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Wiring Diagrams
Wire Your Controller 3-7
The following illustrations show the wiring diagrams for the MicroLogix 1200 controllers. Controllers with dc inputs can be wired as either sinking or
sourcing inputs. (Sinking and sourcing does not apply to ac inputs.) Refer to
Sinking and Sourcing Wiring Diagrams on page 3-12
The controller terminal block layouts are shown below. The shading on the labels indicates how the terminals are grouped. A detail of the groupings is shown in the table following the terminal block layouts.
TIP
This symbol denotes a protective earth ground terminal which provides a low impedance path between electrical circuits and earth for safety purposes and provides noise immunity improvement. This connection must be made for safety purposes on ac-powered controllers.
This symbol denotes a functional earth ground terminal which provides a low impedance path between electrical circuits and earth for non-safety purposes, such as noise immunity improvement.
Terminal Block Layouts
Figure 3.1 1762-L24AWA and 1762-L24AWAR
Inputs
Outputs
Group 0 Group 1
NC
NC
COM
0
IN 0 IN 2
COM
1
IN 1 IN 3 IN 4
IN 5
IN 6
IN 7
IN 8
IN 9 IN 11
IN 10
IN 13
IN 12
VAC
L1
VAC
NEUT
OUT 0 OUT 1 OUT 2 VAC
DC3
OUT 5 OUT 6 OUT 8
VAC
DC 0
VAC
DC 1
VAC
DC 2
OUT 3 OUT 4 VAC
DC 4
OUT 7 OUT 9
G ro up
0
G ro up
1
G ro up
2
G ro up
3
G ro up
4
Publication 1762-UM001H-EN-P - June 2015
3-8 Wire Your Controller
Figure 3.2 1762-L24BWA and 1762-L24BWAR
Inputs
Outputs
Group 0
Group 1
+24
VDC
24
COM
COM
0
IN 0 IN 2
IN 1
COM
IN 3
1
IN 4
IN 5
IN 6
IN 7
IN 8
IN 9 IN 11
IN 10 IN 12
IN 13
VAC
L1
VAC
NEUT
OUT 0
VAC
DC 0
OUT 1
VAC
DC 1
OUT 2
VAC
DC 3
OUT 5 OUT 6 OUT 8
VAC
DC 2
OUT 3 OUT 4
VAC
DC 4
OUT 7 OUT 9
G ro up
0
G ro up
1
G ro up
2
G ro up
3
G ro up
4
ATTENTION
The 24V dc sensor supply of the 1762-L24BWA and
1762-L24BWAR should not be used to power output circuits. It should only be used to power input devices (for
circuits.
Figure 3.3 1762-L24BXB and 1762-L24BXBR
Group 0 Group 1
NC
NC
COM
0
IN 0 IN 2
COM
1
IN 1 IN 3 IN 4
IN 5
IN 6
IN 7
IN 8
IN 9 IN 11
IN 10
IN 13
IN 12
+24
VDC
VDC
NEUT
VAC
DC 0
OUT
0
VAC
DC 1
OUT
1
VDC
2
OUT
2
OUT
3
OUT
4
OUT
5
OUT
6
COM
2
VAC
DC 3
OUT
7
OUT
8
OUT
9
G ro up
0
G ro up
1
G ro up
2
G ro up
3
Figure 3.4 1762-L40AWA and 1762-L40AWAR
Inputs
Outputs
Group 0 Group 1 Group 2
NC
NC
COM
0
IN 0 IN 2
COM
1
IN 5 IN 7
IN 1 IN 3 IN 4 IN 6
COM
2
IN 8 IN 10 IN 12 IN 14 IN 16 IN 18 IN 20 IN 22
IN 9 IN 11 IN 13 IN 15 IN 17 IN 19 IN 21 IN 23
VAC
L1
VAC
NEUT
VAC
DC 0
OUT
0
VAC
DC 1
OUT
1
OUT
2
VAC
DC 2
OUT
3
VAC
DC 3
OUT
4
OUT
5
OUT
6
OUT
7
VAC
DC 4
OUT
8
OUT
9
OUT
10
OUT
11
VAC
DC 5
OUT
12
OUT
13
OUT
14
OUT
15
G ro up
0
G ro up
1
G ro up
2
G ro up
3
G ro up
4
G ro up
5
Publication 1762-UM001H-EN-P - June 2015
Wire Your Controller 3-9
Figure 3.5 1762-L40BWA and 1762-L40BWAR
Inputs
24
COM
+24
VDC
COM
0
Group 0
IN 0 IN 2
COM
1
Group 1
IN 5 IN 7 IN 8
IN 1 IN 3 IN 4 IN 6
COM
2
Group 2
IN 10 IN 12 IN 14 IN 16 IN 18 IN 20 IN 22
IN 9 IN 11 IN 13 IN 15 IN 17 IN 19 IN 21 IN 23
Outputs
VAC
L1
VAC
NEUT
VAC
DC 0
OUT
0
VAC
DC 1
OUT
1
VAC
DC 2
OUT
2
OUT
3
VAC
DC 3
OUT
4
OUT
5
OUT
6
OUT
7
VAC
DC 4
OUT
8
OUT
9
OUT
10
VAC
DC 5
OUT
11
OUT
OUT
12
13
OUT
14
OUT
15
G ro up
0
G ro up
1
G ro up
2
G ro up
3
G ro up
4
G ro up
5
ATTENTION
The 24V dc sensor supply of the 1762-L40BWA and
1762-L40BWAR should not be used to power output circuits. It should only be used to power input devices (for
circuits.
