Step 6. Allen-Bradley PowerFlex 700L Frame 1X Liquid-Cooled Adjustable Frequency AC Drive, PowerFlex 700L Frame 1X
Below you will find brief information for AC Drive PowerFlex 700L Frame 1X. This document provides a detailed guide for installing and performing a basic start-up of your PowerFlex 700L Frame 1X drive. It includes information on mounting, wiring, cooling loop connections, and start-up procedures. You'll also find helpful troubleshooting tips and specifications.
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Step 6 Start-Up Check List
• This check list supports the Basic Start-Up menu option. See
for information on other start-up routines.
• A Human Interface Module (HIM) is required to run the Basic Start-Up routine.
• The Basic Start-Up routine may modify parameter values for Analog and
Digital I/O. Refer to
Common I/O Programming Changes on page 45
.
!
ATTENTION: Power must be applied to the drive to perform the following start-up procedure. Some of the voltages present are at incoming line potential. To avoid electric shock hazard or damage to equipment, only qualified service personnel should perform the following procedure. Thoroughly read and understand the procedure before beginning.
Prepare For Drive Start-Up
❏ 1. Confirm that all inputs are connected to the correct terminals and are secure.
❏ 2. Verify that AC line power at the disconnect device is within the rated value of the drive.
❏ 3. Verify that control power voltage is correct.
❏ 4. The remainder of this procedure requires that a Human Interface Module
(HIM) be installed. Connect a HIM to Drive Peripheral Interface (DPI)
Port 2 (item 4 in
Figure 19 on page 44 ). If an operator interface is not
available, remote devices should be used to start up the drive.
Important: When power is first applied, the HIM may require approximately 5 seconds until commands are recognized
(including the Stop key). An explanation of the LED indicators can be found on
.
❏ 5. Apply AC power and control voltages to the drive.
If any of the six digital inputs are configured to “Stop – CF”
(CF = Clear Fault) or “Enable,” verify that signals are present or reconfigure [Digital Inx Sel], Parameters 361…366. If an I/O option is not installed (that is, no I/O terminal block), verify that [Digital Inx Sel] is not configured to “Stop – CF” or “Enable.” If this is not done, the drive will not start. Refer to
Troubleshooting – Abbreviated Fault & Alarm
Listing on page 46 for a list of potential digital input conflicts.
If the STS LED is not flashing green at this point, refer to Drive Status
Indicators and DPI Port Locations on page 44
.
❏ 6. When prompted, select a display language. The PowerFlex 700 Start-Up
Screen will then display.
PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 2009
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38
❏ 7. Press the Enter key to display the Start-Up Menu.
❏ 8. Use the Arrow keys to highlight “2. Basic”.
❏ 9. Press the Enter key. Follow the menu using the Enter key which will step you through the Start-Up routine.
The Basic Start-Up routine asks simple questions and prompts you to
input required information. See also Common I/O Programming
Information About Start-Up Motor Tests
Control schemes vary based on which Start/Jog Source is selected in Step 3
(Motor Tests) of the HIM Basic Start-Up procedure described in Assisted
Start Up on
. The following table lists the Start/Jog Source for each selection:
Start/Jog Source
Digital Inputs
Local Human Interface
Module (HIM) – Port 1
Remote HIM
Control Source Description
Digital In 1 = Stop; Digital In 2 = Start; Digital In 3 = Jog
Human Interface Module (HIM) connected to DPI Port 1 controls Stop/
Start/Jog
Digital In 1…6 are temporarily disabled during motor tests.
Human Interface Module (HIM) connected to DPI Port 2 controls Stop/
Start/Jog
Digital In 1…6 are temporarily disabled during motor tests.
During motor tests and tuning procedures, the drive may modify certain parameter values for proper Start Up operation. These values are then reset to their original values when Start Up is complete. The affected parameters are 053, 080, 276, 278, and 361…366. If power is removed from the drive during the tests without aborting the auto-tune procedure, these parameters may not reset to their original value. If this situation occurs, reset the drive to factory defaults (see
Restoring Factory Defaults on page 45
) and repeat the Start Up procedure.
PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 2009
First Powerup Menu Structure
English?
Français?
Español?
Italiano?
Deutsch?
Português?
Nederlands?
Not Selected
Main Menu:
Diagnostics
Parameter
Device Select
Memory Storage
Start-Up
Preferences
PowerFlex 700
Start-Up
Startup consists of several steps to configure a drive for basic applications.
PowerFlex 700
Start-Up
Make a selection:
1. SMART
2. Basic
3. Detailed
4. More info
PowerFlex 700
Start-Up
Complete these steps in order:
1. Motor Control
2. Motr Data/Ramp
3. Motor Tests
4. Speed Limits
5. Speed/Trq Cntl
6. Start/Stop/I/O
7. Done/Exit
PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 2009
39
40
Human Interface Module (HIM) Overview
LCD Display Elements
Display
F-> Power Loss Auto
0.0
Hz
Main Menu:
Diagnostics
Parameter
Device Select
Description
Direction
⎥
Drive Status
⎥
Alarm
⎥
Auto/Man
⎥
Information
Commanded or Output Frequency
Programming / Monitoring / Troubleshooting
Human Interface Module (HIM) Key Functions
Key
Esc
Sel
Description
Exit a menu, cancel a change to a parameter value, or acknowledge a fault/alarm.
Select a digit, select a bit, or enter edit mode in a parameter screen.
Scroll through options, increase a value, or toggle a bit.
ALT
Jog
Scroll through options, decrease a value, or toggle a bit.
Enter a menu, enter edit mode in a parameter screen, or save a change to a parameter value.
Access the function associated with a programming or numeric key. See
for details.
Start the drive.
Stop the drive or clear a fault.
S.M.A.R.T.
Esc
View
Sel
Lang Auto / Man Remove
Alt
7
4
1
.
Exp
2
0
8
5
9
6
3
+/-
Param #
Jog
Jog the drive.
Human Interface Module (HIM)
Change direction. These keys are active only when the HIM is granted Manual Control, or
Parameter 090 [Speed Ref A Sel] or 093 [Speed Ref B Sel] is set to
Increase speed.
option “19” (DPI Port 2) for a HIM connected by cable for handheld or
Decrease speed.
remote installation.
Human Interface Module (HIM) Main Menu
Main Menu Screen
F-> Power Loss Auto
0.0
Hz
Main Menu:
Diagnostics
Parameter
Device Select
Menu Selections
Main Menu:
Diagnostics
Parameter
Device Select
Memory Storage
Start-Up
Preferences
PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 2009
ALT Functions
To use an ALT function, start at the Main Menu and press the ALT key, release it, then press the programming key associated with one of the following functions:
ALT Key…then Function Function Description
Esc
S.M.A.R.T.
