Installation. Graco 3A2894U, ExactaBlend AGP Advanced Glazing Proportioner

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Installation. Graco 3A2894U, ExactaBlend AGP Advanced Glazing Proportioner | Manualzz

Installation

Installation

NOTICE

To avoid flow meter malfunction, do not use PTFE tape on NPT threads. Only apply pipe sealant, Loc tite ® #565 or equivalent, to all NPT threads when installing.

1. Locate the Machine Base.

Locate the machine on a level surface. Refer to

Dimen sions , page 78, for space requirements.

2. Assemble the Hose Clamps and Swivel Assembly onto the Boom Base.

a. Torque the swivel assembly fasteners to

24 ft-lb (33 N•m).

b. Hand tighten all hose clamps.

NOTE:

Refer to steps 9 and 11 for visual clarity of hose

clamp placement.

S100 Shown

Swivel

Assembly

Calibration Check only

24 3A2894U

3. Install the Boom Base onto the Machine Base.

Slide the boom base into the machine base mast.

Installation

5. Install the Front Boom Arm onto the Boom Base.

Torque all fasteners to 24 ft-lb (33 N•m).

(3) Places

4. Assemble the Hose Clamps onto the Front Boom Arm.

Hand tighten all hose clamps.

NOTE:

Refer to steps 9 and 11 for visual clarity of hose

clamp placement.

6. Install the Fluid Plate onto the

Front Boom Arm.

NOTICE

Injury may occur if the fluid plate is lifted by only one person. Use a hoist, multiple people, or remove the fluid regulators prior to installation.

7. Light Tower Installation

a. Fasten the light tower bracket to the boom assembly. Torque the nut to 24 ft-lb (33 N•m).

Resin Hose Clamp

Calibration check only

3A2894U 25

Installation b. Mount the light tower to the bracket. Hand tighten the light tower nut.

c. Connect the cable from the light tower to port 5 located on the Fluid Control Module (FCM).

8. Calibration Check Only: Install the Calibration Check Assem

-

bly and Material Tubes onto the Boom Assembly.

a. Tighten all fittings to prevent leaking.

b. Tighten all hose clamps to secure material lines.

NOTE: For additional assembly details, refer to the

ExactaBlend AGP Advanced Glazing Proportioner -

Accessories, Instructions manual.

26 d. Torque the fluid plate fasteners to 24 ft-lb

(33 N•m).

e. Install the fluid regulators if removed for instal lation.

3A2894U

9. Route and Connect the

Base (A) Material Hoses.

a. Tighten all fittings to prevent leaking.

b. Tighten all hose clamps to secure material lines.

Installation

10.P100 Only: Install the Dosing

Valve.

a. Tighten all fittings to prevent leaking.

b. Install the air supply from the catalyst inte grated air controls.

c. Connect the solenoid cable from port “3” of the

FCM. Refer to

Fluid Control Module (FCM) , page 21. Allow enough length for lifting the ram

out of material container.

Label “100”

S100 Shown

3A2894U 27

Installation

11.Route and Connect the Cata

-

lyst (B) Material Hose.

a. Tighten all fittings to prevent leaking.

b. Tighten all hose clamps to secure material lines.

U100 Shown

S100 Shown

P100 Shown

28 3A2894U

12.Route and Connect the Air

Hoses and Electrical Lines.

Secure the electrical lines to the boom using electrical tape or zip ties.

NOTE: Securing the ground cable to the fluid plate is required for the proper grounding of the machine.

NOTE: S100 and U100 models are shown below. For

P100 models, the V/P is located on the catalyst air con -

trols. Refer to Integrated Air Controls , page 19.

Label “102”

Installation

13.Assemble the Base (A) Mate

-

rial Whip Hose.

Tighten all fittings to prevent leaking.

Machine End

Dispense End

Label “103”

CAN Cable

Ground Cable

3A2894U

S100 Shown

29

Installation

14.Assemble the Catalyst (B) Material Whip Hose.

