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ENGLISH ESPAÑOL FRANÇAIS
Model Part No.:
608549 -- 120V
609236 -- 120V CSA SI
®
FRONTIER
®
SELF--CONTAINED CARPET EXTRACTOR
ASPIRADOR PARA MOQUETAS CON DEPÓSITO INCORPORADO
NETTOYEUR DE MOQUETTES AUTONOME
OPERATOR AND PARTS MANUAL
MANUAL DEL OPERADOR Y REPUESTOS
MANUEL OPÉRATEUR ET PIÉCES www.nobles.com
608550
Rev. 03 (04-2006)
*608550*
OPERATION
This manual is furnished with each new model. It provides necessary operation and maintenance instructions and an illustrated parts list.
Read this manual completely to understand the machine before operating or servicing it.
When ordering replacement parts, use the illustrated parts lists section in this manual. Before ordering parts or supplies, be sure to have your machine model number and serial number available. Parts and supplies may be ordered by phone or mail from any authorized parts and service center, distributor or from any of the manufacturer’s subsidiaries.
This machine will provide excellent service. However, the best results will be obtained at minimum costs if:
S The machine is operated with reasonable care.
S The machine is maintained regularly - per the machine maintenance instructions provided.
S The machine is maintained with manufacturer supplied or equivalent parts.
PROTECT THE ENVIRONMENT
Please dispose of packaging materials, old machine components such as batteries, hazardous fluids such as antifreeze and oil, in a safe environmentally way according to your local waste disposal regulations.
Always remember to recycle.
MACHINE DATA
Please fill out at time of installation for future reference.
Model No.-
Install. Date -
Serial No.-
Tennant Company
PO Box 1452
Minneapolis, MN 55440
Phone: (800) 553--8033 or (763) 513--2850 www.nobles.com
Specifications and parts are subject to change without notice.
Copyright E1999, 2001, 2005, 2007 Tennant Company. All rights reserved.
Printed in U.S.A.
2 Frontier Carpet Extractor (04--07)
OPERATION
TABLE OF CONTENTS (ESPAÑOL....15) (FRANÇAIS....29)
SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . .
GROUNDING INSTRUCTIONS . . . . . . . . . . .
SAFETY LABEL . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MACHINE COMPONENTS . . . . . . . . . . . . . . . . . . .
MACHINE SETUP . . . . . . . . . . . . . . . . . . . . . . . . . .
MACHINE OPERATION
PRE--OPERATION
. . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . .
CLEANING CARPETS
WHILE OPERATING
. . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . .
OPERATING ACCESSORY TOOLS
(OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . .
ADJUSTING BRUSH HEIGHT . . . . . . . . . . . . . . . .
DRAINING TANKS . . . . . . . . . . . . . . . . . . . . . . . . . .
DRAINING RECOVERY TANK . . . . . . . . . . . .
DRAINING LEFTOVER CLEANING
SOLUTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MACHINE MAINTENANCE
DAILY MAINTENANCE
. . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . .
WEEKLY MAINTENANCE
MONTHLY MAINTENANCE
. . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . .
QUARTERLY MAINTENANCE
SERVICING MACHINE
. . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . .
STORING MACHINE . . . . . . . . . . . . . . . . . . . . . . . .
RECOMMENDED STOCK ITEMS . . . . . . . . . . . . .
TROUBLE SHOOTING . . . . . . . . . . . . . . . . . . . . . .
11
11
12
9
10
10
10
10
11
11
8
9
9
9
7
8
8
7
7
5
6
4
5
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . .
MACHINE DIMENSIONS . . . . . . . . . . . . . . . . . . . .
ELECTRICAL DIAGRAMS . . . . . . . . . . . . . . . . . . .
PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RECOVERY TANK GROUP . . . . . . . . . . . . . . .
CHASSIS GROUP . . . . . . . . . . . . . . . . . . . . . .
CONTROL CONSOLE GROUP
(120V MODEL) . . . . . . . . . . . . . . . . . . . . . . . . .
BRUSH HOUSING GROUP . . . . . . . . . . . . . . .
