Introduction. Exmark TTS16KA483CA, TTS16KA363CA, TTS20KAE483, TTS18KA523, TTS16KA363, TTS20KAE523, TTS16KA483, TTS20KAE483CA

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Introduction. Exmark TTS16KA483CA, TTS16KA363CA, TTS20KAE483, TTS18KA523, TTS16KA363, TTS20KAE523, TTS16KA483, TTS20KAE483CA | Manualzz

Introduction

CONGRATULATIONS on the purchase of your

Exmark Mower. This product has been carefully designed and manufactured to give you a maximum amount of dependability and years of trouble-free operation.

This manual contains operating, maintenance, adjustment, and safety instructions for your Exmark mower.

BEFORE OPERATING YOUR MOWER,

CAREFULLY READ THIS MANUAL IN ITS

ENTIRETY.

By following the operating, maintenance, and safety instructions, you will prolong the life of your mower, maintain its maximum efficiency, and promote safe operation.

If additional information is needed, or should you require trained mechanic service, contact your authorized Exmark equipment dealer or distributor.

Exmark parts manuals are available online at http://www.exmark.com/manuals.htm

All Exmark equipment dealers and distributors are kept informed of the latest methods of servicing and are equipped to provide prompt and efficient service in the field or at their service stations. They carry ample stock of service parts or can secure them promptly for you from the factory.

All Exmark parts are thoroughly tested and inspected before leaving the factory, however, attention is required on your part if you are to obtain the fullest measure of satisfaction and performance.

Whenever you need service, genuine Exmark parts, or additional information, contact an Authorized

Service Dealer or Exmark Customer Service and have the model and serial numbers of your product ready.

Figure 1 identifies the location of the model and serial

numbers on the product. Write the numbers in the space provided.

Figure 1

1.

Model and serial number location

Model No.

Serial No.

3

Contents

Introduction ........................................................... 3

Safety ..................................................................... 5

Safety Alert Symbol ......................................... 5

Safe Operating Practices .................................. 5

Safety and Instructional Decals ..................... 10

Specifications ....................................................... 14

Model Numbers ............................................ 14

Systems ......................................................... 14

Dimensions................................................... 15

Torque Requirements .................................... 16

Product Overview ................................................ 16

Operation ............................................................. 17

Controls ........................................................ 17

Pre-Start........................................................ 19

Operating Instructions .................................. 19

Transporting ................................................. 23

Maintenance ......................................................... 24

Recommended Maintenance Schedule(s) ........... 24

Periodic Maintenance ....................................... 25

Check Engine Oil Level ................................. 25

Check Battery Charge (Electric Start Units

Only)......................................................... 25

Check Mower Blades ..................................... 27

Check Safety Interlock System ....................... 28

Check for Loose Hardware ............................ 28

Service Air Cleaner ........................................ 28

Change Engine Oil ........................................ 29

Check Hydraulic Oil Level ............................. 29

Check Tire Pressures ..................................... 29

Check Condition Of Belts.............................. 29

Lubricate Grease Fittings............................... 29

Check Spark Plugs ......................................... 30

Change Hydraulic System Filter ..................... 30

Replace Emissions Air Intake Filter................ 32

Wheel Hub-Slotted Nut Torque

Specification.............................................. 32

Inspect PTO Clutching Belt Tension.............. 33

Thread Locking Adhesives............................. 33

Mobil HTS Grease (Or Food-Grade

Anti-seize)................................................. 33

Copper-Based Anti-seize ............................... 33

Dielectric Grease........................................... 33

Adjustments ..................................................... 34

Deck Leveling ............................................... 34

Pump Drive Belt Tension............................... 34

PTO Clutching Belt Tension.......................... 34

Deck Belt Tension ......................................... 34

Park Brake Adjustment .................................. 34

Hydro Drive Linkage Adjustment .................. 34

Tracking Adjustment ..................................... 36

Hydro Pump Spring Tension Setting .............. 36

PTO Safety Switch ........................................ 37

Cleaning ........................................................... 37

Clean Engine and Exhaust System

Area .......................................................... 37

Remove Engine Shrouds and Clean Cooling

Fins........................................................... 37

Clean Debris From Machine .......................... 38

Clean Grass Build-Up Under Deck ................ 38

Waste Disposal .............................................. 38

Troubleshooting ................................................... 39

Schematics ........................................................... 41

4

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