Displays the S.M.A.R.T. screen. This function allows the drive parameter values to be quickly programed by directly accessing the most frequently used drive functions. Refer to
for more information.
Log In/Out Log in to change parameter settings.
Log out to protect parameter settings.
Change a password.
View
Device
Allows the selection of how parameters will be viewed or detailed information about a parameter or component.
Select a connected adapter for editing.
ALT
Sel
Sel
Lang
Auto/Man Switches between Auto and Manual Modes. If the Human Interface
Module (HIM) requests Manual Mode, the Speed Reference source is transferred to the Human Interface Module (HIM).
Remove
Displays the language selection screen. The LCD Human Interface
Module (HIM) on an architecture class drive allows you to change the display language any time.
Allows Human Interface Module (HIM) removal without causing a fault if the Human Interface Module (HIM) is not the last controlling device and does not have Manual control of the drive.
Param # Allows entry of a parameter number for viewing/editing.
+/–
Start-Up Routines
The PowerFlex 700 start up routines allow the user to commission the drive more quickly and accurately. If you have an LCD HIM, two methods are provided.
•
S.M.A.R.T. Start
This routine is accessible by using the “ALT” function key on the LCD
HIM. This keystroke brings up a list of parameters needed to program the eight most commonly adjusted drive functions. These include Start,
Stop, Minimum Speed, Maximum Speed, Acceleration Time,
Deceleration Time, Reference source (speed command) and Electronic
Overload setting for the motor. No knowledge of parameter organization or access is required. S.M.A.R.T. Start can commission the drive in just a
few minutes. See Running S.M.A.R.T. Start on page 43
for details.
•
Assisted Start Up
Three levels of Assisted Start Up (Basic, Detailed and Application) assist the user in commissioning the drive by asking simple Yes/No or “Enter
Data” questions. The user is guided through the Start Up to reduce the amount of time necessary to get the drive “up and running.” The following are included in startup:
– Input Voltage Ratings
– Motor Data
– Motor Tests & Auto-tuning
PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 2009
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42
– Speed/Torque Control & Direction Limits
– Speed Reference
– Start & Stop Modes
– Ramp Setup
– Digital and Analog I/O
– Application Set-up (TorqProve, Oil Well Pumps, Positioning/Speed
Profiling)
See
Running an Assisted Start Up on page 43 for details.
Important Information
Power must be applied to the drive when viewing or changing parameters.
Previous programming may affect the drive status and operation when power is applied. If the I/O Cassette has been changed, a Reset Defaults operation must be performed.
Torque Proving applications can use the Assisted Start Up to tune the motor.
However, it is recommended that the motor be disconnected from the hoist/ crane equipment during the routine. If this is not possible, refer to the
TorqProve Manual Start Up procedure in the PowerFlex 700 Series B User
Manual (publication 20B-UM002).
Figure 18 Start Up Menu
Start-Up
Start Over
Continue
Intro
Selection:
1. SMART
2. Basic
3. Detailed
4. Application
Basic
Detailed
Done /
Exit
Motor Control
Select
Motor Data &
Ramp Times
Motor
Tests
(1)
Speed
Limits
Speed/Torque
Control
Start/Stop/
I/O
Application
Configures
Motor Control
Method
Enter Motor NP
Data, Stop Mode,
Accel/Decel
Ramp Times
Optimize Torque and
Verify Direction
Set Min/Max
Speed and
Direction Control
Configure
Source, Value and Scale for
Speed References
Configure
Control Method
(2 Wire/3 Wire),
I/O, Digital I/O
& Analog Outputs
Configure for a
Specific Application such as; Auto Restart,
Flying Start, etc.
Done /
Exit
Selection:
1. Torq Prove
2. Pos/Spd Profile
3. Oil Well Pumps
Motor Control
Select
Configures
Motor Control
Method
Pos/Spd Profile
Motor Data &
Ramp Times
Motor
Tests
Enter Motor NP
Data, Stop Mode,
Accel/Decel
Ramp Times
Optimize Torque and
Verify Direction
Pos/Spd
Profile
Speed
Limits
Torque Proving
Set Min/Max
Speed and
Direction Control
Speed/Torque
Control
Configure
Source, Value and Scale for
Speed References
Torque
Proving
Done /
Exit
Done /
Exit
Well Pump
Type
Motor Data &
Ramp Times
Pump
Data
Start/Stop/
I/O
Motor
Tests
Speed/Torque
Control
Torque
Alarm
Process
Display
Enter Pump
Data
Enter Motor NP
Data, Stop Mode,
Accel/Decel
Configure
Control Method
(2 Wire/3 Wire),
Optimize Torque and
Verify Direction
Configure
Source, Value and Scale for
Ramp Times I/O, Digital I/O Speed References
& Analog Outputs
(1)
During Motor Tests and tuning procedures, the drive may modify certain parameter values for proper Start Up operation. These values are then reset to their original values when
Start Up is complete. The affected Parameters are 053, 080, 276, 278, and 361…366. If power is removed from the drive during the tests without aborting the auto-tune procedure,
these parameters may not be reset to their original value. If this situation occurs, reset the drive to factory defaults and repeat the Start Up procedure.
PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 2009
Done /
Exit
Running S.M.A.R.T. Start
During a Start Up, the majority of applications require changes to only a few parameters. The LCD HIM used with the drive offers S.M.A.R.T. start, which displays the most commonly changed parameters. With these parameters, you can set the following functions:
S - Start Mode and Stop Mode
M - Minimum and Maximum Speed
A - Accel Time 1 and Decel Time 1
R - Reference Source
T - Thermal Motor Overload
To run a S.M.A.R.T. start routine:
Step Key(s) Example LCD Displays
ALT Esc
F-> Stopped
1. Press ALT and then Esc (S.M.A.R.T).
The S.M.A.R.T. start screen appears.
2. View and change parameter values as desired. For more HIM information, see
Appendix B in the PowerFlex 700 Series
Esc
3. Press Esc to exit the S.M.A.R.T. start.
Running an Assisted Start Up
B User Manual (publication 20B-UM002).
Important: This start-up routine requires an LCD HIM.
0.0
Hz
SMART List:
Auto
The Assisted start-up routine prompts you to input required information.
Access Assisted Start Up by selecting “Start Up” from the Main Menu.
To perform an Assisted Start-Up
Step
1. In the Main Menu, press the Up Arrow or
Down Arrow to scroll to “Start Up”.
Key(s)
2. Press Enter.
Example LCD Displays
F-> Stopped
0.0
Hz
Main Menu:
Memory Storage
Start Up
Preferences
Auto
Important: Done/Exit must be selected upon completion of the Start Up routine in order for any Start Up/Autotune data to be saved.
