Lubrication Equipment Buyer`s Guide

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Lubrication Equipment Buyer`s Guide | Manualzz

Matrix

®

3

Fluid Management Systems

Software System Operating Requirements

Matrix software can be confi gured as a stand-alone PC or networked to multiple PC’s. This software is not compatible with Apple

®

Computers, and is not available for the Apple

®

Operating system. The

PC requirements for the Matrix Server and Matrix Client or shop PC’s are noted below.

Server PC Hardware Requirements

• Windows

®

XP Professional or Vista

®

operating system

• Pentium

®

4 or better processor

• Processor speed of 3.0 GHz or better

• RAM memory of 1 GB or better

• CD-RW or DVD/RW drive

• Serial port confi guration for (1) RS422 and (1) USB connection

PC Clients

• Windows

®

XP Professional or Vista ® operating system

• Pentium

®

4 or better processor

• Processor speed of 2.0 GHz or better

• RAM memory of 1 GB or better

Software Instruction Manuals

Basic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 313104

Professional . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 313106

Premier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 313108

ADP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 313112

Reynolds & Reynolds. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 313114

RF Communication

(Meters, Transceivers, Tank Level Monitors, Pump Air Control)

Description Performance

RF Communication

RF Communication Range

RF Temperature Range

Approvals

2.4 GHz Direct Sequence Spread Spectrum

Unobstructed: 300 to 500 ft (91 to 152 m); Obstructed: 250 to 300 ft (76 to 91 m)

-40° F to 185° F (-40° C to 85° C)

FCC, Industry Canada (IC), C-Tick, CE

Ordering Information

System Software

256634 Premier Software CD (includes 3rd party interface)

256635 Professional Software CD

256636 Basic Software CD

256637 Premier Software with ADP Interface

256638 Premier Software with Reynolds & Reynolds Interface

Transceiver and Connection Hardware

255231 Transceiver with Universal Power Adapter

255731 USB/RS422 Converter

15T999 15 ft USB Cable

15T998 3 ft USB Cable

119572 RS422 Bulk Wire (1000 ft roll)

Transceiver and Connection Hardware Technical Specifi cations

Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.0 lb (454 grams)

Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 – 240 V, 50/60 Hz to 12 VDC plug-in transformer

Instruction Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 313008

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255231

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Matrix

®

3

Fluid Management Systems

Matrix Meter and Accessories

Matrix Electronic Meter with Extension, 5 gpm or Less

256282 1/2 in npt(f) swivel, rigid extension and standard automatic non-drip quick-close nozzle for oil

256482 1/2 in npt(f) swivel, fl exible extension and standard automatic non-drip quick-close nozzle for oil

256483 1/2 in npt(f) swivel, gear lube extension and standard quick-close nozzle

256484 1/2 in npt(f) swivel, rigid extension and standard quick-close nozzle for anti-freeze

256485 1/2 in npt(f) swivel, fl exible extension and standard quick-close nozzle for anti-freeze

Matrix Electronic Meter with Extension, 14 gpm or Less

256486 1/2 in npt(f) swivel, rigid extension, high fl ow, quick-close nozzle for oil

256487 1/2 in npt(f) swivel, fl exible extension, high fl ow, quick-close nozzle for oil

256488 3/4 in npt(f) swivel, rigid extension, high fl ow, quick-close nozzle for oil

257120 3/4 in npt(f) swivel, fl exible extension, high fl ow, quick-close nozzle for oil

Swivel Covers

15T366 Black swivel cover (standard color with meter)

15T367 Red swivel cover

15T368 Blue swivel cover

15T369 Green swivel cover

15T370 Yellow swivel cover

Accessories

15B750 16 gallon and 55 gallon meter mounting bracket

249440 Console bracket

257539 Matrix meter for oil bar (swivel and extension removed)

256719 Oil bar console–complete cabinet without piping and meters

255370 Oil bar kit (fi ttings, nozzles, and piping)

Instruction Manual

313013

257556 Retro fi t kit–mount Matrix meter in 222107 console

Filter Kits for Matrix Meters

255885 Filter kit includes (10) fi lters/strainers ( 15M308), (10) spacers ( 15M309) and (10) O-rings ( 155332)

Technical Specifi cations

Flow Range (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.1 to 14 gpm (0.4 to 53 lpm)

