SECTION 2. USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION. JLG AM Series, 38AM
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SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION
SECTION 2. USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION
2.1 PERSONNEL TRAINING
The Mobile Elevating Work Platform (MEWP) is a personnel han dling device; so it is necessary that it be operated and main tained only by trained personnel.
Persons under the influence of drugs or alcohol or who are sub ject to seizures, dizziness or loss of physical control must not operate this machine.
Operator Training
Operator training must cover:
6.
Enough knowledge of the mechanical operation of the machine to recognize a malfunction or potential malfunction.
7.
The safest means to operate the machine where over head obstructions, other moving equipment, and obstacles, depressions, holes, and drop-offs exist.
8.
Selection of the appropriate MEWP and available options for the work to be performed considering spe cific job requirements, with involvement from the
MEWP owner, user, and/or supervisor.
1.
Reading and understanding the Operation and Safety
2.
Manual.
Thorough understanding of the intended purpose go to
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9.
The responsibility of the operator to ensure all plat cable regulations, standards, and safety rules.
10.
The requirement for familiarization in addition to training.
-
3.
Control labels, instructions, and warnings on the
4.
5.
machine.
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SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION
Training Supervision
Training must be delivered by a qualified person in an open area, free of hazards until the trainee has demonstrated the abil ity to safely control and operate the machine.
Operator Responsibility
The operator must be instructed that he/she has the responsi bility and authority to shut down the machine in case of a mal function or other unsafe condition of either the machine or the job site.
Machine Familiarization
1.
Location of the manual storage compartment and the requirement to ensure the required manual(s) are present on the MEWP;
2.
Purpose and function of the machine controls and indicators at the platform and ground control stations;
3.
Purpose, location, and function of the emergency con trols;
4.
Operating characteristics and limitations;
5.
Features and devices;
6.
Accessories and optional equipment.
NOTE: Responsibilities for familiarization may vary by region.
Only properly trained personnel who have received unit-spe cific familiarization shall operate a MEWP. The user shall deter mine if personnel are qualified to operate the MEWP prior to operation. The user shall ensure that after familiarization, the operator operates the MEWP for a sufficient period of time to achieve proficiency. When authorized by the user, self-famil iarization can be achieved, if authorized, by a properly trained operator reading, understanding and following the manufac turer’s operator’s manual.
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2.2 PREPARATION, INSPECTION, AND MAINTENANCE
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local regulations for further requirements for MEWPs. Frequency of inspections and maintenance must be increased as necessary when machine is used in a harsh or hostile environment, if machine is used with increased frequency, or if machine is used in a severe manner.
Prior to users authorization of an operator to use a specific model of MEWP, the user shall ensure the operator is familiar ized on the following:
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SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION
Table 2-1. Inspection and Maintenance Table
TYPE FREQUENCY
PRIMARY
RESPONSIBILITY
SERVICE
QUALIFICATION
REFERENCE
Pre-Start
Inspection
Pre-Delivery Inspec tion
(See Note Below)
Before using each day; or whenever there’s an Operator change.
Before each sale, lease, or rental delivery.
User or Operator
Owner, Dealer, or User
User or Operator Operator and Safety Manual
Qualified JLG Mechanic Service and Maintenance Manual and applicable JLG inspection form
Frequent
Inspection
In service for 3 months or 150 hours, whichever comes first; or Out of service for a period of more than 3 months; or Purchased used.
Owner, Dealer, or User Qualified JLG Mechanic Service and Maintenance Manual and applicable JLG inspection form
Annual Machine
Inspection
Preventative
Maintenance
NOTE:
Annually, no later than 13 months from the date of prior inspection.
At intervals as specified in the Service and Maintenance
Manual.
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Owner, Dealer, or User Factory-Trained
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Owner, Dealer, or User
Service and Maintenance Manual and applicable JLG inspection form
Qualified JLG Mechanic Service and Maintenance Manual
NOTICE
JLG INDUSTRIES, INC. RECOGNIZES A FACTORY TRAINED SERVICE TECHNICIAN AS A PERSON WHO HAS SUCCESSFULLY COM -
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PLETED THE JLG SERVICE TRAINING SCHOOL FOR THE SPECIFIC JLG PRODUCT MODEL.
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SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION
2.3 PRE-START INSPECTION
4. Walk-Around Inspection –
Refer to Figure 2-1. on page 2-7.
The Pre-Start Inspection should include each of the following:
1. Cleanliness – Check all surfaces for leakage (oil, fuel, or battery fluid) or foreign objects. Report any leakage to the proper maintenance personnel.
