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4
PowerFlex 755 IP00, NEMA/UL Open Type Drive
Overview
Selecting and Integrating an IP00 System
The following steps will guide you in planning and installing a PowerFlex 755
IP00, NEMA/UL Open Type drive.
1. Considerations
•
Drive size (Hp & V AC), required accessories/options (HIM, comms, etc.)
• Ingress protection of system
• Mounting orientation of drive
•
Cooling method, venting orientation, alignment of venting
•
Control pod mounting location
• Cabling entry/exit scheme and cable routing provisions
• Roll-out cart required
•
Personnel safety and necessary tooling
2. Selection
• Select and purchase enclosure with sub-panel and ingress accessories (page
• Select and purchase drive and corresponding drive options (see 750-TD001 )
•
Select and purchase pod and corresponding cables (page 10
or page
•
Select and purchase field termination kits (page 10
)
•
Select and purchase appropriate mounting kits (drive mounting & floor - page 10
•
Select and purchase door fans (pages 20
)
•
Select and purchase necessary wire and cabling (pages 45
&
3. Prepare the Enclosure
•
Create ventilation openings, mount door fans (pages 17
)
• Provisions for accessories (HIM cradle, etc. - see 750-TD001 )
• Fabricate and mount inlet and outlet plenums (pages
)
•
Drill sub-panel(s) (page
•
Mount field termination kit, mounting brackets, and floor kit (page 39
• Mounting of customer specified accessories
• Remote mounting of control pod (if specified - see 750-IN015 )
•
Mount sub-panel(s)
4. Power and Ground Wiring
•
Ensure proper grounding (page 45 )
•
Position & secure movable L-brackets (page 49 )
• Properly terminate power cables (page
• Attach power cabling (page
5. Roll-in and Secure the Drive Unit
•
Raise drive unit to vertical orientation (page
)
• Position roll-out cart (see 750-IN001 )
• Lift drive unit onto cart (see 750-IN001 )
•
Roll drive unit into cabinet and secure (see 750-IN001 )
6. Control Wiring
•
Mount control pod into drive (if specified - page 42 )
•
Verify control transformer voltage (page 41
)
• Ensure proper cable routing (page
• Attach pod power and fiber optic cables (page
)
•
Install real time clock battery and HIM cable (page 60 )
•
Install remaining control wiring (pages 59 …
•
Verify correct torque on all fasteners and connectors
7. Commission the System
Rockwell Automation Publication 750-IN020D-EN-P - May 2017
PowerFlex 755 IP00, NEMA/UL Open Type Drive
1…3
20G 1
4 a b
Code
20G
1
5 c a
Drive
Type
PowerFlex 755
T
6 d
Code
1
4 b
Future Use c
Input Type
Description
AC Input w/Precharge
DC Input w/Precharge
Code
C
D
E
F
Code
T d
Enclosure
Description
IP00, UL Open Type without Control POD e
Voltage Rating
Voltage
400V AC / 540V DC
480V AC / 650V DC
600V AC / 810V DC
690V AC / 932V DC (not UL listed)
Catalog Number Explanation
e
7 8…10 11
D 485 A f1…f2 g
Position
12
N h
13
0 f1
Code
C460
C540
C567
C650
C750
C770
C750
C770
C567
C770
C460
C540
C567
C650
ND Rating
400V AC / 540V DC, 50 Hz Input
Amps kW
Quantity
Required
460
540
250
315
1
1
567
650
750
770
910
1040
1090
1175
1465
1480
1590
2150
315
355
400
400
500
560
630
710
800
850
900
1250
1
1
1
1
2
2
2
2
2
2
3
3
Equivalent
Frame Size
8
9
10
To achieve the extended ratings listed for Frames 9 and 10, the base
Frame 8 drive must be paralleled 2 or 3 times. Refer to the Drive
Rating tables on pages 8, 9, 12, and 13 for detailed information.
