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AIR CONTROLS
Pressurized air lines are normally used at just two points in the Apquip System:
1) Air supply to pressurize the tank.
2) Air supply to the Control Enclosure to operate the applicator valve.
This system requires a maximum of 60 PSIG of clean, dry air. Moisture and compressor blowby will affect the performance of the system’s spool/sleeve assembly. The
Apquip system includes Coalescer / Filter to remove normal levels of impurities.
Do not lubricate the air supply.
All control lines are 1/4” plastic tubing. The air fittings are the quick release type. To attach an air line, push the plastic tubing firmly into the fitting (See A). To remove the air line, depressurize the line, push the tubing firmly into the fitting, then using your fingers, push the locking ring in on the fitting. While holding the lock ring in, pull the tubing out. (See B)
Replace the Coalescer Filter Element whenever it is no longer white in color. Continued use of a contaminated Element will permit impurities to cause inconsistent operation of the Air Electric Valve. A combination of cold air in the mill and oil in the air supply can also cause intermittent or sluggish Air Electric Valve operation.
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Table of contents
- 5 ELECTRICAL INSTALLATION
- 6 CONTROL ENCLOSURE FEATURES
- 9 SYSTEM COMPONENT IDENTIFICATION
- 10 SIX CONTROL STAGES DURING APPLICATION
- 12 ADHESIVE APPLICATOR HEAD
- 13 APPLICATOR HEAD ALIGNMENT
- 14 APPLICATOR HEAD CLEAN UP
- 15 SENSOR MOUNTING
- 16 SENSING COMPONENTS CHECK
- 17 DYNAMIC ADJUSTMENT
- 19 SQUEEZE OUT
- 20 ADJUSTMENT TROUBLESHOOTING
- 20 Applicator valve opens late
- 20 Applicator valve closes early
- 22 Adhesive on upper surface and none on lower surfaces
- 22 Adhesive on lower surface and none on upper surfaces
- 22 Glue Buildup On Applicator Head
- 23 AIR CONTROLS
- 24 TROUBLESHOOTING
- 24 Troubleshooting Fluid Supply
- 25 Troubleshooting Applicator Valve Assembly
- 26 Internal Electrical Component Identification
- 27 Troubleshooting Electrical Controls
- 28 Troubleshooting Sensing Electronics
- 30 Troubleshooting Sensor Function
- 31 Troubleshooting Sensor Output Signals
- 32 Troubleshooting Timer Output Signal
- 33 Troubleshooting Test, Chain, and Solid State Relays
- 34 APPLICATOR VALVE ASSEMBLY
- 35 OPTIONAL VALVE PARTS
- 36 ADHESIVE FILTER
- 37 PRESSURE TANKS
- 37 SPECIAL ADHESIVES