- Home
- Domestic appliances
- Climate control
- Split-system air conditioners
- Toshiba
- RAV-SM800 AT-E
- Service manual
TROUBLESHOOTING. Toshiba RAV-SM560 BT-E, RAV-SM560 XT-E, RAV-SM560 KRT-E, RAV-SM800 AT-E, RAV-SM800 KRT-E, RAV-SM800 BT-E, RAV-SM800 XT-E, RAV-SM560 UT-E, RAV-SM560 AT-E, RAV-SM800 UT-E 181 Pages
TROUBLESHOOTING. Toshiba RAV-SM560 BT-E, RAV-SM560 XT-E, RAV-SM560 KRT-E, RAV-SM800 AT-E, RAV-SM800 KRT-E, RAV-SM800 BT-E, RAV-SM800 XT-E, RAV-SM560 UT-E, RAV-SM560 AT-E, RAV-SM800 UT-E
Add to My manuals181 Pages
Below you will find brief information for RAV-SM560 AT-E, RAV-SM800 AT-E, RAV-SM560 UT-E, RAV-SM800 UT-E, RAV-SM560 BT-E, RAV-SM800 BT-E, RAV-SM560 KRT-E, RAV-SM800 KRT-E, RAV-SM560 XT-E, RAV-SM800 XT-E. These split-system air conditioners are designed to provide comfortable indoor temperatures in residential and commercial settings. The units are available in a range of capacities to suit different needs and come with various features for optimal performance and energy efficiency.
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10. TROUBLESHOOTING
10-1. Summary of Troubleshooting
<Wired remote controller type>
1. Before troubleshooting
1) Required tools/instruments
•
+ and
–
screwdrivers, spanners, radio cutting pliers, nippers, push pins for reset switch
•
Tester, thermometer, pressure gauge, etc.
2) Confirmation points before check
Q
The following operations are normal.
a) Compressor does not operate.
•
Is not 3-minutes delay (3 minutes after compressor OFF)?
•
Does not thermostat turn off?
•
Does not timer operate during fan operation?
•
Is not outside high-temperature operation controlled in heating operation?
b) Indoor fan does not rotate.
•
Does not cool air discharge preventive control work in heating operation?
c) Outdoor fan does not rotate or air volume changes.
•
Does not high-temperature release operation control work in heating operation?
•
Does not outside low-temperature operation control work in cooling operation?
•
Is not defrost operation performed?
d) ON/OFF operation cannot be performed from remote controller.
•
Is not the control operation performed from outside/remote side?
•
Is not automatic address being set up?
(When the power is turned on at the first time or when indoor unit address setting is changed, the operation cannot be performed for maximum approx. 5 minutes after power-ON.)
R
Did you return the cabling to the initial positions?
S
Are connecting cables of indoor unit and remote controller correct?
(2) Troubleshooting procedure
When a trouble occurred, check the parts along with the following procedure.
Trouble
→
Confirmation of check code display
→
Check defective position and parts.
NOTE :
For cause of a trouble, power conditions or malfunction/erroneous diagnosis of microcomputer due to outer noise is considered except the items to be checked. If there is any noise source, change the cables of the remote controller to shield cables.
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<Wireless remote controller type> (Only for 4-way air discharge cassette type models)
1. Before troubleshooting
1) Required tools/instruments
•
+ and
–
screwdrivers, spanners, radio cutting pliers, nippers, etc.
•
Tester, thermometer, pressure gauge, etc.
2) Confirmation points before check
Q
The following operations are normal.
a) Compressor does not operate.
•
Is not 3-minutes delay (3 minutes after compressor OFF)?
•
Does not thermostat turn off?
•
Does not timer operate during fan operation?
•
Is not outside high-temperature operation controlled in heating operation?
b) Indoor fan does not rotate.
•
Does not cool air discharge preventive control work in heating operation?
3) Outdoor fan does not rotate or air volume changes.
•
Does not high-temperature release operation control work in heating operation?
•
Does not outside low-temperature operation control work in cooling operation?
•
Is not defrost operation performed?
4) ON/OFF operation cannot be performed from remote controller.
•
Is not forced operation performed?
•
Is not the control operation performed from outside/remote side?
•
Is not automatic address being set up?
Q
Did you return the cabling to the initial positions?
R
Are connecting cables between indoor unit and receiving unit correct?
2. Troubleshooting procedure
(When the power is turned on at the first time or when indoor unit address setting is changed, the operation cannot be performed for maximum approx. 5 minutes after power-ON.)
When a trouble occurred, check the parts along with the following procedure.
Trouble
→
Confirmation of lamp display
(When 4-way air discharge cassette type wireless remote controller is connected)
Check defective position and parts.
1) Outline of judgment
The primary judgment to check where a trouble occurred in indoor unit or outdoor unit is performed with the following method.
Method to judge the erroneous position by flashing indication on the display part of indoor unit
(sensors of the receiving unit)
The indoor unit monitors operating status of the air conditioner, and the blocked contents of self-diagnosis are displayed restricted to the following cases if a protective circuit works.