43
PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 2009
44
Drive Status Indicators and DPI Port Locations
Figure 19 Drive Status Indicators and DPI Port Locations
➍
BR1
➎
Optional
1203-S03
Splitter
Cable
(located behind cross brace)
➊
➋
(located behind cross brace)
No. Name
➊
PWR
(Power)
➋
STS
(Status)
Color State
Green Steady
Green Flashing
Steady
Yellow Flashing,
Drive Stopped
Flashing,
Drive Running
Red
Steady,
Drive Running
Flashing
Steady
➌
PORT Optional
MOD
Communication Adapter
NET A
(refer to User Manual)
NET B
No. Connector
➍
DPI Port 2
➎
➏
DPI Port 3 or 2
DPI Port 5
Description
Illuminates when power is applied to the drive.
Drive ready, but not running and no faults are present.
Drive running, no faults are present.
A start inhibit condition exists, the drive cannot be started. Check Parameter 214 [Start Inhibits].
An intermittent type 1 alarm condition is occurring.
Check Parameter 211 [Drive Alarm 1].
A continuous type 1 alarm condition exists.
Check Parameter 211 [Drive Alarm 1].
Fault has occurred. Check [Fault x Code] or Fault Queue.
A non-resettable fault has occurred.
Status of DPI port internal communications (if present).
Status of communications module (when installed).
Status of network (if connected).
Status of secondary network (if connected).
Description
Cable connection for handheld and remote options.
1203-S03 splitter cable (purchased separately) connected to DPI Port 2 provides additional port.
Cable connection for optional communications adapter.
➏
➌
PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 2009
Common I/O Programming Changes
Your application needs may require changing parameters from their factory default settings.
Speed Reference A
Change Speed Reference A from Analog In 2 to Analog In 1 to connect an external potentiometer.
1. Set Parameter 090 [Speed Ref A Sel] to option “1” (Analog In 1).
This sets the speed reference input to I/O terminals 14 and 15 for voltage and I/O terminals 16 and 17 for current.
2. Set Parameter 096 [TB Man Ref Sel] to option “9” (MOP Level).
This eliminates a potential Conflict alarm condition. Analog In 2 is not a valid Speed Reference source if selected for any of the following:
•
Parameter 117 [Trim In Select]
•
Parameter 126 [PI Reference Sel]
•
Parameter 128 [PI Feedback Sel]
•
Parameter 147 [Current Lmt Sel]
3. Set Parameter 091 [Speed Ref A Hi] to the upper value of the desired speed reference range in Hz.
4. Set Parameter 092 [Speed Ref A Lo] to the lower value of the desired speed reference range in Hz.
Control Scheme
Change from 3 Wire Start/Stop to 2 Wire Run/Not Run at Digital In 1 and
Digital In 2.
Important: This will disable the Start button on the HIM.
1. Set Parameter 361 [Digital In1 Sel] to option “7” (Run) or “9” (Run
Reverse).
2. Set Parameter 362 [Digital In2 Sel] to another option such as “8” (Run
Forward) or “10” (Jog1).
See I/O Wiring Examples on page 27
.
Restoring Factory Defaults
From the Human Interface Module (HIM) Main Menu select: Memory
Storage / Reset To Defaults
PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 2009
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Troubleshooting – Abbreviated Fault & Alarm Listing
For a complete listing of Faults and Alarms, refer to the PowerFlex 700
Series B User Manual (publication 20B-UM002).
Fault
Auxiliary Input 2
Decel Inhibit 24
Description
➀
Auxiliary input interlock is open.
➂
The drive is not following a commanded deceleration because it is attempting to limit bus voltage.
Action
Check remote wiring.
1. Verify input voltage is within drive specified limits.
2. Verify system ground impedance follows proper grounding techniques.
3. Disable bus regulation and/or add dynamic brake resistor and/or extend deceleration
for further info.
FluxAmpsRef
Range
HW
OverCurrent
OverSpeed
Limit
SW
OverCurrent
78
12
IR Volts Range 77
Motor Overload 7
OverVoltage
25
5
36
➀
The value for flux amps determined by the Autotune procedure exceeds the programmed [Motor NP FLA],
Parameter 042.
The drive output current has exceeded the hardware current limit.
“Calculate” is the autotune default and the value determined by the autotune procedure for IR Drop Volts is not in the range of acceptable values.
➀
➂
Internal electronic overload trip.
Enable/Disable with Parameter 238
[Fault Config 1].
➀
Functions such as Slip
Compensation or Bus Regulation have attempted to add an output frequency adjustment greater than that programmed in Parameter 083
[Overspeed Limit].
➀
DC bus voltage exceeded maximum value.
4. Disable with Parameter 238.
1. Reprogram Parameter 042
[Motor NP FLA] with the correct motor nameplate value.
2. Repeat Autotune.
Check programming. Check for excess load, improper DC boost setting, DC brake volts set too high or other causes of excess current.
Re-enter motor nameplate data.
An excessive motor load exists.
Reduce load so drive output current does not exceed the current set by
Parameter 042 [Motor NP FLA].
Remove excessive load or overhauling conditions or increase
Parameter 083 [Overspeed Limit].
➀
Drive output current has exceeded the 1ms current rating. This rating is greater than the 3 second current rating and less than the hardware overcurrent fault level. It is typically
200…250% of the drive continuous rating.
Monitor the AC line for high line voltage or transient conditions. Bus overvoltage can also be caused by motor regeneration. Extend the decel time or install dynamic brake option.
Check for excess load, improper DC boost setting. DC brake volts set too high.
(1)
See the User Manual for a description of fault types.
PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 2009
Alarm
Dig In
ConflictA
Dig In
ConflictB
17
Description
➁
Digital input functions are in conflict. Combinations marked with a “ ” will cause an alarm.
Acc2/Dec2
Accel 2
Decel 2
Jog 1/2
Jog Fwd
Jog Rev
Fwd/Rev
Acc2/Dec2 Accel 2 Decel 2 Jog 1/2 Jog Fwd Jog Rev Fwd/Rev
18
➁
A digital Start input has been configured without a Stop input or other functions are in conflict. Combinations that conflict are marked with a “ ” and will cause an alarm.
Start
Stop-CF
Run
Run Fwd
Run Rev
Jog 1/2
Jog Fwd
Jog Rev
Fwd/Rev
Start Stop-CF Run Run Fwd Run Rev Jog 1/2 Jog Fwd Jog Rev Fwd/Rev
Dig In
ConflictC
19
➁
More than one physical input has been configured to the same input function.
