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- Sentry BSR10
- Product Manual
12 Technical data. ABB BSR10, Sentry BSR10 32 Pages
12 Technical data. ABB BSR10, Sentry BSR10
ABB BSR10 is a safety relay designed to enhance the safety of machinery and protect personnel from hazardous situations. It features a compact design, ease of use, and a range of advanced capabilities. With its flexible configuration options, the BSR10 can be tailored to suit various applications, including emergency stop circuits, two-hand controls, and safety gates. The relay offers a variety of test and reset functions, enabling users to conveniently diagnose and resolve any issues.
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12
12.1
Technical data
Technical data
Manufacturer
ABB Electrification Sweden AB
SE-721 61 Västerås
Sweden
Note!
While every effort has been taken to ensure the accuracy of the information contained in this document, ABB cannot accept responsibility for errors or omissions and reserves the right to make changes and improvements without notice. Performance data given in this document is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of ABB’s test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the ABB
Warranty and Limitations of Liability.
Note!
Caution!
There may be working points that will lead to higher performance for a specific application. An example would be the combination of installation distance between products, total load current and ambient temperature.
The difference between absolute maximum rating and max operating rating is the following: The product will have full performance as long as all parameters are within operating rating, in any combination
If any of the values in Absolute maximum rating are exceeded, the relay must be disposed.
Absolute maximum rating
Maximum voltage rating for R Note 2
Maximum voltage rating for X4 Note 2
30 VDC
30 VDC
Maximum operating breaking voltage for relay contacts
500 Vp
Maximum voltage rating for NO/NC contacts 265 VAC or 350 VDC
Maximum current rating for 1 NO relay contact 8 A
Maximum current rating for 1 NC relay contact 5 A
Maximum load capacity, Σlth 2 Note 1 ≤72²
Note 1 : Σlth 2 is the sum of the square for each relay output contact. For example: I1 = 2
ARMS
; I2 =
4
ARMS
; I3 = 5
ARMS
; I4 = 1
ARMS
→ Σlth 2 = 4 + 16 + 25 + 1 = 46 2
Note 2 : Fault voltages up to 60 V is not dangerous but the safety relay might be broken or its performance might be degraded.
Power supply
Input signal type
Internal consumption
PELV/SELV
2W
Note!
BSR10 is supplied with power through its signal input port R.
2TLC010060M0201 Rev.G
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24
Relay output specification
Relay output configuration
Maximum operating switching voltage
Overvoltage category
Rated impulse withstand voltage
Rated operational voltage
Minimum operating contact load
Maximum operating switching frequency
Rated isolation voltage
Note!
Note
3 NO + 1 NC
250 VAC
II
4 kV
250 VAC
5 VDC / 10 mA (15 VDC / 3 mA)
0.5 Hz
400 V
In a 400 V system a 3 phase load shall only be used in a star connection.
NO contact
AC load (AC15, AC1) Rated operating voltage (Ue) 250 VAC
Rated operating current (Ie) 1 contact 5A
2 contacts
3 contacts
5A
4.6A
DC load (DC13, DC1) Rated operating voltage (Ue) +24 VDC
Rated operating current (Ie) 1 contact 6A
Required fuse
2 contacts
3 contacts
5.6A
4.6A
6.3 A gG, >=1 kA short circuit protection (6 A according to
UL248)
NC contact
AC load (AC15, AC1)
DC load (DC13, DC1)
Required fuse
Rated operational voltage (Ue) 250 VAC
Rated operational current (Ie) 0.5A
Rated operational voltage (Ue) +24 VDC
Rated operational current (Ie) 2A
4 A gG (4 A according to UL 248)
Safety device interface specification
Input (I) R1 and R2
Maximum operating input voltage
Minimum input high voltage (VIH min
) Note 1
Maximum input low voltage (VIL max
) Note 2
Maximum current sink (I sink
) Note 3
27.6 VDC
15 VDC
1 VDC
200 mA
Note 1 : Voltage level above VIH min
is interpreted as logic “1”, in worst case operating conditions.
Note 2 : Voltage level below VIL max
is interpreted as logic “0”, in worst case operating conditions.
Note 3 : If VIH ≥15 VDC is applied to R1 and R2 (Isink is typical 2.8/VDCR).
Test/start/reset interface specification
Input/Output (I/O) X4
Minimum input high voltage (VIH min
) Note 1
Maximum input low voltage (VIL max
) Note 2
Typical input impedance
Maximum current sink (I sink
)
15 VDC
2 VDC
0,5-3 kΩ
55 mA
2TLC010060M0201 Rev.G
Test/start/reset interface specification
Note 1 : Voltage level above VIH min is interpreted as logic “1”, in worst case operating conditions.
Note 2 : Voltage level below VIL max
is interpreted as logic “0”, in worst case operating conditions.