BRUSH BREAKDOWN . . . . . . . . . . . . . . . . . . .
BRUSH HOUSING LIFT LEVER GROUP . . .
PLUMBING GROUP
PUMP BREAKDOWN
. . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . .
OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HAND TOOL, 127 mm (5 in) . . . . . . . . . . . . . .
CREVICE TOOL, 76 mm (3 in)
HAND TOOL, UPHOLSTERY
. . . . . . . . . . . .
LOW PRESSURE . . . . . . . . . . . . . . . . . . . . . . .
FLOOR TOOL, LOW PRESSURE
330 mm (13 in) . . . . . . . . . . . . . . . . . . . . . . . . .
FLOOR TOOL, LOW PRESSURE
406 mm (16 in) . . . . . . . . . . . . . . . . . . . . . . . . .
SOLUTION AND VACUUM HOSES
PUMP--UP CARPET SPRAYER
. . . . . . . .
. . . . . . . . . . .
57
58
60
62
62
48
50
52
53
54
55
56
56
56
13
14
43
44
44
46
Frontier Carpet Extractor (04--07) 3
OPERATION
SAFETY PRECAUTIONS
This machine is intended for commercial use. It is designed exclusively to clean carpet and upholstery in an indoor environment and is not constructed for any other use. Use only recommended accessory tools and commercially available carpet cleaners intended for machine application.
All operators must read, understand and practice the following safety precautions.
The following warning alert symbol and the “FOR
SAFETY” heading are used throughout this manual as indicated in their description:
WARNING: To warn of hazards or unsafe practices which could result in severe personal injury or death.
FOR SAFETY: To identify actions which must be followed for safe operation of equipment.
Failure to follow these warnings may result in personal injury, electrical shock, fire or explosion.
WARNING: Fire Or Explosion Hazard:
-Never Use Flammable Liquids Or Operate
Machine in Or Near Flammable Liquids,
Vapors Or Combustible Dusts.
This machine is not equipped with explosion proof motors. The electric motors will spark upon start up and during operation which could cause a flash fire or explosion if machine is used in an area where flammable vapors/liquids or combustible dusts are present.
-Do Not Pick Up Flammable Materials Or
Reactive Metals.
WARNING: Electrical Hazard. Do Not Operate
With Damaged Power Cord. Do Not Modify Plug.
Unplug power Cord Before Servicing Machine.
If the supply cord is damaged or broken, it must be replaced by the manufacturer or it’s service agent or a similarly qualified person in order to avoid a hazard.
WARNING: Spinning Brush. Keep Hands
Away. Turn Off Power Before Working On
Machine.
WARNING: Electrical Shock Hazard.
Do Not Use Outdoors. Do Not Expose To Rain.
Store Indoors.
The following information signals potentially dangerous conditions to the operator or equipment:
FOR SAFETY:
1. Do not operate machine:
-With flammable liquids or near flammable vapors as an explosion or flash fire may occur.
-Unless trained and authorized.
-Unless operator manual is read and understood.
-Unless cord is properly grounded.
-With damaged cord or plug.
-If not in proper operating condition.
-In outdoor areas.
-In standing water.
-With the use of additional extension cords.
Only use manufacturer’s extension cord equipped with machine which has proper capacity and is grounded.
2. Before operating machine:
-Make sure all safety devices are in place and operate properly.
-Place wet floor signs as needed.
3. When using machine:
-Do not run machine over cord.
-Do not pull machine by plug or cord.
-Do not pull cord around sharp edges or corners.
-Do not unplug by pulling on cord.
-Do not stretch cord.
-Do not handle plug with wet hands.
-Keep cord away from heated surfaces.
-Report machine damage or faulty operation immediately.
-Follow mixing and handling instructions on chemical containers
-Never allow children to play on or around.
4 Frontier Carpet Extractor (04--07)
OPERATION
4. Before leaving or servicing machine:
-Turn off machine.
-Unplug cord from wall outlet.
5. When servicing machine:
-Unplug cord from wall outlet.