Multiple configurations are not allowed for the following input functions:
TB Man Ref
Cflct
30
Forward/Reverse
Speed Select 1
Speed Select 2
Speed Select 3
Run Forward
Run Reverse
Jog Forward
Jog Reverse
Run
Stop Mode B
Bus Regulation Mode B
Acc2 / Dec2
Accel 2
Decel 2
➁
Occurs when:
• “Auto/Manual” is selected (default) for Parameter 363 [Digital In3 Sel]
and
• Parameter 096 [TB Man Ref Sel] has been reprogrammed.
No other use for the selected analog input may be programmed.
Example: If Parameter 096 [TB Man Ref Sel] is reprogrammed to “2” (Analog
In 2), all of the factory default uses for Analog In 2 must be reprogrammed
(such as Parameters 90, 117, 128 and 179). Refer to the Auto/Manual
Examples section of the PowerFlex 700 Series B User Manual.
To correct:
• Verify/reprogram the parameters that reference an analog input
or
• Reprogram Parameter 363 [Digital In3 Sel] to another function or “0” (Not
Used).
(1)
See the PowerFlex 700 Series B User Manual for a description of alarm types.
47
PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 2009
48
Common Symptoms and Corrective Actions
Drive does not Start from Start or Run Inputs wired to the terminal block.
Cause(s)
Drive is Faulted
Indication
Flashing red status light
Corrective Action
Clear fault.
• Press Stop
• Cycle power
• Set [Fault Clear] to 1
• “Clear Faults” on the HIM
Diagnostic menu.
Wire inputs correctly and/or install jumper.
Incorrect input wiring. Refer to the wiring examples starting on
• 2 wire control requires Run, Run
Forward, Run Reverse or Jog input.
None
• 3 wire control requires Start and
Stop inputs.
• Jumper from terminal 25 to 26 is required.
Incorrect digital input programming.
None
• Mutually exclusive choices have been made (that is, Jog and Jog
Forward).
• 2 wire and 3 wire programming may be conflicting.
• Exclusive functions (that is, direction control) may have multiple inputs configured.
• Stop is factory default and is not wired.
Flashing yellow status light and “DigIn
CflctB” indication on
LCD HIM. Parameter
210 [Drive Status 2] shows type 2 alarm(s).
Program [Digital Inx Sel] Parameters
361…366 for correct inputs.
Start or Run programming may be missing.
Program [Digital Inx Sel] Parameters
361…366 to resolve conflicts.
Remove multiple selections for the same function.
Install stop button to apply a signal at stop terminal.
Drive does not Start from Human Interface Module (HIM).
Cause(s)
Drive is programmed for 2 wire control.
HIM Start button is disabled for 2 wire control unless Parameter 192 [Save
HIM Ref], bit 1 = “1.”
Indication
None
Corrective Action
If 2 wire control is required, no action needed.
If 3 wire control is required, program
[Digital Inx Sel] Parameters 361…366 for correct inputs.
PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 2009
49
Drive does not respond to changes in speed command.
Cause(s)
No value is coming from the source of the command.
Indication
LCD HIM Status Line indicates “At Speed” and output is 0 Hz.
Corrective Action
1. If the source is an analog input, check wiring and use a meter to check for presence of signal.
Incorrect reference source has been programmed.
Incorrect Reference source is being selected via remote device or digital inputs.
None
None
2. Check Parameter 002
[Commanded Speed] for correct source.
3. Check Parameter 213 [Speed Ref
Source] for the source of the speed reference.
4. Reprogram Parameter 090
[Speed Ref A Sel] for correct source.
5. Check Parameter 209 [Drive
Status 1], bits 12 and 13 for unexpected source selections.
6. Check Parameter 216 [Dig In
Status] to see if inputs are selecting an alternate source.
7. Reprogram digital input
Parameters 361…366 to correct
“Speed Sel x” option.
Motor and/or drive will not accelerate to commanded speed.
Cause(s)
Acceleration time is excessive.
Indication
None
Excess load or short acceleration times force the drive into current limit, slowing or stopping acceleration.
None
Corrective Action
Reprogram Parameter 140/141 [Accel
Time x].
Check Parameter 210 [Drive Status 2] bit 10 to see if the drive is in Current
Limit.
Speed command source or value is not as expected.
None
Programming is preventing the drive output from exceeding limiting values.
None
Remove excess load or reprogram
Parameter 140/141 [Accel Time x].
Check for the proper Speed
Command using Steps 1 through 7 above.
Check Parameters 082 [Maximum
Speed] and 055 [Maximum Freq] to assure that speed is not limited by programming.
Motor operation is unstable.
Cause(s)
Motor data was incorrectly entered or
Autotune was not performed.
Indication
None
Corrective Action
1. Correctly enter motor nameplate data.
2. Perform “Static” or “Rotate”
Autotune procedure.
PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 2009
50
Drive will not reverse motor direction.
Cause(s)
Digital input is not selected for reversing control.
Indication
None
Digital input is incorrectly wired.
Direction mode parameter is incorrectly programmed.
None
None
Motor wiring is improperly phased for reverse.
A bipolar analog speed command input is incorrectly wired or signal is absent.
None
None
Corrective Action
Check Parameters 361…366 [Digital
Inx Sel]. Choose correct input and program for reversing mode.
Check input wiring.
Reprogram Parameter 190 [Direction
Mode] for analog “Bipolar” or digital
“Unipolar” control.
Switch two motor leads.
1. Use meter to check that an analog input voltage is present.
2. Check wiring.
Positive voltage commands forward direction. Negative voltage commands reverse direction.
Stopping the drive results in a Decel Inhibit fault.
Cause(s) Indication
The bus regulation feature is enabled and is halting deceleration due to excessive bus voltage. Excess bus voltage is normally due to excessive
Decel Inhibit fault screen.
regenerated energy or unstable AC line input voltages.
LCD Status Line indicates “Faulted”.
Internal timer has halted drive operation.
Corrective Action
1. See Attention statements on
2. Reprogram Parameters 161/162
[Bus Reg Mode x] to eliminate any
“Adjust Freq” selection.
3. Disable bus regulation
(Parameters 161 and 162) and add a dynamic brake.
4. Correct AC input line instability or add an isolation transformer.
5. Reset drive.
Manually Clearing Faults
Step
1. Press Esc to acknowledge the fault. The fault information will be removed so that you can use the Human Interface Module (HIM).
Key(s)
Esc
2. Address the condition that caused the fault.
The cause must be corrected before the fault can be cleared.
3. After corrective action has been taken, clear the fault by one of these methods:
• Press Stop
• Cycle drive power
• Set Parameter 240 [Fault Clear] to “1” (Clear Faults).
• “Clear Faults” on the Human Interface Module (HIM) Diagnostic menu.
PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 2009
51
27
28
29
40
24
25
26
41
42
43
21
22
23
16
17
18
8
9
10
5
6
7
11
12
13
14
3
4
Number
1
2
64
66
67
61
62
63
69
70
71
53
54
55
48
49
50
44
45
46
47
56
57
58
59
Parameter List – Vector Control Option (v6.xxx)
Parameter Name
Output Freq
Commanded Freq
Output Current
Torque Current
Flux Current
Output Voltage
Output Power
Output Powr Fctr
Elapsed MWh
Elapsed Run Time
MOP Reference
DC Bus Voltage
DC Bus Memory
Elapsed kWh
Analog In1 Value
Analog In2 Value
PTC HW Value
Group
Metering
Metering
Metering
Metering
Metering
Metering
Metering
Metering
Metering
Metering
Metering
Metering
Metering
Metering
Metering
Metering
Metering
Number
72
79
80
81
82
83
84…86
87
88
90, 93
91, 94
92, 95
96
97
98
Parameter Name
Break Frequency*
Speed Units
Feedback Select
Minimum Speed
Maximum Speed
Overspeed Limit
Skip Frequency 1-3*
Skip Freq Band*
Speed/Torque Mod**
Speed Ref X Sel
Speed Ref X Hi
Speed Ref X Lo
TB Man Ref Sel
TB Man Ref Hi
TB Man Ref Lo
Group
Volts per Hertz
Spd Mode & Limits
Spd Mode & Limits
Spd Mode & Limits
Spd Mode & Limits
Spd Mode & Limits
Spd Mode & Limits
Spd Mode & Limits
Spd Mode & Limits
Speed Reference
Speed Reference
Speed Reference
Speed Reference
Speed Reference
Speed Reference
Spd Fdbk No Filt
Ramped Speed
Speed Reference
Commanded Torque** Metering
Speed Feedback
Rated kW
Rated Volts
Rated Amps
Control SW Ver
Motor Type
Motor NP Volts
Motor NP FLA
Motor NP Hertz
Motor NP RPM
Motor NP Power
Metering
Metering
Metering
Metering
Drive Data
Drive Data
Drive Data
Drive Data
Motor Data
Motor Data
Motor Data
Motor Data
Motor Data
Motor Data
118
119
120
121
122
123
124
125
126
127
128
99
100
101…107
108
116
117
Pulse Input Ref
Jog Speed 1
Preset Speed 1-7
Jog Speed 2
Trim % Setpoint
Trim In Select
Trim Out Select
Trim Hi
Trim Lo
Slip RPM @ FLA
Slip Comp Gain*
Slip RPM Meter
PI Configuration
PI Control
PI Reference Sel
PI Setpoint
PI Feedback Sel
Speed Reference
Discrete Speeds
Discrete Speeds
Discrete Speeds
Speed Trim
Speed Trim
Speed Trim
Speed Trim
Speed Trim
Slip Comp
Slip Comp
Slip Comp
Process PI
Process PI
Process PI
Process PI
Process PI
Mtr NP Pwr Units
Motor OL Hertz
Motor Data
Motor Data
129
130
131
PI Integral Time
PI Prop Gain
PI Lower Limit
Process PI
Process PI
Process PI
Motor OL Factor
Motor Poles
Motor OL Mode
6.x
Motor Data
Motor Data
Motor Data
132
133
134
PI Upper Limit
PI Preload
PI Status
Process PI
Process PI
Process PI
Motor Cntl Sel
Maximum Voltage
Maximum Freq
Torq Attributes
Torq Attributes
Torq Attributes
135
136
PI Ref Meter
PI Fdback Meter
Process PI
Process PI
Compensation
Flux Up Mode
Torq Attributes
Torq Attributes
137
138
PI Error Meter
PI Output Meter
Process PI
Process PI
Flux Up Time
SV Boost Filter
Torq Attributes
Torq Attributes
139
140, 141
PI BW Filter
Accel Time X
Process PI
Ramp Rates
Autotune
IR Voltage Drop
Flux Current Ref
Torq Attributes
Torq Attributes
Torq Attributes
142, 143
145
146
Decel Time X
DB While Stopped
S Curve %
Ramp Rates
Stop/Brake Modes
Ramp Rates
Ixo Voltage Drop
Autotune Torque**
Torq Attributes
Torq Attributes
147
148
Current Lmt Sel
Current Lmt Val
Load Limits
Load Limits
Inertia Autotune**
Start/Acc Boost
Run Boost*
Break Voltage*
Torq Attributes
Volts per Hertz
Volts per Hertz
Volts per Hertz
149
150
151
152
Current Lmt Gain
Drive OL Mode
PWM Frequency
Droop RPM @ FLA
Load Limits
Load Limits
Load Limits
Load Limits
PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 2009
52
195
196
197
198
199
200
201
188
189
190
192
193
194
178
179
180
181
182
183
170
174
175
177
184
185
186
187
202
203
204
205
206
209, 210
211, 212
213
214
163
164
165
166
167
168
169
Number
153
154
155, 156
157
158
159
160
161, 162
Parameter Name
Regen Power Limit**
Current Rate Limit**
Stop Mode X
DC Brk Lvl Sel
DC Brake Level
DC Brake Time
Bus Reg Ki*
Bus Reg Mode X
DB Resistor Type
Bus Reg Kp*
Bus Reg Kd*
Flux Braking
Powerup Delay
Start At PowerUp
Flying Start En
Flying StartGain
Auto Rstrt Tries
Auto Rstrt Delay
Gnd Warn Level
Sleep-Wake Mode
Sleep-Wake Ref
Wake Level
Wake Time
Sleep Level
Sleep Time
Power Loss Mode
Power Loss Time
Power Loss Level
Load Loss Level
Load Loss Time
Shear Pin Time
Direction Mode
Save HIM Ref
Man Ref Preload
Save MOP Ref
MOP Rate
Param Access Lvl
Reset To Defalts
Load Frm Usr Set
Save To User Set
Reset Meters
Language
Voltage Class
Drive Checksum
Dyn UserSet Cnfg
Dyn UserSet Sel
Dyn UserSet Actv
Drive Status X
Drive Alarm X
Speed Ref Source
Start Inhibits
Restart Modes
Restart Modes
Restart Modes
Power Loss
Restart Modes
Restart Modes
Restart Modes
Restart Modes
Restart Modes
Restart Modes
Power Loss
Power Loss
Power Loss
Power Loss
Power Loss
Power Loss
Direction Config
HIM Ref Config
HIM Ref Config
MOP Config
MOP Config
Drive Memory
Drive Memory
Drive Memory
Drive Memory
Drive Memory
Drive Memory
Drive Memory
Drive Memory
Drive Memory
Drive Memory
Drive Memory
Diagnostics
Diagnostics
Diagnostics
Diagnostics
Group
Load Limits
Load Limits
Stop/Brake Modes
Stop/Brake Modes
