Suction-Side System Mounting. Balboa Water Group Revolution

Transforming the Control of Hot Tubs

Revolution

Suction-Side System Mounting

t When mounting the system on the suction (vacuum) side of the pump, care must be taken to mount the system in such a way that it is aligned with the suction port on the pump wet-end. The suction-side mounting can generally be done much lower in the system, making it easier to keep proper water flow in the heater at all times. The system should be mounted with appropriate fasteners.

t Note: When employing suction-side mounting, the system may need to be placed on a spacer block so that it complies with UL height requirements for electrically live components, in the same manner as a pump motor.

96

Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,

834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.

Index

Symbols

6AWG copper conductors 85

12 hour clock mode 30

42°F TOO COLD 34

102°F SNSR BAL- ANCE 38

120 Volt Configuration 61

230V Conversions 62

240 Volt Configuration with Blower 60

240 Volt Configuration without Blower 59

55911, Part No. 11, 77

55914, Part No. 11, 77

---°F ---°C 34

A

A/B: Display 42

Accessories, Recommended Installation 78

Adequate drainage 4

Advanced System Configuration 56 air, trapped 35 alternates A and B sensor reading 42 appliance, continuous duty 84

Application Notes 83

Aux Freeze Switch 34

Auxiliary Panels 76

B

BETA VER- SION ---- 35

Bi-directional Flow Heater 12 block, spacer 96

C cable connector 17

Canadian Electric Code 84

Certifications, Specifications & 75

Checks, Voltage 86

Circ Pump 80

Circ Pump Insert Kits 77

97

Circ Pump Plumbing Schematics 93

Circ System 88

Circuit, Class A Ground Fault 85 circulation pump 80

Class A GFCI 5

Class A Ground Fault Circuit 85

Clean-up (or purge) Cycle 80 closed jets 35 closed valves 35

CNFG FAIL ---- 39

Code, Canadian Electric 84

Code, Fault Message 52, 55

Code, Message 55

Code, National Electrical 84

Codes and Compliance 84

Codes, Fault Log Message 55

Compliance, Codes and 84

Components 12

Components, Optional System 79 condition, freeze 34 condition, overheat 25 conductors, 6AWG copper 85

Configuration, 120 Volt 61

Configuration, Advanced System 56

Configuration Setup 3 & 4 60

Configuration Setup 7 & 8 61

Configuration, System 57

Configuration Table 58

Connections, Terminal Block 21 connector, cable 17 connector, panel 20 continuous duty appliance 84

Conversions, 230V 62

Couplings (nuts and seals included) 11

Cutout Template 18, 19, 83

Cycle, Clean-up (or purge) 80

Cycle, Filtration 80

Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,

834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.