-Avoid moving parts. Do not wear loose jackets, shirts, or sleeves.
-Do not power spray or hose off machine.
Electrical malfunction may occur.
-Use manufacturer supplied or approved replacement parts.
-All repairs must be performed by a qualified service person.
-Do not modify the machine from its original design.
6. When transporting machine:
-Get assistance when lifting machine.
-Unplug cord from wall outlet.
-Use tie--down straps to secure machine to truck or trailer.
GROUNDING INSTRUCTIONS
Machine must be grounded. If it should malfunction or breakdown, grounding provides a path of least resistance for electrical current to reduce the risk of electrical shock. This machine is equipped with a cord having an equipment--grounding conductor and grounding plug. The plug must be plugged into an appropriate outlet that is properly installed in accordance with all local codes and ordinances.
Do not remove ground pin; if missing, replace plug before use.
Grounded
3 Hole Outlet
Ground Pin
SAFETY LABEL
The safety label appears on the machine in the location indicated. Replace label if it is missing or becomes damaged or illegible.
WARNING LABEL -- Located on backside of control console.
Frontier Carpet Extractor (04--07) 5
OPERATION
MACHINE COMPONENTS
1
2
7
8 9
5
4
6 3
1. Recovery Tank Dome
2. Solution Tank Lid
3. Spray Bar
4. 254 mm (10 in) Stair Climbing Wheels
5. Extension Power Cord (120V Model)
6. Bleeder Hose
7. Accessory Tool Solution Hose Quick Coupler
8. Main Power Switch
10
16
15
9. Brush/Spray Switch
10. Recovery Tank Drain Hose
11. Circuit Breakers (under switch box)
12. Power Cord Storing Hook
13. Brush/Vacuum Head Lift Lever
14. Power Cord Pigtail (120V Model)
15. Vacuum Head
16. Brush Housing
13
14
11
12
6 Frontier Carpet Extractor (04--07)
MACHINE SETUP
1. Carefully check carton for signs of damage.
Report damages at once to carrier. The machine is shipped fully assembled and is ready for operation.
2. Remove solution tank lid and fill tank with 38 liters
(10 gallons) of hot water, 60°C (140°F) maximum
(Figure 1).
NOTE: The water must not be hotter than 60_C
(140_F) or tank damage may occur.
NOTE: When filling solution tank with a bucket, make sure that the bucket is clean. Do not use the same bucket for filling and emptying the machine.
OPERATION
6. Plug power cord into a grounded wall outlet
(Figure 2).
Grounded
3 Hole Outlet
FIG. 1
WARNING: Fire or Explosion Hazard. Never
Use Flammable Liquids.
3. Add a recommended cleaning solution. Follow bottle’s mixing instructions.
FOR SAFETY: When using machine, follow mixing and handling instructions on chemical containers.
ATTENTION: If using powdered cleaning chemicals, mix prior to adding.
NOTE: If desired, hot water alone achieves excellent cleaning results.
4. Replace lid securely after filling.
5. Connect extension cord to machine.
Ground Pin
FIG. 2
FOR SAFETY: Do not operate machine unless cord is properly grounded.
FOR SAFETY: Do not operate machine with the use of additional extension cords. Only use manufacturer’s extension cord equipped with machine which has proper capacity and is grounded.
MACHINE OPERATION
FOR SAFETY: Do not operate machine unless operator manual is read and understood.
WARNING: Fire Or Explosion Hazard. Never
Use Flammable Liquids Or Operate Machine in Or
Near Flammable Liquids, Vapors Or Combustible
Dusts.
PRE--OPERATION
1. Vacuum carpet to remove particles and other debris.
2. Inspect power cord for damage.
WARNING: Electrical Hazard. Do Not Operate
With Damaged Power Cord. Do Not Modify Plug.
Unplug power Cord Before Servicing Machine.
If the supply cord is damaged or broken, it must be replaced by the manufacturer or it’s service agent or a similarly qualified person in order to avoid a hazard.