Maximum Working Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1500 psi (103.4 bar)

Operating Fluid Pressure Range. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 – 1500 psi (7–103 bar, 0.7–10.3)

Weight (with battery and rigid nozzle extension) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.07 lbs (2.75 kg)

Units of Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Programmable in pints, quarts, gallons, or liters

Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/4 in–14 npt or 1/2 in–14 npt

Outlet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/4 in–16 straight thread O-ring Boss

Maximum Totalizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 999,999 gallons or liters

Maximum Recorded Dispense . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 999.9 Units

Maximum Pre-Set Volume . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 999.9 Units

Storage Temperature Range. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -40–158º F (-40-70º C

Operating Temperature Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–158º F (-20-70º C

Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 AA alkaline or 4 AA lithium

Battery Life (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Preset Models–six months, manual models–one year

Wetted Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Aluminum, sst, pbt/pc, nitrile rubber, cs

Fluid Compatibility. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Petroleum- and synthetic-based oils and anti-freeze mixtures (not compatible with fuel and windshield washer fl uid)

Meter Pressure Loss

(1)

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180 psi (12 bar) @ 14 gpm (53 lpm)

Accuracy

(2)

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ± 0.5%

Repeatability ( 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ±0.15 %

Dimension w/o Extension. . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 in L x 3.75 in W x 5.75 in H, (33 cm x 9.5 cm x 14.6 cm)

Instruction Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 313046

1. Tested in 10W oil at 70º F. Flow rates vary with fl uid pressure, temperature, viscosity, inlet fi tting and nozzle type.

2. At 2.5 gpm (9.5 lpm) @ 70º F (21º C) with 10 wt. oil and 1 gal (3.8 l) dispensed. May require re-calibration. Out-of-box accuracy ±1.25%.

3. Average shop use with alkaline batteries (included); 30-35% longer life with lithium AA

Matrix Meter

255200

Oil Bar

Components ordered separately. For complete unit, order oil bar 256719, kit 255370 (one per meter) and Matrix meters ( 257539) as needed

6

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Matrix

®

3

Fluid Management Systems

Tank Level Monitor

Choose one TLM for each bulk fl uid tank. Tank readings are automatic for used or new oil and anti-freeze products.

Tank Level Monitor

256285 Tank Level Monitor

Technical Specifi cations

Ultrasonic Tank Depth Measurement Range . . . . . 0 – 30 ft. (0-9 m) (Not recommended for use with pressurized tanks)

Fluid Level Measurement Accuracy*. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ± 0.5%

Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.34lb (1.06 kg)

Operating Temperature Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -22° F - 122° F (-30° C - 50° C)

RF Operating Temperature Range. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -40° F - 185° F (-40° C - 85° C)

Storage Temperature Range. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -40° F - 185° F (-40° C - 85° C)

Ambient temperature range** . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .-22º F - 122º F (-30º C - 50º C)

Batteries. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (2) 9 VDC Alkaline only

Vertical Tanks . . . . . . . . . . . . . . . . . . . . . .Maximum volume: 999,999 gallons or liters, maximum height: 30 ft (360 in.)

Cylindrical Tanks . . . . . . . . . . . . . . . . . .Maximum volume: 999,999 gallons or liters, maximum diameter: 30 ft (360 in.)

Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FCC, Industry Canada (IC), C-Tick, CE

Instruction Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 312964

Note: Do NOT use the Matrix Tank Level Monitor with gasoline, diesel fuel, or other fl ammable liquids, and materials with an auto ignition temperature below 419º F (215º C)

* The difference in air temperature between the inside and outside of the tank may affect the accuracy of fl uid levels

** Display will not function below 32º F (0º C)

Pump Air Control

One PAC required for each air pump. For safety and increased security, the PAC is a must have to maximize your fl uid management system. Designed to supply air to the pump only when Matrix authorizes the dispense.

