3 L2 MTR GROUND HTR (OPTIONAL) 6 T3 21 NC 13 NO TB3 (DOOR NOT SHOWN FOR CLARITY) T3 4 T2 DOC T1 T2 T3 REV. DATE A 2/3/06 B 8/3/06 C 11/15/06 D 12/22/06 E 8/12/08 F 6/24/11 31 32 33 34 35 36 37 38 39 40 MG TB2 LR (OPTIONAL) OUTPUT POWER TERMINAL BLOCK R/ S/ T/ L1 L2 L3 P1 P2 DC- FRAME SIZE F PANEL MOUNT 400 TH2 GND FU1 04 100-DS2-11 100-DS1-11 10 03 100-DS2-11 100-DS1-11 FU9 FU10 FU11 0 01 43 NO 31 NC 31 32 33 34 35 36 37 38 39 40 32 44 100-DS1-11 FU2 43 NO 31 NC 100-DS1-11 FU3 100-DS1-11 43 NO 31 NC 32 1 44 2 32 3 44 ON OFF 02 125HP CB1 L1 L2 L3 150HP CB1 L1 L2 L3 OPTIONAL CIRCUIT BREAKER ENG. JFH/ACI DATE 11/18/06 DWG. NO. 95D01574 - NEXT SH. 1 SH. NO. 1 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE LAYOUT PF400, FRAME F, STYLE B, 125-150HP @ 480VAC NEMA 4 POWER INPUT TERMINAL BLOCK 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Figure 118 - 125…150 Hp, 460V AC Drives - NEMA/UL Type 4 95D01574 149 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 4 P1 5 DRIVE TEST BYPASS BYPASS RUN FRONT VIEW TB2 TB1 T3 REV. DATE A 2/3/06 B 8/3/06 C 11/15/06 D 12/21/06 E 5/1/07 F 6/20/08 G 6/22/2011 BY REH JCL REH REH REH ALB DJK OUTPUT POWER TERMINAL BLOCK SIGNAL TERMINAL BLOCK OUTPUT POWER TERMINAL BLOCK LR (OPTIONAL) DM1 R/ S/ PANEL T/ U/MOUNT V/ W/ L1 L2 L3 T1 T2 T3 P1 P2 FRAME SIZE C 400 TB2 -4 -2 PE GROUND TB1 A 1 T1 4 L1 3 A1 T2 6 L2 5 T3 14 NO L3 13 NO A2 DOC -1 NC -3 NO -1 NC -3 NO 2 T -2 -4 -4 -3 NO -2 -1 NC A 1 T1 4 T2 6 L2 5 T3 14 NO L3 13 NO A2 BC L1 3 A1 -3 NO -1 NC DS1 L1 L2 L3 2 -2 -4 2 A 1 T1 4 T2 6 L2 5 FU8 T3 14 NO L3 13 NO A2 DIC A1 L1 3 CB1 L1 L2 L3 17 16 15 14 13 12 11 10 09 08 07 06 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 OUTPUT POWER TERMINAL BLOCK MTR GROUND DR. BY REH/ACI DATE 11/17/05 CHK. BY JCL/ACI DATE 02/17/06 ENG. JFH/ACI DATE 11/17/06 DWG. NO. 95D01558 - NEXT SH. 1 SH. NO. 1 42 41 40 39 38 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE LAYOUT DRAWING PF400, FRAME C, STYLE B, 3-10HP @ 208VAC, 3-20HP @ 480VAC NEMA 3R 38 31 33 35 37 39 32 34 36 38 40 MG T1 T2 37 37 39 36 36 35 34 (DOOR NOT SHOWN FOR CLARITY) 33 34 35 32 30 29 33 SECONDARY X2 F1 F2 X1 28 31 ECN/CR. NO. FU5 150VA 27 26 32 INSIDE VIEW T1 T2 T3 MG FU4 TA-2-69302 H1 H2 H3 H4 31 30 29 28 27 26 31 32 33 34 35 36 37 38 39 40 24 24 PRIMARY 23 23 HTR (OPTIONAL) 22 22 25 21 21 25 20 20 19 BY 6 MANUAL SPEED DRIVE MOTOR AUTO BYPASS TRIP O F F TH1 05 04 03 02 01 18 MOTOR OFF PURGE OL BC ON GND OPTIONAL CIRCUIT BREAKER INPUT POWER TERMINAL BLOCK 19 DATE INTERLOCK OPEN FOR DRIVE STATUS SEE DRIVE DISPLAY 1 18 HAND DRIVE OUTPUT ENABLE DOC DRIVE DIC READY 2 17 16 15 14 13 12 11 10 09 08 07 06 05 7 04 FU2 03 FU3 01 10 02 0 8 SA-11 -1 NC SA-11 -4 3 9 FU1 -1 NC SA-11 -1 NC -2 -3 NO -4 -1 NC -2 -3 NO -4 -3 NO -2 -3 NO -4 -2 150 SA-20 Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Figure 119 - 3.0…10 Hp, 208V AC & 3.0…20 Hp, 460V AC Drives - NEMA/UL Type 3R 95D01558 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 4 P1 5 BYPASS FRONT VIEW TB2 TB1 REV. A B C D E F G LR (OPTIONAL) SIGNAL TERMINAL BLOCK R/ L1 S/ L2 P1 P2 DC- U/ T1 V/ T2 OUTPUT POWER TERMINAL BLOCK T/ L3 400 W/ T3 TB1 L2 5 L3 2 T1 4 T2 6 T3 -2 -4 T 2 T1 4 AC_VND_LABEL AC_PART_NO AC_DESCRIPTION DEVICE_ID AC_CPART_NO AC_NOTE FASTENER AC_SCALE_UNIT AC_VIEW_CODE T2 L2 6 5 T3 L3 -2 -4 -1 NC 3 -3 NO L1 -3 NO 1 BC -1 NC OL -2 -4 -1 NC 3 -3 NO L1 HTR (OPTIONAL) -2 -4 -3 NO -1 NC 1 DOC L2 DS1 -3 NO -2 -4 -1 NC 2 1 L3 T1 L1 4 3 6 5 T3 L3 CF1 FU6 T2 L2 DIC 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 L1 L2 L3 06 CB1 05 04 03 02 01 OPTIONAL CIRCUIT BREAKER INPUT POWER TERMINAL BLOCK Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 DATE 2/3/06 8/3/06 11/15/06 12/21/06 7/8/08 6/23/11 4/4/12 BY REH JCL REH REH ALB DJK JCK ECN/CR. NO. 42 41 40 MTR GROUND POWER OUTPUT TERMINAL BLOCK DR. BY REH/ACI DATE 11/18/05 CHK. BY JCL/ACI DATE 02/17/06 ENG. JFH/ACI DATE 11/18/05 DWG. NO. 95D01559 - NEXT SH. 1 SH. NO. 1 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE LAYOUT DRAWING PF400, FRAME D, STYLE B, 15-20HP @ 208VAC, 25-40HP @ 480VAC NEMA 3R 42 41 40 39 38 31 33 35 37 39 T1 T2 T3 MG 32 34 36 38 40 37 38 39 36 35 34 37 DOOR NOT SHOWN FOR CLARITY 36 35 INSIDE VIEW 33 34 32 30 29 33 SECONDARY X2 F1 F2 X1 28 31 T1 T2 T3 MG FU5 FU4 150VA 27 32 31 32 33 34 35 36 37 38 39 40 31 32 33 34 35 36 37 38 39 40 H1 H2 H3 H4 TA-2-69302 26 31 30 29 28 27 PRIMARY 25 25 26 24 24 TB2 23 BY 6 DRIVE TEST BYPASS RUN OL L1 FU1 22 DATE DRIVE MANUAL SPEED AUTO MOTOR BYPASS TRIP BC TH1 GND FU3 23 MOTOR OFF PURGE FOR DRIVE STATUS SEE DRIVE DISPLAY 1 22 21 20 19 HAND DRIVE OUTPUT ENABLE DOC DRIVE DIC INTERLOCK OPEN READY 2 18 17 16 15 14 13 12 11 10 09 7 8 194R-NJ100P3 ALLEN-BRADLEY 08 10 07 0 06 -1 NC 05 -1 NC -3 NO -4 04 -1 NC -2 03 -1 NC -4 -3 NO -2 01 -1 NC -4 -3 NO -2 FU2 -4 -3 NO -2 3 9 -4 -3 NO -2 ON OFF 02 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Figure 120 - 15…20 Hp, 208V AC & 25…40 Hp, 460V AC Drives - NEMA/UL Type 3R 95D01559 151 4 P1 DRIVE TEST BYPASS FRONT VIEW TH2 TB2 MG TB1 T3 REV. A B C D E TB2 LR (OPTIONAL) SIGNAL TERMINAL BLOCK R/ L1 MG S/ L2 P1 P2 DC- U/ T1 400 V/ T2 W/ T3 TB1 T3 2 T1 4 NO61 L2 T2 -2 54 53 3 NO62 -3 NO L1 -4 -1 NC 1 NC NC 6 5 DOC DOC HTR (OPTIONAL) OUTPUT POWER TERMINAL BLOCK T/ L3 T3 L3 -1 NC -3 NO -2 -4 2 T1 1 L1 OL 4 T2 3 L2 BC 6 T3 5 L3 -3 NO -3 NO T -4 -4 2 1 T1 L1 4 3 T2 L2 DIC DIC 6 5 FU6 T3 L3 L3 CF1 CB1 L1 L2 L3 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 31 32 33 34 35 36 37 38 39 40 T2 INSIDE VIEW FU5 FU4 150VA SECONDARY X2 F1 F2 X1 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE LAYOUT DRAWING PF400, FRAME D, STYLE B, 25-30HP @ 208VAC NEMA 3R 33 32 31 42 41 40 39 38 37 36 31 32 33 34 35 36 37 38 39 40 31 32 33 34 35 36 37 38 39 40 T1 T2 DR. BY REH/ACI DATE 11/08/05 CHK. BY JCL/ACI DATE 02/17/06 DOOR NOT SHOWN FOR CLARITY ENG. JFH/ACI DATE 11/18/05 DWG. NO. 95D01560 - NEXT SH. 1 SH. NO. 1 42 41 40 39 38 37 36 35 ECN/CR. NO. T1 30 34 BY REH JCL REH REH JCK 31 32 33 34 35 36 37 38 39 40 PRIMARY H1 H2 H3 H4 TA-2-69302 35 DATE 2/3/06 8/3/06 11/15/06 12/21/06 4/4/12 TH2 29 34 33 32 31 30 29 28 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 6 5 MANUAL SPEED DRIVE MOTOR AUTO BYPASS RUN L2 04 27 MOTOR OFF BYPASS TRIP L1 OPTIONAL CIRCUIT BREAKER 03 02 28 HAND PURGE OL BC GND DS1 INPUT POWER TERMINAL BLOCK 01 26 BY DOC DRIVE OUTPUT ENABLE 1 27 DATE INTERLOCK OPEN READY FOR DRIVE STATUS DRIVE SEE DRIVE DISPLAY DIC TH1 100-DS2-11 100-DS2-20 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 7 8 9 05 100-DS1-11 04 FU2 03 LABEL 10 01 -1 NC -4 -3 NO -2 0 02 -1 NC -3 NO FA-11 -4 SA-11 -2 SA-11 FU1 SA-11 -3 NO 2 -3 NO 3 -4 -4 ON OFF 152 FU3 Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Figure 121 - 25…30 Hp, 208V AC Drives - NEMA/UL Type 3R 95D01560 BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 6 4 P1 5 MANUAL SPEED DRIVE MOTOR AUTO DRIVE TEST OL BC BYPASS BYPASS RUN FRONT VIEW TH2 TB2 MG TB1 REV. A B DATE 6/24/11 4/5/12 SIGNAL TERMINAL BLOCK LR (OPTIONAL) 2 T1 1 L1 3 L2 5 L3 4 T2 6 T3 DOC OUTPUT POWER TERMINAL BLOCK U/ V/ W/ R/ S/ T/ L1 L2 L3 P1 P2 DC- T1 T2 T3 FRAME SIZE E PANEL MOUNT 400 22 14 3 L2 4 T2 BC 6 T3 5 L3 3 L2 T 4 T2 DIC 6 T3 5 L3 21 NC 13 NO 14 2 T1 1 L1 22 21 NC 13 NO 14 2 T1 1 L1 22 21 NC 13 NO PE GROUND L2 L3 CF1 TH1 L2 CB1 L3 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE LAYOUT DRAWING PF400, FRAME E, STYLE B 40-50HP @ 208VAC NEMA 3R L1 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 MG HTR (OPTIONAL) T2 T3 SECONDARY X2 F1 F2 X1 250VA FU5 FU4 32 31 30 42 41 40 39 38 37 36 35 32 33 34 35 36 37 38 39 40 T1 T2 T3 T1 T2 T3 DR. BY ALB/ACI DATE 8/07/08 CHK. BY JCL/ACI DATE DOOR NOT SHOWN FOR CLARITY ENG. JFH/ACI DATE DWG. NO. 95D02494 - NEXT SH. 1 SH. NO. 1 42 41 40 39 38 37 36 35 34 INSIDE VIEW H3 H4 PRIMARY H1 H2 TA-2-69303 33 ECN/CR. NO. T1 34 BY DJK JCK 31 32 33 34 35 36 37 38 39 40 29 33 32 31 30 T1 T2 T3 28 TB1 28 TB2 27 27 TH2 26 26 29 25 25 OL 24 MOTOR OFF BYPASS TRIP L1 OPTIONAL CIRCUIT BREAKER 05 04 03 02 23 DATE INTERLOCK OPEN FOR DRIVE STATUS PURGE AU-2/0 GND DS1 INPUT POWER TERMINAL BLOCK 01 24 HAND DRIVE OUTPUT ENABLE DOC DRIVE SEE DRIVE DISPLAY DIC READY 1 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 7 8 9 06 FU1 05 FU3 04 43 NO 31 NC 10 03 FU2 43 NO 31 NC 32 44 0 01 FU7 FU8 43 NO 31 NC 32 44 2 32 3 44 ON OFF 02 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Figure 122 - 40…50 Hp, 208V AC Drives - NEMA/UL Type 3R 95D02494 153 4 FRONT VIEW TH2 TB2 MG TB1 T3 REV. A B TB2 LR (OPTIONAL) SIGNAL TERMINAL BLOCK R/ L1 MG T/ L3 V/ T2 W/ T3 TB1 T3 2 T1 4 NO61 L2 T2 -2 54 53 3 NC NC 6 5 DOC NO62 -3 NO L1 -4 -1 NC 1 HTR (OPTIONAL) OUTPUT POWER TERMINAL BLOCK U/ T1 P1 P2 DCFRAME SIZE E PANEL MOUNT S/ L2 400 T3 L3 -2 -4 4 T2 6 5 T3 L3 OL T T1 4 T2 L2 6 5 T3 L3 4- 2 3 DIC 4- L1 3ON 1 3ON -1 NC T1 L2 -3 NO 2 3 BC -2 -3 NO -4 L1 -4 -3 NO -1 NC -3 NO -4 1 FU6 CF1 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 31 32 33 34 35 36 37 38 39 40 T2 INSIDE VIEW FU5 FU4 250VA SECONDARY X2 F1 F2 X1 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE LAYOUT DRAWING PF400, FRAME E, STYLE B, 50-60HP @ 460VAC NEMA 3R 33 32 31 42 41 40 39 38 37 36 31 32 33 34 35 36 37 38 39 40 31 32 33 34 35 36 37 38 39 40 T1 T2 DR. BY ALB/ACI DATE 7/31/08 CHK. BY JCL/ACI DATE DOOR NOT SHOWN FOR CLARITY ENG. JFH/ACI DATE DWG. NO. 95D02471 - NEXT SH. 1 SH. NO. 1 42 41 40 39 38 37 36 35 ECN/CR. NO. T1 30 34 BY DJK JCK 31 32 33 34 35 36 37 38 39 40 H3 H4 TA-2-69303 H1 H2 PRIMARY 35 DATE 6/24/11 4/4/12 TH2 34 33 32 31 30 29 BYPASS 09 08 07 06 28 P1 DRIVE TEST CB1 L1 L2 L3 05 29 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 6 5 MANUAL SPEED DRIVE MOTOR AUTO BYPASS RUN L3 27 MOTOR OFF BYPASS TRIP L2 04 28 HAND PURGE L1 OPTIONAL CIRCUIT BREAKER 03 02 26 BY DOC DRIVE OUTPUT ENABLE OL BC TH1 GND DS1 INPUT POWER TERMINAL BLOCK 01 27 DATE INTERLOCK OPEN READY FOR DRIVE STATUS DRIVE SEE DRIVE DISPLAY DIC 1 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 7 8 9 06 LABEL 05 -1 NC -4 -3 NO -2 04 -1 NC 03 -3 NO FA-11 -4 -3 NO -2 -3 NO 10 01 -1 NC 0 02 -3 NO SA-11 FU1 -4 SA-11 FU2 -2 -4 4- -4 4- 2 3ON 3 3ON ON OFF 154 FU3 Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Figure 123 - 50…60 Hp, 460V AC Drives - NEMA/UL Type 3R 95D02471 BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 6 4 P1 5 MANUAL SPEED DRIVE MOTOR AUTO DRIVE TEST OL BC BYPASS BYPASS RUN FRONT VIEW TH2 TB2 MG TB1 REV. A B DATE 6/24/11 4/5/12 SIGNAL TERMINAL BLOCK LR (OPTIONAL) 2 T1 1 L1 3 L2 5 L3 4 T2 6 T3 DOC OUTPUT POWER TERMINAL BLOCK U/ V/ W/ R/ S/ T/ L1 L2 L3 P1 P2 DC- T1 T2 T3 FRAME SIZE E PANEL MOUNT 400 22 14 3 L2 4 T2 BC 6 T3 5 L3 3 L2 TT 4 T2 DIC 6 T3 5 L3 L3 21 NC 13 NO 14 2 T1 1 L1 22 21 NC 13 NO 14 2 T1 1 L1 22 21 NC 13 NO PE GROUND L2 DS1 CF1 TH1 L2 CB1 L3 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE LAYOUT DRAWING PF400, FRAME E, STYLE B 75-100HP @ 460VAC NEMA 3R L1 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 MG HTR (OPTIONAL) T2 T3 SECONDARY X2 F1 F2 X1 250VA FU5 FU4 32 31 30 42 41 40 39 38 37 36 35 31 32 33 34 35 36 37 38 39 40 T1 T2 T3 T1 T2 T3 DR. BY ALB/ACI DATE 8/07/08 CHK. BY JCL/ACI DATE DOOR NOT SHOWN FOR CLARITY ENG. JFH/ACI DATE DWG. NO. 95D02477 - NEXT SH. 1 SH. NO. 1 42 41 40 39 38 37 36 35 34 INSIDE VIEW H3 H4 PRIMARY H1 H2 TA-2-69303 33 ECN/CR. NO. T1 34 BY DJK JCK 31 32 33 34 35 36 37 38 39 40 29 33 32 31 30 T1 T2 T3 28 TB1 28 TB2 27 27 TH2 26 26 29 25 25 OL 24 MOTOR OFF BYPASS TRIP L1 06 05 04 03 02 23 DATE INTERLOCK OPEN FOR DRIVE STATUS PURGE AU-2/0 GND OPTIONAL CIRCUIT BREAKER INPUT POWER TERMINAL BLOCK 01 24 HAND DRIVE OUTPUT ENABLE DOC DRIVE SEE DRIVE DISPLAY DIC READY 1 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 7 8 9 05 FU1 04 43 NO 31 NC 10 03 FU2 43 NO 31 NC 32 44 0 01 FU3 FU7 FU8 43 NO 31 NC 32 44 2 32 3 44 ON OFF 02 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Figure 124 - 75…100 Hp, 460V AC Drives - NEMA/UL Type 3R 95D02477 155 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 DATE BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED FOR DRIVE STATUS INTERLOCK OPEN READY HAND DRIVE OUTPUT ENABLE DOC 6 5 4 DRIVE TEST BYPASS TRIP DRIVE MANUAL SPEED AUTO MOTOR P1 MOTOR OFF PURGE DRIVE SEE DRIVE DISPLAY DIC 7 8 9 03 BYPASS BYPASS RUN OL BC FRONT VIEW TH2 TB2 31 32 33 34 35 36 37 38 39 40 MG MG T1 T2 T3 T1 T2 T3 TB1 BLOCK SIGNAL REV. A B C D E F G DATE 2/3/06 8/3/06 11/15/06 12/21/06 8/12/08 6/27/11 4/5/12 BY REH JCL REH REH ALB DJK JCK MG MG 31 32 33 34 35 36 37 38 39 40 TB2 ECN/CR. NO. TH2 LR (OPTIONAL) CF2 U/ V/ W/ T1 T2 T3 3 L2 4 T2 T3 6 T3 21 NC 13 NO 2 T1 1 L1 3 L2 6 T3 5 L3 21 NC 13 NO 22 14 SECONDARY X2 F1 F2 X1 250VA FU5 FU4 TA-2-69303 H3 H4 PRIMARY FU7 H1 H2 3 L2 T 4 T2 DIC 6 T3 5 L3 L3 21 NC 13 NO 125HP CB1 L1 L2 L3 150HP CB1 L1 L2 L3 OPTIONAL CIRCUIT BREAKER POWER INPUT TERMINAL BLOCK DWG. NO. 95D01562 - NEXT SH. 1 SH. NO. 1 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE LAYOUT DRAWING PF400, FRAME F, STYLE B, 125-150HP @ 480VAC NEMA 3R ENG. JFH/ACI DATE 11/18/05 CF1 22 2 T1 1 L1 L2 DS1 14 FU8 OL 4 T2 BC CHK. BY JCL/ACI DATE 02/17/06 (DOOR NOT SHOWN FOR CLARITY) DR. BY REH/ACI DATE 11/18/05 L1 MTR GROUND TH1 GND HTR (OPTIONAL) 22 14 INSIDE VIEW T2 T1 T2 T3 T1 5 L3 DOC TB1 2 T1 1 L1 OUTPUT POWER TERMINAL BLOCK R/ S/ T/ L1 L2 L3 P1 P2 DC- FRAME SIZE F PANEL MOUNT 400 100-DS2-11 100-DS1-11 FU1 01 100-DS2-11 100-DS1-11 10 02 31 32 33 34 35 36 37 38 39 40 43 NO 31 NC 0 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 31 32 33 34 35 36 37 38 39 40 32 44 100-DS1-11 FU2 43 NO 31 NC 100-DS1-11 FU3 43 NO 31 NC 32 44 1 32 2 44 ON OFF 156 3 100-DS1-11 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Figure 125 - 125…150 Hp, 460V AC Drives - NEMA/UL Type 3R 95D01562 01 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 DATE DIC BC 0.28" [ 7.14mm] REV. A B DATE 11/24/04 2/2/11 BY JRF DJK ECN/CR. NO. 3.00" [76.20mm] ADAPTER COVER (COMMUNICATION ) REFERENCE SHOWN FOR APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED DR. BY JRF/ACI DATE 4/12/04 CHK. BY JFH/ACI DATE 4/12/04 ENG. DATE THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE OUTLINE DRAWING - PF400, STYLE B 3-5HP @ 208VAC & 3-10HP @ 460VAC 34 33 32 31 30 29 28 27 26 25 42 41 40 39 DWG. NO. 95D00719 - NEXT SH. 1 SH. NO. 11/24/04 1 42 41 40 39 38 BY 6.00" [152.40mm] 4.50" [114.30mm] 0.88" [ 22.23mm] 24 23 37 BYPASS 38 DRIVE TEST 22 21 36 DRIVE BYPASS RUN 37 ON AUTO MOTOR BYPASS TRIP 20 35 O F F MOTOR OFF PURGE OL 19 36 HAND DRIVE OUTPUT ENABLE DOC DRIVE SEE DRIVE DISPLAY FOR DRIVE STATUS INTERLOCK OPEN READY 18 17 16 15 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 Outline Drawings 14 12 13 11 12 10 11 06 05 04 03 09 0.28" [ 7.14mm] 7.69" [195.26mm] 02 01 10 38.36" [974.28mm] 08 36.84" [935.83mm] 09 34.00" [863.60mm] 07 0.34" [8.73mm] 9.22" [234.16mm] 3.50" [88.90mm] 08 400 8.25" [209.55mm] 8.94" [227.01mm] 2.00" [50.80mm] 07 06 05 04 03 1.50" [38.10mm] 17.00" [431.80mm] 02 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Figure 126 - 3.0…5.0 Hp, 208V AC & 3.0…10 Hp, 460V AC Drives - NEMA/UL Type 1 95D00719 157 01 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 1.50" [38.10mm] APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 43.00" [1092.20mm] ON MOTOR OFF AUTO DRIVE MOTOR DRIVE TEST BYPASS TRIP BYPASS BYPASS RUN 0.41" [ 10.32mm] 7.81" [198.44mm] REV. DATE BY ECN/CR. NO. DR. BY JRF/ACI DATE 4/2/04 7.37" [187.32mm] 5.44" [138.11mm] 3.50" [88.90mm] ENG. DATE THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE OUTLINE DRAWING - PF400, STYLE B 7.5-10HP @ 208VAC & 15-20HP @ 460VAC 1.13" [ 28.58mm] 0.88" [ 22.23mm] ADAPTER COVER (COMMUNICATION ) REFERENCE SHOWN FOR 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 42 41 40 CHK. BY JFH/ACI DATE 4/5/04 DWG. NO. 95D00698 - NEXT SH. 1 SH. NO. 4/5/04 7 42 41 40 39 38 39 37 38 36 35 37 36 35 34 BY 40.00" [1016.00mm] 33 HAND PURGE OL BC 0.41" [ 10.32mm] 0.50" [12.70mm] 9.38" [238.13mm] 3.87" [98.42mm] 34 DATE DOC DRIVE OUTPUT ENABLE O F F FOR DRIVE STATUS INTERLOCK OPEN READY DRIVE SEE DRIVE DISPLAY DIC 9.88" [250.83mm] 10.88" [276.23mm] 2.12" [53.97mm] 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 02 NT O ELIO D IN ETO N O U B P_ N A C _IR T R D E L __E C R _ T E ILW _T D S A R NEE O E N C P A EC ID N C V S P TIV _ SC E AD A F 158 20.00" [508.00mm] Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Figure 127 - 7.5…10 Hp, 208V AC & 15…20 Hp, 460V AC Drives - NEMA/UL Type 1 95D00698 01 DATE BY 44.25" [1123.95mm] 47.25" [1200.15mm] 49.61" [1260.17mm] BC REV. DATE BY ECN/CR. NO. DR. BY JRF/ACI DATE 4/2/04 4.00" [101.60mm] 0.88" [ 22.23mm] 06 05 04 03 02 01 0.41" [ 10.31mm] Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 DOC ON BYPASS CHK. BY JFH/ACI DATE 4/5/04 ENG. DATE 8.88" [225.43mm] 6.44" [163.53mm] 1.69" [ 42.88mm] 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 42 41 40 39 DWG. NO. 95D00700 - NEXT SH. 1 SH. NO. 4/5/04 1 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE OUTLINE DRAWING - PF400, STYLE B 15-20HP @ 208VAC & 25-40HP @ 460VAC 42 41 40 39 38 O F F DRIVE DRIVE TEST BYPASS RUN 37 AUTO MOTOR BYPASS TRIP 38 MOTOR OFF PURGE 36 HAND DRIVE OUTPUT ENABLE 20 37 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED FOR DRIVE STATUS DRIVE SEE DRIVE DISPLAY 19 18 17 16 