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10-2. Check Code List
Error mode detected by indoor unit
◎
: Flash,
〇
: Go on,
●
: Go off
Wireless sensor lamp display
Operation Timer Ready
Wired remote controller
Check code
E03
◎ ● ●
●
◎
◎
◎
◎
◎
◎
●
●
●
◎
◎
◎
◎
◎
◎
◎
◎
●
●
●
●
●
●
○
◎
◎
◎
●
●
◎
◎
◎
◎
●
●
◎
●
◎
◎
◎
◎
◎
◎
◎
◎
◎
◎
●
●
●
●
●
●
E04
E08
L03
L07
L08
L09
L30
P01
P10
P12
P19
P31
F01
F02
F10
F29
E10
E18
Duplicated indoor unit addresses
Duplicated indoor master units
Unsetting of indoor group address
Unset indoor capacity
Abnormal outside interlock input
Fan motor thermal protection
Float switch operation
• of float circuit
Indoor DC fan error
Error in 4-way valve system heating operation.
Diagnostic function
Cause of operation
No communication from remote controller (including wireless) and communication adapters
The serial signal is not output from outdoor unit to indoor unit.
•
Miscabling of inter-unit cables
•
Defective serial sensing circuit on outdoor P.C. board
•
Defective serial receiving circuit on indoor P.C. board
There is group line in individual indoor units.
Disconnection, coming-off, defective float switch contactor
•
Indoor heat exchanger temperature lowered after start of
Own unit stops while warning is output to other indoor units.
Coming-off, disconnection or short of indoor heat exchanger sensor (TCJ)
Coming-off, disconnection or short of indoor heat exchanger sensor (TC)
Coming-off, disconnection or short of indoor heat exchanger sensor (TA)
Indoor EEPROM error
•
EEPROM access error
Communication error between indoor MCU
•
Communication error between fan driving MCU and main
MCU
Regular communication error between master and sub indoor units or between main and sub indoor units
Status of air conditioner
Stop
(Automatic reset)
S top
(Automatic reset)
Stop
Stop
Stop
Stop
Stop
Stop
Stop
(Automatic reset)
Stop (Sub unit)
(Automatic reset)
Stop
(Automatic reset)
Stop
(Automatic reset)
Stop
(Automatic reset)
Stop
(Automatic reset)
Stop
(Automatic reset)
Stop
(Automatic reset)
Condition
Judgment and measures
Displayed when error is detected
Displayed when error is detected
Displayed when error is detected
Displayed when error is detected
Displayed when error is detected
Displayed when error is detected
Displayed when error is detected
1. Check cables of remote controller and communication adapters.
•
Handy remote controller LCD display OFF (Disconnection)
•
Central remote controller [97] check code
1. Outdoor unit does not completely operate.
•
Inter-unit cable check, correction of miscabling, case thermo operation
•
Outdoor P.C. board check, P.C. board cables check
2. In normal operation
P.C. board (Indoor receiving/Outdoor sending) check
1. Check whether there is modification of remote controller connection (Group/
Individual) or not after power has been turned on (finish of group configuration/ address check).
* If group configuration and address are not normal when the power has been turned on, the mode automatically shifts to address setup mode. (Resetting of address)
1. Set the indoor capacity. (DN=I1)
Displayed when error is detected
Displayed when error is detected
Displayed when error is detected
Displayed when error is detected
Displayed when error is detected
Displayed when error is detected
Displayed when error is detected
Displayed when error is detected
Displayed when error is detected
1. Check outside devices.
2. Check indoor P.C. board.
1. Check thermal relay of fan motor.
2. Check indoor P.C. board.
1. Defect of drain pump
2. Clogging of drain pump
3. Check float switch.
4. Check indoor P.C. board.
1. Defective detection of position
2. Over-current protective circuit of indoor fan driving unit operates.
3. Lock of indoor fan
4. Check indoor P.C. board.
1. Check 4-way valve.
2. Check indoor heat exchanger (TC/TCJ) sensor.
3. Check indoor P.C. board.
1. Judge sub unit while master unit is in [E03], [L03], [L07], [L08].
2. Check indoor P.C. board.
1. Check indoor heat exchanger temperature sensor (TCJ).
2. Check indoor P.C. board.
1. Check indoor heat exchanger temperature sensor (TC).
2. Check indoor P.C. board.
1. Check indoor heat exchanger temperature sensor (TA).
2. Check indoor P.C. board.
1. Check indoor EEPROM. (including socket insertion)
2. Check indoor P.C. board.
1. Check cables of remote controller.
2. Check power cables of indoor unit.
3. Check indoor P.C. board.
1. Check cables of remote controller.
2. Check indoor power cable.
3. Check indoor P.C. board.
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Error mode detected by outdoor unit
◎ : Flash, 〇 : Go on, ● : Go off
Wireless sensor lamp display
Wired remote controller
Operation Timer Ready Check code
H01
● ◎ ●
Cause of operation
Breakdown of compressor
•
Displayed when error is detected
Diagnostic function
●
●
◎
◎
◎
◎
◎
◎
◎
◎
◎
◎
◎
◎
○
○
●
●
●
●
●
◎
◎
◎
●
●
◎
◎
◎
◎
◎
◎
◎
○
○
○
H02
H03
L29
L31
P03
P04
P22
P26
P29
F04
F06
F08
Coming-off, disconnection or short of outdoor temperature sensor (TD)
Coming-off, disconnection or short of outdoor temperature sensor (TE/TS)
Coming-off, disconnection or short of outdoor temperature sensor (TO)
Stop
Status of air conditioner
Condition
Judgment and measures
Compressor does not rotate.
