STARTER CLUTCH. Honda CBR125R

ALTERNATOR/STARTER CLUTCH

Be careful not to damage the key groove and crankshaft.

Remove the woodruff key.

STARTER CLUTCH

REMOVAL

Remove the flywheel (page 11-7).

Remove the starter driven gear while turning it counterclockwise.

11-8

Hold the flywheel with a special tool and remove the starter clutch torx screws.

TOOL:

Flywheel holder 07725-0040001

FLYWHEEL HOLDER

TORX SCREWS

Remove the starter clutch assembly from the flywheel.

STARTER CLUTCH ASSEMBLY

FLYWHEEL

WOODRUFF KEY

DRIVEN GEAR

DISASSEMBLY

Remove the plate.

ALTERNATOR/STARTER CLUTCH

PLATE

Remove the rollers, spring guides and springs from the starter clutch outer.

ROLLER SPRING GUIDE

INSPECTION

Check the rollers, spring guides, springs and starter clutch outer for wear or damage.

Replace the rollers as a set.

Replace the rollers for wear or damage.

Starter clutch should replaced as an assembly if the starter clutch and springs are damaged or worn.

GUIDE SPRING

CLUTCH OUTER

Check the starter driven gear teeth for wear or damage.

Check the roller contact surface for wear or damage.

Measure the starter driven gear boss I.D.

SERVICE LIMIT: 22.08 mm (0.869 in)

Measure the starter driven gear boss O.D.

SERVICE LIMIT: 45.60 mm (1.795 in)

ROLLER CLUTCH OUTER

11-9

ALTERNATOR/STARTER CLUTCH

ASSEMBLY

STARTER DRIVEN GEAR

STARTER CLUTCH OUTER

PLATE

FLYWHEEL

SPRING

SPRING GUIDE

ROLLER

Install the springs, spring guides and rollers into the starter clutch outer.

Apply engine oil to the starter clutch rolling surface.

ROLLER

16 N·m (1.6 kgf·m, 12 lbf·ft)

SPRING GUIDE

Install the plate.

PLATE

CLUTCH OUTER

11-10