15 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 OL 13 INTERLOCK OPEN 12 13 14 11 12 14 10 09 11 NET B 10 09 NET A MOD 08 DIC 11.12" [282.35mm] 8.86" [225.15mm] 4.50" [114.30mm] 07 PORT 0.41" [ 10.31mm] 0.50" [12.70mm] 3.50" [88.90mm] 08 READY 11.88" [301.63mm] 12.88" [327.03mm] 2.38" [60.33mm] 07 06 05 04 03 1.50" [38.10mm] 22.13" [561.98mm] 02 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Figure 128 - 15…20 Hp, 208V AC & 25…40 Hp, 460V AC Drives - NEMA/UL Type 1 95D00700 159 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 41.00" [1041.40mm] 0.50" [12.70mm] BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED O F F 0.41" [ 10.32mm] O F F FASTENER AC_SCALE_UNIT REV. DATE BY ECN/CR. NO. 8.56" [217.49mm] 6.56" [166.69mm] CHK. BY JFH/ACI DATE 4/6/04 0.88" [ 22.23mm] ENG. DATE F F AC_DESCRIPTION ON THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE OUTLINE DRAWING - PF400, STYLE B 25-30HP @ 208VAC O 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 42 41 40 39 DR. BY JRF/ACI DATE 4/6/04 DWG. NO. 95D00701 - NEXT SH. 1 SH. NO. 4/6/04 1 42 41 40 39 38 BYPASS ON 2.00" [ 50.80mm] 12 11 37 DRIVE TEST ON 2.50" [ 63.50mm] 0.88" [ 22.23mm] 10 09 08 38 50D00041 DRIVE MOTOR AUTO OL BYPASS RUN 18.60" [472.53mm] 07 06 05 04 03 02 01 36 MOTOR OFF BYPASS TRIP 6.81" [173.04mm] 37 HAND PURGE 0.41" [ 10.32mm] 1.00" [25.40mm] 11.61" [294.86mm] 13.88" [352.57mm] 2.50" [63.50mm] 35 DATE DOC DRIVE OUTPUT ENABLE BC 19.88" [504.83mm] 21.60" [548.73mm] 24.92" [632.94mm] 4.25" [107.95mm] 36 NET B NET A MOD PORT INTERLOCK OPEN FOR DRIVE STATUS DRIVE SEE DRIVE DISPLAY DIC READY 39.75" [1009.65mm] 41.75" [1060.45mm] 30.98" [786.86mm] 33.98" [863.06mm] 3.38" [85.73mm] 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 ON 03 AC_DESCRIPTION 01 F F 02 O 160 40.00" [1016.00mm] Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Figure 129 - 25…30 Hp, 208V AC Drives - NEMA/UL Type 1 95D00701 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 41.00" [1041.40mm] DRIVE TEST BYPASS O F F 0.41" [ 10.32mm] O F F ON FASTENER AC_SCALE_UNIT REV. DATE BY ECN/CR. NO. 8.56" [217.49mm] 6.56" [166.69mm] CHK. BY JFH/ACI DATE 4/5/04 0.88" [ 22.23mm] ENG. DATE F F AC_DESCRIPTION ON THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE OUTLINE DRAWING - PF400, STYLE B 40HP @ 208VAC & 50-100HP @ 460VAC O 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 42 41 40 39 DR. BY JRF/ACI DATE 4/2/04 DWG. NO. 95D00702 - NEXT SH. 1 SH. NO. 4/5/04 1 42 41 40 39 38 50D00041 DRIVE MOTOR AUTO ON 14 13 37 MOTOR OFF OL BYPASS RUN 2.00" [ 50.80mm] 12 38 HAND BYPASS TRIP 2.50" [ 63.50mm] 0.88" [ 22.23mm] 11 10 09 08 07 06 05 04 03 02 01 36 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED FOR DRIVE STATUS PURGE 11.61" [294.86mm] 9.31" [236.54mm] 37 BY DOC DRIVE OUTPUT ENABLE BC 0.41" [ 10.32mm] 1.00" [25.40mm] 18.60" [472.53mm] 21.60" [548.73mm] 2.50" [63.50mm] 35 DATE READY INTERLOCK OPEN DRIVE SEE DRIVE DISPLAY DIC 19.88" [504.83mm] 13.88" [352.57mm] 4.25" [107.95mm] 36 NET B NET A MOD PORT 39.75" [1009.65mm] 41.75" [1060.45mm] 24.92" [632.94mm] 30.98" [786.86mm] 3.38" [85.73mm] 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 0.50" [12.70mm] 40.00" [1016.00mm] 33.98" [863.06mm] ON 04 AC_DESCRIPTION 03 F F 01 O 02 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Figure 130 - 40 Hp, 208V AC & 50…100 Hp, 460V AC Drives - NEMA/UL Type 1 95D00702 161 162 01 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED AUTO DRIVE TEST BYPASS TRIP DRIVE MOTOR OL BYPASS BYPASS RUN O F F ON 0.41" [ 10.32mm] REV. DATE BY ECN/CR. NO. 14.75" [374.65mm] 11.25" [285.75mm] 7.75" [196.85mm] ENG. DATE 2.50" [ 63.50mm] 0.88" [ 22.23mm] 35.31" [896.94mm] 31.81" [808.04mm] 28.25" [717.55mm] 26.75" [679.45mm] 23.50" [596.90mm] 20.00" [508.00mm] THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE OUTLINE DRAWING - PF400, STYLE B 50HP @ 208VAC 0.88" [ 22.23mm] 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 42 41 40 39 DR. BY JRF/ACI DATE 4/6/04 CHK. BY JFH/ACI DATE 4/6/04 DWG. NO. 95D00703 - NEXT SH. 1 SH. NO. 1 42 41 40 39 38 MOTOR OFF PURGE BC 2.50" [ 63.50mm] 37 BY INTERLOCK OPEN FOR DRIVE STATUS SEE DRIVE DISPLAY 0.41" [ 10.32mm] 3.25" [82.55mm] 03 02 01 38 DATE 50.00" [1270.00mm] 36 HAND DRIVE OUTPUT ENABLE DOC DRIVE DIC 19.25" [488.95mm] 13.96" [354.61mm] 11.69" [296.86mm] 9.00" [228.60mm] 37 NET B NET A MOD PORT READY 45.00" [1143.00mm] 38.50" [977.90mm] 4.28" [108.74mm] 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 02 0.75" [19.05mm] 48.50" [1231.90mm] Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Figure 131 - 50 Hp, 208V AC Drives - NEMA/UL Type 1 95D00703 01 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 50.00" [1270.00mm] APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED HAND MOTOR OFF DRIVE TEST BYPASS TRIP DRIVE MOTOR AUTO PURGE OL BYPASS BYPASS RUN O F F ON 0.41" [ 10.32mm] REV. DATE BY 7.75" [196.85mm] 11.25" [285.75mm] 14.75" [374.65mm] ENG. DATE 2.50" [ 63.50mm] TYP. 2 PLC'S. 0.88" [ 22.23mm] 35.31" [896.94mm] 31.81" [808.04mm] 28.25" [717.55mm] 26.75" [679.45mm] 23.50" [596.90mm] THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE OUTLINE DRAWING - PF400, STYLE B 125-150HP @ 460VAC 0.88" [ 22.23mm] 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 42 41 40 39 38 37 36 35 ECN/CR. NO. DR. BY JRF/ACI DATE 2/3/05 CHK. BY JFH/ACI DATE 2/3/05 DWG. NO. 95D01265 - NEXT SH. 1 SH. NO. 1 42 41 40 39 38 37 36 35 34 BY DOC DRIVE OUTPUT ENABLE BC 0.41" [ 10.32mm] 3.25" [82.55mm] 2.50" [ 63.50mm] 03 02 01 33 DATE FOR DRIVE STATUS INTERLOCK OPEN READY DRIVE SEE DRIVE DISPLAY DIC 19.25" [488.95mm] 13.96" [354.61mm] 11.69" [296.86mm] 9.00" [228.60mm] 34 NET B NET A MOD PORT 45.00" [1143.00mm] 38.50" [977.90mm] 4.28" [108.74mm] 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 0.75" [19.05mm] 48.50" [1231.90mm] 02 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Figure 132 - 125…150 Hp, 460V AC Drives - NEMA/UL Type 1 95D01265 163 164 01 DATE BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED BC O F F DRIVE DRIVE TEST BYPASS TRIP BYPASS BYPASS RUN 72.00 [1829 ] REV. DATE BY ECN/CR. NO. DR. BY REH/ACI DATE 10/10/06 CHK. BY AWR/ACI DATE 10/12/06 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE OUTLINE DRAWING PF400, 200-250HP @ 460VAC NEMA1, STYLE B, FRAME G 17 16 15 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 33 34 35 36 37 38 39 40 41 42 34 35 36 37 38 39 40 41 42 46 45 44 1 32 33 SH. NO. 31 32 1 30 31 NEXT SH. 29 30 95D01867 - 28 29 DWG. NO. 27 28 ENG. AWR/ACI DATE 10/9/06 26 27 46 45 44 43 25 26 43 24 25 23 22 21 20 24 23 22 21 20 19 AUTO MOTOR 18 HAND PURGE MOTOR OFF 19 PF400FRAME G DOC DRIVE OUTPUT ENABLE 18 17 16 FOR DRIVE STATUS DRIVE SEE DRIVE DISPLAY OL 14 NET A NET B INTERLOCK OPEN 13 14 DIC 12 13 15 11 12 ON 10 11 READY 09 10 MOD 08 09 PORT 07 05 04 03 08 18.00 [457 ] 06 36.00 [914] 02 01 07 26.00 [660] 22.83 [580 ] 06 05 04 03 02 Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Figure 133 - 200…250 Hp, 460V AC Drives - NEMA/UL Type 1 95D01867 DATE BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED DIC BC O F F P+ ON DOC Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 REV. A DATE 4/28/08 BY ECN/CR. NO. TGM DR. BY REH/ACI DATE 9/21/06 CHK. BY AWR/ACI DATE 9/22/06 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE OUTLINE DRAWING PF400, 300-350HP@460VAC NEMA1, STYLE B, FRAME H 33 34 35 36 37 38 39 40 41 42 34 35 36 37 38 39 40 41 42 46 45 44 1 32 33 SH. NO. 31 32 1 30 31 NEXT SH. 29 30 95D01869 - 28 29 DWG. NO. 27 28 ENG. AWR/ACI DATE 7/10/06 26 27 46 45 44 43 25 26 43 24 25 23 24 NET B NET A MOD 22 23 21 72.00" [1829mm] 22 17 16 20 BYPASS 15 21 DRIVE TEST BYPASS RUN 19 DRIVE MOTOR AUTO BYPASS TRIP 14 20 MOTOR OFF PURGE R e s e t 18 HAND DRIVE OUTPUT ENABLE OL 19 PORT FOR DRIVE STATUS DRIVE SEE DRIVE DISPLAY 18 17 16 15 INTERLOCK OPEN 13 RI 12 13 T 11 12 READY 10 11 PF400FRAME H 09 10 14 08 09 05 04 07 24.00" [610mm] 08 3.50" [89mm] 06 36.00 [914] 03 07 26.00 [660] 27.33" [694mm] 06 05 04 62.00 [1575] 02 03 01 01 02 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Figure 134 - 300…350 Hp, 460V AC Drives - NEMA/UL Type 1 95D01869 165 166 01 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 45.76" [1162.40mm] 41.25" [1047.75mm] DOC BYPASS 0.28" [ 7.14mm] REV. A B DATE 11/24/04 2/2/11 BY JRF DJK ECN/CR. NO. DR. BY JRF/ACI DATE 5/17/04 2.59" [65.88mm] 6.34" [161.13mm] 5.09" [129.38mm] 3.84" [97.63mm] THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE OUTLINE DRAWING - PF400, STYLE B, W/LINE REACTOR 3-5HP @ 208VAC & 3-10HP @ 460VAC 0.87" [ 22.22mm] 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 42 