Frontier Carpet Extractor (04--07) 7
OPERATION
CLEANING CARPETS
1. Turn on main power switch.
2. Lower brush/vacuum head lift lever (Figure 3).
FIG. 3
3. To begin cleaning, hold down the brush/spray button and push machine forward at a pace of approximately 23 m (75 ft) per minute. For heavily soiled areas, push machine at a slower pace
(Figure 4).
5. Check for excessive foam buildup in recovery tank. Use a recommended foam control solution to prevent motor damage.
ATTENTION: Foam will not activate the float shut-off screen. Motor damage due to foam or water is not covered by warranty.
6. When the float shut-off screen is activated, water pickup will stop. Drain recovery tank at this point and refill solution tank (See DRAINING TANKS).
7. If brush or vacuum motor should stop, circuit breaker may have tripped. Shut off machine, unplug power cord and check for any obstructions.
Let motor cool and manually reset circuit breaker button, located on switch box.
8. Raise brush/vacuum head when transporting machine to draining area.
OPERATING ACCESSORY TOOLS (OPTIONAL)
1. Disconnect vacuum hose from recovery dome and connect accessory vacuum hose (Figure 5).
2. Connect accessory solution hose to the quick coupler located in front of the handle (Figure 5).
FIG. 4
WARNING: Fire Or Explosion Hazard. Do Not
Pick Up Flammable Materials Or Reactive Metals.
4. Release button at end of path and continue to push machine forward to pick up excess solution.
5. After cleaning, perform the daily maintenance instructions.
NOTE: Allow up to one hour for carpet to dry. Use air movers to reduce drying time.
WHILE OPERATING
1. If necessary, adjust brush height to accommodate type of carpet (See ADJUSTING BRUSH
HEIGHT).
2. Overlap each path by 51 mm (2 in).
3. Work away from wall outlet and power cord to prevent cord damage.
4. When turning machine around, release spray/brush button, push down on handle and pivot machine on rear wheels.
8
FIG. 5
3. Attach desired accessory tool to hoses.
4. Turn on main power switch.
5. Begin operating accessory tool (Figure 6).
FIG. 6
Frontier Carpet Extractor (08--05)
WARNING: Fire Or Explosion Hazard. Do Not
Pick Up Flammable Materials Or Reactive Metals.
NOTE: When cleaning upholstery, always check cleaning instructions sewn in furniture by manufacturer.
6. After operating accessory tool, relieve water pressure from tool before disconnecting hose.
Squeeze trigger for five seconds after turning off switches.
OPERATION
DRAINING RECOVERY TANK
1. Turn off power switch and unplug power cord.
Raise brush lift handle and transport machine to draining area.
2. Remove the recovery tank drain hose cap by turning it counter--clockwise and drain the tank
(Figure 8).
ADJUSTING BRUSH HEIGHT
1. Turn off machine and unplug power cord from wall outlet.
WARNING: Spinning Brush. Keep Hands
Away. Turn Off Power Before Working On
Machine.
WARNING: Electrical Hazard. Unplug power
Cord Before Leaving Or Servicing Machine.
2. To adjust brush height, use a standard screwdriver and turn brush height adjustment lever in 1/4 turn increments, 4 settings (Figure 7).
FIG. 8
3. After draining, replace drain hose cap securely.
DRAINING LEFTOVER CLEANING SOLUTION
1. Connect the 1m (3 ft) bleeder hose, supplied with machine, to machine’s quick coupler (Figure 9).
FIG. 7
DRAINING TANKS
WARNING: Electrical Hazard. Unplug power
Cord Before Leaving Or Servicing Machine.
NOTE: Always use separate buckets when draining and filling machine.
FIG. 9
2. Direct the hose into a bucket or floor drain.
3. Turn on main power switch.
NOTE: You can also use the bleeder hose to rinse out recovery tank when there’s leftover water.
Frontier Carpet Extractor (08--05) 9
OPERATION
MACHINE MAINTENANCE
To keep machine in good working condition, simply follow machine’s daily, weekly and monthly maintenance procedures.