•
Over-current protective circuit operates after specified time passed when compressor had been activated.
Stop
Current detection circuit error
•
Current value at AC side is high even during compressor-OFF.
•
Phase of power supply is missed.
Stop
Stop Outdoor unit and other errors
•
Communication error between CDB and IPDU
(Coming-off of connector)
•
Heat sink temperature error
(Detection of temperature over specified value)
Phase detection protective circuit operates.
(Normal models)
Discharge temperature error
•
Discharge temperature over specified value was detected.
Displayed when error is detected
Displayed when error is detected
1. Compressor immediately stops even if restarted. : Check IPDU.
2. Phase-missing operation of power supply
Check 3-phase power voltage and cables.
1. Check cables of CDB and IPDU.
2. Abnormal overload operation of refrigerating cycle
Operation continues.
(Compressor stops.)
Displayed when error is detected
1. Check power phase order (Reversed phase)/phase missing.
2. Check outdoor P.C. board.
Stop
Displayed when error is detected
1. Check refrigerating cycle. (Gas leak)
2. Trouble of PMV
3. Check Td sensor.
High-pressure protection error by TE sensor
(Temperature over specified value was detected.)
Stop
Outdoor DC fan error Stop
Displayed when error is detected
1. Overload operation of refrigerating cycle
2. Check outdoor temperature sensor (TE).
3. Check outdoor CDB P.C. board.
Displayed when error is detected
1. Defective detection of position
2. Over-current protective circuit of outdoor fan driving unit operates.
3. Lock of outdoor fan
4. Check outdoor CDB P.C. board.
Inverter over-current protective circuit operates. (For a short time)
Short voltage of main circuit operates.
IPDU position detection circuit error
Displayed when error is detected
1. Check power voltage. AC200V±20V
2. Overload operation of refrigerating cycle
3. Check current detection circuit at AC side.
Displayed when error is detected
1. Trouble of compressor (Compressor lock, etc.) : Replace compressor.
2. Defective cabling of compressor (Phase missing)
3. Phase-missing operation of power supply (3-phase model)
Stop
Stop
Stop
Stop
Displayed when error is detected
1. Inverter immediately stops even if restarted. : Compressor motor rare short
2. Check IPDU. : Cabling error
Displayed when error is detected
1. Position detection circuit operates even if operating compressor by removing
3P connector. : Replace IPDU.
Displayed when error is detected
1. Check outdoor temperature sensor (TD).
2. Check outdoor CDB P.C. board.
Displayed when error is detected
1. Check outdoor temperature sensor (TE/TS).
2. Check outdoor CDB P.C. board.
Operation continues.
Displayed when error is detected
1. Check outdoor temperature sensor (TO).
2. Check outdoor CDB P.C. board.
For an error mode detected in outdoor unit, the fan operates because sub unit of a group operation does not communicate with the outdoor unit.
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Error mode detected by remote controller or network adapter
◎ : Flash, 〇 : Go on, ● : Go off
Wireless sensor lamp display
Operation Timer Ready
— — —
Wired remote controller
Check code
No check code is displayed.
(Remote controller does not operate.)
◎
◎
◎
◎
—
—
—
●
●
●
○
—
—
—
●
●
●
◎
—
—
—
E01*2
•
Cause of operation
No communication with master indoor unit
•
Remote controller cable is not correctly connected.
•
Power of indoor unit is not turned on.
•
Automatic address cannot be completed.
No communication with indoor master unit
Disconnection of inter-unit cable between remote controller and master indoor unit
(Detected at remote controller side)
Diagnostic function
Stop
Stop
Status of air conditioner
(Automatic restart)
* When there is center, operation continues.
Judgment and measures
Condition
—
Displayed when error is detected
Displayed when error is detected
Remote controller power error, Defective indoor EEPROM
1. Check remote controller inter-unit cables.
2. Check remote controller.
3. Check indoor power cables.
4. Check indoor P.C. board.
5. Check indoor EEPROM. (including socket insertion)
: Phenomenon of automatic address repetition occurred.
Signal receiving of remote controller is defective.
1. Check remote controller inter-unit cables.
2. Check remote controller.
3. Check indoor power cables.
4. Check indoor P.C. board.
Signal sending of remote controller is defective.
1. Check sending circuit inside of remote controller.
: Replace remote controller.
E02 Signal sending error to indoor unit
(Detected at remote controller side)
Multiple master remote controllers are recognized.
(Detected at remote controller side)
Stop
(Automatic restart)
* When there is center, operation continues.
Stop
(Sub unit continues operation.)