41 40 39 CHK. BY JFH/ACI DATE 5/17/04 ENG. DATE DWG. NO. 95D00720 - NEXT SH. 1 SH. NO. 11/24/04 1 42 41 40 39 38 DRIVE TEST ADAPTER COVER (COMMUNICATION ) REFERENCE SHOWN FOR 37 DRIVE BYPASS RUN 38 ON AUTO MOTOR BYPASS TRIP 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 36 O F F MOTOR OFF PURGE 0.28" [ 7.14mm] 7.69" [195.26mm] 9.22" [234.16mm] 37 HAND DRIVE OUTPUT ENABLE OL BC 0.34" [8.73mm] 35 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 44.25" [1123.95mm] BY 34.00" [863.60mm] 36 DATE FOR DRIVE STATUS INTERLOCK OPEN DRIVE SEE DRIVE DISPLAY DIC READY 400 8.25" [209.55mm] 8.94" [227.01mm] 5.50" [139.70mm] 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 02 1.50" [38.10mm] 17.00" [431.80mm] Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Figure 135 - 3.0…5.0 Hp, 208V AC & 3.0…10 Hp, 460V AC Drives with Line Reactor - NEMA/UL Type 1 95D00720 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED DATE BY ECN/CR. NO. DR. BY JRF/ACI DATE 5/17/04 CHK. BY JFH/ACI DATE 5/17/04 ENG. DATE THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE OUTLINE DRAWING - PF400, STYLE B, W/LINE REACTOR 7.5-10HP @ 208VAC & 15-20HP @ 460VAC 42 41 40 DWG. NO. 95D00699 - NEXT SH. 1 SH. NO. 5/17/04 1 42 41 40 39 38 39 37 32 31 30 29 28 27 26 38 REV. 4.59" [116.68mm] 6.28" [159.54mm] 8.09" [205.58mm] 25 24 23 22 21 36 0.41" [ 10.32mm] 2.78" [70.64mm] 1.13" [ 28.58mm] 0.88" [ 22.23mm] 20 37 BYPASS 19 35 DRIVE TEST BYPASS RUN 36 DRIVE MOTOR AUTO BYPASS TRIP 18 17 34 ON MOTOR OFF PURGE OL BC COMMUNICATION ADAPTER COVER (SHOWN FOR REFERENCE) 16 15 14 13 12 11 10 09 08 07 06 05 04 03 02 35 BY FOR DRIVE STATUS 0.41" [ 10.32mm] 0.50" [12.70mm] 9.38" [238.13mm] 7.81" [198.44mm] 01 33 DATE 50.31" [1277.92mm] 34 O F F HAND DRIVE OUTPUT ENABLE DOC DRIVE SEE DRIVE DISPLAY DIC INTERLOCK OPEN READY 10.88" [276.23mm] 9.88" [250.83mm] 5.63" [142.88mm] 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 1.50" [38.10mm] 47.31" [1201.72mm] 04 20.00" [508.00mm] 03 40.00" [1016.00mm] 01 NT O ELIO D IN ETO N O U B P_ N A C _IR T R D E L __E C R _ T E ILW _T D S A R NEE O E N C P A EC ID N C V S P TIV _ SC E AD A F 02 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Figure 136 - 7.5…10 Hp, 208V AC & 15…20 Hp, 460V AC Drives with Line Reactor - NEMA/UL Type 1 95D00699 167 168 01 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED DATE BY ECN/CR. NO. 42 41 40 DR. BY JRF/ACI DATE 5/16/05 CHK. BY JFH/ACI DATE 5/16/05 ENG. DATE DWG. NO. 95D01363 - NEXT SH. 1 SH. NO. 1 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE OUTLINE DRAWING - PF400, STYLE B, W/LINE REACTOR 15-20HP @ 208VAC & 25-40HP @ 460VAC 42 41 40 39 38 39 37 31 30 29 28 38 5.59" [142.08mm] 7.28" [184.94mm] 9.59" [243.68mm] 27 26 25 24 23 22 21 20 36 REV. 3.28" [83.34mm] 0.88" [ 22.23mm] 37 ON BYPASS 35 DRIVE TEST 19 18 36 O F F DRIVE 1.69" [ 42.86mm] 34 AUTO BYPASS RUN OL BC 17 35 MOTOR OFF MOTOR BYPASS TRIP 0.41" [ 10.32mm] 16 15 14 13 12 11 10 09 08 07 06 05 04 03 33 DATE INTERLOCK OPEN FOR DRIVE STATUS PURGE NET B NET A MOD PORT 0.41" [ 10.32mm] 0.50" [12.70mm] 11.12" [282.34mm] 8.86" [225.15mm] 02 01 34 59.89" [1521.31mm] 32 56.03" [1423.19mm] 44.25" [1123.95mm] 33 HAND DRIVE OUTPUT ENABLE DOC DRIVE SEE DRIVE DISPLAY DIC READY 11.88" [301.63mm] 12.88" [327.02mm] 6.38" [161.93mm] 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 02 1.50" [38.10mm] 22.13" [561.97mm] Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Figure 137 - 15…20 Hp, 208V AC & 25…40 Hp, 460V AC Drives with Line Reactor - NEMA/UL Type 1 95D01363 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 41.00" [1041.40mm] APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED BYPASS O F F 0.41" [ 10.32mm] O F F FASTENER AC_SCALE_UNIT REV. DATE BY ECN/CR. NO. 8.56" [217.49mm] 6.56" [166.69mm] CHK. BY JFH/ACI DATE 5/16/05 0.88" [ 22.23mm] ENG. DATE F F AC_DESCRIPTION ON THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE OUTLINE DRAWING - PF400, STYLE B, W/LINE REACTOR 25-30HP @ 208VAC O 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 42 41 40 39 DR. BY JRF/ACI DATE 5/16/05 DWG. NO. 95D01364 - NEXT SH. 1 SH. NO. 1 42 41 40 39 38 DRIVE TEST ON 2.00" [ 50.80mm] 12 37 50D00041 DRIVE MOTOR AUTO ON 2.50" [ 63.50mm] 0.88" [ 22.23mm] 11 10 09 08 38 MOTOR OFF OL BYPASS RUN 18.60" [472.53mm] 07 06 05 04 03 02 01 36 HAND BYPASS TRIP 6.81" [173.04mm] 37 BY FOR DRIVE STATUS PURGE 0.41" [ 10.32mm] 1.00" [25.40mm] 11.61" [294.86mm] 21.60" [548.73mm] 2.50" [63.50mm] 35 DATE DOC DRIVE OUTPUT ENABLE BC 19.88" [504.83mm] 13.88" [352.57mm] 4.25" [107.95mm] 36 NET B NET A MOD PORT READY INTERLOCK OPEN DRIVE SEE DRIVE DISPLAY DIC 39.75" [1009.65mm] 41.75" [1060.45mm] 24.92" [632.94mm] 30.98" [786.86mm] 3.38" [85.73mm] 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 0.50" [12.70mm] 40.00" [1016.00mm] 33.98" [863.06mm] ON 04 AC_DESCRIPTION 03 F F 01 O 02 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Figure 138 - 25…30 Hp, 208V AC Drives with Line Reactor - NEMA/UL Type 1 95D01364 169 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 41.00" [1041.40mm] 0.50" [12.70mm] APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED BYPASS O F F 0.41" [ 10.32mm] O F F ON FASTENER AC_SCALE_UNIT REV. DATE BY ECN/CR. NO. 8.56" [217.49mm] 6.56" [166.69mm] CHK. BY JFH/ACI DATE 5/15/05 0.88" [ 22.23mm] ENG. DATE F F AC_DESCRIPTION ON THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE OUTLINE DRAWING - PF400, STYLE B, W/LINE REACTOR 50-60HP @ 460VAC O 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 42 41 40 39 DR. BY JRF/ACI DATE 5/16/05 DWG. NO. 95D01365 - NEXT SH. 1 SH. NO. 1 42 41 40 39 38 DRIVE TEST ON 2.00" [ 50.80mm] 12 11 37 DRIVE MOTOR AUTO OL BYPASS RUN 2.50" [ 63.50mm] 0.88" [ 22.23mm] 10 09 08 38 MOTOR OFF BYPASS TRIP 18.60" [472.53mm] 07 06 05 04 03 02 01 36 HAND PURGE 9.31" [236.54mm] 37 BY DOC DRIVE OUTPUT ENABLE BC 0.41" [ 10.32mm] 1.00" [25.40mm] 11.61" [294.86mm] 13.88" [352.57mm] 2.50" [63.50mm] 35 DATE INTERLOCK OPEN FOR DRIVE STATUS DRIVE SEE DRIVE DISPLAY DIC READY 19.88" [504.83mm] 21.60" [548.73mm] 24.92" [632.94mm] 4.25" [107.95mm] 36 NET B NET A MOD PORT 39.75" [1009.65mm] 41.75" [1060.45mm] 30.98" [786.86mm] 33.98" [863.06mm] 3.38" [85.73mm] 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 ON 03 AC_DESCRIPTION 01 F F 02 O 170 40.00" [1016.00mm] Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Figure 139 - 50…60 Hp, 460V AC Drives with Line Reactor - NEMAA/UL Type 1 95D01365 01 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 50.00" [1270.00mm] APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED DRIVE TEST BYPASS O F F 0.41" [ 10.32mm] REV. A B DATE 6/21/05 6/26/08 BY JRF AWR ECN/CR. NO. 14.75" [374.65mm] 11.25" [285.75mm] 7.75" [196.85mm] ENG. DATE THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE OUTLINE DRAWING - PF400, STYLE B, W/LINE REACTOR 40-50HP @ 208VAC & 75-100HP @ 460VAC 2.50" [ 63.50mm] 0.88" [ 22.23mm] 35.31" [896.94mm] 31.81" [808.04mm] 28.25" [717.55mm] 26.75" [679.45mm] 23.50" [596.90mm] 20.00" [508.00mm] 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 42 41 40 39 DR. BY JRF/ACI DATE 5/16/05 CHK. BY JFH/ACI DATE 5/16/05 DWG. NO. 95D01366 - NEXT SH. 1 SH. NO. 1 42 41 40 39 38 DRIVE MOTOR AUTO BYPASS RUN 0.88" [ 22.23mm] 37 MOTOR OFF BYPASS TRIP 2.50" [ 63.50mm] 38 HAND PURGE ON 0.41" [ 10.32mm] 3.25" [82.55mm] 03 02 01 36 BY DOC DRIVE OUTPUT ENABLE BC OL 19.25" [488.95mm] 13.96" [354.61mm] 11.69" [296.86mm] 9.00" [228.60mm] 37 DATE INTERLOCK OPEN READY FOR DRIVE STATUS DRIVE SEE DRIVE DISPLAY DIC NET A NET B MOD PORT 45.00" [1143.00mm] 38.50" [977.90mm] 4.28" [108.74mm] 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 0.75" [19.05mm] 48.50" [1231.90mm] 02 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Figure 140 - 40…50 Hp, 208V AC & 75…100 Hp, 460V AC Drives with Line Reactor - NEMA/UL Type 1 95D01366 171 172 DATE BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED A D O F F ON E B ON C DATE 2/1/06 8/3/06 5/21/07 2/26/08 6/26/08 BY REH JCL JCL AWR ALB ECN/CR. NO. A B C D E 34.50 [876] 34.50 [876] 19.88 [505] 19.88 [505] 34.50 [876] 19.88 [505] 34.50 [876] 73.50 [1867] 73.50 [1867] 61.50 [1562] 61.50 [1562] 37.50 [953] 37.50 [953] 22 23 24 25 26 27 28 29 30 31 32 33 34 23 24 25 26 27 28 29 30 31 32 33 34 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 DWG. NO. 95D01552 - NEXT SH. 1 SH. NO. 1 38 38 ENG. JFH DATE 11/15/06 37 37 42 41 40 39 36 36 39 35 35 3/8"Ø BOLT 21 22 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 20 CHK. BY JCL/ACI DATE 02/17/06 75.13 [1908] 75.13 [1908] INCHES [MILLIMETERS] KEY 36.55 [928] 36.55 [928] 63.13 [1604] 19.88 [505] 28.50 [724] 