SECTION 7. GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE. JLG AM Series, 38AM
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SECTION 7 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE
SECTION 7. GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE
7.1 INTRODUCTION
This section of the manual provides additional necessary infor mation to the operator for proper operation and maintenance of this machine.
The maintenance portion of this section is intended as informa tion to assist the machine operator to perform daily mainte nance tasks only, and does not replace the more thorough
Preventive Maintenance and Inspection Schedule included in the Service and Maintenance Manual.
Other Publications Available Specific to this Machine:
Service and Maintenance Manual
ANSI . . . .. . . .. . . .. . . .. . . . . . . . . . . .. . . .. . . .. . . . . . 31215808
CE . . . . . .. . . .. . . .. . . .. . . . . . . . . . . .. . . .. . . .. . . . . . 31215808
Illustrated Parts Manual
ANSI . . . .. . . .. . . .. . . .. . . . . . . . . . . .. . . .. . . .. . . . . . 31215809
CE . . . . . .. . . .. . . .. . . .. . . . . . . . . . . .. . . .. . . .. . . . . . 31215809
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31215807 7-1
SECTION 7 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE
7.2 GENERAL SPECIFICATIONS
Machine Specifications
SPECIFICATION 25AM
30AM
(EXCEPT CE)
30AM
(CE ONLY)
38AM
Gross Machine Weight ( Platform Empty) : DC:
AC:
905 lb.
(411kg)
825 lb.
(374kg)
77.3 in.
(2m)
1110lb.
(503kg)
1030 lb.
(467kg)
77.3 in.
(2m)
1110lb.
(503kg)
1030 lb.
(467kg)
77.3 in.
(2m)
1395 lb.
(633kg)
1265 lb.
(574kg)
*77 in. (2m)
104.3 in. (2.64m)
Machine Height (Platform Stowed)
* Machine Height in Tilt-Back Mode
Maximum Outrigger Pad Load:
(per outrigger)
Outrigger Footprint: (Length x Width)
Machine Base - Overall : (Length x Width)
Maximum Wind Speed:
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Maximum Horizontal Manual Side Force:
(Platform fully extended with Maximum load) go to
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68x 62 in.
(1.72 x 1.57 m)
49 x 29 in.
(1.24m x 74cm)
79x 79 in.
(2.0 x 2.0 m)
52 x 29 in.
(1.32m x 74cm)
75x 72 in.
(1.90 x 1.83 m)
52 x 29 in.
(1.32m x 74cm)
510 lb.
(231kg)
86 x84 in.
(2.18 x 2.13m)
57.5 x 29 in.
(1.46m x 74cm)
0 mph (0kph) - Machine rated for indoor use only
45 Pound Force (200 Newtons)
Maximum Hydraulic System Pressure: Pressure Relief Set to 2800 PSI (193 bar) at Factory
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SECTION 7 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE
Electrical Specifications
SPECIFICATION
System Voltage:
Battery Charger (DC Models)
25AM 30AM 38AM
DC Models:
AC Models:
12 Volts DC
100/120/240 Volts AC
Input: 120/240 Volts AC - 50/60 Hz - Voltage Selectable
Output: 12 Volt - 10 Amps DC - w/Auto Charge Sensing Circuit
Battery Specifications
Battery Type:
Voltage:
Amp Hour (AH) Rating:
Reserve Capacity:
Cold Cranking Amps:
Weight:
WET/DRY COMBO
105 Amp Hr. @ 20 Hr.
165 Min.
625 Amps @ 0° F to
AGM (VRLA)
100 Amp Hr. @ 20 Hr.
N/A
N/A
78 lb. (35kg)
To
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SECTION 7 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE
Platform Data
SPECIFICATION 25AM 30AM
Occupants: (Persons allowed in Platform)
Platform Capacity : ANSI:
(U.S.A, Brazil, Japan, China, Latin America )
CE:
( Europe, Australia)
Platform Height - Mast Fully Extended - (Ground to Platform Floor ) :
350 lb.
(160 kg)
350 lb.
(160 kg)
25 ft.
(7.62 m)
300 lb.
(136 kg)
300 lb.
(136 kg)
30 ft.
(9.14 m)
Platform Working Height - (Average Size Person):
Platform Cycle Performance (in seconds) (w/max. rated load) go to
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Pump - Lift Up: 62 72
Lift Down:
31 ft.
(9.4 m)
32-42
36 ft.
(11 m)
32-42
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38AM
300 lb.
(136 kg)
300 lb.
(136 kg)
38 ft.
(11.58 m)
44ft.
(13.4 m)
120
45-55
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SECTION 7 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE
Machine Component Weights
SPECIFICATION
Platform Weight :
DC Voltage Battery Pack: (Wet Cell)
Standard Platform:
25AM 30AM
55 lb. (25 kg)
70 lb. (32 kg)
38AM
Serial Number Locations
For machine identification, a serial number plate is affixed to the machine. The plate is located on the back of the mast, just above the mast support bracket.