Figure 3.6 1762-L40BXB and 1762-L40BXBR
Inputs
Outputs
NC
NC
COM
0
Group 0 Group 1
IN 0 IN 2
COM
1
IN 5 IN 7 IN 8
Group 2
IN 10 IN 12 IN 14 IN 16 IN 18 IN 20 IN 22
IN 1 IN 3 IN 4 IN 6
COM
2
IN 9 IN 11 IN 13 IN 15 IN 17 IN 19 IN 21 IN 23
+24
VDC
VDC
NEUT
VAC
DC 0
OUT
0
VAC
DC 1
OUT
1
VDC
2
OUT
2
OUT
3
OUT
4
OUT
5
OUT
6
OUT
7
OUT
8
OUT
9
COM
2
VAC
DC 3
OUT
10
VAC
DC 4
OUT
11
OUT
12
OUT
13
OUT
14
OUT
15
G ro up
0
G ro up
1
G ro up
2
G ro up
3
G ro up
4
Terminal Groupings
Table 3.3 Input Terminal Grouping
Controller
1762-L24AWA
1762-L24AWAR
1762-L24BWA
1762-L24BWAR
1762-L24BXB
1762-L24BXBR
1762-L40AWA
1762-L40AWAR
Input Group
Group 0
Group 1
Group 0
Group 1
Group 0
Group 1
Group 0
Group 1
Group 2
Inputs
Common Terminal Input Terminal
AC COM 0
AC COM 1
DC COM 0
I/0 through I/3
I/4 through I/13
I/0 through I/3
DC COM 1
DC COM 0
DC COM 1
AC COM 0
AC COM 1
AC COM 2
I/4 through I/13
I/0 through I/3
I/4 through I/13
I/0 through I/3
I/4 through I/7
I/8 through I/23
Publication 1762-UM001H-EN-P - June 2015
3-10 Wire Your Controller
Publication 1762-UM001H-EN-P - June 2015
Table 3.3 Input Terminal Grouping
Controller
1762-L40BWA
1762-L40BWAR
1762-L40BXB
1762-L40BXBR
Input Group
Group 0
Group 1
Group 2
Group 0
Group 1
Group 2
Inputs
Common Terminal Input Terminal
DC COM 0 I/0 through I/3
DC COM 1
DC COM 2
DC COM 0
DC COM 1
DC COM 2
I/4 through I/7
I/8 through I/23
I/0 through I/3
I/4 through I/7
I/8 through I/23
Table 3.4 Output Terminal Grouping
Controller
1762-L24AWA
1762-L24AWAR
1762-L24BWA
1762-L24BWAR
1762-L24BXB
1762-L24BXBR
Output
Group
Group 0
Group 1
Group 2
Group 3
Group 4
Group 0
Group 1
Group 2
Group 3
Group 4
Group 0
Group 1
Group 2
Group 3
Voltage
Terminal
VAC/VDC 0
VAC/VDC 1
VAC/VDC 2
VAC/VDC 3
VAC/VDC 4
VAC/VDC 0
VAC/VDC 1
VAC/VDC 2
VAC/VDC 3
VAC/VDC 4
VAC/VDC 0
VAC/VDC 1
VDC 2, VDC
COM 2
VAC/VDC 3
1762-L40AWA
1762-L40AWAR
1762-L40BWA
1762-L40BWAR
Group 0
Group 1
Group 2
Group 3
Group 4
Group 5
Group 0
Group 1
Group 2
Group 3
Group 4
Group 5
VAC/VDC 0
VAC/VDC 1
VAC/VDC 2
VAC/VDC 3
VAC/VDC 4
VAC/VDC 5
VAC/VDC 0
VAC/VDC 1
VAC/VDC 2
VAC/VDC 3
VAC/VDC 4
VAC/VDC 5
Outputs
Output
Terminal
O/0
O/1
O/2 through O/3
O4 through O/5
O/6 through O/9
O/12 through
O/15
O/0
O/1
O/2 through O/3
O/4 through O/7
O/8 through
O/11
O/12 through
O/15
Description
Isolated Relay outputs
O/0
O/1
O/2 through O/3
O/4 through O/5
Isolated Relay outputs
O/6 through O/9
O/0
O/1
Isolated Relay outputs
O/2 through O/6 Isolated FET outputs
O/7 through O/9 Isolated Relay outputs
O/0
O/1
O/2 through O/3
O/4 through O/7
O/8 through
O/11
Isolated Relay outputs
Isolated Relay outputs
Wire Your Controller 3-11
Table 3.4 Output Terminal Grouping
Controller
1762-L40BXB
1762-L40BXBR
Output
Group
Group 0
Group 1
Group 2
Group 3
Voltage
Terminal
VAC/VDC 0
VAC/VDC 1
VDC 2, VDC
COM 2
VAC/VDC 3
Group 4 VAC/VDC 4
Outputs
Output
Terminal
Description
O/0
O/1
Isolated Relay outputs
O/2 through O/9 Isolated FET outputs
O/10 through
O/11
O/12 through
O/15
Isolated Relay outputs
Publication 1762-UM001H-EN-P - June 2015