D

Default Setup 1 includes 59

Dimensions 13

DIP Switch settings 50 disconnect, electrical 85 disconnect, local 85

Documents, Supporting 83 drainage, Adequate 4 drip-loop 15, 20, 95 dry heater 36

E electrical disconnect 85

Electrical Protection 85

Electrical Services 69

End User Warning 2

Entering the Utilities Menu 43 event, fault 55

Exiting Priming Mode 27

F

Factory default settings 59 failed, sensor circuit has 38 fault event 55

Fault Log 45, 52

Fault Log Message Codes 55

Fault Message Code 52, 55

Feature, GFCI Trip 40

Filling the spa 23

Filtration Cycle 80 freeze condition 34 freeze protection 35

Freeze Protection 80

Freeze Sensor Installation 83

I

G

GFCI 81

GFCI, Class A 5

GFCI Trip Feature 40

Glossary 80 guard, VG Compliant suction 4

H

H0: Heater type 42 hardware set-up 48

Heater, Bi-directional Flow 12 heater, dry 36

Heater Related Messages 36

Heater Type shown 50

HOT FALT ---- CALL FOR SRVC ---- 40

HTR DRY ---- 36

HTR FLOW FAIL ---- 36

HTR FLOW LOSS ---- 36

HTR MAY BE DRY ---- WAIT ---- 36

HTR TOO HOT ---- (OHH) 37

Identification, Software Self 42, 81

ID, System Panel 42, 81

Installation, Freeze Sensor 83

Installation, Ozone 83

Installation, Top-Side Panel 16

Installation, Topside Panel Cable 20 instructions, power connection 3

IT Electrical System 69

IT Power Requirements 69

J jets, closed 35

K

Kits, Circ Pump Insert 77

98

Kit, Tailpiece 77

L level, low water 35 local disconnect 85 location, mounting 16

Log, Fault 45, 52 low water level 35

M

MEM FAIL ---- 39

MEM RSET ---- 39

Menu, Entering the Utilities 43

Menu, Sub-utilities 46

Menu, Utilities 42, 43

Message Code 55 message, reset 37

Messages, Heater Related 36

Messages, Sensor-Related 38

Messages, System-Related 39 minimize vibration 95 mode, 12 hour clock 30

Mode, Exiting Priming 27 models, TP panels work with both Revolution 11

Model, System 11

Mode, Priming 27, 82

Mode, Test 40

MODL: Model 42

Mounting 95 mounting area 16 mounting location 16 mounting, suction-side 96

Mounting, Suction Side 94

Mount the system 15

N

National Electrical Code 84

NEC (National Electrical Code) 5

NO COMM 34

Non-Circ Pump Plumbing Schematics 92

Non-circ System 88

Notes, Application 83

O

OHS 37

Optional System Components 79

Options, Plumbing Kit 77 overheat condition 25

Ozone Installation 83

P pads, rubber isolation 95 panel connector 20

Panels, Auxiliary 76

Panel, TP400 Series 11

Panel, TP600 11

Panel Version 51

PANL: Panel version 42

Part No. 55911 11, 77

Part No. 55914 11, 77

Plumbing Kit Options 77

Poor, Sensor Balance is 38 power connection instructions 3

Preferences 81

PRES BTTN TO RSET 37 pressure side heater system 94 prime, pump 35

Priming Mode 27, 82

Priming mode terminates 24

Priming the Spa 25, 26

Program Checksum Test 39

Programming 82

Protection, Electrical 85 protection, freeze 35

Protection, Freeze 80

Pump, Circ 80 pump, circulation 80 pump prime 35

Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,

834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.

R readings, toggle A/B sensor 44

Recommended Installation Accessories 78

Requirements, IT Power 69 requirements, UL height 96 reset message 37 restrictions, suction flow 35 rubber isolation pads 95

RUN PMPS PURG AIR ---- 24

S

Schematics, Circ Pump Plumbing 93

Schematics, Non-Circ Pump Plumbing 92

Sensor Balance is Poor 38 sensor circuit has failed 38

Sensor-Related Messages 38

Services, Electrical 69

Service, Single 69

Service, Three 69

SETP: Setup 42

Set the time 29 settings, DIP Switch 50 settings, Factory default 59 settings, SW16: DIP switch 42 set-up, hardware 48

Setup, Software 70 shown, Heater Type 50 shown, VAC input power 50 shut-off valves 91

Signature, SIG: 42

SIG: Signature 42

Single Service 69 site, technical 83 site, web 18, 19

SNSR A ---- CALL FOR SRVC ---- 38

SNSR B ---- CALL FOR SRVC ---- 38

99

SNSR SYNC ---- CALL FOR SRVC ---- 38

Software Self Identification 42, 81

Software Setup 70 software, test 35 spacer block 96

Spa, Priming the 25, 26

Specifications 11

Specifications & Certifications 75

SSID 81

SSID: System panel ID 42

STUK PUMP ---- 40

Sub-utilities Menu 46 suction flow restrictions 35 suction-side mounting 96

Suction Side Mounting 94

Supporting Documents 83

SW16: DIP switch settings 42

Switch, Aux Freeze 34

System, Circ 88

System Configuration 57

System, IT Electrical 69

System Model 11 system, Mount the 15

System, Non-circ 88

System Panel ID 42, 81 system, pressure side heater 94

System-Related Messages 39 system, vacuum side heater 94

T

Table, Configuration 58

Tailpiece Kit 77 technical site 83

Template, Cutout 18, 19, 83

Terminal Block Connections 21

Test Mode 35, 40

Test, Program Checksum 39 test software 35

Test the ground fault circuit interrupter 4

Three Service 69 time, Set the 29

TN and TT 69 toggle A/B sensor readings 44

Topside Panel Cable Installation 20

Top-Side Panel Installation 16

TP400 Series Panel 11

TP400T 16

TP400W 16

TP600 16

TP600 Panel 11

TP panels work with both Revolution models 11 trapped air 35

Tree, Utilities Menu 42

TT, TN and 69

U

UL height requirements 96

Utilities Menu 42, 43

Utilities Menu Tree 42

V

VAC input power shown 50 vacuum side heater system 94 valves, closed 35 valves, shut-off 91

Version, Panel 51

VG Compliant suction guard 4 vibration, minimize 95

Voltage Checks 86

W

Warning, End User 2

WATR TOO HOT ---- (OHS) 37 web site 18, 19

Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,

834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.

Tustin Ca. 92780 (714) 384-0384

100

©2010-2012 Balboa Water Group. All rights reserved.

Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,

834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.

42010 E April 24, 2012