E09
L20
Central remote controller
98
—
*3
Central remote controller
99
—
*3
Central remote controller
97
—
Central remote controller b7
Duplicated indoor central addresses on communication of central control system (AI-NET)
(Detected by central controller side)
Multiple network adapters on remote controller communication line
(Detected by central controller side)
Interruption of central control system (AI-NET) communication circuit
(Detected by central controller side)
Indoor Gr sub unit error
(Detected by central controller side)
Stop
(Automatic restart)
Operation continues.
Operation continues.
(According to handy remote controller)
Continuation/stop
(Based on a case)
Displayed when error is detected
Displayed when error is detected
Displayed when error is detected
Displayed when error is detected
Displayed when error is detected
1. Check there are multiple master units for 2 remote controllers
(including wireless).
: Master unit is one and others are sub units.
1. Check address setup of central control system network.
(Network adapter SW01)
2. Check network adapter P.C. board.
1. Check multiple network adapters.
2. Check inter-unit cable/miscabling of remote controller.
: Only one network adapter on remote controller communication line
1. Check communication line/miscabling. Check power of indoor unit.
2. Check communication. (XY terminals)
3. Check network adapter P.C. board.
4. Check central controller (such as central control remote controller, etc.).
Check the check code of corresponding unit by handy remote controller.
*2 Check code is not displayed by wired remote controller. (Usual operation of air conditioner is disabled.)
For wireless type models, E01 is notified by the display lamp.
*3 These errors are related to communication of remote controllers (A, B) and central system (AI-NET, X, Y), and [E01], [E02], [E03], [E09], or [E18] is displayed or no check code is displayed on the remote controller according to the error contents.
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10-3. Error Mode Detected by LED on Outdoor P.C. Board
<SW800: LED display in bit 1, bit 2, bit 3 OFF>
•
When multiple errors are detected, the latest error is displayed.
•
When LED display is ○ (Go on), there is the main cause of trouble on the objective part of control at CDB side and the unit stops.
•
When LED display is ◎ (Flash), there is the main cause of trouble on the objective part of control at IPDU side and the unit stops.
•
When case thermostat operates, the communication is interrupted on the serial circuit. If continuing the case thermostat operation, a serial communication error occurs because serial sending to the indoor unit is interrupted.
No.
Item
CDB side
5
6
3
4
1
2
7
8
TE sensor error
TD sensor error
TS sensor error
TO sensor error
Discharge temp. error
DC outdoor fan error
Communication error between IPDU
(Abnormal stop)
High-pressure release operation
L29
P04
IPDU side
9
10
11
12
13
14
15
16
EEPROM error
Communication error between IPDU
(No abnormal stop)
G-Tr short-circuit protection
Detection circuit error
Current sensor error
Phase missing detection
Comp. lock error
Comp. breakdown
○
: Go on
●
: Go off
◎
: Flash (5Hz)
—
—
P26
P29
H03
H03
H02
H01
F06
F04
F06
F08
P03
P22
Check code
Type A Type B
18
19
18
1B
1E
1A
1C
21
—
—
—
14
16
17
17
1D
1F
●
○
●
D800
(Red)
○
○
●
●
●
○
○
◎
●
◎
●
●
◎
●
◎
◎
●
●
●
LED display
D801
(Yellow)
●
○
●
○
○
○
D802 D803
(Yellow) (Yellow)
●
●
○
●
○
○
●
●
●
●
●
●
● ● ○
○
○
●
●
●
○
●
●
●
●
◎
◎
○
○
○
●
●
●
◎
●
●
<<Check code>>
The check codes are classified into Type A and Type B according to the used remote controller. Be sure to check the remote controller which you use.
Type A :
Neutral 2-cores type wired remote controller such as RBC-AMT21E, RBC-AS21E, and wireless remote controller kit such as TCB-AX21U (W)-E
Type B :
Polarized 3-cores type wired remote controller such as RBC-SR1-PE, RBC-SR2-PE, and central control remote controller such as RBC-CR64-PE
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10-4. Troubleshooting Procedure for Each Check Code
10-4-1. New Check Code/Present Check Code (Central Control Side)
[E01 error]/
*
[99 error]
*
: When central controller [99] is displayed, there are other causes of error.
Is inter-unit cable of A and B normal?
YES
NO
Is there no disconnection or contact error of connector on harness from terminal block of indoor unit?
NO
YES
NO
Is group control operation?
YES
Is power of all indoor units turned on?
YES
NO
Is power supplied to remote controller?
AB terminal: Approx. DC18V
YES
NO
YES
Are two remote controllers set without master unit?
NO
Correct inter-unit cable of remote controller.
Correct connection of connector.
Check circuit cables.
Check power connection of indoor unit.
(Turn on power again.)
Check indoor P.C. board (MCC-1402).
Defect Replace
Correct as a master unit/a sub unit
(Remote controller address connector)
Check remote controller P.C. board.
Defect Replace
[E09 error]/
*
[99 error]
*
: When central controller [99] is displayed, there are other causes of error.
YES
Are two remote controllers set without master unit?
NO
Correct as a master unit/a sub unit
(Remote controller address connector)
Check remote controller P.C. board.
Defect Replace
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[E04 error]/[04 error]
Does outdoor unit operate?
YES
NO
NO
Is setup of group address correct?
YES
Check item code [14].