Stop/Brake Modes
Stop/Brake Modes
Stop/Brake Modes
Stop/Brake Modes
Stop/Brake Modes
Stop/Brake Modes
Stop/Brake Modes
Stop/Brake Modes
Restart Modes
Restart Modes
Restart Modes
281
282
283
284
277
278
279
280
Start Mask
Jog Mask
Direction Mask
Reference Mask
Accel Mask
Decel Mask
Fault Clr Mask
MOP Mask
215
216
217
218
Last Stop Source
Dig In Status
Dig Out Status
Drive Temp
Diagnostics
Diagnostics
Diagnostics
Diagnostics
285
288
289
290
Local Mask
Stop Owner
Start Owner
Jog Owner
PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 2009
Parameter Name
Drive OL Count
Motor OL Count
Mtr OL Trip Time
Drive Status 3
6.x
Status 3 @ Fault
6.x
Fault Speed
Fault Amps
Fault Bus Volts
Status X @ Fault
Alarm X @ Fault
Testpoint X Sel
Testpoint X Data
Fault Config 1
Fault Clear
Fault Clear Mode
Power Up Marker
Fault 1 Code
Fault 1 Time
Fault 2 Code
Fault 2 Time
Fault 3 Code
Fault 3 Time
Fault 4 Code
Fault 4 Time
Fault 5 Code
Fault 5 Time
Fault 6 Code
Fault 6 Time
Fault 7 Code
Fault 7 Time
Fault 8 Code
Fault 8 Time
Alarm Config 1
Alarm Clear
Alarm X Code
DPI Baud Rate
Drive Logic Rslt
Drive Ref Rslt
Drive Ramp Rslt
DPI Port Sel
DPI Port Value
Logic Mask
270
271
272
273
274
275
276
256
257
258
259
261
262…269
246
247
248
249
250
251
242
243
244
245
252
253
254
255
Number
219
220
221
222
223
224
225
226
227, 228
229, 230
234, 236
235, 237
238
240
241
Group
Diagnostics
Diagnostics
Diagnostics
Diagnostics
Diagnostics
Diagnostics
Diagnostics
Diagnostics
Diagnostics
Diagnostics
Diagnostics
Diagnostics
Faults
Faults
Faults
Faults
Faults
Faults
Faults
Faults
Faults
Faults
Faults
Faults
Faults
Faults
Faults
Faults
Faults
Faults
Faults
Faults
Alarms
Alarms
Alarms
Comm Control
Comm Control
Comm Control
Comm Control
Comm Control
Comm Control
Masks & Owners
Security
Masks & Owners
Masks & Owners
Masks & Owners
Masks & Owners
Masks & Owners
Masks & Owners
Masks & Owners
Masks & Owners
Masks & Owners
Masks & Owners
Masks & Owners
Masks & Owners
435
436
437
438
440
441
428, 432
429, 433
430
434
383, 387, 391
392
393
394
411
412
413
414
415
416
419
420
421
422
423
427, 431
323, 326
324, 327
340
341
342, 345
343, 346
344, 347
354, 355
361…366
377, 378
379
380, 384, 388
381, 385, 389
382, 386, 390
Number
291
292
293
294
295
296
297
298
299
300…307
308
310…317
320
321
322, 325
Parameter Name
Direction Owner
Reference Owner
Accel Owner
Decel Owner
Fault Clr Owner
MOP Owner
Local Owner
DPI Ref Select
DPI Fdbk Select
Data In XX
HighRes Ref
6.x
Analog OutX Sel
Analog OutX Hi
Analog OutX Lo
Anlg OutX Scale
Digital InX Sel
Anlg OutX Setpt
Dig Out Setpt
Digital OutX Sel
Group
Masks & Owners
Masks & Owners
Masks & Owners
Masks & Owners
Masks & Owners
Masks & Owners
Masks & Owners
Comm Control
Number
445
446
447
448
449
450
451
454
Parameter Name
Ki Speed Loop**
Kp Speed Loop**
Kf Speed Loop**
Spd Err Filt BW
6.x
Speed Desired BW**
Total Inertia**
Speed Loop Meter**
Rev Speed Limit**
Group
Speed Regulator
Speed Regulator
Speed Regulator
Speed Regulator
Speed Regulator
Speed Regulator
Speed Regulator
Speed Regulator
Data Out XX
Anlg In Config
Anlg In Sqr Root
Analog In X Hi
Analog In X Lo
Analog In X Loss
Anlg Out Config
Anlg Out Absolut
Comm Control
Datalinks
Datalinks
Datalinks
Analog Inputs
Analog Inputs
Analog Inputs
Analog Inputs
Analog Inputs
Analog Outputs
Analog Outputs
Analog Outputs
Analog Outputs
Analog Outputs
Analog Outputs
Digital Inputs
Analog Outputs
Digital Outputs
Digital Outputs
Digital Outputs
Digital Outputs
Digital Outputs
Digital Outputs
Digital Outputs
Digital Outputs
Digital Inputs
Speed Feedback
Speed Feedback
Speed Feedback
Speed Feedback
Speed Feedback
Speed Feedback
Speed Feedback
Speed Feedback
Speed Feedback
Speed Feedback
Torq Attributes
459
460
461
462
PI Deriv Time
PI Reference Hi
PI Reference Lo
PI Feedback Hi
463
464
PI Feedback Lo
PI Output Gain
476, 482, 488, 494 ScaleX In Value
601
602
603
604
477, 483, 489, 495 ScaleX In Hi
478, 484, 490, 496 ScaleX In Lo
479, 485, 491, 497 ScaleX Out Hi
480, 486, 492, 498 ScaleX Out Lo
481, 487, 493, 499 ScaleX Out Value
595 Port Mask Act
596 Write Mask Cfg
597
598
600
Write Mask Act
Logic Mask Act
TorqProve Cnfg
TorqProve Setup
Spd Dev Band
SpdBand Integrat
Brk Release Time
Process PI
Process PI
Process PI
Process PI
Process PI
Process PI
Scaled Blocks
Scaled Blocks
Scaled Blocks
Scaled Blocks
Scaled Blocks
Scaled Blocks
Security
Security
Security
Security
Torq Proving
Torq Proving
Torq Proving
Torq Proving
Torq Proving
Dig OutX Level
Dig OutX OnTime
Dig OutX OffTime
Dig Out Invert
Dig Out Param
Dig Out Mask
DigIn DataLogic
6.x
Motor Fdbk Type
Encoder PPR
Enc Position Fdbk
Encoder Speed
Fdbk Filter Sel
Notch Filter Freq**
Notch Filter K**
Marker Pulse
Pulse In Scale
Encoder Z Chan
Torque Ref X Sel**
605
606
607
608
609
610
611
612
613
631
632
633
634
635
636
637
ZeroSpdFloatTime
Float Tolerance
Brk Set Time
TorqLim SlewRate
BrkSlip Count
Brk Alarm Travel
MicroPos Scale%
TorqProve Status
Brake Test Torq
6.x
Rod Load Torque
TorqAlarm Level
TorqAlarm Action
TorqAlarm Dwell
