CHAPTER I
GENERAL DESCRIPTION
This chapter gives the description, theory of operation, and design data for the FLASH
CHILLER and FLASH CHILLER-3/4, and related components.
SYSTEM DESCRIPTION
The FLASH CHILLER is a complete self-contained remote cooling unit which when combined with related components, will cool and dispense ice-cold beer.
The FLASH CHILLER consists of a condensing unit, a water reservoir, beer cooling coils, an agitator pump housed in an all stainless steel cabinet. The FLASH CHILLER is manufactured with all stainless steel construction and is insulated with polyurethane foam. The FLASH CHILLER is manufactured in remote or self-contained configurations.
The Flash Chiller is manufactured as a standard 1/2 H.P. condensing unit and can be manufactured in a 3/4 H.P. configuration. Both models can be manufactured in a remote configuration.
For proper function the FLASH CHILLER must have an electrical supply and drainage.
DESIGN DATA
COOLING UNIT
Overall cabinet dimensions: FLASH CHILLER
Height
45 5/8”
Width
Depth
Weights:
Shipping
FLASH CHILLER 3/4
47 5/8”
22” 22”
24 1/2” 24 1/2”
228 255
193 220
Weight
406
90 90
Capacities: Unit water bath (no ice bank)
Refrigerant requirement (R-134-A)
Ambient operating temperature
1/2 H.P. 285
22.5 gallons
3/4 H.P. 331 grams
40 F to 100 F.
Electrical Requirements: The cooling unit requires a 115 VAC 60 Hertz or 220 VAC 50 Hertz single-phase power circuit. Please notify the factory or factory representative if a deviation of this requirement is required.
FLASH CHILLER FLASH CHILLER 3/4
110VAC 220VAC 110VAC 220VAC
Circuit
10.2 Amps
Condensing
8.8 Amps
Agitator
1.4 Amps
5.1 Amps
4.4 Amps
.7 Amps
11.5 Amps
10.1 Amps
1.4 Amps
5.8 Amps
5.1 Amps
.7 Amps
2
3
3
8
7
11
9
12
26
27
6
19
10
3
13
14
3
16
15
17
18
20
24
25
29
30
28
1
2
3
4
5
3
21
22
23
31
32
33
32
38
39
3
36
3
32
37
35
34
FLASH CHILLER
INTERNATIONAL CARBONIC INC.
TITLE
FLASH CHILLER
ICI
ADELANTO, CALIFORNIA
DATE
DRN. BY
CHK. BY
2/23/00
APPR. BY
GLW
GLW
GLW
FLASH CHILLER
1
2
3
1
1
1
4 2
5 1
6 1
7 1
8 1
9 1
10 1
11 1
12
13
14
1
4
4
15 4
16 1
S-416
S-417
A-20
F-4 SCREW
42-1020-80
S-418 RISER
. . . . .
S-422
S-1323
S-499
S-423
AGITATOR/COIL POSITIONING BRACKET
WASTE DRAIN POSITIONING BRACKET
SCREW, 8-32 X 3/8 T.H., S.S.
TWO FAUCET BEER TOWER
TOWER JAM NUT
S-421 TOP
WASTE DRAIN ASSY.
EVAPORATOR GUIDE WEDGE
EVAPORATOR COIL RETAINER
EVAPORATOR SUPPORT BRACKET
17 1
18 1
19 1
20
21
22
1
1
1
23 1
24 1
25 1
26 1
27 1
28 1
29 4
30 1
. . . . .
S-513-A
S-424
S-425
S-426
S-428 STANDPIPE
S-430
S-489
S-432
1/8 CAP TUBE, 10.5
ICE BANK CONTR0L
ICE BANK BULB BRACKET
#1 COIL 102 FEET 5/16 S.S. TUBING
#2 COIL 118 FEET 5/16 S.S. TUBING
DRAIN OUTLET, WASTE
DRAIN OUTLET, STANDPIPE
CABINET SHELL ONLY
S-46 BUSHING
S-491 REAR LINE COVER
31 1
32 3 S-434 SIDE, AND FRONT PANELS
33 1 AKA7437YXAXA H.P. CONDENSING UNIT
AKA4476YXA
AJA7465YXAXG
AJA7461YXA
1/2 COMPRESSOR ONLY
3/4 H.P. CONDENSING UNIT
3/4 COMPRESSOR ONLY
S-854 LEGS
35 1 P0003 2 X 4 "J" BOX WITH LID
36
37
38
1
1
2
P0004
VDS-16P-110
VDS-16P-230
A-46
2 X 4 "J" LID
COMPRESSOR PROTECTOR 110 V.
COMPRESSOR PROTECTOR 230 V.
5/16 X 18 FLANGE WHIZ LOCK SCREW, 3/4"
39 1 E-141-12 CORD
4
BLACK
RIBBED
BLACK
WHITE
BLACK
BLACK
BROWN
AKA7437YXAXA
IDENTIFICATION RIB
(NEUTRAL)
POWER CORD
(GROUND TYPE)
START CAPACITOR
IF USED
G
1
S
M
UP
2
L
C
3
1
R
S
YELLOW
FAN (CONDENSER)
RELAY
BLACK OR BLUE
OVERLOAD
COMPRESSOR TERMINALS
BLACK
WHITE
BLUE
GREEN/YELLOW
GREEN
ELECTRICAL FIELD WIRING
AND INSTRUCTIONS
1. INCOMING POWER LEADS
MUST BE COPPER CONDUCTORS
ONLY.
2. CONNECT INCOMING GROUND
LEAD TO GREEN GROUND SCREW.
3. WHEN T.P.CO. APPROVED
ALTERNATE RELAY IS USED.
CONNECT LEADS TO SAME
NUMBERED TERMINALS,
REGARDLESS OF LOCATION.
4. A JUMBER WIRE MAY BE
CONNECTED BETWEEN #4 &
#6 TERMINALS TO DISTRIBUTE
WIRES FOR EASE OF WIRING.
THE #4 AND #6 TERMINALS ARE
WIRINGTERMINALS WITH NO
INTERNAL CONNECTION TO RELAY.
AJA7465YXAXG
C
COMP.
TERMINALS
RED
S
YELLOW
R
RELAY
POWER LEADS FROM
DISCONNECT SWITCH
2
6
1
4
5
OVERLOAD
1
3
BLACK
RUN CAPACITOR
LOW PRESSURE
CONTROL
FAN (CONDENSER)
START CAPACITOR
W/ BLEEDER RESISTOR
INTERNATIONAL CARBONIC INC.
ICI
ADELANTO, CALIFORNIA
WIRING DIAGRAM
DATE
DRN. BY
11/1/05
GLW
CHK. BY
APPR. BY
5