NO
Are 1, 2, 3 inter-unit cables normal?
YES
Correct inter-unit cable.
Are connections from connectors of inter-terminal blocks (1, 2, 3) of indoor/outdoor units normal?
YES
NO
Correct connection of connector.
Does voltage between
2 and 3 of inter-terminal blocks (1, 2, 3) of indoor unit vary?*
YES
NO
Check indoor P.C. board
(MCC-1402).
Defect Replace
*
As shown in the following figure, perform measurement within
20 seconds after power ON.
S5277G
Black
3
White
2
1
Inter-terminal block
For RAV-SM560AT-E, main circuit on control
P.C. board
Is DC280V applied between terminals of electrolytic capacitor of IPDU main circuit?
For RAV-SM560AT-E, check case thermo.
YES
NO
Replace IPDU.
Check indoor P.C. board
(MCC-1402 or MCC-1403).
Defect Replace
Check CDB.
Defect Replace
Is DC7V power supplied to CDB?
Are cablings between Pin 2 and Pin 5 of CN800 and between IPDU and CDB normal?
YES
NO
NO
NO
Is case thermo (CN500) connected?
YES
Does case thermo operate?
YES
Check/Correct charged refrigerant amount.
Replace IPDU.
Correct connection of connector.
Correct connection of connector.
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[E10 error]/[CF error]
<Only for 4-way air discharge cassette type (RAV-SM560UT-E/RAV-SM800UT-E)>
Check indoor control P.C. board (MCC-1402).
Defect Replace
[E18 error]/[97 error]
*
[99 error]
*
: When central controller [99] is displayed, there are other causes of trouble.
Is inter-unit cable of A and B normal?
YES
NO
Correct inter-unit cable of remote controller.
Is there no disconnection or contact error of connector on harness from terminal block of indoor unit?
NO
YES
YES
Is group control operation?
NO
Correct connection of connector.
Check circuit cables.
Is power of all indoor units turned on?
NO
Check indoor P.C. board (MCC-1402).
Defect Replace
Check power connection of indoor unit.
(Turn on power again.)
[E08, L03, L07, L08 error]/
*
[96 error] [99 error]
*
: When central controller [99] is displayed, there are other causes of trouble.
E08 : Duplicated indoor unit numbers
L03 : Two or more master units in a group control
L07 : One or more group addresses of [Individual] in a group control
L08 : Unset indoor group address (99)
If the above is detected when power has been turned on, the mode automatically enters in automatic address setup mode. (Check code is not displayed.)
However, if the above is detected during automatic address setup mode, the check code may be displayed.
[L09 error]/[46 error]
Is capacity of indoor unit unset?
NO
YES
Set capacity data of indoor unit.
(Setup item code (DN) = 11)
Check indoor P.C. board (MCC-1402).
Defect Replace
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[L20 error]/[98 error]
Are cable connections to communication line X, Y normal?
YES
Is central controller [98] displayed?
YES
Is indoor remote controller
[L20] displayed?
YES
Are not multiple same central control network addresses connected?
NO
Check central controller
(including network adapter).
Defect Replace.
NO
NO
YES
Correct cable connection
Check indoor P.C. board
(MCC-1402 or MCC-1403).
Defect Replace
Correct central control network address.
[L30 error]/[B6 error]
Are outside devices of connector CN80 connected?
YES
NO
Do outside devices normally operate?
YES
NO
Check operation cause.
Check indoor P.C. board
(MCC-1402 or MCC-1403).
Defect Replace
Check outside devices.
Defect Replace
[b7 error] (Central controller)
Is group operation performed?
YES
Is check code displayed on sub unit of main or sub remote controller?
YES
Check corresponding indoor/outdoor units.
NO
NO
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Check indoor P.C. board
(MCC-1402 or MCC-1403).
Defect Replace
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[P10 error]/[Ob error]
Is connection of float switch connector
(Indoor control P.C. board CH34) normal?
YES
NO
Does float switch operate?
YES
NO
Is circuit cabling normal?
YES
NO
Correct connection of connector.
Check and correct cabling/wiring.
Check indoor P.C. board
(MCC-1402 or MCC-1403).
Defect Replace
Does drain pump operate?
YES
NO
Check drain pipe, etc.
Is power of drain pump turned on?
YES
NO
Replace drain pump.
Check cabling.
Check indoor P.C. board
(MCC-1402 or MCC-1403).
Defect Replace
[F10 error] [0C error]
Is connection of TA sensor connector
(indoor P.C. board CN104) normal?
YES
Are characteristics of TA sensor resistance value normal?
YES
NO
NO
* Refer to Characteristics-1.
Check indoor P.C. board
(MCC-1402 or MCC-1403).
Defect Replace
Correct connection of connector.
Replace TA sensor.
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[P12 error]/[11 error]
<Only for 4-way air discharge cassette type models (RAV-SM560UT-E/RAV-SM800UT-E)>
Turn off the power.
Are not there connections errors or disconnection on connectors CN333 and CN334 of indoor unit P.C. board (MCC-1402)?
NO
YES
Remove connectors CN333 and
CN334 of indoor unit P.C. board
(MCC-1402).