14
N
1 5
N
16
N
17
N
18
N f3
Code
E295
E355
E395
E435
E460
E510
E460
E510
E395
E510
E295
E355
E395
E435
ND Rating
600V AC / 810V DC, 60 Hz Input
Amps Hp
Quantity
Required
295
355
300
350
1
1
395
435
460
510
595
630
760
825
900
980
1110
1430
400
450
500
500
600
700
800
900
950
1000
1100
1400
1
1
1
1
2
2
2
2
2
2
3
3
Equivalent
Frame Size
8
9
10
To achieve the extended ratings listed for Frames 9 and 10, the base
Frame 8 drive must be paralleled 2 or 3 times. Refer to the Drive
Rating tables on pages 8, 9, 12, and 13 for detailed information.
Code
A
J g
Filtering and CM Cap Configuration
Filtering Default CM Cap Connection
Yes
Yes
Jumper Removed
Jumper Installed h
Code
N
Dynamic Braking §
Internal Resistor
No
§ Not available on Frames 8…10.
Internal Transistor
No f2
Code
D430
D485
D545
D617
D710
D740
D430
ND Rating
480V AC / 650V DC, 60 Hz Input
Amps Hp
Quantity
Required
617
710
740
800
430
485
545
350
400
450
500
600
650
700
1
2
1
1
1
1
1
Equivalent
Frame Size
8
D485
D545
D617
D710
D740
D545
D740
960
1045
1135
1365
1420
1525
2070
800
900
1000
1100
1250
1350
1750
2
2
2
2
2
3
3
9
10
To achieve the extended ratings listed for Frames 9 and 10, the base
Frame 8 drive must be paralleled 2 or 3 times. Refer to the Drive
Rating tables on pages 8, 9, 12, and 13 for detailed information. f4
Code
F265
F330
F370
F415
F460
F500
F265
ND Rating
690V AC / 932V DC, 60 Hz Input (not UL listed)
Amps kW
Quantity
Required
Equivalent
Frame Size
415
460
500
590
265
330
370
250
315
355
400
450
500
560
1
1
1
1
1
1
2
8
F330
F370
F415
F460
F500
F370
F500
650
710
765
795
960
1040
1400
630
710
750
800
900
1000
1400
2
2
2
2
2
3
3
9
10
To achieve the extended ratings listed for Frames 9 and 10, the base
Frame 8 drive must be paralleled 2 or 3 times. Refer to the Drive
Rating tables on pages 8, 9, 12, and 13 for detailed information.
Rockwell Automation Publication 750-IN020D-EN-P - May 2017 5
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Table of contents
- 2 Summary of Changes
- 2 General Precautions
- 3 Certifications
- 4 Overview
- 4 Selecting and Integrating an IP00 System
- 5 Catalog Number Explanation
- 6 Installation Overview
- 8 AC Input Drives
- 8 Drive Ratings
- 10 AC Input Drive Installation Kits
- 12 Common DC Input Drives
- 12 Drive Ratings
- 14 Common DC Input Drive Installation Kits
- 16 Installation Tools
- 16 Enclosure Requirements
- 16 Bus Bars
- 17 Environmental Requirements
- 17 Cooling Airflow and Ventilation - IP20, NEMA Type 1 Enclosures
- 22 Drive Grounding
- 23 CE Conformity
- 26 Horizontal Mounting Guidelines – Single Drive Unit Only
- 28 Dimensions
- 36 Lifting
- 36 Vertical Lifting
- 38 Horizontal Lifting
- 38 Drive Installation
- 38 Preparing the Enclosure
- 41 Selecting/Verifying Control Transformer Voltage
- 42 Installing the Control Pod in the Drive
- 45 Power Wiring
- 45 Grounding Requirements
- 45 Recommended Grounding Scheme
- 45 Shield Termination - SHLD
- 46 Wire Recommendations
- 46 Motor Considerations
- 47 Power Terminals
- 49 Kit Installation Guidelines
- 58 Cable Routing
- 58 Control Pod Cable Routing
- 59 I/O Wiring
- 60 I/O Terminal Blocks
- 67 Fuse and Circuit Breaker Ratings
- 76 Additional Resources