Transforming the Control of Hot Tubs
Revolution
Spa Guidelines to Keep in Mind
Whether replacing an older control system, or if designing a new spa system, keep these guidelines in mind.
1. The suction system for the 2-speed pump or for the circ pump must be dedicated. There must not be any other pumps connected to this suction system.
2. The suction system for the 2-speed pump or for the circ pump must include the following: a. 2 suction fittings, or b. 1 suction fitting and a skimmer.
3. If the suction system for the 2-speed pump or for the circ pump includes a filter, it is desirable that the filter incorporate a by-pass around the filter cartridge that opens when the cartridge gets dirty. (Spring tension holding the by-pass valve closed must be overcome by the vacuum of the pump.) This by-pass should be capable of flowing a minimum of 20 GPM during the low speed operation of the 2-speed pump or during circ pump operation with the cartridge 100% blocked. The inclusion of a suction fitting appropriately plumbed into the suction circuit in conjunction with a vacuum filter may also meet this requirement.
4. The pressure system for the 2-speed pump or for the circ pump must be dedicated. There must not be any other pumps connected to this pressure system.
89
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Transforming the Control of Hot Tubs
Revolution
5. The pressure system for the 2-speed pump or for the circ pump must discharge water freely into the spa.
6. If the pressure system for the 2-speed pump includes a diverter valve, or a diverter jet, there must not be an “off” position that would stop water flow from the pump or any other position that would throttle or reduce water flow from the pump.
7. If the pressure system for the 2-speed pump includes flow adjustable jets that can be 100% closed, at least 2 non-adjustable jets must be included in each possible inlet circuit so that a minimum of 20 GPM can flow during low pump operation with all the jets closed. Any other means of by-passing flow around the closed jets is acceptable as long as the by-pass means is down stream from the heater and allows a minimum of 20 GPM to flow through the heater during low speed operation.
8. If the pressure system for the 2-speed pump includes flow adjustable jets that do not close 100%, at least 20 GPM must flow during low speed operation through each possible inlet circuit with all the jets closed.
9. If the pressure system for a 2-speed pump or for a circ pump includes a filter, the filter must be equipped with a by-pass around the cartridge that opens when the cartridge gets dirty. (Spring tension holding the by-pass valve closed must be overcome by the pressure of the pump.) This by-pass must be capable of flowing a minimum of 20 GPM during low pump operation with the cartridge 100% blocked.
90
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Transforming the Control of Hot Tubs
Revolution
10. If the pressure system for a 2-speed pump or for a circ pump includes branch circulation lines such as circuits intended to operate ozone injection systems, these branch circulation lines must be connected downstream from the heater.
11. Avoid inter-connection of the plumbing circuits for the 2-speed pump or for the circ pump with other pumps in the spa plumbing system for the purpose of freeze protection. The Revolution control system will provide freeze protection. There is also provision for remote sensing freeze protection if required.
12. Position inlets and jets in the spa so that they do not direct water flow towards suction fittings or skimmers. This will avoid a “thermal short circuit” and prevent excessive heater and pump cycling.
13. If service valves are a part of the circulation system for the 2-speed pump or for the circ pump, be sure to use valves that incorporate a means of
“locking” in the open position.
14. If the 2-speed pump or the circ pump is replaced in the field by service personnel, the replacement used must equal or exceed the hydraulic specifications of the original pump.
15. To assure adequate performance, the spa plumbing must be 11⁄2” minimum.
The use of 2” is highly recommended. Either schedule 40 or flexible PVC pipe is acceptable.
16. It is recommended that shut-off valves be installed in the suction and discharge lines.
91
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.