Correct connection of connector.
Does the fan rotate without trouble when handling the fan with hands?
YES
Are resistance values between phases at fan motor connector CN333 motor side of indoor P.C. board (MCC-1402) correct? *1
YES
Is resistance value of fan motor connector
CN333 at motor side of indoor P.C. board
(MCC-1402) correct? *2
YES
Is signal output of indoor fan motor position detection correct? *3
YES
NO
Replace indoor fan motor.
NO
Replace indoor fan motor.
*
1
•
Are not coil windings between between
5
3
1
5
1
(Red lead) and (White lead),
(White lead) and (Black lead), between
For resistance, see the following values.
AIU-P401H/HR, P451, P501, P561, P631, P711, P801
Approx. 70 to 100
AIU-P1121H/HR, P1401, P1601 Approx. 35 to 50
•
Is not earthed between cabinet and 1, 3, 5 10M or more
NO
Replace indoor fan motor.
* 2
Check resistance of fan motor position detection circuit.
Is not coil winding between (Yellow lead) and (Pink lead) opened or shorted? Resistance: Approx. 5 to 20k
NO
Replace indoor fan motor.
* 3
Check fan motor position detection signal.
•
Using a tester, measure the voltage between CN334 and of indoor P.C. board (MCC-1402) under condition that CN333 and
CN334 are mounted and the power is turned on.
Rotate the fan slowly with hands, and check the pin voltage
• swings between 0 to 5V voltage.
Between and : 5V
CN333
Check indoor P.C. board
(MCC-1402).
Defect Replace
CN334
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[P22 error]/[1A error]
(RAV-SM800AT-E)
Are connections of CN301 and
CN300 of P.C. board correct?
YES
Does the fan rotate without trouble when handling the fan with hands under condition of removing CN301 and CN300 from P.C. board?
YES
NO
The status that the resistance values between leads below are 50 to 80 for 40W motor (ICF-140-40) and 25 to 55 for 60W motor (ICF-140-60-1) is normal.
1 2
Between (White lead) and (Black lead)
3
3
1 of motor winding of connector (CN301)
YES
NO
The status that there is
5k to 20k resistance values between
1 4 of motor position detection of connector (CN300) is normal.
YES
NO
CN301
CN300
* Connector of RAV-SM560AT-E differs from that of RAV-SM800AT-E.
CN300: Motor coil winding
CN301: Motor position detection
Normal fan motor
(Control or CDB P.C. board)
(Control P.C. board or CDB P.C. board)
Defective fan motor
NOTE :
However, GND circuit error inside of the motor is rarely detected even if the above check is carried out.
When the circuit does not become normal even if P.C. board has been replaced, replace outdoor fan motor.
Objective P.C. board
Fan motor winding
Motor position detection
Fan motor winding
Motor position detection
Single phase
RAV-SM560AT-E
Control P.C. board
CN300
CN301
Single phase
RAV-SM800AT-E
CDB P.C. board
CN301
CN300
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[P19 error]/[08 error]
Check and replace electron expansion valve.
Is operation of
4-way valve normal?
YES
NO
NO
Is flow of refrigerant by electron expansion valve normal?
YES
Is voltage applied to 4-way valve coil terminal in heating operation?
YES
NO
Check 4-way valve
Defect Replace
Is circuit cable normal?
YES
NO
Check and correct circuit.
NO
Are characteristics of TC sensor resistance value normal?
* Refer to Characteristics-2.
YES
Replace TC sensor.
Check CDB P.C. board.
YES
NO
Check indoor P.C. board.
Defect Replace
Check CDB P.C. board.
Defect Replace
* For RAV-SM560AT-E, check control P.C. board.
• In cooling operation, if high pressure is abnormally raised, [P19 error]/[08 error] may be displayed. In this case, remove cause of pressure up and then check again referring to the item [P04 error]/[21 error].
[F02 error]/[0d error]
Is connection of TC sensor connector
(Indoor P.C. board CN101) normal?
YES
NO
Are characteristics of
TC sensor resistance value normal?
YES
NO
* Refer to Characteristics-2.
Check indoor P.C. board
(MCC-1402).
Defect Replace
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Correct connection of connector.
Replace TC sensor.
Toshiban lämmitys- ja jäähdytyslaitteiden jälleenmyyjä pääkaupunkiseudulla on Jäähdytinpalvelu RefGroup Oy
[F01 error]/[0F error]
Is connection of TCJ sensor connector
(Indoor P.C. board CN102) normal?
YES
NO
NO
Are characteristics of
TCJ sensor resistance value normal?
YES
* Refer to Characteristics-2.
Check indoor P.C. board
(MCC-1403).
Defect Replace
Correct connection of connector.
Replace TCJ sensor.
[P26 error]/[14 error]
Is power voltage normal?
YES
NO
Improve the power supply line.
YES
Are connections of cabling/connector normal?
YES
NO
* For RAV-SM560AT-E, check RY01 on the control P.C. board.
Check and correct circuit cables.
Correct connection of connector.
Check and correct reactor connection.
Does RY01 relay of
IPDU operate?
NO
YES Are not
“
P26
”
and
“
14
”
errors output when an operation is performed by removing 3P connector of compressor?