22.50 [572] THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE OUTLINE DRAWING - PF400, STYLE A & B 3-50HP @ 208VAC, 3-150HP @ 460VAC NEMA 12 A&B A&B 36.55 [928] 63.13 [1604] 15.88 [403] 15.25 [387] 21 DR. BY REH/ACI DATE 11/15/05 125 - 150 HP FRAME F 75 - 100 HP FRAME E (LARGE) A&B 36.55 [928] A&B 39.13 [994] 39.13 [994] 19 REV. A B C D E 40 - 50 HP FRAME E (LARGE) 50 - 60 HP FRAME E (SMALL) 30.47 [774] A&B 24.47 [622] 03 20 O F F 25 - 30 HP FRAME D (LARGE) 25 - 40 HP FRAME D (SMALL) A&B 3 - 20 HP FRAME C 3 - 10 HP FRAME C 15 - 20 HP FRAME D (SMALL) STYLE HP AT 460V 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 HP AT 208V 02 03 01 01 02 Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Figure 141 - 3.0…50 Hp, 208V AC & 3.0…150 Hp, 460V AC Drives - NEMA/UL Type 12 95D01552 DATE BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED DR. BY REH/ACI DATE 11/14/05 CHK. BY JCL/ACI DATE 02/17/06 29 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 SH. NO. 1 38 38 1 37 37 NEXT SH. 36 36 95D01551 - 35 35 DWG. NO. 34 34 ENG. JFH/ACI DATE 11/14/06 33 33 42 41 40 39 32 32 39 31 31 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE OUTLINE DRAWING - PF400, STYLE A & B 3-50HP @ 208VAC, 3-150HP @ 460VAC NEMA 4 28 29 ECN/CR. NO. 27 28 BY REH JCL ALB JCK 26 27 DATE 2/1/06 8/3/06 8/15/08 4/6/12 25 26 30 24 25 30 23 24 17 16 15 14 13 12 22 73.50 [1867] 11 10 23 34.50 [876] 19.88 [505] 73.50 [1867] 09 08 07 06 05 04 21 34.50 [876] 19.88 [505] 61.50 [1562] 61.50 [1562] 37.50 [953] 37.50 [953] 37.50 [952] 22 REV. A B C D KEY 75.13 [1908] 34.50 [876] 19.88 [505] 34.50 [876] 28.50 [724] 19.88 [505] 19.88 [505] 22.50 [572] 18.53 [471] 22.50 [572] E 20 3/8"Ø BOLT 54.40 [1382] 125 - 150 HP FRAME F 75.13 [1908] 63.13 [1604] 63.13 [1604] INCHES [MILLIMETERS] 46.34 [1177] 43.34 [1101] 75 - 100 HP FRAME E (LARGE) 50 - 60 HP FRAME E (SMALL) 43.34 [1101] 39.13 [994] 39.13 [994] 18.53 [471] D 21 B 40 - 50 HP FRAME E (LARGE) 25 - 30 HP FRAME D (LARGE) 36.34 [923] 30.26 [769] 39.13 [994] C 19 E O F F ON 25 - 40 HP FRAME D (SMALL) 7.5 - 20HP FRAME C 24.00 [610] B 20 D NOT USED ON 3HP @208VAC & 3-5HP @ 480VAC 15 - 20 HP FRAME D (SMALL) 3 - 10HP FRAME C 3 - 5HP FRAME C A1 18 O F F ON C A 19 A HP AT 460V 18 17 16 15 14 13 12 11 10 09 08 07 06 05 HP AT 208V 03 04 02 03 A1 01 01 02 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Figure 142 - 3.0…50 Hp, 208V AC & 3.0…150 Hp, 460V AC Drives - NEMA/UL Type 4 95D01551 173 174 DATE BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED O F F ON E B ON C BY JCL JCL JCL JCL ALB ECN/CR. NO. A B C D E D REV. DATE A 02/17/06 B 8/3/06 C 8/14/06 D 01/30/08 E 8/14/08 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 26 27 28 29 30 31 32 33 27 28 29 30 31 32 33 42 41 40 ENG. JFH DATE 11/14/05 DWG. NO. 95D01550 - NEXT SH. 1 SH. NO. 1 38 42 41 40 39 37 38 39 36 37 35 36 35 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE OUTLINE DRAWING - PF400, STYLE A & B 3-50HP @ 208VAC, 3-150HP @ 460VAC NEMA 3R 25 26 34 24 25 3/8"Ø BOLT 23 24 34 22 18 17 16 15 14 13 12 11 10 09 08 07 06 23 73.50 [1867] 73.50 [1867] 61.50 [1562] 61.50 [1562] 37.50 [953] 21 34.50 [876] 34.50 [876] 19.88 [505] 19.88 [505] 34.50 [876] 34.50 [876] 19.88 [505] 19.88 [505] 28.50 [724] 05 22 INCHES [MILLIMETERS] KEY 75.13 [1908] 75.13 [1908] 45.13 [1146] 45.13 [1146] 63.13 [1604] 45.13 [1146] 63.13 [1604] 15.88 [403] 37.50 [953] 20 A&B A&B A&B 45.13 [1146] 39.13 [994] 22.50 [572] 21 CHK. BY JCL/ACI DATE 02/17/06 125 - 150 HP FRAME F 75 - 100 HP FRAME E (LARGE) 50 - 60 HP FRAME E (SMALL) A&B 39.13 [994] 15.25 [387] 19 DR. BY REH/ACI DATE 11/14/05 40 - 50 HP FRAME E (LARGE) 25 - 30 HP FRAME D (LARGE) A&B 39.13 [994] 20 O F F 25 - 40 HP FRAME D (SMALL) 33.13 [841] 19 18 17 16 15 14 13 12 11 10 09 08 15 - 20 HP FRAME D (SMALL) A&B 3 - 20 HP FRAME C 3 - 10 HP FRAME C 06 07 STYLE HP AT 460V HP AT 208V 05 04 03 A 02 03 04 01 01 02 Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Figure 143 - 3.0…50 Hp, 208V AC & 3.0…150 Hp, 460V AC Drives - NEMA/UL Type 3R 95D01550 Chapter 3 Mechanical Installation This chapter provides information on mounting a PowerFlex Drive Package for Fan and Pump Applications. Topic Mounting Considerations Lifting and Mounting the Drive Watts Loss Weights Page 175 178 179 180 ATTENTION: The following information is merely a guide for proper installation. The Allen-Bradley Company cannot assume responsibility for the compliance or the noncompliance to any code, national, local or otherwise for the proper installation of this drive or associated equipment. A hazard of personal injury and/or equipment damage exists if codes are ignored during installation. Mounting Considerations Environment Before deciding on an installation site, verify that the PowerFlex Drive Packages can be kept clean, cool and dry. The drives should be kept away from oil, coolants or other airborne contaminants. Maximum Surrounding Air Temperature PowerFlex Drive Packages for Fan and Pump Applications are designed to operate at 0…40 °C (32…104 °F) surrounding air temperature. Minimum Mounting Clearances Be sure there is adequate clearance for air circulation around the drive. For best air movement, do not mount drives directly above each other. Note that no devices are to be mounted behind the drive. This area must be kept clear of all control and power wiring. Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 175 Chapter 3 Mechanical Installation Figure 144 - NEMA/UL Type 1 Minimum Mounting Clearances 6.0" Drive or other device 2.0" 2.0" 6.0" Figure 145 - NEMA/UL Type 12 Minimum Mounting Clearances 12.0" Drive or other device 12.0" 12.0" 12.0" 176 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 Mechanical Installation Chapter 3 Figure 146 - NEMA/UL Type 4 Minimum Mounting Clearances 6.0" 12.0" 12.0" Drive or other device 6.0" Figure 147 - NEMA/UL Type 3R Minimum Mounting Clearances 2.0" 2.0" Drive or other device 2.0" 2.0" Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 177 Chapter 3 Mechanical Installation Lifting and Mounting the Drive Care should be used to prevent damage due to dropping or jolting when moving the drive. A fork lift truck or similar means of lifting and transporting may be used. Sling in a manner that will equalize the load at the pickup points. Use a spreader bar if the angle of the sling is less than 45 degrees relative to horizontal. Do not jolt while lifting. Figure 148 - Lifting the Drive 45˚ Min. Lifting Hole READY INTERLOCK OPEN DIC BC FOR DRIVE STATUS SEE DRIVE DISPLAY DRIVE OL DO C DRIVE OUPUT ENABE BYPASS TRIP PURGE BYPASS RUN MOTOR HAND MOTOR OFF AUTO DRIVE DRIVE TEST BYPASS Front View Right Side View Use the following procedure to lift and mount the drive. 1. Attach a sling with safety hooks or clevis clamps to the two lifting holes. Make certain that the angle of the sling is not less than 45 degrees relative to horizontal. 2. Using an overhead or portable hoist, attach a free-fall chain to the chain secured to the drive. Take up any vertical slack in the chain. 3. Using the hoist, lift the drive from the horizontal shipping pallet. 4. Position the drive. 5. Attach the drive to a vertical surface using the mounting holes provided. Use washers under the bolt heads. 178 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 Mechanical Installation Watts Loss Chapter 3 The following table lists watt loss data for PowerFlex Drive Packages for Fan and Pump Applications running at full load, full speed and a factory default PWM frequency of 4kHz. Table 11 - Watts Loss at Full Load/Speed, 4 kHz Voltage 208V AC 460V AC kW 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110 132 160 200 250 Hp 3.0 5.0 7.5 10 15 20 25 30 40 50 3.0 5.0 7.5 10 15 20 25 30 40 50 60 75 100 125 150 200 250 300 350 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 Total Watts 180 220 308 375 498 660 744 788 1065 1210 135 195 209 253 336 443 499 529 713 810 1132 1288 1560 1910 2310 3711 4208 4916 6167 179 Chapter 3 Mechanical Installation Weights The following tables list weights for PowerFlex 400 Drive Packages for Fan and Pump Applications. Weights are approximate. Table 12 - Main Input Disconnect Package (Style A/M) Voltage kW Hp 208V AC 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 2.2 3.7 5.5 7.