TorqAlrm Timeout
TorqAlrm TO Act
PCP Pump Sheave
Torq Proving
Torq Proving
Torq Proving
Torq Proving
Torq Proving
Torq Proving
Torq Proving
Torq Proving
Torq Proving
Oil Well Pump
Oil Well Pump
Oil Well Pump
Oil Well Pump
Oil Well Pump
Oil Well Pump
Oil Well Pump
Torque Ref X Hi**
Torque Ref X Lo**
Torq Ref A Div**
Torque Ref B Mult**
Torq Attributes
Torq Attributes
Torq Attributes
Torq Attributes
638
639
640
641
Max Rod Torque
Min Rod Speed
Max Rod Speed
OilWell Pump Sel
Oil Well Pump
Oil Well Pump
Oil Well Pump
Oil Well Pump
Torque Setpoint**
Pos Torque Limit**
Torq Attributes
Torq Attributes
642
643
Gearbox Rating
Gearbox Sheave
Oil Well Pump
Oil Well Pump
Neg Torque Limit**
Torque Setpoint2**
Control Status**
Mtr Tor Cur Ref**
Torq Attributes
Torq Attributes
Torq Attributes
Torq Attributes
644
645
646
647
Gearbox Ratio
Motor Sheave
Total Gear Ratio
DB Resistor
Oil Well Pump
Oil Well Pump
Oil Well Pump
Oil Well Pump
PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 2009
53
54
663
669
670
671
672
675
676
677
700
701
702
Number
648
650
651
652
653
654…660
661
662
Parameter Name
Gearbox Limit
Adj Volt Phase
Adj Volt Select
Adj Volt Ref Hi
Adj Volt Ref Lo
Adj Volt Preset1-7
Min Adj Voltage
Adj Volt Command
MOP Adj VoltRate
Adj Volt TrimSel
Adj Volt Trim Hi
Adj Volt Trim Lo
Adj Volt Trim %
Adj Volt AccTime
Adj Volt DecTime
Adj Volt S Curve
Pos/Spd Prof Sts
Units Traveled
Home Position
6.x
705
707
708
711
713
714
Pos/Spd Prof Cmd
Encoder Pos Tol
Counts Per Unit
Vel Override
Find Home Speed
Find Home Ramp
Pos Reg Filter
Pos Reg Gain
718
719
720, 730, 740, 750,
760, 770, 780, 790,
800, 810, 820, 830,
840, 850, 860, 870
Step x Type
Group
Oil Well Pump
Adjust Voltage
Adjust Voltage
Adjust Voltage
Adjust Voltage
Adjust Voltage
Adjust Voltage
Adjust Voltage
Adjust Voltage
Adjust Voltage
Adjust Voltage
Adjust Voltage
Adjust Voltage
Adjust Voltage
Adjust Voltage
Adjust Voltage
ProfSetup/Status
ProfSetup/Status
ProfSetup/Status
ProfSetup/Status
ProfSetup/Status
ProfSetup/Status
ProfSetup/Status
ProfSetup/Status
ProfSetup/Status
ProfSetup/Status
ProfSetup/Status
Profile Setup
Number Parameter Name
721, 731, 741, 751,
761, 771, 781, 791,
801, 811, 821, 831,
841, 851, 861, 871
Step x Velocity
722, 732, 742, 752,
762, 772, 782, 792,
802, 812, 822, 832,
842, 852, 862, 872
Step x AccelTime
723, 733, 743, 753,
763, 773, 783, 793,
803, 813, 823, 833,
843, 853, 863, 873
Step x DecelTime
724, 734, 744, 754,
764, 774, 784, 794,
804, 814, 824, 834,
844, 854, 864, 874
Step x Value
725, 735, 745, 755,
765, 775, 785, 795,
805, 815, 825, 835,
845, 855, 865, 875
Step x Dwell
726, 736, 746, 756,
766, 776, 786, 796,
806, 816, 826, 836,
846, 856, 866, 876
Step x Batch
727, 737, 747, 757,
767, 777, 787, 797,
807, 817, 827, 837,
847, 857, 867, 877
Step x Next
Group
Profile Setup
Profile Setup
Profile Setup
Profile Setup
Profile Setup
Profile Setup
Profile Setup
* These parameters will only be displayed when parameter 053 [Motor Cntl Sel] is set to option “2” or “3.”
** These parameters will only be displayed when parameter 053 [Motor Cntl Sel] is set to option “4.”
6.x
Firmware 6.002 and later.
PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 2009
Appendix
Specifications
Category
Agency
Certification
Specification
Listed to UL508C and CAN/CSA-C2.2 No. 14-M91.
Marked for all applicable European Directives
EMC Directive (2004/108/EC)
EN 61800-3 Adjustable Speed electrical power drive systems
Low Voltage Directive (2006/95/EC)
EN 50178 Electronic Equipment for use in Power Installations
The drive is also designed to meet the following specifications:
NFPA 70 - US National Electrical Code
NEMA ICS 3.1 - Safety Standards for Construction and Guide for Selection,
Installation and Operation of Adjustable Speed Drive Systems.
IEC 146 - International Electrical Code
Category
Protection
Specification
AC Input Overvoltage Trip:
AC Input Undervoltage Trip:
Bus Overvoltage Trip:
400V
528V AC
340V AC
815V DC
Bus Undervoltage Shutoff/Fault: 300V DC
Nominal Bus Voltage:
Heat Sink Thermistor:
480V
528V AC
340V AC
815V DC
600V DC
300V DC
700V DC
Monitored by microprocessor overtemp trip
Drive Overcurrent Trip
Software Overcurrent Trip:
Hardware Overcurrent Trip:
200% of rated current (typical)
220…300% of rated current (depending on drive rating)
Line Transients: Up to 6000 volts peak per IEEE C62.41-1991
Control Logic Noise Immunity: Showering arc transients up to 1500V peak
Power Ride-Thru
Logic Control Ride-Thru:
15 milliseconds at full load
0.5 seconds minimum, 2 seconds typical
Ground Fault Trip:
Short Circuit Trip:
Intermittent Overload
Current Limit Capability
Phase-to-ground on drive output
Phase-to-phase on drive output
110% overload capability for up to 1 minute.
150% overload capability for up to 3 seconds.
Proactive Current Limit programmable from
20…160% of rated output current. Independently programmable proportional and integral gain.
Environment
Electronic Motor Overload
Protection
Altitude:
Class 10 protection with speed sensitive response.