YES
* Single-phase type is not provided to RAV-SM560AT-E.
Is not AC fuse fused?
NO
NO
Replace IPDU.
* Replace control P.C. board of RAV-SM560AT-E.
Replace IPDU.
* Replace control P.C. board of RAV-SM560AT-E.
Is compressor normal?
YES
NO
Check IPDU.
Defect Replace
Check rare short of compressor trouble.
Defect Replace
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[P29 error]/[16 error]
Are connections of cable/connector normal?
YES
NO
NO
Is compressor normal?
YES
YES
Is not earthed?
NO
Is not winding shorted?
(Is resistance between windings 0.6 to 1.2 ?)
NO
YES
Is not winding opened?
NO
YES
Check IPDU P.C. board.
Defect Replace
Check and correct circuit cabling such as cabling to compressor.
Compressor error Replace
Compressor error Replace
Compressor error Replace
* For RAV-SM560AT-E, replace control P.C. board.
[H03 error]/[17 error]
Are cablings of power and current sensor normal?
YES
Check IPDU.
Defect Replace
NO
* For RAV-SM560AT-E, replace control P.C. board.
Check and correct circuit cables.
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[F06 error]/[18 error]
Are connections of
TE/TS sensor connectors of
CDB CN604/CN605 normal?
YES
NO
Correct connection of connector.
Are characteristics of TE/TS sensor resistance values normal?
YES
* (For RAV-SM560AT-E, CN600 TE sensor and CN603 TS sensor)
NO
Replace TE and TS sensors.
Check CDB.
Defect Replace
* Refer to Characteristics-3.
[F04 error]/[19 error]
Is connection of TD sensor connector of CDB CN600 normal?
YES
NO
* (For RAV-SM560AT-E, CN601 TD sensor)
NO
Are characteristics of TD sensor resistance value normal?
YES
Correct connection of connector.
Replace TD sensor.
Check control P.C. board.
Defect Replace
* Refer to Characteristics-4.
[F08 error]/[1b error]
Is connection of TO sensor connector of CDB CN601 normal?
YES
NO
* (For RAV-SM560AT-E, CN602 TO sensor)
NO
Are characteristics of TO sensor resistance value normal?
YES
Correct connection of connector.
Replace TO sensor.
Check CDB.
Defect Replace
* Refer to Characteristics-5.
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[L29 error]/[1C error]
Are connections of
CDB CN800 and CDB IPDU CN06 connectors normal?
YES
NO
YES
Was the error just after power ON determined?
NO
Are cabling/connector normal?
YES
NO
Correct connection of connector.
Check cabling between IPDU and CDB and connector.
IPDU P.C. board error
Defect Replace
Is there no abnormal overload?
NO
YES
NO
Is IPDU P.C. board come to closely contact with heat sink?
YES
Improve and eliminate the cause.
Correct mounting.
IPDU P.C. board error
Defect Replace
[H02 error]/[1d error]
Is power voltage normal?
YES
NO
Are connections of cable/connector normal?
YES
NO
NO
Is compressor normal?
YES
Improve power line.
Check and correct circuit cabling such as cabling to compressor
(phase missing) and connector.
Is there no slackened refrigerant?
YES
NO
Does electron expansion valve normally operate?
YES
NO
Compressor lock Replace
Check TE and TS sensors. Replace
Check electron expansion valve. Replace
Check IPDU and CDB.
Defect Replace
* For RAV-SM560AT-E, replace control P.C. board.
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[P03 error]/[1E error]
Is protective control such as discharge temprelease control normal?
YES
NO
Are connections of cable/connector normal?
YES
NO
Correct the cabling and connection of connector.
Check parts. Defect Replace
Is charged refrigerant amount normal?
YES
NO
YES
Is not abnormal overload?
NO
NO
Are characteristics of
TD sensor resistance value normal?
YES
* Refer to Characteristics-4.
Check and correct the charged refrigerant amount.
Improve and delete the cause
Replace TD sensor.
Check CDB.
Defect Replace
* For RAV-SM560AT-E, replace control P.C. board.
[H01 error]/[1F error]
Is power voltage normal?
YES
Is not abnormal overload?
NO
Is the circuit detected by current sensor normal?
YES
NO
NO
YES
Improve power line.
Improve and delete the cause.
Check and correct circuit cables.
Check IPDU.
Defect Replace
* For RAV-SM560AT-E, replace control P.C. board.
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[P04 error]/[21 error]
Is high-voltage protective operation by
TE sensor normal?
YES
NO
Is connection of cabling connector normal?
YES
NO
Correct connection of cabling connector.
Check TE sensor.
Defect Replace
Does cooling outdoor fan normally operate?
YES
NO
Is connection of connector normal?
YES
NO
Correct connection of connector.
Check TE, TC, TS sensors.
Replace electron expansion valve.
NO
NO
Does PMV normally operate?
YES
Is fan motor normal?
YES
Do not TD and TO sensors come off the detection part?
YES
NO
Replace fan motor.
Correct coming-off.
Are characteristics of
TD, TO, TC sensor resistance values normal?