Pump Air Control (PAC)

247435 23 scfm valve

247436 93 scfm valve

Technical Specifi cations

Operating Pressure Range. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-145 psi (1.7 - 10 bar)

Maximum Air Flow . . . . . . . . . . . . . . . . . . . . . . . . . 247435 - 23 SCFM (0.7m

3

/min), 247436 - 93 SCFM (2.6m

3

/min)

Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120-240 VAC line voltage, 24VDC solenoid

Output Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10mW - 100mW

AMPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1A

Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50/60 Hz

Operating Temperature Range* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32° F - 122° F (0° C - 50° C)

Enclosure Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NEMA Type 3

Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247435 - 2.8 lbs (1.27 kg), 247436 - 3.4 lbs (1.5 kg)

Instruction Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 312417

* The difference in air temperature between the inside and outside of the tank may affect the accuracy of fl uid levels. Display will not function below 32º F (0º C).

Tank Accessories

CleanLine Filter Assemblies

248421 900 psi tank mount CleanLine™ fi lter assembly (includes thermal relief)

248418 900 psi wall mount CleanLine fi lter assembly (includes thermal relief)

248419 1800 psi tank mount CleanLine fi lter assembly

248417 1800 psi wall mount CleanLine fi lter assembly

Replacement Filters

15D702 900 psi CleanLine screw-on type fi lter

119278 1800 psi CleanLine fi lter element

Tank Level Monitor

256285

Pump Air Control

247436

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L U B R I C A T I O N E Q U I P M E N T

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7

Horizon

Fluid Management System

Features and Benefi ts

• Allows multiple technicians to dispense simultaneously

• Easily confi gured and expandable for any facility

• Increases technician productivity

• Password-protected to prevent unauthorized dispensing

• Tracks inventory levels and alerts operators to low inventory conditions to minimize out-of-stock situations

Typical Applications

• Bulk-dispensing to multiple service bays

• Automotive dealerships

• Heavy-duty dealerships

• Fleet service facilities

Typical Fluids Handled

• Petroleum- and synthetic-based oils

• Anti-freeze

Technical Specifi cations

System Specifi cations

Control Modules on a System (1 Master only, plus 39 Slaves) ........... 40 maximum

Keypads on a System (1 keypad per Control Module) ....................... 40 maximum

Solenoids on a System (40 Control Modules, 6 ports each) ............. 240 maximum

Meters on a System (40 Control Modules, 6 ports each) ................. 240 maximum

Fluids on a System ........................................................................... 10 maximum

Dispense Areas (reel banks) .............................................................. 99 maximum

Operator Names / PIN Numbers ...................................................... 100 maximum

Dispense Records Stored................................................................ 668 maximum

Simultaneous Dispenses (same and/or different fl uids): .................... 12 maximum

Jobs Waiting in Queue ...................................................................... 12 maximum

Printer per System OR Attached Computer per System ......................... 1 maximum

(either must be connected to Master Control Module)

Accuracy of System .................................................................................. ±0.6%

Control Module Ports

Solenoid Ports (air or fl uid) per Control Module .................................................... 6

Pulse Meter Ports per Control Module ................................................................ 6

Port for Keypad per Control Module .................................................................... 1

Port for Printer or Computer per Master Control Module ...................................... 1

Voltage Input

90-120 Volts AC, 50/60 Hz, single phase, 2 amps maximum draw

208-240 Volts AC, 50/60 Hz, single phase, 1 amp maximum draw

Operating Temperature Range................................40 - 140º F (4 - 60º C) ambient

Pre-set or Free-fl ow Options

Maximum Preset or Free-Flow Dispense .............................................. 999.9 units

Minimum Preset Dispense ...................................................................... 0.5 units

Units of Measure

Dispense .........................liters, quarts, gallons or pints (confi gurable for each fl uid)

Inventory ..........................liters or gallons (dependent upon dispense units chosen)

Maximum Cable Lengths

From Keypad to Control Module .......................................................50 ft (15.3 m)

From Solenoid to Control Module .....................................................50 ft (15.3 m)

From Pulse Meter to Control Module ................................................50 ft (15.3 m)

From Printer/Computer to Master Control Module .............................50 ft (15.3 m)

From one end of the Control Module Network to the other end (daisy-chained) .......

