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INSTALLATION
Electrical Requirements
WARNING!
Failure to heed the following may result in permanent injury or death.
Installation made by unqualified persons can result in hazards to the installer and others.
The information contained in this Electrical Installation section is intended for use by qualified electrical installation technicians, familiar with electrical service industry safety standards and methods. Electrical installation to be performed by qualified individuals only.
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General Requirements
•
Locate the equipment disconnect means within 3-feet of the heater’s electrical enclosure, or as close to the heater as possible. Always satisfy applicable codes and standards.
•
AquaCal heat pumps are designed for copper conductors, only.
•
In sizing power wiring, be especially aware of up-sizing requirements necessary due to wiring distances. Always satisfy applicable codes and standards.
•
Multiple heaters installed at same site generally require special sequencing controls (an “ASC” controller will be required). If yours is a multi-heater installation, contact AquaCal Technical
Support Group (800-786-7751) for application assistance.
•••••
Electrical installation should be by licensed electrician only.
Code-Specific Requirements
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The electrical installation must conform to the most current version of the National Electrical
Code, NFPA No.70, and all applicable local and state codes.
•
National Electrical Code, Article 680; Swimming Pools, Fountains, and Similar Installations, shall apply.
•
National Electrical Code, Article 440, Air-Conditioning and Refrigeration Equipment, shall apply.
Connecting External Controllers
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See document entitled: “Connecting External Controllers to AquaCal Heat Pumps”; This document is shipped with every AquaCal heater. For extra copies, contact AquaCal Customer
Support (800-786-7751); request literature piece: “LTP0050.”
•
For Call-Flex option, reference instructions received with the Call-Flex kit.
•
Please contact the AquaCal Technical Support Group (800-786-7751) concerning the application of any external controller, Call-Flex, sequencing control, etc.
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Table of contents
- 5 WELCOME TO THE TEAM
- 6 IMPORTANT FEATURES OF YOUR NEW HEAT PUMP
- 7 HOW A HEAT PUMP WORKS
- 8 SAFETY INFORMATION
- 10 QUICK START & STOP
- 12 HEATER CONTROLS
- 12 Control Panel Layout
- 12 Buttons, Lights, and Display
- 13 Operational & Programming Codes
- 14 Owner-Level Programming (complete)
- 18 MAINTENANCE AND GENERAL OPERATION
- 18 General Maintenance
- 18 Safety During Cleaning Operations
- 19 Maintaining Proper Water Flow
- 19 Controlling Water Chemistry
- 20 Controlling Irrigation and Storm Water Run Off
- 20 Maintaining Clearances Around Heater
- 21 Heating Tips
- 21 Heating in Cooler Weather
- 21 Pool/Spa Blankets
- 21 Pool & Spa Combination Heating
- 21 Spa Set-Back Option
- 22 Calculating Initial Heating Time
- 23 Seasonal Use & Shut Down
- 23 (Use) During the Swim Season
- 23 Freeze Protection and Winterizing Requirements
- 24 Winterizing Procedure
- 25 AquaCal Preventive Maintenance Program
- 26 TROUBLESHOOTING (No Op, No heat, Water from Unit)
- 27 Troubleshooting Flowcharts
- 31 DEALER-SPECIFIC INFORMATION (Installation & Set Up)
- 32 Dealer-Specific Table of Contents
- 58 CONTACTING THE FACTORY
- 34 GENERAL SAFETY INFORMATION
- 34 DATA PLATE NOMENCLATURE
- 35 HEATER SPECIFICATIONS
- 35 Physical Characteristics (dimensional drawings)
- 36 Performance, Size, Weight, Electrical/Water Needs
- 39 INSTALLATION INSTRUCTIONS
- 39 Placement of Heater
- 39 Indoor Installations
- 39 Outdoor Installations
- 39 Required Clearances
- 40 Irrigation, Rain Runoff, and Landscape Factors
- 40 Equipment Mounting Pad Requirements
- 40 Anchoring heater to Pad
- 41 Plumbing Requirements
- 41 Overview
- 41 Parts and Materials (approved)
- 41 In-Line Chlorinators (use and placement of)
- 41 Maintaining Ability to Winterize
- 41 Maximum Operating Pressure
- 41 Minium-Maximum Water Flow Rates
- 42 Plumbing Schematics (layout drawings)
- 44 Electrical Requirements
- 44 General Requirements
- 44 Code-Specific Requirements
- 44 Connecting External Controllers
- 45 Sizing the Electrical Service
- 45 Ground Fault Protection (not recommended)
- 46 CONTROLS CONFIGURATION & ADJUSTMENTS
- 46 Level-2 (dealer-service) Programming
- 46 1. Entering Service Menu
- 47 2. Time Delay
- 47 3. Configuring for External Controllers
- 47 4. Water Sensor Calibration
- 48 5. Defrost Sensor Calibration
- 49 6. Spa Dead Band Differential (and adjustment)
- 49 7. Pool Dead Band Differential (and adjustment)
- 50 8. Changing Service Lock Code & “Back Door” Entry
- 51 Level-2 Set Up & Calibration Codes
- 51 Factory Default Settings
- 52 Troubleshooting Using Displayed Codes
- 53 Mode Jumper and Positioning
- 55 Defrost Systems (described and explained)
- 56 Water Flow Pressure Switch Adjustment
- 58 CONTACTING THE FACTORY