Response time
Response time at activation Start
Response time at inactivation
≤ 40 ms
≤ 20 ms
Electrical operations lifetime
Load Σ lth 2 ≤ 64 AC1, AC15
DC1, DC13
Measurement conditions:
• Maximum breaking voltage for relay contacts: 250 V
• Maximum switching voltage for relay contacts: 400 V
160 000 operations
100 000 operations
• Rated current
• Switching frequency ≤ 0.1 Hz (Switching frequency > 0.1 Hz will shorten life.)
• T ≤ 55 °C
• No arc suppression (Usage of arc suppression will prolong life but may increase response time at inactivation.)
• 3 phase load in a star connection.
Mechanical data
Weight
Material
Color
Humidity range for storage
Housing
190 – 230 g
PA66 with 25 % fiberglass
(UL94 V0)
PA66 (UL94 V0) Connection block, screw compression type
Connection block, push-in type PA66 with 25 % fiberglass
(UL94 V0)
Opener, push-in type
Housing
PBT/GF (UL94 V0)
Yellow
Connection block, screw compression type
Black
Connection block, push-in type Black
Opener, push-in type Orange
35 mm DIN rail (DIN 50022) Attachment requirements
Environmental data
Pollution degree
Protection class Safety relay
Enclosure for installation
Ambient temperature range for operation within specified operation range
Ambient temperature range for storage
Humidity range for operation
II
IP20
At least IP54. Lockable.
-25°C – +55°C
-40°C ≤Ta ≤ +70°C
10 % ≤ Rh ≤ 90 %, no icing, occasional condensation
10 % ≤ Rh ≤ 95 %, no icing, occasional condensation
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Environmental data
Maximum temperature gradient
Altitude
Vibration
Shock
EU Directive Compliance
Directives
UK Regulations Compliance
Regulations
US/CA Compliance
Application standard compliance
Standard compliance and approvals
Application standard compliance
Functional safety standard compliance
Electrical safety standard compliance
Electromagnetic compatibility standard compliance
Approvals
CE
TÜV SÜD
2°C/min
Suitable for use at ≤ 2000 meters above sea level
10-55 Hz sine, 0.35 mm (1 oct/ min 20 sweep cycles, all directions)
5g, 11 ms Half sine +/- 100
Shocks
European Machinery Directive 2006/42/EC
EMC Directive 2014/30/EU
RoHS Directive 2011/65/EU
RoHS3 Directive 2015/863
2008 No.1597 Supply of Machinery (Safety)
Regulations (MD)
2012 No.3032 Restriction of the Use of Certain
Hazardous Substances in Electrical and
Electronic Equipment Regulations (RoHS)
2016 No.1091 Electromagnetic Compatibility
Regulations (EMC)
UL 60947-5-1:2014
CSA C22.2 No. 60947-5-1:2014
CSA B44.1
EN ISO 13851:2019
EN ISO 13856-1:2013
EN ISO 13856-2:2013
EN ISO 13856-3:2013
IEC 61508-1–4:2010, up to SIL3
EN ISO 13849-1:2015, up to PLe/Cat.4
EN 62061:2005, up to SILCL3
EN 61511-1:2003
UL 61508
EN 50178-1:1997
EN 60204-1:2018
EN 60664-1:2007
IEC 60947-5-1:2009
EN 61326-3-1:2008
2TLC010060M0201 Rev.G
Approvals cULus
CCC
RCM
S
KC
UKCA
Standard
IEC 61508
EN ISO 13849-1, EN 62061
Mission time
Information for use in USA/Canada
Intended use
Power source
PFH
D
3.0E-9 and PFD 5.2E-6 (see chapter 8.2
Scheduled test)
PFH
D
3.0E-9
20 years
Applications according to NFPA 79
A suitable isolating source in conjunction with a fuse in accordance with UL248. The fuse shall be any (JDYX/7) fast acting, ratings 250V,
4 A, IR200A, and be installed in the +24 VDC and 230VAC power supply to the device in order to limit the available current.
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Table of contents
- 10 Removing the safety relay from the DIN rail
- 10 Resetting the latching device
- 11 Connecting precautions
- 11 Connection blocks
- 11 Coding the connection blocks
- 12 Connecting to a screw compression type terminal
- 12 Connecting to a push-in type terminal
- 12 Wire properties
- 12 Wire length
- 13 5 Functions
- 13 Function overview
- 13 Power supply
- 13 Relay outputs
- 14 Test, start and reset interface
- 14 Test and start
- 15 6 Connections
- 15 Connection groups
- 16 7 Application connections
- 16 Connection examples
- 17 8 Maintenance
- 17 Maintaining precautions
- 17 Scheduled test
- 18 9 Troubleshooting
- 18 Front LEDs
- 18 LED operation indication and error status
- 20 10 Model overview
- 20 Sentry models
- 21 Accessories and spare parts
- 22 11 Dimensions
- 22 Sentry
- 23 12 Technical data
- 23 Technical data
- 28 13 Declaration of conformity