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110 132 160 200 250 2.2 3.7 5.5 7.5 11 15 3.0 5.0 7.5 10 15 20 25 30 40 50 3.0 5.0 7.5 10 3.0 5.0 7.5 10 15 20 25 30 40 50 60 75 100 125 150 200 250 300 350 3.0 5.0 7.5 10 15 20 460V AC 180 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 Input Line Reactor No Yes No Yes Weight kg (lbs) 13.2 (29) 13.2 (29) 13.2 (29) 13.2 (29) Consult Factory Consult Factory 42.2 (93) 42.2 (93) 68.0 (150) Consult Factory Consult Factory Consult Factory Consult Factory Consult Factory 12.7 (28) 12.7 (28) 12.7 (28) 12.7 (28) 12.7 (28) 12.7 (28) 26.3 (58) 26.3 (58) 26.3 (58) 61.7 (136) 61.7 (136) 61.7 (136) 61.7 (136) Consult Factory Consult Factory 184.6 (407) 186.9 (412) 362.0 (798) 362.0 (798) 18.6 (41) 18.6 (41) 18.6 (41) 18.6 (41) 25.9 (57) 25.9 (57) Mechanical Installation Chapter 3 Table 13 - 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Voltage kW Hp 208V AC 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 2.2 3.7 5.5 7.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110 132 160 200 250 2.2 3.7 5.5 7.5 11 15 3.0 5.0 7.5 10 15 20 25 30 40 50 3.0 5.0 7.5 10 3.0 5.0 7.5 10 15 20 25 30 40 50 60 75 100 125 150 200 250 300 350 3.0 5.0 7.5 10 15 20 460V AC Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 Input Line Reactor No Yes No Yes Weight kg (lbs) 18.6 (41) 18.6 (41) Consult Factory Consult Factory 39.9 (88) 39.9 (88) 93.0 (205) 93.0 (205) Consult Factory Consult Factory Consult Factory Consult Factory Consult Factory Consult Factory 18.1 (40) 18.1 (40) 18.1 (40) 18.1 (40) 24.5 (54) 24.5 (54) 34.9 (77) 34.9 (77) 34.9 (77) 131.5 (290) 131.5 (290) 131.5 (290) 131.5 (290) Consult Factory Consult Factory 322.1 (710) 324.3 (715) 392.4 (865) 408.7 (901) 23.6 (52) 23.6 (52) 23.6 (52) 23.6 (52) 34.0 (75) 34.0 (75) 181 Chapter 3 Mechanical Installation Notes: 182 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 Chapter 4 Electrical Installation This chapter provides information on electrical installation of a PowerFlex Drive Package for Fan and Pump Applications. Power Wire Size Requirements Topic Page Power Wire Size Requirements Power Terminal Block Specification Control and Signal Wiring Installing Input Power Wiring Installing Output Power Wiring Installing an Optional Transformer or Reactor 183 183 184 184 185 185 Wire size should be determined based on the size of the conduit openings, and applicable local, national and international codes such as NEC/CEC. ATTENTION: National codes and standards (NEC, VDE, BSI, etc.) and local codes outline provisions for safely installing electrical equipment. Installation must comply with specifications regarding wire types, conductor sizes, branch circuit protection, and disconnect devices. Failure to do so may result in personal injury and/or equipment damage. Power Terminal Block Specification Input power wiring should be sized according to applicable codes to handle the drive's continuous-rated input current. Output wiring should be sized according to applicable codes to the handle the drive's continuous-rated output current. See Table 14 for the range of power wire sizes that the terminals can accommodate. Table 14 - Power Wire Sizes Name Input Power L1(R), L2 (S), L3 (T) Package Style A&B Hp 208V AC 3…5 7.5…10 15…20 25…40 50 – – 480V AC 3…10 15…25 30…50 60…100 125…200 250…300 350 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 Wire Size Range Minimum Maximum 14 AWG 8 AWG 14 AWG 4 AWG 14 AWG 2 AWG 6 AWG 250 MCM (2) 1/0 350 MCM (2) 2/0 350 MCM (3) 3/0 350 MCM Torque 12 35 35 275 275 275 275 183 Chapter 4 Electrical Installation Name Package Style Output Power T1(U), T2(V), T3(W) A B Hp 208V AC 3…10 15…30 – 40…50 – – 3…7.5 10…20 25…30 – 40…50 – 480V AC 3…20 25…40 50…60 75…150 200…250 300…350 3…7.5 10…30 40…75 100…150 200…300 350 Wire Size Range Minimum Maximum 16 AWG 8 AWG 8 AWG 2 AWG 12 AWG 2 AWG 1/0 AWG 4/0 AWG (1) (1) (1) (1) 22 AWG 14 AWG 12 AWG 6 AWG (2) 4 AWG (2) 250 MCM 8 AWG 4 AWG 1/0 AWG 350 MCM 350 MCM 750 MCM Torque 26 45 49.5 173 260 354 13 19 40 275 500 375 (1) Threaded studs provided for wire lugs. Control and Signal Wiring The terminal block on the Main Control board provides terminals for 24V DC power for the eight remote control inputs and outputs. The terminal block in the options cabinet provides terminals for 115V AC power for the remote control inputs and outputs. The options cabinet terminal block is factory-wired to the terminal block on the Main Control board. Installing Input Power Wiring ATTENTION: Protect the contents of the options cabinet from metal chips and other debris while drilling the conduit openings. Failure to observe this precaution could result in damage to, or destruction of, the equipment. ATTENTION: Do not route signal and control wiring with power wiring in the same conduit. This can cause interference with drive operation. Failure to observe this precaution could result in damage to, or destruction of, the equipment. To connect AC input power to the drive: 184 ❏ Step 1. Wire the AC input power leads by routing them according to drive type. Power wiring sizes are listed in Table 14 on page 183. ❏ Step 2. Connect the three-phase AC input power leads (three-wire V AC) to the appropriate terminals. Connect the AC input power leads to terminals R/L1, S/L2, T/L3 on the power terminal block. ❏ Step 3. Tighten the AC input power terminals to the proper torque according to drive type as shown in Table 14 on page 183. Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 Electrical Installation Installing Output Power Wiring Chapter 4 ATTENTION: Unused wires in conduit must be grounded at both ends to avoid a possible shock hazard caused by induced voltages. Also, if a drive sharing a conduit is being serviced or installed, all drives using this conduit should be disabled to eliminate the possible shock hazard from cross-coupled motor leads. Failure to observe these precautions could result in bodily injury. ATTENTION: Do not route signal and control wiring with power wiring in the same conduit. This can cause interference with drive operation. Failure to observe these precautions could result in damage to, or destruction of, the equipment. To connect the AC output power wiring from the drive to the motor: ❏ Step 1. Wire the three-phase AC output power motor leads by routing them according to the drive option type. Note that you must punch openings in the option cabinet of the desired conduit size, following NEC and all applicable local codes and standards. Do not route more than three sets of motor leads through a single conduit. This will minimize cross-talk that could reduce the effectiveness of noise reduction methods. If more than three drive/ motor connections per conduit are required, shielded cable must be used. If possible, each conduit should contain only one set of motor leads. ❏ Step 2. Connect the three-phase AC output power motor leads to terminals U/T1, V/T2, W/T3 on the power terminal block located in the options cabinet. ❏ Step 3. Tighten the three-phase AC output power terminals to the proper torque according to drive type as shown in Table 16 or Table 17 on page 187. The following sections describe incoming line components and how to install them. Note that fuses and an input disconnect are also available as factoryinstalled options. Installing an Optional Transformer or Reactor Input isolation transformers might be needed to help eliminate: • Damaging AC line voltage transients from reaching the drive. • Line noise from the drive back to the incoming power source. • Damaging currents that could develop if a point inside the drive becomes grounded. Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 185 Chapter 4 Electrical Installation Observe these guidelines when installing an isolation transformer: • A power disconnecting device must be installed between the power line and the primary of the transformer. • If the user-installed power disconnecting device is a circuit breaker, the circuit breaker trip rating must be coordinated with the in-rush current (10 to 12 times full load current) of the transformer. • Do not use an input isolation transformer rated more than 1000 kVA for 480 V AC (500 kVA for 208V AC) with less than 5% impedance directly ahead of the drive without additional impedance between the drive and the transformer. Table 15 shows recommended inductance and line reactor ratings. Table 15 - AC Line Reactors Drive (Hp) 2…3 5 7.5 10 15 20 25 30 40 50 to 60 75 100 125 150 Line Reactor Inductance (±10%) 6.5 mH 3.0 mH 2.5 mH 1.5 mH 1.2 mH 0.8 mH 0.8 mH 0.7 mH 0.5 mH 0.4 mH 0.3 mH 0.2 mH 0.15 mH 0.11 mH Installing Fuses for Branch Circuit Protection If they were not installed as a factory option, install the required branch circuit protection fuses according to the applicable local, national, and international codes (such as NEC/CEC). The fuses must be installed in the line before the drive input terminals. ATTENTION: Most codes require that upstream branch protection