Investigated by U.L. to comply with N.E.C. Article
430. U.L. File E59272, volume 12.
1000 m (3280 ft) maximum without derating. See
Derate Guidelines on page 58 for operation above
1000 m (3280 ft).
Ambient Operating Temperature w/o Derating:
IP20, NEMA 1:
Storage Temperature
(all constructions):
-10…60 °C (14…140 °F)
-40…70 °C (-40…158 °F)
Atmosphere: Important: Drive must not be installed in an area where the ambient atmosphere contains volatile or corrosive gas, vapors or dust. If the drive is not going to be installed for a period of time, it must be stored in an area where it will not be exposed to a corrosive atmosphere.
PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 2009
55
56
Category
Environment
(continued)
Specification
Relative Humidity:
Shock:
Vibration:
Sinusoidal:
Electrical
Control
5…95% non-condensing
40G peak for 6 milliseconds duration (
±
3.0 ms)
Random:
Input Voltage:
Output Voltage Range:
Output Frequency Range:
Frequency Accuracy
Digital Input:
Analog Input:
Frequency Control:
0.35 mm (0.014 in.) constant displacement to a constant acceleration of 5G.
10…500 Hz, 1 octave/minute, 10 sweep cycles,
3 axes
0.05 g
2
/Hz, 10…500 Hz, 3 axes at 30 minutes per axis
480V RMS, +10%, -5% (operate to -50% with reduced power, -30% minimum precharge)
Note: The PowerFlex Frame 1X drive requires a
3% input impedance.
47…63 Hz.
Input Frequency Range:
Line-to-Neutral Phase
Imbalance Tolerance:
Output Voltage:
Output Frequency Range:
Switching Frequency:
Continuous Output Power:
Continuous Output Current:
Peak Output Current:
3 seconds Maximum:
1 minute:
Efficiency at Maximum Power,
Nominal Voltage:
Power Loss at Full Load:
Power Loss to Air:
Method:
Carrier Frequency:
2%
0…460V RMS at nominal 480V RMS input. Output will be 460V RMS.
0…420 Hz
4 kHz base; 2, 4, 8, 10 kHz selectable with derating. Derating at 8 and 10 kHz.
100 kW (150 HP)
180 amps RMS
270 amps RMS (3 seconds per 60 seconds)
198 amps RMS (1 minute per 10 minutes)
> 97.5%
1900 W at 100 kW
200 W at 110 kW
Sine-coded PWM with programmable carrier frequency.
2…10 kHz. Drive rating based on 4 kHz.
for more information.
0…rated motor voltage
0…420 Hz
Within ± 0.01% of set output frequency.
Within ± 0.4% of maximum output frequency
Speed Regulation - with Slip Compensation (Volts per Hertz Mode)
0.5% of base speed across 40:1 speed range
40:1 operating range
10 rad/sec bandwidth
Speed Regulation - with Slip Compensation
(Sensorless Vector Mode)
0.5% of base speed across 80:1 speed range
80:1 operating range
20 rad/sec bandwidth
Speed Regulation - with Feedback (Sensorless
Vector Mode)
0.1% of base speed across 80:1 speed range
80:1 operating range
20 rad/sec bandwidth
PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 2009
Category
Control
(continued)
Liquid
Coolant
Encoder
Dynamic
Brake
Resistor
Specification
Speed Control:
Torque Regulation:
Selectable Motor Control:
Speed Regulation - without feedback (Vector
Control Mode)
0.1% of base speed across 120:1 speed range
120:1 operating range
50 rad/sec bandwidth
Speed Regulation - with feedback (Vector Control
Mode)
0.001% of base speed across 120:1 speed range
1000:1 operating range
250 rad/sec bandwidth
Torque regulation without Feedback;
± 5%, 600 rad/sec bandwidth
Torque regulation with Feedback;
± 2%, 2500 rad/sec bandwidth
Sensorless Vector with full tuning. Standard V/Hz with full custom capability and Vector Control with
Force Technology (with and without feedback).
Stop Modes
Accel/Decel
Multiple programmable stop modes including
Ramp, Coast, DC-Brake, Ramp-to-Hold, and
S-curve.
Two independently programmable accel and decel times. Each time may be programmed from 0-3600 seconds in 0.1 second increments.
Coolant Type: 50% water / 50% propylene glycol
Max. Particle Size in Coolant: 5 microns
Minimum Flow Rate:
Nominal Flow Rate:
7.57 LPM (2 GPM)
9.46 LPM (2.5 GPM)
Maximum Flow Rate:
Pressure Drop:
22.71 LPM (6 GPM)
< 0.34 bar at 9.46 LPM (5 psi at 2.5 GPM), 20 °C
Maximum Coolant Temperature: 60 °C (140 °F)
Maximum Inlet Pressure: 3.45 bar (50 psi)
Type:
Supply:
Incremental, dual channel
12V, 250 mA. 12V, 10 mA minimum inputs isolated with differential transmitter, 250 kHz maximum.
Quadrature:
Duty Cycle:
Requirements:
Regen DC Bus Voltage (V
Resistor d
):
Minimum Ohms, External Brake
90°, ± 27 degrees at 25 °C
50%, ± 10%
Encoders must be line driver type, quadrature
(dual channel) or pulse (single channel), 8…15V
DC output, single-ended or differential, and capable of supplying a minimum of 10 mA per channel. Maximum input frequency is 250 kHz.
The Encoder Interface Board accepts 12V DC square-wave with a minimum high state of 7.0V
DC (12 volt encoder). Maximum low state voltage is 0.4V DC.
790 volts
8.2 ohms
Heat Dissipation
Table 14 Watts Loss @ Rated Load, Speed, and PWM Carrier Frequency
Voltage
PWM
Freq.
Watts Loss
Into Air Into Liquid Total
480V 4 kHz 200 1700 1900
PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 2009
57
58
Derate Guidelines
Altitude
Above 1000 m (3280 ft), derate the output current by 1% for every 100 additional meters (328 additional feet). PowerFlex 700L Frame 1X drives should not be used above 2000 m (6562 ft) due to voltage spacing requirements.
Ambient
Frame 1X drives have a maximum ambient of 60 °C (140 °F). PowerFlex
700L drives cannot be derated to operate at higher temperatures.
Carrier Frequency
For Frame 1X drives, refer to the carrier frequency derating table below.
180
Output
(Amps)
0
2
4
6
Carrier Frequency (kHz)
8
144 Amps
(80%)
PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 2009
PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 2009
59

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Key features
- Liquid-Cooled
- Adjustable Frequency
- Basic Start-Up Routine
- Cooling Loop Connection
- Wiring Instructions
- Troubleshooting Tips
- CE Compliant