Introduction. Exmark Frontrunner Series, Frontrunner FR27KC, 720000 & Higher, Frontrunner FR31BV, 000 & Higher Serial Nos., Frontrunner 720,000 & Higher Serial Nos., Frontrunner FR23KC

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Introduction. Exmark Frontrunner Series, Frontrunner FR27KC, 720000 & Higher, Frontrunner FR31BV, 000 & Higher Serial Nos., Frontrunner 720,000 & Higher Serial Nos., Frontrunner FR23KC | Manualzz

Introduction

CONGRATULATIONS on the purchase of your

Exmark Mower. This product has been carefully designed and manufactured to give you a maximum amount of dependability and years of trouble-free operation.

This manual contains operating, maintenance, adjustment, and safety instructions for your Exmark mower.

BEFORE OPERATING YOUR MOWER,

CAREFULLY READ THIS MANUAL IN ITS

ENTIRETY.

By following the operating, maintenance, and safety instructions, you will prolong the life of your mower, maintain its maximum efficiency, and promote safe operation.

If additional information is needed, or should you require trained mechanic service, contact your authorized Exmark equipment dealer or distributor.

All Exmark equipment dealers and distributors are kept informed of the latest methods of servicing and are equipped to provide prompt and efficient service in the field or at their service stations. They carry ample stock of service parts or can secure them promptly for you from the factory.

All Exmark parts are thoroughly tested and inspected before leaving the factory, however, attention is required on your part if you are to obtain the fullest measure of satisfaction and performance.

Whenever you need service, genuine Exmark parts, or additional information, contact an Authorized

Service Dealer or Exmark Customer Service and have the model and serial numbers of your product ready.

Figure 1 identifies the location of the model and serial

numbers on the product. Write the numbers in the space provided.

Figure 1

1.

Model and serial number location

Model No.

Serial No.

3

Contents

Introduction ........................................................... 3

Safety ..................................................................... 5

Safety Alert Symbol ......................................... 5

Safe Operating Practices .................................. 5

Safety and Instructional Decals ..................... 10

Specifications ....................................................... 14

Model Numbers ............................................ 14

Systems ......................................................... 14

Dimensions................................................... 16

Torque Requirements .................................... 17

Product Overview ................................................ 17

Operation ............................................................. 18

Controls ........................................................ 18

Pre-Start........................................................ 19

Operating Instructions .................................. 19

Transporting ................................................. 22

Maintenance ......................................................... 23

Recommended Maintenance Schedule(s) ........... 23

Periodic Maintenance ....................................... 24

Check Engine Oil Level ................................. 24

Check Battery Charge .................................... 24

Check Safety Interlock System ....................... 25

Check Rollover Protections Systems (Roll

Bar) Pins ................................................... 26

Check Seat Belt.............................................. 26

Check for Loose Hardware ............................ 26

Service Air Cleaner ........................................ 26

Change Engine Oil ........................................ 26

Check Hydraulic Oil Level ............................. 27

Check Tire Pressures ..................................... 27

Check Condition Of Belts.............................. 28

Lubricate Grease Fittings............................... 28

Lubricate Rear Caster Wheel Hub(s)............... 28

Lubricate Brake Handle Pivot ........................ 29

Lubricate Brake Rod Bushings ....................... 29

Lubricate Motion Control Bronze

Bushings ................................................... 29

Lubricate Motion Control Shaft ..................... 29

Lubricate Steering Linkage Rod Ends............. 29

Check Spark Plugs ......................................... 30

Change Hydraulic System Filter ..................... 30

Check Wheel Hub Locknuts .......................... 30

Thread Locking Adhesives............................. 30

Dielectric Grease........................................... 31

Adjustments ..................................................... 31

Pump Drive Belt Tension............................... 31

Pump Drive Belt Replacement ....................... 31

Park Brake Adjustment .................................. 31

Motion Control Linkage Adjustment ............. 32

Weight Transfer Spring Adjustment ............... 33

Caster Pivot Bearings Pre-Load

Adjustment ............................................... 34

Cleaning ........................................................... 34

Clean Engine Cooling System ........................ 34

Remove Accumulated Debris from

Engine (Briggs & Stratton Units

Only)......................................................... 34

Remove Engine Shrouds and Clean Cooling

Fins........................................................... 35

Waste Disposal .............................................. 35

Troubleshooting ................................................... 36

Schematics ........................................................... 38

4

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