2. Decals and Placards – Check all for cleanliness and legibility. Make sure none of the decals and placards are missing. Make sure all illegible decals and placards are cleaned or replaced.
3. Operators and Safety Manuals – Make sure a copy of the Operator and Safety Manual, AEM Safety Manual
(ANSI Markets Only), and ANSI Manual of Responsibili ties (ANSI Markets Only) is enclosed in the weather resistant storage container.
5. Battery – Charge as required.
6. Fuel – (Combustion Engine Powered Machines Only) –
Add proper fuel as necessary.
7. Hydraulic Oil – Check hydraulic oil level. Add hydrau lic oil as required.
8. Function Check – Once “Walk-Around” Inspection is complete, perform a function check of all systems in an area free of overhead and ground level obstruc tions. Refer to Section 3 for specific instructions.
IF MACHINE DOES NOT OPERATE PROPERLY, TURN OFF MACHINE IMMEDI -
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SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION
2.4 FUNCTION CHECK 2.5 DAILY WALK-AROUND INSPECTION
The function check of all systems should be performed in an area free of overhead and ground level obstructions. Perform a function check as follows:
1.
Set-up machine for operation according to instruc tions in Section 3. Install outriggers, level machine, make sure all wheels are off the ground, etc.
General
Begin Walk-Around Inspection at item 1
. Continue around machine checking each item in this check list.
CAUTION
2.
Enter platform, raise and lower platform 2 ft to 3 ft
(.61m to .92 m) several times. Check for smooth eleva tion and lowering of platform.
TO AVOID POSSIBLE INJURY, BE SURE MACHINE POWER IS OFF DURING
WALK-AROUND INSPECTION.
3.
With platform completely lowered, check hydraulic oil level in reservoir at ground control station. Maintain an oil level to "Fill to Line" indicator on side of reser voir. NEVER USE HYDRAULIC BRAKE FLUID.
NOTICE
DO NOT OVERLOOK VISUAL INSPECTION OF CHASSIS UNDER -
SIDE. CHECKING THIS AREA MAY RESULT IN DISCOVERY OF CON -
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go to NOTE: On each item, make sure there are no loose or missing parts. That they are securely fastened and that no visible damage exists in addition to any other criteria mentioned.
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1. Front Caster Wheels - Properly secured, wheels and casters turn freely. Brakes lock and release - prevent wheels from rolling when locked.
2. Rear Wheels - Properly secured. Wheels turn freely.
3. Tiltback Wheels - Properly secured. Wheels turn freely.
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SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION
4. Base Frame - Components properly secured, no loose wires dangling below base; bubble level in place and functioning properly.
12. Ground Controls - Key switch operable, placards secure and legible; emergency stop switch, properly set for operation.
5. Tilt Back Assembly - (38AM Models Only) Properly secured; no parts missing i.e.. safety pins, gas spring cylinder(s), caster wheels, etc.
13. Mast Assembly - Inspect mast chains or cables as per note above.
6. Battery/Charger Box Assembly - (DC Voltage
Machines) Proper battery electrolyte level, no cable corrosion. Battery box pivots freely when machine is tilted for transporting.
14. Platform Rail Installation - Entry gate/bar in proper working order.
15. Platform Assembly - Secure to mast; Control and power cables properly tensioned and seated in control cable sheaves; control cable sheaves rotate freely.
7. Outrigger Interlock Indicator LED’s - See note above.
8. Outrigger Sockets - Outrigger lock/release pins in place and secure, no visible damage. Outrigger inter lock contacts (inside outrigger sockets) secure and clean.
16. Platform Controls - Placards secure and legible, emergency shut-off button set for operation. Opera tors manual enclosed in manual storage tube.
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9. Outrigger Beams - Outrigger interlock contacts prop go assembly, lubricated and functioning properly.
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10. Motor/Pump/Reservoir Power Unit hydraulic leaks. Check that hydraulic reservoir fluid reservoir.
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11. Manual Release Control Valve - See note above.
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31215708
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION
6
12
10
13
5
11
3
2
16 15
14
1.
Caster Wheels and Brakes
2.
Rear Wheel
3.
Tilt Back Wheel
4.
Base Frame
5.
Tilt-Back Assembly (Not Shown - 38AM only)
6.
Battery/Charger Box Assembly
7.
Outrigger Interlock Indicator LED’s
8.
Outrigger Sockets
9.
Outrigger Beams
10.
Motor/Pump/Reservoir Power Unit
11.
Manual Release Control Valve
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12.
Ground Controls
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15.
Platform Assembly
16.
Platform Controls
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1
9
OAR00380
Figure 2-1. Daily Walk-Around inspection
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SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION
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