...................................................................................................2000 ft (610 m)

Reference Data

Instruction Manual .................................................................................. 308607

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Horizon

Components and Accessories

Ordering Information

Control Module drives air and fl uid solenoids, and counts pulses from meters. On-board memory contains a map of available system resources, and a power supply that supports both 120 and 240 Volt AC operation. Combine one Master Control Module with up to 39 Slave Control Modules per system.

238624 Master Control Module (one per system)

238625 Slave Control Module (up to 39 per system)

Keypads: Basic, Enhanced and Administrative

113551 Basic Keypad for navigating through the Horizon’s menus

113553 Administrative Keypad is needed to set up and make changes to the system parameters

191368 Keypad Wall-Mounting Bracket

Air Solenoids open and close the air supply to the fl uid pump air motor. Each solenoid can be up to 50 ft (15.3 m) from a Control Module. Up to 6 solenoids (air or fl uid) can be connected to each Control Module.

215407 For pumps requiring normal air fl ow (Mini Fire-Ball 225, 3:1 and Fire-Ball 300, 5:1)

512926 For pumps requiring higher air fl ow (Fire-Ball 425, 6:1 and 3:1)

Fluid Solenoids start and stop the fl uid dispense cycles. These must be placed at each dispense point for each fl uid being dispensed. Each fl uid solenoid can be up to 50 ft (15.3 m) from a control module. Up to 6 solenoids

(either air or fl uid) can be connected to each control module. The low-fl ow model is available in a kit with a ready light which alerts the operator when the job is ready to dispense.

215487 Low-fl ow: supports 3 gpm (11.4 lpm)

512927 Higher-fl ow: supports up to 6 gpm (22.7 lpm)

514150 Anti-Freeze Solenoid

218588 Low-fl ow Solenoid with Ready Light Kit

238996 Ready Light Kit (only; less the solenoid)

Pulse Meters measure fl uid fl ow to dispense points and send a train of pulses back to the Control Modules which are counted to determine how much fl uid has been dispensed. If there are multiple meters for a single fl uid, check valves ( 111620) should be placed in series with each meter to prevent “cross talk” and oscillations. Pulse Meters can be used for either U.S. or metric units.

238618 For oils, gear lube, automatic transmission fl uid

215474 For anti-freeze

111620 Check Valve, 1/2 in

Thermal Relief Kits

235998 600 psi (41 bar)

102527 Thermal Relief Valve, 900 psi (62 bar)

237893 900 psi (62 bar)

240429 1600 psi (110 bar)

System Printer prints job tickets after each dispense is complete, plus has save function for later analysis

113774 Printer

514037 Printer paper, 1 roll

Keypad or Printer Cables

191393 25 Ft (7.6 M) cable with connectors

191394 Cable with connectors. 50 Ft (15.3 M)

Control Module Network

113559 500 Ft (152.5 M) bulk cable

113560 1000 Ft (305 m) bulk cable

Pulse Meter Cable

113555 Length: 500 ft (152.5 m)

113556 Length: 1000 ft (305 m)

Solenoids Cable

113557 Length: 500 ft (152.5 m)

113558 Length: 1000 ft (305 m)

Computer Cable with Connectors

192873 Computer I/O 25 ft (7.6 m)

192874 Computer I/O 50 ft (15.3 m)

www.graco.com

113553

238624

215487

113774

113551

215407

238618

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