WARNING: Electrical Hazard. Unplug power
Cord Before Leaving Or Servicing Machine.
Contact an Authorized Service Center for machine repairs.
FOR SAFETY: When servicing machine, all repairs must be performed by a qualified service person.
DAILY MAINTENANCE
(After Every Use)
1. Rinse out recovery tank and recovery dome thoroughly after every use.
2. Remove float shut-off screen and clean. Screen is located in recovery tank (Figure 10).
FIG. 10
3. Vacuum out any leftover solution from solution tank, using the 1m (3 ft) bleeder hose.
4. Remove and rinse off solution tank screen.
5. Remove any entangled carpet fibers and debris in brush.
6. Remove any clogged debris in vacuum head.
7. Check power cord for damage, replace if necessary. Coil cord neatly after each use.
If the supply cord is damaged or broken, it must be replaced by the manufacturer or it’s service agent or a similarly qualified person in order to avoid a hazard.
8. Clean machine with a nonabrasive, non--solvent cleaner.
FOR SAFETY: When cleaning machine, do not power spray or hose off machine. Electrical malfunction may occur.
WEEKLY MAINTENANCE
(Every 20 Hours of Use)
1. Inspect vacuum hose for holes and loose cuffs.
2. Inspect spray pattern for plugging. If plugged, remove spray tips and soak in acetic acid solution for up to six hours. Do not use pointed objects to unplug tips, damage will occur.
FOR SAFETY: When using machine, follow mixing and handling instructions on chemical containers.
3. Inspect power cord and cord grip for damage.
Replace immediately if damaged.
If the supply cord is damaged or broken, it must be replaced by the manufacturer or it’s service agent or a similarly qualified person in order to avoid a hazard.
MONTHLY MAINTENANCE
(Every 80 Hours of Use)
1. Flush pump system with an acetic acid solution to dissolve normal alkaline chemical buildup. Follow instructions below:
FOR SAFETY: When using machine, follow mixing and handling instructions on chemical containers.
a. Premix .5 L (16 oz) of an acetic acid solution with 7.5 L (2 gal) of hot water, 60_ C (140_F) maximum, and pour into solution tank.
NOTE: The water must not be hotter than 60_C
(140_F) or tank damage may occur.
NOTE: If filling with a bucket be certain that bucket is clean. This will prevent possible solution line clogs.
b. Turn on main power switch.
c. Position brush housing over floor drain and activate the brush/spray button for one minute.
d. Shut off machine and allow remaining solution to break down alkaline buildup overnight.
e. Next day, spray out remaining solution and flush system with 11 L (3 gal) of clean water.
2. Lubricate wheels and caster with a water resistant oil.
3. Inspect machine for water leaks.
4. Inspect machine for loose screws.
10 Frontier Carpet Extractor (08--05)
QUARTERLY MAINTENANCE
(Every 250 Hours of Use)
Check the vacuum motor for carbon brush wear.
Replace carbon brushes when worn to a length of 10 mm (0.38 in) or less.
Contact an Authorized Service Center for machine repairs.
FOR SAFETY: When servicing machine, all repairs must be performed by a qualified service person.
SERVICING MACHINE
WARNING: Electrical Hazard. Unplug power
Cord Before Leaving Or Servicing Machine.
To access internal components for repair:
1. Remove screw from lift handle linkage as shown,
0.5 inch wrench required (Figure 11).
OPERATION
4. When closing machine, be careful not to pinch any internal hoses or wiring.
STORING MACHINE
1. Before storing machine, be certain to flush tanks and drain machine of all water.
2. Store machine in a dry area in the upright position with brush/vacuum head raised off floor.
3. Remove recovery tank dome to promote air circulation.
ATTENTION: If storing machine in freezing temperatures, be sure that machine, pump and spraying system are completely drained and dry.
Damage due to freezing temperatures is not covered by warranty.
WARNING: Electrical Shock Hazard.
Do Not Use Outdoors. Do Not Expose To Rain.
Store Indoors.
RECOMMENDED STOCK ITEMS
Refer to the Parts List section of this manual for recommended stock items. Stock Items are clearly identified with a bullet preceding the parts description.