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Table of contents
- 3 Firmware Revision History
- 9 Who Should Use This Manual
- 9 Purpose of This Manual
- 10 Related Documentation
- 10 Common Techniques Used in This Manual
- 11 Hardware Features
- 12 Component Descriptions
- 12 MicroLogix 1200 Memory Module and/or Real-time Clock
- 13 1762 Expansion I/O
- 14 Communication Cables
- 14 Program the Controller
- 14 Communication Options
- 15 Required Tools
- 15 Agency Certifications
- 16 Compliance to European Union Directives
- 16 EMC Directive
- 16 Low Voltage Directive
- 16 Installation Considerations
- 17 Safety Considerations
- 17 Hazardous Location Considerations
- 19 Disconnect Main Power
- 19 Safety Circuits
- 19 Power Distribution
- 20 Periodic Tests of Master Control Relay Circuit
- 20 Power Considerations
- 20 Isolation Transformers
- 20 Power Supply Inrush
- 21 Loss of Power Source
- 21 Input States on Power Down
- 21 Other Types of Line Conditions
- 21 Prevent Excessive Heat
- 22 Master Control Relay
- 23 Use Emergency-Stop Switches
- 24 Schematic (Using IEC Symbols)
- 25 Schematic (Using ANSI/CSA Symbols)
- 26 Install a Memory Module or Real-time Clock
- 27 Controller Mounting Dimensions
- 27 Controller and Expansion I/O Spacing
- 28 Mount the Controller
- 29 DIN Rail Mounting
- 30 Panel Mounting
- 31 1762 Expansion I/O Dimensions
- 31 Mount 1762 Expansion I/O
- 31 DIN Rail Mounting
- 32 Mount on Panel
- 33 Connect Expansion I/O
- 35 Wire Requirements
- 36 Wire without Spade Lugs
- 37 Wire with Spade Lugs
- 37 Use Surge Suppressors
- 39 Recommended Surge Suppressors
- 40 Ground the Controller
- 41 Wiring Diagrams
- 41 Terminal Block Layouts
- 43 Terminal Groupings
- 46 Sinking and Sourcing Wiring Diagrams
- 46 1762-L24AWA, 1762-L24BWA, 1762-L24BXB, 1762-L24AWAR, 1762-L24BWAR and 1762-L24BXBR Wiring Diagrams
- 49 1762-L40AWA, 1762-L40BWA, 1762-L40BXB, 1762-L40AWAR, 1762-L40BWAR and 1762-L40BXBR Wiring Diagrams
- 51 Controller I/O Wiring
- 51 Minimize Electrical Noise
- 52 Expansion I/O Wiring
- 52 Discrete Wiring Diagrams
- 59 Analog Wiring
- 59 System Wiring Guidelines
- 60 1762-IF2OF2 Input Type Selection
- 60 1762-IF2OF2 Output Type Selection
- 61 1762-IF2OF2 Wiring
- 62 1762-IF4 Input Type Selection
- 64 1762-OF4 Output Type Selection
- 64 1762-OF4 Terminal Block Layout
- 65 1762-OF4 Wiring
- 67 Introduction
- 67 Supported Communication Protocols
- 68 Default Communication Configuration
- 69 Use the Communications Toggle Push Button
- 70 Connect to the RS-232 Port
- 71 Make a DF1 Point-to-Point Connection
- 71 Use a Modem
- 72 Isolated Modem Connection
- 73 Construct Your Own Modem Cable
- 73 Construct Your Own Null Modem Cable
- 74 Connect to a DF1 Half-duplex Network
- 75 Connect to a DH-485 Network
- 75 Recommended Tools
- 76 DH-485 Communication Cable
- 76 Connect the Communication Cable to the DH-485 Connector
- 77 Single Cable Connection
- 77 Multiple Cable Connection
- 78 Ground and Terminate the DH-485 Network
- 78 End-of-Line Termination
- 78 Connect the AIC+
- 79 Cable Selection Guide