be provided to protect input power wiring. Failure to observe this precaution could result in severe bodily injury or loss of life. 186 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 Electrical Installation Chapter 4 Installing the Required External/Separate Input Disconnect An input disconnect must be installed in the line before the drive input terminals in accordance with local, national, and international codes, such as NEC/CEC. If an input disconnect is not installed as a factory option, the disconnect should be sized according to the in-rush current as well as any additional loads the disconnect might supply. The trip rating for the in-rush current (10 to 12 times full load current) should be coordinated with that of the input isolation transformer, if used. Installing Input/Output Power Wiring Table 16 - Style A Terminals 208V AC Hp Input Power 3…5 7.5…10 15…20 25…50 Output Power 3…10 15…30 – 40…50 – – 480V AC Hp Maximum Tightening Torque 3…10 15…25 30…50 60…350 12 lb•in 35 lb•in 35 lb•in 275 lb•in 3…20 25…40 50…60 75…150 200…250 300…350 26 lb•in 45 lb•in 49.5 lb•in 173 lb•in 260 lb•in 354 lb•in 480V AC Hp Maximum Tightening Torque 3…10 15…25 30…50 60…350 12 lb•in 35 lb•in 35 lb•in 275 lb•in 3…7.5 10…30 40…75 100…150 200…300 350 13 lb•in 19 lb•in 40 lb•in 275 lb•in 500 lb•in 375 lb•in Table 17 - Style B Terminals 208V AC Hp Input Power 3…5 7.5…10 15…20 25…50 Output Power 3…7.5 10…20 25…30 – 40…50 – Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 187 Chapter 4 Electrical Installation Notes: 188 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 Appendix A Supplemental Information Specifications Category Environment All Others Specification Altitude: Surrounding Air Temperature without Derating: Storage Temperature (all const.): Relative Humidity: Shock: Vibration: Refer to the PowerFlex 400 User Manual. 1000 m (3300 ft.) max. without derating 0 to 40° C (32 to 104° F) -40 to 70° C (-40 to 158° F) 5 to 95% non-condensing 15 G peak for 11 ms duration (+/- 1.0 ms) 0.152 mm (0.006 in.) displacement, 1 G peak, 5.5 Hz Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 189 Appendix A Supplemental Information Notes: 190 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 Appendix B Replacement Parts Common Parts Topic Page Common Parts Disconnect Parts Bypass Parts Enclosure Parts 191 192 194 196 Components are manufactured by Allen-Bradley except as noted. Description Drive Module Designation DM1 Voltage 208V AC 460V AC Comm Cards C D E P B L All Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 Hp 3.0 5.0 7.5 10 15 20 25 30 40 50 3.0 5.0 7.5 10 15 20 25 30 40 50 60 75 100 125 150 200 250 300 350 All Part Number 22C-B012N103 22C-B017N103 22C-B024N103 22C-B033N103 22C-B049A103 22C-B065A103 22C-B075A103 22C-B090A103 22C-B120A103 22C-B145A103 22C-D6P0N103 22C-D010N103 22C-D012N103 22C-D017N103 22C-D022N103 22C-D030N103 22C-D038A103 22C-D045A103 22C-D060A103 22C-D072A103 22C-D088A103 22C-D105A103 22C-D142A103 22C-D170A103 22C-D208A103 22C-D260A103 22C-D310A103 22C-D370A103 22C-D460A103 22-COMM-C 22-COMM-D 22-COMM-E 22-COMM-P 22-COMM-B 22-COMM-L 191 Appendix B Replacement Parts Description Comm Cover Designation Line Reactors LR Voltage 208V AC 460V AC 208V AC 460V AC Line Reactors (continued) Disconnect Parts LR 460V AC Hp 3.0…10 3.0…20 3 5 7.5 10 15 20 25 30 40…50 3 5 7.5 10 15 20…25 30 40 50…60 75 100 125 150 Part Number 22C-CCC 22C-CCC 1321-3R12-A 1321-3R18-A 1321-3R25-A 1321-3R35-A 1321-3R45-A 1321-3R55-A 1321-3R80-A 1321-3R100-A 1321-3R130-A 1321-3R8-C 1321-3R8-B 1321-3R12-B 1321-3R18-B 1321-3R25-B 1321-3R35-B 1321-3R45-B 1321-3R55-B 1321-3R80-B 1321-3R100-B 1321-3R130-B 1321-3R160-B 1321-3R200-B Components are manufactured by Allen-Bradley except as noted. Description Designation Voltage Hp Part Number 208V AC 3.0…5.0 7.5…10 15…20 25…40 50 3.0…10 15…25 30…50 60…100 125…200 250 300 350 3.0…10 15…50 3.0…25 30…200 3.0…10 15…50 3.0…25 30…200 3.0…10 15…50 3.0…25 30…100 125…200 194R-J30-1753 194R-J60-1753 194R-NJ100P3 194R-NJ200P3 194R-NJ400P3 194R-J30-1753 194R-J60-1753 194R-NJ100P3 194R-NJ200P3 194R-NJ400P3 140U-Q6D3-D50 140U-Q6D3-D60 140U-M6D3-D70 194R-HS1 194R-HM1 194R-HS1 194R-HM1 194R-HS4 194R-HM4 194R-HS4 194R-HM4 194R-R2 194R-R4 194R-R2 194R-R4 194R-R6 Style A/B Fused Disconnect Packages Disconnect Switch DS 460V AC Operator Handle (NEMA/UL Type 1) 208V AC 460V AC Operator Handle (NEMA/UL Type 12, 3R, 4) 208V AC 460V AC Operator Shaft 208V AC 460V AC 192 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 Replacement Parts Description Designation Voltage Hp Part Number Main Fuses FU1…FU3 208V AC Main Fuses (continued) FU1…FU3 460V AC 3.0 5.0 7.5 10 15 20 25 30 40 50 3.0 5.0 7.5…10 15…20 25 30 40 50 60 75 100 125 150 200 AJT-20 (1) AJT-20 (1) AJT-35 (1) AJT-40 (1) AJT-80 (1) AJT-100 (1) AJT-125 (1) AJT-150 (1) AJT-200 (1) AJT-250 (1) AJT-10 (1) AJT-15 (1) AJT-20 (1) AJT-35 (1) AJT-60 (1) AJT-70 (1) AJT-80 (1) AJT-100 (1) AJT-150 (1) AJT-175 (1) AJT-200 (1) AJT-250 (1) AJT-350 (1) AJT-400 (1) 3 5 7.5 10 15 20 25 30 40 50 3.0…5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 200 250 300 350 140U-H3C3-C15 140U-H3C3-C30 140U-H3C3-C40 140U-H3C3-C50 140U-H3C3-C80 140U-H3C3-D10 140U-H3C3-D12 140U-J3D3-D15 140U-J3D3-D20 140U-J6D3-D22 140U-H6C3-C15 140U-H6C3-C20 140U-H6C3-C25 140U-H6C3-C35 140U-H6C3-C40 140U-H6C3-C50 140U-H6C3-C60 140U-H6C3-C80 140U-H6C3-D10 140U-H6C3-D12 140U-J6D3-D15 140U-J6D3-D20 140U-J6D3-D25 140U-K6D3-D30 140U-K6D3-D35 140U-Q6D3-D50 140U-Q6D3-D60 140U-M6D3-D70 Style M/N Circuit Breaker Packages Circuit Breakers CB1 208V AC 460V AC Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 Appendix B 193 Appendix B Replacement Parts Description Designation Operator Handle Kit Voltage Hp Part Number 208V AC 3.0…25 30…50 3.0…60 75…125 150…200 250…350 3.0…25 30…50 3.0…60 75…125 150…200 250…300 350 140U-H-RVM12B 140U-J-RVM12B 140U-H-RVM12B 140U-J-RVM12B 140U-K-RVM12B 140U-M-RVM21B 140U-J-TLA1 140U-J-TLA1 140U-K-TLA1 140U-Q-TLA2 140U-M-TLA3 460V AC Terminal Lugs 208V AC 460V AC (1) Manufactured by Gould-Shawmut. Bypass Parts Components are manufactured by Allen-Bradley except as noted. Description Designation Style B/N Full Feature Bypass Packages Bypass Contactor BC Voltage Hp Part Number 208V AC 3.0…5.0 7.5…10 15 20 25 30…40 50 3.0…10 15…20 25…30 40…50 60 75 100 125 150 200 250 300…350 100-C23D10 100-C37D00 100-C60D00 100-C72D00 100-C85D00 100-D115ED11 100-D180ED11 100-C16D10 100-C37D10 100-C43D00 100-C72D00 100-C85D00 100-D115ED11 100-D140ED11 100-D180ED11 100-D210ED11 100-D250ED11 100-D300ED11 100-D420ED11 460V AC 194 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 Replacement Parts Description Input Contactor Designation DIC Voltage 208V AC 460V AC Output Contactor DOC 208V AC 460V AC Contactor Suppressors Overload Relay OL 230V AC 460V AC 208V AC 460V AC Bypass Control Panel CP1 208V AC 460V AC Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 Hp 3.0…5.0 7.5…10 15 20 25…30 40 50 3.0…10 15…20 25…30 40…50 60 75…100 125 150…200 250 300…350 3.0…7.5 10 15 20 25…30 40…50 3.0…20 25…30 40 50…60 75 100…125 150 200 250 300…350 3.0…30 3.0…75 3.0 5.0 7.5 10 15…25 30…40 50 3.0 5.0…7.5 10 15 20…30 40…60 75 100…125 150 200…350 3.0…50 3.0…350 Appendix B Part Number 100-C16D10 100-C23D10 100-C60D10 100-C72D00 100-C85D00 100-D115ED11 100-D140ED11 100-C16D10 100-C23D10 100-C43D00 100-C72D00 100-C85D00 100-D115ED11 100-D140ED11 100-D210ED11 100-D300ED11 100-D420ED11 100-C16D10 100-C23D10 100-C37D00 100-C43D00 100-C72D00 100-D115ED11 100-C16D10 100-C37D00 100-C43D00 100-C72D00 100-C85D00 100-D115ED11 100-D140ED11 100-D210ED11 100-D300ED11 100-D420ED11 100-FSV136 100-FSV136 193-EEDB 193-EEEB 193-EEED 193-EEED 193-EEGE 193-EEVF 193-EEJF 193-EECB 193-EEDB 193-EEEB 193-EEED 193-EEFD 193-EEGE 193-EEVF 193-EEJF 193-EEJG 193-EELG SK-C1-BCP1 SK-C1-BCP1 195 Appendix B Replacement Parts Description Power Terminal Blocks Designation T1…T3 Voltage 208V AC 208V AC 460V AC Hp 3.0…7.5 10…20 25…30 40 50 3.0…15 20…30 40…75 100 125…150 200…300 350 3.0…7.5 10…20 25…50 3.0…15 20…30 40…100 125…350 3.0…50 3.0…350 Part Number 1492-W10 1492-W16S 1492-J35 67013 (1) 67003 1492-W10 1492-W16S 1492-J35 67013 (1) 67003 (1) 69313 (1) PDB-26-750-1 (2) 1492-W10 1492-W16S 1492-J35 1492-W10 1492-W16S 1492-J35 1492-J70 1492-W4 1492-W4 Voltage Hp Part Number 208V AC 3.0…10 15…30 40…50 3.0…20 25…60 75…250 300…350 3.0…30 40…50 3.0…60 75…250 300…350 3.0…10 15…30 40…50 3.0…60 75…250 300…350 TB-69300 (1) TB-69301 (1) TB-69302 (1) TB-69300 (1) TB-69301 (1) TB-69302 (1) TA-2-81215 (1) PL-112700 PL-112701 PL-112700 PL-112701 PL-112703 ATQR-1 (2) ATQR-2 (2) ATQR-3 (2) ATQR-1 (2) ATQR-2 (2) ATQR-3.5 (2) 460V AC Ground Terminal Block MG 208V AC 460V AC Control Terminal Blocks T31…T40 (1) Manufactured by Gould-Shawmut. (2) Manufactured by Ilsco. Enclosure Parts Description Designation NEMA/UL Type 1 (Style B only) Control Transformer T1 460V AC Control Transformer Fuse Holder 208V AC 460V AC Control Transformer Fuses FU4…FU5 208V AC 480V AC NEMA/UL Type 12 196 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 Replacement Parts Description Control Transformer Designation T1 Voltage 208V AC 460V AC Control Transformer Fuse Holder 208V AC 460V AC Control Transformer Primary Fuses FU4…FU5 208V AC 460V AC Control Circuit Fan Fuse Holder Control Circuit Fan Fuse FU6 – ATQR-2 40…50 ATQR-2 (Style A) 40…50 ATQR-3 (Style B) 3.0…60 ATQR-1 75…125 ATQR-1.5 ATQR-3.5 BM6031PQ 460V AC 3.0…150 BM6031PQ 208V AC 208V AC 460V AC Filter Media 15…30 3.0…50 460V AC Exhaust Filter w/Grille Part Number TB-69301 (1) TB-69302 (1) TB-69302 (Style A) (1) TB-69303 (Style B) (1) TA-2-69301 (1) TB-69302 (1) TB-69303 (1) TB-69305 (1) PL-112700 (1) PL-112701 (1) PL-112700 (1) PL-112701 (1) PL-112702 (1) PL-112704 (1) ATQR-1.5 150 460V AC Fan & Filter Hp 3.0…10 15…30 40…50 40…50 3.0…15 20…60 75…125 150 3.0…10 15…50 3.0…15 20…60 75…125 150 3.0…10 208V AC 208V AC 208V AC 460V AC Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 Appendix B 3.0…10 FNM-1 15…30 FNM-1.4 40…50 FNM-1.4 (Style A) 40…50 FNM-2 (Style B) 3.0…60 FNM-1 75…125 FNM-3.2 150 FNM-5 3.0…7.5 10…20 25…50 3.0…15 20…40 50, 60 & 125 75 100 & 150 3.0…20 25…50 3.0…40 50…150 3.0…20 25…50 3.0…40 50…150 PF42500 (3) PF43000 (3) PF65000 (3) PF42500 (3) PF43000 (3) PF65000 (3) PF66000 (3) PF67000 (3) PFA4000 (3) PFA6000 (3) PFA4000 (3) PFA6000 (3) 18611600036 (3) 18611600037 (3) 18611600036 (3) 18611600037 (3) 197 Appendix B Replacement Parts Description NEMA/UL Type 3R Control Transformer Designation Voltage Hp Part Number T1 208V AC 3.0…30 45…50 3.0…40 50…150 3.0…30 40…50 3.0…40 50…150 3.0…30 TB-69302 (1) TB-69303 (1) TB-69302 (1) TB-69303 (1) PL-112701 (1) PL-112702 (1) PL-112701 (1) PL-112702 (1) ATQR-2 40…50 ATQR-3.5 460V AC Control Transformer Fuse Holder 208V AC 460V AC Control Transformer Primary Fuses FU4…FU5 208V AC 460V AC Control Circuit Fan Fuse Holder 208V AC 460V AC Control Circuit Fan Fuse FU6 Fan & Filter No Fan 208V AC 3.0…50 FNM-1 460V AC 3.0…100 FNM-1 125…150 FNM-2 208V AC 3.0…10 15…30 40…50 3.0…5.0 7.5…20 25…40 50…150 3.0…10 15…30 40…50 3.0…5.0 7.5…20 25…40 50…150 3.0…10 15…20 25…50 3.0…5.0 7.5…20 25…40 50…150 3.0…50 SCE-FA44 (4) SCE-FA66 (4) SCE-FA1010 (4) No Fan SCE-FA44 (4) SCE-FA66 (4) SCE-FA1010 (4) SCE-FGA44 (4) SCE-FGA66 (4) SCE-FGA1010 (4) No Filter SCE-FGA44 (4) SCE-FGA66 (4) SCE-FGA1010 (4) SCE-RF44 (4) SCE-RF66 (4) SCE-RF1010 (4) No Filter SCE-RF44 (4) SCE-RF66 (4) SCE-RF1010 (4) BM6031PQ 460V AC 3.0…150 BM6031PQ 460V AC 208V AC 460V AC Control Circuit Heater Fuse FU7 208V AC 460V AC Heater 208V AC 460V AC 198 BM6031PQ BM6031PQ 208V AC Control Circuit Heater Fuse Holder 3.0…50 3.0…5.0 460V AC Filter Media ATQR-1 ATQR-1.5 7.5…150 208V AC Exhaust Filter w/Grille 3.0…40 50…150 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 3.0…20 FNM-2 25…50 FNM-3.2 3.0…40 FNM-2 50…150 FNM-3.2 3.0…20 25…50 3.0…40 50…150 D-AH1001A (5) D-AH2001A (5) D-AH1001A (5) D-AH2001A (5) Replacement Parts Description NEMA/UL Type 4 Control Transformer Designation Voltage Hp Part Number T1 208V AC 3.0…20 25…30 40…50 3.0…5.0 7.5…40 50…60 75…100 125…150 3.0…30 40…50 3.0…5.0 7.5…60 75…100 125…150 3.0…20 TA-2-54525 (1) TA-2-81202 (1) TA-2-81203 (1) TA-2-69302 (1) TA-2-54525 (1) TA-2-81202 (1) TA-2-81203 (1) TA-2-69303 (1) PL-112706 (1) PL-112707 (1) PL-112701 (1) PL-112706 (1) PL-112707 (1) PL-112702 (1) ATQR-12 25…30 ATQR-15 40…50 ATQR-20 460V AC Control Transformer Fuse Holder 208V AC 460V AC Control Transformer Primary Fuses FU4…FU5 208V AC 460V AC Air Conditioner FU8 50…60 ATQR-7.5 FRS-R-12 100…150 ATQR-1.5 208V AC 3.0…10 15…20 25…30 40…50 3.0…5.0 7.5…20 25…40 50…60 75…100 125…150 3.0…50 IQ1800VS-126 (6) IQ3000VS-126 (6) IQ5000V16-126 (6) IQ8000V16-126 (6) No Air Conditioner IQ1800VS-126 (6) IQ3000VS-126 (6) IQ5000V16-126 (6) IQ8000V16-126 (6) DTS 3361 (3) BM6031PQ 460V AC 3.0…5.0 No Air Conditioner 7.5…100 BM6031PQ 125…150 BC6033P 3.0…20 FNM-10 25…30 FNM-12 40…50 FNM-20 3.0...5.0 No Fuse 460V AC Control Circuit Air Conditioner Fuse ATQR-1 ATQR-5 75…100 208V AC Control Circuit Air Conditioner Fuse Holder 3.0…5.0 7.5…40 Appendix B 208V AC 460V AC Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 7.5…40 FNM-10 50…60 FNM-12 75…100 FNM-20 125…150 ATQR-10 199 Appendix B Replacement Parts Description Air Conditioner Filter Media Designation Voltage 208V AC 208V AC Hp 3.0 5.0…50 3.0…5.0 7.5…20 25 30…100 125…150 3.0…50 Part Number No Filter Media is washable No Filter Media is washable POF1019-GAL (6) Media is washable 18881500002 (3) BM6031PQ 460V AC 3.0…150 BM6031PQ 460V AC Control Circuit Heater Fuse Holder Control Circuit Heater Fuse FU7 208V AC 460V AC Heater 208V AC 460V AC (1) (2) (3) (4) (5) (6) 200 Manufactured by Acme Electric. Manufactured by Gould-Shawmut. Manufactured by Pfannenberg Inc. Manufactured by Saginaw Control & Engineering Manufactured by Hoffman Enclosures Inc. Manufactured by Ice Qube Inc. Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 3.0…20 FNM-2 25…50 FNM-3.2 3.0…40 FNM-2 50…150 FNM-3.2 3.0…30 40…50 3.0…60 75…150 D-AH1001A (5) D-AH2001A (5) D-AH1001A (5) D-AH2001A (5) Rockwell Automation Support Rockwell Automation provides technical information on the Web to assist you in using its products. At http://www.rockwellautomation.com/support, you can find technical manuals, technical and application notes, sample code and links to software service packs, and a MySupport feature that you can customize to make the best use of these tools. You can also visit our Knowledgebase at http://www.rockwellautomation.com/knowledgebase for FAQs, technical information, support chat and forums, software updates, and to sign up for product notification updates. For an additional level of technical phone support for installation, configuration, and troubleshooting, we offer TechConnectSM support programs. For more information, contact your local distributor or Rockwell Automation representative, or visit http://www.rockwellautomation.com/support/. Installation Assistance If you experience a problem within the first 24 hours of installation, review the information that is contained in this manual. You can contact Customer Support for initial help in getting your product up and running. United States or Canada 1.440.646.3434 Outside United States or Canada Use the Worldwide Locator at http://www.rockwellautomation.com/rockwellautomation/support/overview.page, or contact your local Rockwell Automation representative. New Product Satisfaction Return Rockwell Automation tests all of its products to help ensure that they are fully operational when shipped from the manufacturing facility. However, if your product is not functioning and needs to be returned, follow these procedures. United States Contact your distributor. You must provide a Customer Support case number (call the phone number above to obtain one) to your distributor to complete the return process. Outside United States Please contact your local Rockwell Automation representative for the return procedure. Documentation Feedback Your comments will help us serve your documentation needs better. If you have any suggestions on how to improve this document, complete this form, publication RA-DU002, available at http://www.rockwellautomation.com/literature/. *PN-204209* PN-204209 Rockwell Otomasyon Ticaret A.Ş., Kar Plaza İş Merkezi E Blok Kat:6 34752 İçerenköy, İstanbul, Tel: +90 (216) 5698400 Publication 23C-IN001B-EN-P - June 2013 Supersedes Publication 23C-IN001A-EN-P - July 2012 Copyright © 2013 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A. ">
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Key features
- Main Input Disconnect Package
- 3 Contactor Full Feature Bypass with Disconnect Package
- Fan & Pump Applications
- Input power disconnect
- Basic installation and operation information
Frequently asked questions
There are two styles: Style A (Fused Disconnect) and Style M (Circuit Breaker).
The recommended fuse type is UL Class J.
The maximum and minimum wire sizes vary depending on drive type, voltage, and horsepower. Refer to Table 2 and Table 3 for specific details.
Refer to the PowerFlex 400 User Manual for instructions and additional details about control and signal wiring.
See the "Parameter Defaults (Style A/M)" section for a list of default parameter values.