See example below:
FIG. 11
ATTENTION: Make sure tanks are empty before opening.
2. Remove two hex-head bolts at front of machine,
9/16” wrench required.
3. Hinge tank backwards away from chassis
(Figure 12).
FIG. 12
Frontier Carpet Extractor (08--05) 11
OPERATION
TROUBLE SHOOTING
PROBLEM
Machine does not operate.
Brush motor does not operate.
Faulty solution pump.
Faulty solenoid.
Faulty brush/spray switch.
Loose or broken wiring.
Vacuum motor does not operate.
Vacuum motor thermal overload tripped.
Loose or broken wiring.
Faulty main power switch.
Defective vacuum motor.
Worn carbon brushes.
Brush motor circuit breaker tripped.
Poor pick up.
Uneven or no spray.
CAUSE
Faulty main power switch or wiring.
Tripped machine circuit breaker.
Faulty power cord.
Building circuit breaker tripped.
Solution pump does not operate.
Overheated pump.
SOLUTION
Contact Service Center.
Reset circuit breaker.
Contact Service Center.
Reset breaker.
Determine cause, wait 20 minutes for pump to cool and reset breaker.
Contact Service Center.
Contact Service Center.
Contact Service Center.
Contact Service Center.
Check air flow for obstruction and wait
20 minutes for motor to cool.
Contact Service Center.
Contact Service Center.
Contact Service Center.
Replace brushes or call for service.
Remove brush obstruction. Reset brush breaker button on switch box.
Brush/spray button not pressed.
Faulty brush motor.
Loose or broken brush belt.
Faulty switch or wiring.
Loose drain hose plug.
Full recovery tank.
Clogged float shut--off screen.
Push brush/spray button.
Contact Service Center.
Contact Service Center.
Contact Service Center.
Cap drain hose securely.
Air leakage around recovery dome.
Drain recovery tank.
Remove recovery dome and clean lint off screen.
Tighten recovery dome knobs or replace gaskets.
Secure connections.
Loose vacuum hose connections.
Defective vacuum hose.
Loose vacuum hose cuffs.
Clogged vacuum head.
Pushing machine too fast.
Dirty or plugged spray tips.
Replace hose.
Secure cuffs to hose.
Dislodge debris from vacuum head.
Slow down cleaning process.
Clean or replace tips.
Improper spray tip size or spray angle. Replace with proper tips.
Worn spray tips.
Replace spray tips.
Solution tank low or empty.
Faulty solution pump.
Plugged solution tank filter.
Refill solution tank.
Contact Service Center.
Clean filter.
12 Frontier Carpet Extractor (06--01)
OPERATION
SPECIFICATIONS
Model
LENGTH
WIDTH
HEIGHT
WEIGHT
CLEANING PATH WIDTH
SOLUTION TANK CAPACITY
RECOVERY TANK CAPACITY
SOLUTION PUMP
SPRAY NOZZLES
VACUUM MOTOR
SEALED WATER LIFT
BRUSH MOTOR
POWER CORD LENGTH
TOTAL POWER CONSUMPTION
DECIBEL RATING AT OPERATOR’S EAR, INDOORS ON CARPET
Frontierr
1180mm (46.5 in)
510mm (20 in)
940mm (37 in)
54 Kg (120 lbs)
510mm (20 in)
38 ltr (10 gal)
55 ltr (14.5 gal)
120V, 6.9 bar (100 psi), 1 amp
5-- 80015 Quickjet
120V, 3--stage, 1.8 hp, 13 amp,1560 watts
3.5m (137 in)
120V, .1 hp, 1800 rpm, .75 A, 90 W
120V -- 23 m (75 ft.)
120V, 14.2 A, 1710 W
80dB(A)
Frontier Carpet Extractor (04--07) 13
OPERATION
MACHINE DIMENSIONS
1180 mm
(46.5 in)
940 mm
(37 in)
510 mm
(20 in)
14 Frontier Carpet Extractor (04--07)
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