YES
NO
Replace TD, TO, and TC sensors.
* Refer to Characteristics-3 and 4.
Check charged refrigerant amount.
Check liquid/gas valves.
Check abnormal overload.
Check CDB.
Defect Replace
* For RAV-SM560AT-E, replace control P.C. board.
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[97 error] (Central controller)
NO
Is X, Y communication line normal?
YES
Correct communication line.
Are connections between connectors
CN02, CN03 of network adapter P.C. board and connectors CN309, CN41 of indoor P.C. board
(MCC-1402 or MCC-1403, normal?
YES
NO
NO
Is A, B communication line normal?
YES
YES
Is there no connection error of power line?
NO
YES
Is not power of source power supply turned on?
NO
YES
Did a power failure occur?
NO
Is the network address changed form remote controller?
NO
YES
YES
Is there no noise source, etc.?
NO
Can central remote controller control normally other indoor units?
Is handling of central remote controller reflected on the operation status of indoor unit?
YES
NO
(Same as others)
Check connections of A, B terminal blocks.
Correct communication line of remote controller.
Does network adapter P.C. board
LED (D01) go on?
YES
NO
Can handy remote controller control normally other indoor units?
YES
NO
Correct connection of connector.
Correct power cable.
Turn on the source power supply.
Clear the check code.
Eliminate noise, etc.
Check central controller.
Defect Replace
Check network adapter P.C. board and power transformer.
Defect Replace
Check indoor P.C. board
(MCC-1402 or MCC-1403).
Defect Replace
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[E03 error] (Master indoor unit)
[E03 error] is detected when the indoor unit cannot receive a signal sent from the main remote controller (and central controller).
In this case, check the communication cables of the remote controllers A and B, the central control system X and Y. As communication is disabled, [E03] is not displayed on the main remote controller and the central controller. [E01] is displayed on the main remote controller and [97 error] on the central controller, respectively.
If [E03] occurs during an operation, the air conditioner stops.
[F29 error] / [12 error]
[F29 error] or [12 error] indicates detection of trouble which occurred on IC10 non-volatile memory (EEPROM) on the indoor unit P.C. board during operation of the air conditioner. Replace the service P.C. board.
* If EEPROM has not been inserted when the power was turned on or if EEPROM data never be read/written, the automatic address mode is repeated. In this time, the central controller displays [97 error].
(Power ON)
(Approx. 3 minutes)
[SET] is displayed on main remote controller.
(Approx. 1 minute)
[SET] goes off.
LED (D02) on indoor unit P.C. board flashes with 1Hz for approx. 10 seconds.
(Repetition)
Reboot
(Reset)
[P31 error] (Sub indoor unit)
When the master unit of a group operation has detected [E03], [L03], [L07], or [L08] error, the sub unit of the group operation detects [P31 error] and then it stops. There is no display of the check code or alarm history of the main remote controller.
(In this model, the mode enters in automatic address set mode when the master unit has detected [E03], [L03],
[L07], or [L08] error.)
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10-4-2. Relational Graph of Temperature Sensor Resistance Value and Temperature
Resistance
(k )
10
20
0
10 20
40
TA sensor
Caracteristics-1
30
Resistance
(k )
20
30 40
Temperature [ C]
50
TC, TCJ sensor
Caracteristics-2
10
0
–10 0 10 20 30 40 50 60 70
Temperature [ C]
20
TE, TO, TS sensor
200
Caracteristics-3
Resistance
(k )
(10 C or lower)
100
Resistance
(k )
(10 C or higher)
10
0
200
-10 0 10 20 30 40
Temperature [ C]
50 60 70
0
TD sensor
Caracteristics-4
Resistance
(k )
(50 C or lower)
100
20
Resistance
(k )
(50 C or higher)
10
0 0
50
Temperature [ C]
100
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Key Features
- 4-Way Air Discharge Cassette Type
- Concealed Duct Type
- High-Wall Type
- Flexible Type
- R410A Refrigerant
- Turbo Fan
- Energy Consumption Effect Ratio
- Compressor Thermo
- Pulse Motor Valve
- Wired Remote Controller
Frequently Answers and Questions
What are the different types of indoor units available?
What is the standard capacity of the units?
What is the sound level of the outdoor unit?
Related manuals
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Table of contents
- 3 SPECIFICATIONS
- 12 AIR DUCTING WORK
- 13 CONSTRUCTION VIEWS (EXTERNAL VIEWS)
- 20 SYSTEMATIC REFRIGERATING CYCLE DIAGRAM
- 22 WIRING DIAGRAM
- 28 SPECIFICATIONS OF ELECTRICAL PARTS
- 30 REFRIGERANT R410A
- 38 CONTROL BLOCK DIAGRAM
- 48 CIRCUIT CONFIGURATION AND CONTROL SPECIFICATIONS
- 65 TROUBLESHOOTING
- 88 REPLACEMENT OF SERVICE INDOOR P.C. BOARD
- 92 SETUP AT LOCAL SITE AND OTHERS
- 103 ADDRESS SETUP
-
108
TROUBLESHOOTING
- 135 DETACHMENTS
- 168 EXPLODED VIEWS AND PARTS LIST