Refer to PKE 2863 found at http://graco.custhelp.com/app/answers/detail/a_id/2863 or by utilizing the QR code below for recommended hose size configurations, pin sizes, and calibration numbers. Tighten all fittings to prevent leaking.

NOTE:

Refer to Restrictor Kit, 24R804 , page 62, for purchase. Restrictor pin size is for typical applications and are

for reference only. It may be necessary to install other pins or configurations to obtain balanced pressures.

#1 = 0.094 in. (2.4 mm) • #2 = 0.098 in. (2.5 mm) • #3 = 0.102 in. (2.6 mm)

NOTE: Refer to

Catalyst (B) Hoses , page 62, for additional hose sizes available.

a. Select the fluid plate to restrictor housing hose.

Install the adapter.

c. Select the restrictor housing to dispense valve hose. Install the restrictor housing to dispense valve hose to the restrictor pin assembly or union.

b. Select the restrictor pin or union.

U100 with MD2: Install the union to the fluid plate to restrictor housing hose. If utilizing the restrictor pin assembly, the restrictor pin

assembly will be installed in step d.

All other Configurations: Install the restrictor pin assembly or union to the fluid plate to restrictor housing hose.

Note the orientation of pin and pin housing.

d.

U100 with MD2: If utilizing the restrictor pin assembly, replace the swivel union found on the MD2 with the restrictor pin assembly.

30 3A2894U

15.Connect the Catalyst (B) and

Base (A) Material Whip Hoses to the Fluid Plate.

NOTICE

Damage to the moisture-lok hoses may result in moisture sensitive material to cure within the hose.

To avoid machine damage, avoid damaging the pro tective coating on the moisture-lok hoses.

a. Tighten all fittings to prevent leaking.

Installation c.

MD2: Tape sleeve 8 in. (20 cm) behind the high volume fitting to allow adequate movement of the gun handle.

8 in. (20 cm)

Ultra-Lite: Tape sleeve just behind manifold block.

Base

Catalyst b. Slide protective sleeve over base and catalyst hoses.

d. Pull the other end of the protective sleeve tightly and secure with electrical tape.

3A2894U 31

Installation

16.MD2 Only: Connect the Air

Fitting and Route the Air

Hose.

a. Remove the plug located on the catalyst (B) integrated air control.

S100 Shown U100 Shown P100 Shown b. Install the air fitting if required. Use sealant on the threads and tighten to prevent leaking.

S100 Shown U100 Shown

c. Route the air line beside the other air hoses that were routed in step 12.

P100 Shown

32 3A2894U

Installation

17.Ultra-lite Tri-core Only:

Replace the Relief Valve on

Both Integrated Air Controls.

Replace the standard relief valve found on both the base (A) and catalyst (B) integrated air controls with the relief valve for the Ultra-lite Tri-core dispense valve.

18.U100 Models Only: Locate and Connect the Pressure

Pot

a. Locate the pressure pot on the machine base.

b. Connect the chemical line from the pressure pot to the fluid filter inlet using fitting provided.

S100 Shown c. Connect the air line from the Base (A) Inte grated Air Controls to the pressure pot.

U100 Shown

3A2894U 33

Installation

19.Install Accessories.

Refer to the ExactaBlend AGP Advanced Glazing Pro portioner - Accessory Kits manual for details.

20.Connect Air to the Machine.

NOTE: Air inlet port size is 3/4 npt (f).

21.Connect Electrical Power to

Machine.

Connect the power cord to the electrical enclosure.

Grounding

The equipment must be grounded to reduce the risk of static sparking and electric shock. Electric or static sparking can cause fumes to ignite or explode.

Improper grounding can cause electric shock.

Grounding provides an escape wire for the electric current.

Machine: Grounded through customer supplied power cord.

Fluid supply container: follow local code.

Solvent pails used when flushing: follow local code.

Use only conductive metal pails, placed on a grounded surface. Do not place the pail on a nonconductive sur face, such as paper or cardboard, which interrupts grounding continuity.

To maintain grounding continuity when flushing or relieving pressure: hold metal part of the gun/dis pense valve firmly to the side of a grounded metal pail, then trigger the gun/valve.

34 3A2894U

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