- 81 1761-CBL-PM02 Series C (or equivalent) Cable Wiring Diagram
- 81 Recommended User-supplied Components
- 83 Safety Considerations
- 83 Install and Attach the AIC+
- 83 Apply Power to the AIC+
- 84 Power Options
- 85 Trim Pot Operation
- 86 Trim Pot Information Function File
- 86 Error Conditions
- 87 Real-time Clock Operation
- 87 Removal/Insertion Under Power
- 88 Write Data to the Real-time Clock
- 88 RTC Battery Operation
- 89 Memory Module Operation
- 89 User Program and Data Back-up
- 90 Program Compare
- 90 Data File Download Protection
- 90 Memory Module Write Protection
- 90 Removal/Insertion Under Power
- 91 Controller Specifications
- 98 Expansion I/O Specifications
- 98 Discrete I/O Modules
- 104 Relays Used vs. Maximum Current per Relay (24V dc) 1762-OX6I
- 105 Analog Modules
- 113 Combination Module DC-Input/Relay Output
- 117 MicroLogix 1200 RTB Replacement Kit
- 119 Interpret LED Indicators
- 120 Normal Operation
- 120 Error Conditions
- 121 Controller Error Recovery Model
- 122 Analog Expansion I/O Diagnostics and Troubleshooting
- 122 Module Operation and Channel Operation
- 122 Power-up Diagnostics
- 123 Critical and Noncritical Errors
- 123 Module Error Definition Table
- 124 Module Error Field
- 124 Extended Error Information Field
- 124 Hardware Errors
- 124 Configuration Errors
- 125 Error Codes
- 126 Call Rockwell Automation for Assistance
- 127 Prepare for Upgrade
- 127 Install ControlFlash Software
- 128 Prepare the Controller for Updating
- 128 Controller Configuration
- 128 Sequence of Operation
- 128 Missing/Corrupt OS LED Pattern
- 129 RS-232 Communication Interface
- 129 DF1 Full-duplex Protocol
- 130 Example DF1 Full-duplex Connections
- 130 DF1 Half-duplex Protocol
- 131 Example DF1 Half-duplex Connections
- 131 Use Modems with MicroLogix 1200 Programmable Controllers
- 133 DH-485 Communication Protocol
- 133 Devices that use the DH-485 Network
- 134 Important DH-485 Network Planning Considerations
- 134 Hardware Considerations
- 135 Number of Devices and Length of Communication Cable
- 135 Planning Cable Routes
- 136 Software Considerations
- 136 Number of Nodes
- 136 Setting Node Addresses
- 136 Setting Controller Baud Rate
- 136 Setting Maximum Node Address
- 137 Example DH-485 Connections
- 137 DH-485 Network with a MicroLogix 1200 Controller
- 138 Typical 3-Node Network
- 138 Networked Operator Interface Device and MicroLogix Controllers
- 138 MicroLogix Remote Packet Support
- 140 Modbus Communication Protocol
- 140 ASCII
- 141 System Loading Limitations
- 141 System Current Loading Example Calculations (24-point Controller)
- 142 Validate the System
- 144 System Loading Worksheet
- 144 Current Loading
- 146 System Current Loading Example Calculations (40-point Controller)
- 147 Validate the System
- 148 System Loading Worksheet
- 148 Current Loading
- 150 Calculating Heat Dissipation
- 161 Numerics
- 161 A
- 161 B
- 161 C
- 162 D
- 162 E
- 162 F
- 162 G
- 163 H
- 163 I
- 163 J
- 163 L
- 163 M
- 163 N
- 163 O
- 164 P
- 164 R
- 164 S
- 164 T
- 165 U
- 165 W