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31215807 7-5
SECTION 7 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE
7.3 OPERATOR MAINTENANCE
Lubrication
Hydraulic Oil (HO) Table 7-1. - Lubrication Specifications
HYDRAULIC SYSTEM OPERATING
TEMPERATURE RANGE
KEY SPECIFICATIONS
+0° F to +180° F (-18° C to -83° C)
SAE VISCOSITYGRADE
10W
MPG - Multipurpose Grease having a minimum dripping point of 350° F. Excel lent water resistance and adhesive qualities, and being of extreme pres sure type. (Timken OK 40 pounds minimum.)
+0° F to +210° F (-18° C to +99° C)
+50° F to +210° F (+10° C to +99° C)
10W-20, 10W-30
20W-20
EPGL - Extreme Pressure Gear Lube (oil) meeting API service classification GL-5 or MIL-Spec MIL-L-2105.
Hydraulic oils must have anti-wear qualities at least to API Ser vice Classification GL-3, and sufficient chemical stability for mobile hydraulic system service. JLG Industries, recommends standard UTTO hydraulic oil, which has an SAE viscosity of 10W-
30 and a viscosity index of 152.
For cold weather applications, i.e. when temperatures remain consistently below +20°F (–7°C) JLG recommends using Mobil
DTE 13 hydraulic oil.
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Aside from JLG recommendations, it is not advisable to mix oils of different brands or types, as they may not contain the same
HO - Hydraulic Oil. ISO-Vg grade 32, 46.
CL - Chain Lube. Use a good quality chain lubricant
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7-6 31215807
SECTION 7 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE
Battery Maintenance
NOTE: This information applies to wet cell batteries only. Do not attempt to open a maintenance-free sealed battery.
Battery fluid level should be approximately 1/8" (3mm) below vent tubes. (See Illustration)
Keep cable connections clean and free of corrosion.
CAUTION
BATTERY ACID IS HIGHLY CORROSIVE. AVOID CONTACT WITH SKIN AND
CLOTHING AT ALL TIMES.
1
1/8 "
(3mm)
4
2
3
BATTERY ACID RELEASES AN EXPLOSIVE GAS WHILE CHARGING, ALLOW NO
OPEN FLAMES, SPARKS OR LIGHTED TOBACCO PRODUCTS IN THE AREA WHILE
CHARGING BATTERIES. CHARGE BATTERIES ONLY IN A WELL VENTILATED
AREA.
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ADD ONLY DISTILLED WATER TO BATTERIES. WHEN ADDING DISTILLED WATER
TO THE BATTERIES, A NON-METALLIC CONTAINER AND/OR FUNNEL MUST BE
USED.
Battery Fluid Level
1.
Battery Filler Cap
2.
Vent Tube
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3.
Fluid Level
4.
Cell Plates
31215807 7-7
SECTION 7 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE
4
1
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3
2
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SECTION 7 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE
Table 7-2. - Lubrication Intervals for Various Components
INTERVAL HOURS
ITEM COMPONENT
NO/TYPE
LUBE POINTS
LUBE/METHOD
3
MONTHS
150 Hrs.
6
MONTHS
300 Hrs.
1
YEAR
600 Hrs.
1 Hydraulic Oil
Fill To Line on Reservoir
5 Qt. (4.3 L) Reservoir
HO/Check Hydraulic
Oil Level HO/Change Hydraulic
Oil
MPG - Pressure Gun 2 Swivel Raceways 2 - Front Casters X
3
Leveling Jack
Screws
4 - Jack Threads MPG - Brush
X
4 Mast Chains * 2 - Per Section
* Applies Only to Mast Sections with Chains.
Key to Lubricants: MPG - Multipurpose Grease
HO - Hydraulic Oil - ISO-Vg grade 32, 46.
to
CL - Chain Lube. Use a good quality chain lubricant
X
CL - Brush or Spray
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Notes:
2
YEARS
1200 Hrs.
X
Check oil level every day.
Change hydraulic oil every
2 years.
Inspect, lubricate if drying or rusting.
1. Be certain to lubricate like items on each side of the machine.
2. Recommended lubricating intervals are based on normal use. If machine is subjected to severe operating conditions, such as a high number of cycles, location, corrosive/dirty environment, etc., user must adjust lubricating requirements accordingly.
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4. Prior to checking hydraulic oil level, operate machine through one complete cycle of lift function (full up and down). Failure to do so will result in incorrect oil level reading on the hydraulic reservoir.
COMMENTS
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SECTION 7 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE
7.4 SUPPLEMENTAL INFORMATION
The following information is provided in accordance with the requirements of the European Machinery Directive 2006/42/EC and is only applicable to CE machines.
For electric powered machines, the equivalent continuous A-
Weighted sound pressure level at the work platform is less than
70dB(A).
For combustion engine powered machines, guaranteed Sound
Power Level (LWA) per European Directive 2000/ 14/EC (Noise
Emission in the Environment by Equipment for Use Outdoors) based on test methods in accordance with Annex III, Part B,
Method 1 and 0 of the directive, is 109 dB.
The vibration total value to which the hand-arm system is sub jected does not exceed 2,5 m/s2. The highest root mean square value of weighted acceleration to which the whole body is sub jected does not exceed 0,5 m/s2.
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